CN111922408A

CN111922408A - Device is tailor in sheet metal processing

Info

Publication number: CN111922408A
Application number: CN202010986490.2A
Authority: CN
Inventors: 不公告发明人
Original assignee: Yu Jieyao
Current assignee: Riming computer accessories (Shanghai) Co.,Ltd.
Priority date: 2020-09-18
Filing date: 2020-09-18
Publication date: 2020-11-13
Anticipated expiration: 2040-09-18
Also published as: CN111922408B

Abstract

The invention relates to the technical field of metal product processing, and discloses a metal plate processing and cutting device which comprises a processing table, a distance conveying device, a cutting device and a debris collecting device, wherein the distance conveying device is arranged on the left side in the processing table and comprises a lifting block, a rotating block, a first spring, a conveying plate, a first gear, a PLC (programmable logic controller) motor, a laser ranging sensor and a backstop, the cutting device is arranged at the upper end of the right side of the processing table, the debris collecting device is arranged on the right side in the processing table, the distance conveying device is arranged in the metal plate processing and cutting process, the metal plate does not need to be fixed manually in advance, the labor intensity is reduced, the production rate is improved, the plate can be cut according to the required length by matching with the cutting device, the debris collecting device is arranged, the debris generated by cutting the metal plate is automatically collected, and the environmental pollution caused by the debris and the harm, the device has strengthened the practicality that the device was tailor in sheet metal processing.

Description

Device is tailor in sheet metal processing

Technical Field

The invention relates to the technical field of metal product processing, in particular to a metal plate processing and cutting device.

Background

With the progress of society and the development of science and technology, the application of metal products in various fields of industry, agriculture and people's life is more and more extensive, and also creates more and more value for society, and in the manufacturing process of metal products, the metal plate that uses need cut into pieces, is convenient for further batch processing, but in the cutting process, has a lot of clashes to produce, blows through the wind and can raise, if be inhaled the human body for a long time, will have very big harm. After being inquired:

the prior proposed plate cutting device for metal product processing (publication No. CN111496307A) comprises a support frame, a support plate is horizontally fixed on the support frame, a push plate vertically penetrates through a strip-shaped through hole, one end of the push plate is fixedly connected with a clamping mechanism, the other end of the push plate is fixed on a conveying belt, a stepping mechanism for driving a runner I stepping mechanism is arranged on the support frame, a cutting mechanism for cutting a metal plate is arranged on the support frame, a lifting mechanism for driving the cutting mechanism to vertically move is arranged on the support frame, the plate cutting device for metal product processing cuts the metal plate through the arranged cutting mechanism, the arranged stepping mechanism can drive the clamping mechanism to drive the metal plate to transversely move in an equidistant stepping manner, the lifting mechanism drives a blade in the cutting mechanism to vertically and reciprocally lift, and the equidistant automatic cutting effect of the metal plate is realized, the efficiency of cutting of metal sheet has been promoted greatly, degree of automation is high, greatly reduced the amount of manual labor, but it is at every turn when tailorring to panel, all need the manual work to screw the locking double-screw bolt earlier and fix panel, can just follow-up work of tailorring, labour intensity is great, and the device adopts axial fan to blast air cutting the in-process, seems to play the effect of sweeping the piece, but the piece gets into the air hole, not only the polluted environment, and extremely serious to staff's health injury moreover.

Therefore, a novel metal plate processing and cutting device is provided to solve the problems that manual fixing of a metal plate in advance is high in labor intensity, fragments pollute the environment and harm the health of workers.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides the metal plate processing and cutting device, the metal plate can be cut according to the required length without fixing the metal plate in advance manually by arranging the distance conveying device, the labor intensity is reduced, the production speed is improved, the scraps generated by cutting the metal plate are automatically collected by arranging the scrap collecting device, the environment pollution caused by the scraps and the harm to the body of staff are avoided, and the practicability of the metal plate processing and cutting device is enhanced.

(II) technical scheme

In order to realize the purposes of cutting the metal plate according to the required length, simultaneously fixing the metal plate in advance without manpower, and preventing scraps from polluting the environment and causing harm to the body of staff, the invention provides the following technical scheme: a metal plate processing and cutting device comprises a processing table, a distance conveying device, a cutting device and a scrap collecting device, wherein the distance conveying device is arranged on the left side in the processing table and comprises a lifting block, a rotating block, a spring I, a conveying plate, a gear I, a PLC motor, a laser ranging sensor and a backstop, an adjusting groove is formed in the lifting block, the rotating block is movably arranged on the lifting block through the adjusting groove, and is fixedly connected with one end of a first spring, the other end of the first spring is fixed on the inner wall of the left side of the processing table, the conveying plate is connected with the lower end of the lifting block in a sliding way, the lower bottom surface of the conveying plate is provided with gear teeth, is meshed with the first gear, the first gear is rotationally arranged on a PLC motor, a laser ranging sensor is fixedly arranged on the right side of the PLC motor, and a backstop is arranged below the cutting device, the cutting device is arranged at the upper end of the right side of the processing table, and the chip collecting device is arranged at the right side inside the processing table.

Preferably, the adjusting groove is composed of a rectangular groove, a linear groove and a circular groove, the right side of the rectangular groove is provided with a plurality of circular grooves which are longitudinally arranged, and the upper end of each circular groove is communicated with the rectangular groove through the linear groove.

Preferably, the rotating block comprises a first part, a second part, a square groove and a connecting shaft, the square groove is formed in each of the first part and the second part and is fixedly connected with the first part and the second part through the connecting shaft, and an included angle between the first part and the second part is an obtuse angle.

Preferably, the top surface of the processing table is provided with a sliding groove and a table surface groove, the bottom corner of the right side of the front side surface is provided with a drawer groove, the inner wall of the right side is internally provided with a first hook, a rotating table surface is rotatably arranged in the table surface groove, and the right side of the lower end of the rotating table surface is provided with a second hook.

Preferably, the cutting device comprises a fixed panel, a protective cover, a rotating shaft, a cutting piece, a first motor, a screw rod, a second motor, a second gear and a linkage component, a sliding rail is arranged on the fixed panel, the protective cover is connected with the fixed panel in a sliding mode through the sliding rail, the rotating shaft penetrates through the protective cover and is connected with the protective cover in a rotating mode, the left end of the rotating shaft is fixedly connected with the first motor, the cutting piece is fixed to the rotating shaft, the screw rod is fixed to the right side face of the protective cover, the second motor is fixedly arranged on the fixed panel, the front end of the second motor is rotatably provided with the second gear, the second gear is meshed with the screw rod, and.

Preferably, the linkage part comprises a linkage box, a linkage block, a blunt tooth, a handle and a second spring, the linkage box is fixed on the rotary table board, the right side of the linkage block is arranged in the linkage box through the second spring, the upper end of the left side of the linkage block is evenly provided with the blunt tooth, the tooth tip of the blunt tooth is arranged upwards and is mutually meshed with the two gears, and the lower end of the left side of the linkage block is provided with the handle.

Preferably, the handle comprises a handle frame and a handle block, and the handle block is arranged in the handle frame and is arranged in a wave shape.

Preferably, the debris collecting device comprises a collecting bag, a through pipe and a collecting cabinet, the left end of the collecting bag is hung on a second hook, the right end of the collecting bag is hung on a first hook, the bottom of the collecting bag is communicated with the through pipe, the through pipe is arranged above the collecting cabinet, the top surface of the collecting cabinet is provided with an opening, and the collecting cabinet is in sliding connection with the processing table through a drawer groove.

Preferably, the right end of the rotary table surface is attached to the processing table through a magnetic sheet.

Preferably, the backstop comprises a support and a backstop needle, and the backstop needle is arranged on the support in a sliding mode.

(III) advantageous effects

Compared with the prior art, the invention provides a metal plate processing and cutting device which has the following beneficial effects:

1. this device is tailor in sheet metal processing through setting up distance conveyer, makes the staff need not to fix panel by hand before tailorring panel, has reduced intensity of labour, has improved production efficiency to the cooperation is tailor the device and has realized cutting panel according to actual demand length, has promoted the sheet metal processing and has tailorred the practicality of device.

2. This device is tailor in sheet metal processing through setting up piece collection device, can effectively retrieve tailoring produced metal piece, prevents its polluted environment and causes harm to staff's health, when having optimized staff operational environment, has avoided clearance metal piece's loaded down with trivial details.

Drawings

FIG. 1 is a front view of the present invention;

fig. 2 is a front view of the processing table 1;

figure 3 is an enlarged schematic view of the distance transfer device 2 of figure 1;

FIG. 4 is an enlarged schematic view of the adjustment slot 211 of FIG. 3;

FIG. 5 is a front view of the rotation block 22 of FIG. 3;

FIG. 6 is an enlarged schematic view of the cutting apparatus 3 of FIG. 1;

FIG. 7 is an enlarged schematic view of the linkage member 39 of FIG. 6;

FIG. 8 is an enlarged schematic view of handle 394 of FIG. 7;

FIG. 9 is an enlarged schematic view of the debris collection device 4 of FIG. 1;

fig. 10 is an enlarged schematic view of the backstop 28.

In the figure: 1 processing table, 11 sliding grooves, 12 table surface grooves, 13 drawer grooves, 14 hook I, 15 rotating table surfaces, 16 hook II, 2 distance conveying devices, 21 lifting blocks, 211 adjusting grooves, 2111 rectangular grooves, 2112 linear grooves, 2113 circular grooves, 22 rotating blocks, 221 first parts, 222 second parts, 223 square grooves, 224 connecting shafts, 23 springs, 24 conveying plates, 25 gear I, 26PLC motors, 27 laser distance measuring sensors, 28 backstops, 3 cutting devices, 31 fixing panels, 311 sliding rails, 32 protective covers, 33 rotating shafts, 34 cutting sheets, 35 motor I, 36 screw rods, 37 motor II, 38 gear II, 39 linkage parts, 391 linkage boxes, 392 linkage blocks, 393 blunt teeth,

handles

394, 3941 handle frames, 3942 handle blocks, 4 debris collecting devices, 41 collecting bags, 42 through tubes and 43 collecting cabinets.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "page", "bottom", "inner", "outer", and the like, which indicate the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are used only for the convenience of describing the present invention and for the simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-9, a sheet metal processing and cutting device comprises a processing table 1, a distance transmission device 2, a cutting device 3 and a scrap collecting device 4, wherein the top surface of the processing table 1 is provided with a sliding groove 11 and a table surface groove 12, the bottom corner of the right side of the front side surface is provided with a drawer groove 13, the inner wall of the right side is provided with a first hook 14, the table surface groove 12 is internally provided with a rotating table surface 15 in a rotating manner, the right end of the rotating table surface 15 is attached to the processing table 1 through a magnetic sheet, the right side of the lower end of the rotating table surface 15 is provided with a second hook 16, the distance transmission device 2 is arranged on the left side in the processing table 1 and comprises a lifting block 21, a rotating block 22, a first spring 23, a transmission plate 24, a first gear 25, a PLC motor 26, a laser ranging sensor 27 and a non-return device 28, the lifting block 21 is provided with an adjusting groove 211, the adjusting groove 211 is composed of a rectangular groove 2111, a slot 211, the upper end of each circular groove 2113 is communicated with the rectangular groove 2111 through a groove 2112, the adjusting groove 211 can be used for adjusting the position of the rotating block 22, the rotating block 22 can be prevented from being arranged in different circular grooves 2113 for plates with different thicknesses, the rotating block 22 comprises a first part 221, a second part 222, a square groove 223 and a connecting shaft 224, the first part 221 and the second part 222 are both provided with the square groove 223 and are fixedly connected through the connecting shaft 224, the included angle between the first part 221 and the second part 222 is an obtuse angle, the rotating block 22 is movably arranged on the lifting block 21 through the adjusting groove 211 and is fixedly connected with one end of the first spring 23, because the included angle between the first part 221 and the second part 222 is an obtuse angle, when the first spring 23 pulls the first part 221, the second part 222 rotates upwards to clamp the metal block with the upper end of the lifting block 21, and the other end of the first spring 23 is fixed on the left inner wall of the machining table 1, except for the function of pulling the rotating block 22, after the plate is cut, the fixed distance conveying device 2 can be restored to the original position, the cutting conveying plate 24 is connected with the lower end of the lifting block 21 in a sliding manner, the height of the lifting block 21 can be adjusted, gear teeth are arranged on the lower bottom surface of the conveying plate 24 and meshed with the gear wheel 25, the gear wheel 25 is arranged on the PLC motor 26 in a rotating manner, the PLC motor 26 can drive the gear wheel 25 to rotate, so that the conveying plate 24 is driven to move rightwards, the laser ranging sensor 27 is fixedly arranged on the right side of the PLC motor 26, the laser ranging sensor 27 is an existing device, details are not repeated, the distance of the rightward movement of the conveying plate 24 can be calculated through the rotation speed of the metering gear wheel 25, so that the cutting length of the plate is controlled, the check device 28 is arranged below the gear wheel 25, the check device 28 comprises a support 281 and a check needle 282, the check needle, the cutting device 3 is arranged at the upper end of the right side of the processing table 1 and comprises a fixed panel 31, a protective cover 32, a rotating shaft 33, a cutting piece 34, a first motor 35, a screw rod 36, a second motor 37, a second gear 38 and a linkage part 39, wherein the fixed panel 31 is provided with a sliding rail 311, the protective cover 32 is in sliding connection with the fixed panel 31 through the sliding rail 311, the rotating shaft 33 penetrates through the protective cover 32 and is in rotating connection with the protective cover, the left end of the rotating shaft 33 is fixedly connected with the first motor 35, the cutting piece 34 is fixed on the rotating shaft 33, the protective cover 32 can protect the safety of an operator, the screw rod 36 is fixed on the right side surface of the protective cover 32, the second motor 37 is fixedly arranged on the fixed panel 31, the front end of the second gear 38 is rotatably arranged and can drive the second gear 38 to rotate, the second gear 38 is meshed with the screw rod 36, when the second gear 38 rotates clockwise, the screw rod 36 is driven to move upwards, so that the cutting piece 34 is driven to move upwards, when the second gear 38 rotates anticlockwise, the screw rod 36 is driven to move downwards, so that the cutting piece 34 is driven to move downwards, the linkage part 39 is arranged on the right side of the second gear 38 and comprises a linkage box 391, a linkage block 392, blunt teeth 393, a handle 394 and a second spring 395, the linkage box 391 is fixed on the rotating table-board 15, the right side of the linkage block 392 is arranged in the linkage box 391 through the second spring 395, the upper end of the left side of the linkage box is evenly provided with blunt teeth 393, the tips of the blunt teeth 393 are arranged upwards and meshed with the second gear 38, when the second gear 38 rotates clockwise, a downward acting force is generated on the second gear 38 to the blunt teeth 393, the linkage block 392 is driven to move downwards, when the second gear 38 rotates anticlockwise, the acting force is generated on the blunt teeth 393 and is horizontal, the second spring 395 contracts to contract the linkage block 392 into the linkage box 391, the linkage block 392 cannot move up and down, the handle 394 is arranged at the lower end of the left side of the linkage block 392, the handle 394 comprises a handle frame 3941 and a handle block 3942, and the handle block 3942 is arranged in the handle frame 3941 and is arranged in a wave shape, so that an operator can conveniently hold the linkage block 392; debris collection device 4 sets up the right side in processing platform 1 inside, debris collection device 4 is including collecting bag 41, macaroni pipe 42 and collection cabinet 43, collect bag 41 left end hang establish couple two 16 on, the right-hand member is hung and is established on couple 14, its bottom and macaroni pipe 42 intercommunication, macaroni pipe 42 sets up the top at collection cabinet 43, collect cabinet 43 top surface is the opening setting, and form sliding connection through drawer groove 13 and processing platform 1, after metal debris falls into collecting bag 41, can be along its lateral wall through macaroni pipe 42 get into in collecting cabinet 43.

The working principle of the invention is as follows:

step one, according to the thickness of the plate material, the connecting shaft 224 is adjusted to be in the proper circular groove 2113, the plate material is placed on the surface of the second part 222, and the height of the lifting block 21 is adjusted, so that the surface of the second part 222 is at the same height as the processing table 1.

And step two, starting the PLC motor 26, driving the first gear 25 to rotate by the PLC motor 26, so as to drive the conveying plate 24 to move rightwards, driving the rotating block 22 to rotate by the first spring 23 when the first spring enters the stretching stage, and clamping the plate more and more tightly along with the movement of the conveying plate 24 moving rightwards, so that the plate is prevented from being fixed by manually screwing a bolt before each cutting, the labor intensity is reduced, and the production efficiency is improved.

And step three, according to the set cutting length, the laser distance measuring sensor 27 calculates the number of turns of the first gear 25 which need to rotate, when the plate reaches the position which needs to be cut, the PLC motor 26 stops rotating, the check needle 282 extends to the highest position to be clamped with the first gear 25, the rotation of the check needle is limited, and the first spring 23 is prevented from pulling the transmission plate 24 leftwards.

Step four, the second motor 37 is started, the second motor 37 drives the second gear 38 to rotate anticlockwise so as to drive the screw rod 36 to move downwards, when the cutting piece 34 contacts the surface of the plate, the first motor 35 is started, the first motor 35 drives the cutting piece 34 to rotate through the rotating shaft 33, the plate is cut, when the second gear 38 rotates anticlockwise, the second gear 38 generates acting force on the blunt teeth 393 in a horizontal direction, the second spring 395 can be contracted, the linkage block 392 is pulled into the linkage box 391, and the linkage block 392 cannot move up and down.

And step five, repeating the step three and the step four, after the plate is cut, stopping the PLC motor 26, retracting the check needle 282 into the support 281, and pulling the transfer plate 24 to the original position to the left by the spring I23.

And step six, the second motor 37 is started again, the second motor 37 drives the second gear 38 to rotate clockwise to drive the screw rod 36 to move upwards, the cutting piece 34 is restored to the original position, meanwhile, when the second gear 38 rotates clockwise, the second gear 38 generates downward acting force on the blunt teeth 393 to drive the linkage block 392 to move downwards, the linkage box 391 pushes the rotating table-board 15 to rotate, the cut metal scraps can fall into the collecting bag 41 along the inclined rotating table-board 15 and then enter the collecting cabinet 43 through the through pipe 42 along the side wall of the collecting bag 41, when the metal scraps are accumulated to a certain degree, the collecting cabinet 43 is drawn out from the drawer groove 13 to be subjected to centralized treatment, the metal scraps are collected, the environment pollution of the metal scraps can be prevented, the body health of workers is harmed, and meanwhile, the complexity of cleaning is avoided.

And 7, holding the handle block 3942, extruding towards the right side to enable the second spring 395 to contract, pulling the linkage block 392 into the linkage box 391, simultaneously pulling the linkage box 391 upwards to enable the linkage box 391 to drive the rotating table top 15 to restore the original position, and enabling the rotating table top 15 to be attached to the processing table 1 again through the magnetic sheet.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a device is tailor in sheet metal processing which characterized in that includes: processing platform (1), distance conveyer (2), tailor device (3) and piece collection device (4), distance conveyer (2) sets up the inside left side of processing platform (1), including elevator (21), turning block (22), spring (23), conveying plate (24), gear (25), PLC motor (26), laser range finding sensor (27) and backstop (28), be equipped with adjustment tank (211) on elevator (21), turning block (22) pass through adjustment tank (211) activity sets up on elevator (21), and with the one end fixed connection of spring (23), the other end of spring (23) is fixed on the left side inner wall of processing platform (1), conveying plate (24) with the lower extreme sliding connection of elevator (21), just the lower bottom surface of conveying plate (24) is equipped with the teeth of a cogwheel, with gear (25) intermeshing, gear (25) rotate to set up on PLC motor (26) motor, the right side of PLC motor (26) is fixed to be provided with laser rangefinder sensor (27), and its below is equipped with backstop (28), it sets up to cut out device (3) the right side upper end of processing platform (1), piece collection device (4) set up the inside right side of processing platform (1).

2. The cutting device for processing the metal plate material as claimed in claim 1, wherein the adjusting groove (211) is composed of a rectangular groove (2111), a groove (2112) and a circular groove (2113), the right side of the rectangular groove (2111) is provided with a plurality of the circular grooves (2113) arranged longitudinally, and the upper end of each circular groove (2113) is communicated with the rectangular groove (2111) through the groove (2112).

3. The metal plate processing and cutting device according to claim 1, wherein the rotating block (22) comprises a first portion (221), a second portion (222), a square groove (223) and a connecting shaft (224), the square groove (223) is formed in each of the first portion (221) and the second portion (222) and is fixedly connected through the connecting shaft (224), and an included angle between the first portion (221) and the second portion (222) is an obtuse angle.

4. The metal plate processing and cutting device according to claim 1, wherein: the top surface of processing platform (1) is equipped with sliding tray (11) and mesa groove (12), and front surface right side base angle department is equipped with drawer groove (13), is equipped with couple one (14) on the right side inner wall, mesa groove (12) internal rotation is equipped with rotates mesa (15), it is equipped with couple two (16) to rotate mesa (15) lower extreme right side.

5. The metal plate machining and cutting device as claimed in claim 4, wherein: the cutting device (3) comprises a fixed panel (31), a protective cover (32), a rotating shaft (33), a cutting piece (34), a first motor (35), a screw rod (36), a second motor (37), a second gear (38) and a linkage component (39), a sliding rail (311) is arranged on the fixed panel (31), the protective cover (32) is connected with the fixed panel (31) in a sliding mode through the sliding rail (311), the rotating shaft (33) penetrates through the protective cover (32) and is connected with the protective cover in a rotating mode, the left end of the rotating shaft (33) is fixedly connected with the first motor (35), the cutting piece (34) is fixed on the rotating shaft (33), the screw rod (36) is fixed on the right side face of the protective cover (32), the second motor (37) is fixedly arranged on the fixed panel (31), and the front end of the fixed panel rotates to be provided with the second gear (38), the second gear (38) is meshed with the screw rod (36), and the linkage part (39) is arranged on the right side of the second gear (38).

6. The metal plate machining and cutting device as claimed in claim 5, wherein: linkage part (39) are including linkage box (391), linkage piece (392), blunt tooth (393), handle (394) and two (395) springs, linkage box (391) are fixed on rotatory mesa (15), the right side of linkage piece (392) is passed through two (395) springs set up in linkage box (391), its left side upper end evenly is equipped with blunt tooth (393), the prong of blunt tooth (393) sets up, and with two (38) intermeshing gears, linkage piece (392) left side lower extreme is equipped with handle (394).

7. The metal plate machining and cutting device as claimed in claim 6, wherein: the handle (394) comprises a handle frame (3941) and handle blocks (3942), and the handle blocks (3942) are arranged in the handle frame (3941) in a wave shape.

8. A metal sheet processing and cutting device according to claim 3, wherein: piece collection device (4) are including collecting bag (41), logical heart pipe (42) and collecting cabinet (43), it establishes to collect bag (41) left end hang on couple two (16), and the right-hand member is hung and is established couple one (14) is last, its bottom with logical heart pipe (42) intercommunication, logical heart pipe (42) set up collect the top of cabinet (43), it is the opening setting to collect cabinet (43) top surface, and pass through drawer groove (13) with processing platform (1) forms sliding connection.

9. The metal plate machining and cutting device as claimed in claim 4, wherein: the right end of the rotary table top (15) is attached to the processing table (1) through a magnetic sheet.

10. The metal plate processing and cutting device according to claim 1, wherein: the backstop (28) comprises a support (281) and a backstop needle (282), and the backstop needle (282) is arranged on the support (281) in a sliding mode.