CN115748162A - Cogeneration method of coconut shell activated carbon and chemical fiber fabric - Google Patents
Cogeneration method of coconut shell activated carbon and chemical fiber fabric Download PDFInfo
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- CN115748162A CN115748162A CN202211480745.3A CN202211480745A CN115748162A CN 115748162 A CN115748162 A CN 115748162A CN 202211480745 A CN202211480745 A CN 202211480745A CN 115748162 A CN115748162 A CN 115748162A
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- chemical fiber
- fabric
- fiber fabric
- activated carbon
- powder
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- 239000004744 fabric Substances 0.000 title claims abstract description 128
- 239000000835 fiber Substances 0.000 title claims abstract description 77
- 239000000126 substance Substances 0.000 title claims abstract description 73
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 235000013162 Cocos nucifera Nutrition 0.000 title claims abstract description 33
- 244000060011 Cocos nucifera Species 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 37
- 238000010008 shearing Methods 0.000 claims abstract description 12
- 238000009960 carding Methods 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000004904 shortening Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 34
- 230000000694 effects Effects 0.000 description 8
- 238000009958 sewing Methods 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 230000005611 electricity Effects 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 230000003068 static effect Effects 0.000 description 6
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000003063 flame retardant Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 229920004933 Terylene® Polymers 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000011882 ultra-fine particle Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of chemical fiber fabrics, and discloses a symbiotic method of coconut shell activated carbon and chemical fiber fabrics, which comprises the following steps: the method comprises the steps of napping the chemical fiber fabric through a fabric napping machine, finishing fluff of the chemical fiber fabric through a carding machine, spraying coconut shell activated carbon powder on the napped surface of the chemical fiber fabric, performing napping on the surface of the chemical fiber fabric by using a professional fabric napping machine for convenient follow-up operation, carding the napped chemical fiber fabric through the carding machine, shearing the napped fabric through a shearing machine, determining the thickness of the napped fabric according to the thickness of the napped fabric, shortening the thicker napped fabric, lengthening the thinner napped fabric, setting the length of the napped fabric to be 0.5-1.5 mm, putting the finished fabric on a machine, spraying the coconut shell activated carbon powder on the fabric, vibrating the chemical fiber fabric through vibrating rollers after spraying the powder, enabling the powder to enter the root of the napped fabric completely, and sucking the redundant powder of the napped surface through a powder sucking machine.
Description
Technical Field
The invention relates to the technical field of chemical fiber fabrics, in particular to a symbiotic method of coconut shell activated carbon and chemical fiber fabrics.
Background
The chemical fiber fabric is a new type of clothing developed recently, and is of various types, and mainly refers to a pure spinning, blended spinning or interwoven fabric processed by chemical fibers, that is, a fabric woven by purified fibers, and does not include the blended spinning and interwoven fabric with natural fibers, and the characteristics of the chemical fiber fabric are determined by the characteristics of the chemical fibers woven into the chemical fiber fabric.
According to the patent application number' CN201920797609.4, a cold-resistant waterproof heat-insulating chemical fiber fabric comprises a chemical fiber fabric, a base layer is fixedly arranged in the chemical fiber fabric through a suture, the base layer is made of terylene, the fabric has strong elasticity, the fabric is not easy to damage when being pulled, the terylene has certain heat resistance and cannot damage in a high-temperature environment, the practical service life of the fabric is greatly prolonged, the top end of the base layer is sewed and connected with a flame-retardant layer, the flame-retardant layer is made of fine cotton and has good flame-retardant effect, the fabric is not easy to burn in a high-temperature environment, the safety of a wearer can be further ensured, the fabric is practical, the top end of the flame-retardant layer is sewed and connected with a heat-resistant layer, the heat-resistant layer is made of pre-oxidized fibers, the top end of the heat-resistant layer is stuck and connected with a heat-insulating layer, the heat-insulating layer is made of silicon rubber, and the top end of the heat-resistant layer is stuck and connected with ceramic powder particles, through the combination of the heat insulation layer made of silicon rubber and the ceramic powder particles, the surface of the fabric has good heat insulation effect, when a wearer works in a high-temperature environment, the influence of external high temperature on the wearer can be effectively prevented, the injury of high temperature or flame to workers is avoided, the bottom end of the base layer is connected with a waterproof coating in a sewing way, heat insulation metal is connected between the waterproof coating and the base layer in a staggered way, the heat insulation metal is made of titanium metal, a reflecting layer is fixed on one side of the ceramic powder particles and made of aramid fiber and positioned on the surface of the chemical fiber fabric, and the reflecting layer has good reflection effect, so that the workers can observe the other side more easily to reduce the potential safety hazard of the workers, the bottom end of the waterproof coating is connected with a moisture absorption layer in a sewing way, the moisture absorption layer is made of flax fiber and can effectively play a role of water absorption, the bottom end of the moisture absorption layer is connected with the reinforced layer in a sewing mode, the reinforced layer is made of nylon fibers, the bottom end of the reinforced layer is connected with the net interlayer in a sewing mode, the bottom end of the net interlayer is connected with the heat preservation layer in a sewing mode, the thickness of the heat preservation layer is 2mm-5mm, the cold resistance and the heat preservation performance can be enhanced, external cold can be effectively resisted, and meanwhile the waterproof coating and the moisture absorption layer are matched to enable the moisture absorption layer to have the waterproof performance. The bottom end of the warm-keeping layer is connected with a tensile electrostatic layer in a sewing mode, the tensile electrostatic layer is a linen layer, the bottom end of the tensile electrostatic layer is connected with a non-woven fabric layer in a sewing mode, and a plurality of air holes are evenly formed in the non-woven fabric layer, so that the fabric is more breathable.
The coconut shell activated carbon powder is spread on the chemical fiber fabric, and the powder cannot be well and uniformly adhered to the chemical fiber fabric when the chemical fiber fabric is treated by the method, so that the final product quality is influenced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a symbiotic method of coconut shell activated carbon and chemical fiber fabric, which has the advantage of uniformly spreading powder on the fabric and solves the problem that the powder cannot be well and uniformly spread on the fabric when the conventional chemical fiber fabric is processed.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a symbiotic method of coconut shell activated carbon and chemical fiber fabric comprises the following steps:
s1: raising the chemical fiber fabric through a fabric raising machine:
s2: arranging the fluff of the chemical fiber fabric through a carding machine:
s3: spraying coconut shell activated carbon powder on the suede of the chemical fiber fabric:
s4: part of the powder is wrapped by a high temperature or flame melting fluff.
Preferably, the specific steps of S2 are as follows;
s2.1: shearing by a shearing machine.
Preferably, the specific step of S3 is as follows:
s3.1, passing the chemical fiber fabric through a vibration roller.
Preferably, the specific step of S3 is as follows:
s3.2, passing the chemical fiber fabric through a powder suction machine.
Preferably, the specific step of S4 is as follows:
s4.1, the chemical fiber fabric passes through a cooling roller.
Preferably, the specific step of S4 is as follows:
and S4.2, cleaning and drying the chemical fiber fabric.
Preferably, the specific step of S4 is as follows:
s4.3, passing the chemical fiber fabric through a cloth rolling machine.
Preferably, the specific step of S4 is as follows:
and S4.4, stacking the chemical fiber fabrics.
(III) advantageous effects
Compared with the prior art, the invention provides a symbiotic method of coconut shell activated carbon and chemical fiber fabric, which has the following beneficial effects:
the symbiotic method of the coconut shell activated carbon and the chemical fiber fabric comprises the steps of raising the surface of a plain chemical fiber fabric with the weight of 20-60 g/square meter by using a professional fabric raising machine for convenient subsequent operation, carding the raised chemical fiber fabric by using a carding machine, shearing by using a shearing machine, determining the length of the raised chemical fiber fabric, ensuring that the length of the raised chemical fiber fabric is determined by the thickness of the fabric, ensuring that thicker fluff is shorter and thinner fluff is longer and the length of the fluff is 0.5-1.5 mm, putting the finished fabric on the machine, spraying (1000-10000) mesh coconut shell activated carbon powder on the fabric, vibrating the bottom of the fabric by using vibrating rollers to make the powder enter the roots of the fluff as far as possible after the powder is sprayed, absorbing the redundant powder on the pile surface by using a powder absorbing machine, only leaving a small amount of powder at the roots of the fluff due to static electricity, and firmly absorbing the part of the strong static electricity of the fabric which has just raised fluff, the powder which can be remained after passing through the powder absorbing machine is all ultrafine particles, the coconut shell activated carbon is characterized in that the smaller the particles are, the larger the specific surface area is, the richer the pore space is, the stronger the effect is, the more the carbon powder is, the larger the specific surface area is, the stronger the static electricity is, the part of the powder can be firmly absorbed by the fabric which just rises after the fluff is, the fabric is too high temperature or the fluff is melted by flame after the operation is finished, the fluff is vitrified at the high temperature of 75 +/-5 ℃, the part of the powder can be wrapped by the vitrified fluff to become a part of the fabric, the fabric is compacted by the cooling roller after the high temperature, the powder is better fused into the fabric by compacting the fabric by the cooling roller after the high temperature, the temperature of the cooling roller is 20 +/-2 ℃, the method is suitable for any chemical fiber or artificial fiber fabric, the coconut shell activated carbon powder is uniform in distribution and high in density, the effect is more remarkable, after the coconut shell activated carbon powder is cooled, the coconut shell activated carbon powder is cleaned and dried, the dried coconut shell activated carbon powder is rolled by a cloth rolling machine, and finally the rolled coconut shell activated carbon powder is stacked.
Drawings
FIG. 1 is a schematic view of anion detection data according to the present invention;
FIG. 2 is a diagram illustrating the present invention for detecting data.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
A symbiotic method of coconut shell activated carbon and chemical fiber fabric comprises the following steps:
s1: raising the chemical fiber fabric through a fabric raising machine:
s2: arranging the fluff of the chemical fiber fabric by a carding machine:
s3: spraying coconut shell activated carbon powder on the suede of the chemical fiber fabric:
s4: the fluff is melted by high temperature or flame to wrap part of the powder.
The S2 comprises the following specific steps;
s2.1: shearing by a shearing machine.
The S3 comprises the following specific steps:
s3.1, passing the chemical fiber fabric through a vibration roller.
The S3 comprises the following specific steps:
s3.2, passing the chemical fiber fabric through a powder suction machine.
The S4 comprises the following specific steps:
s4.1, passing the chemical fiber fabric through a cooling roller.
The S4 comprises the following specific steps:
s4.2, cleaning and drying the chemical fiber fabric.
The S4 comprises the following specific steps:
s4.3, passing the chemical fiber fabric through a cloth rolling machine.
The S4 comprises the following specific steps:
and S4.4, stacking the chemical fiber fabrics.
A specific operation flow is adopted; the method comprises the following steps of napping the surface of a plain chemical fiber fabric of 20-60 g/square meter by using a professional napper for convenient subsequent operation, carding the napped chemical fiber fabric by using a napper, shearing by using a shearing machine, determining the length of napping by using the thickness of the fabric, enabling thicker napping to be shorter and thinner napping to be longer by 0.5-1.5 mm, putting the finished fabric on a machine, spraying (1000-10000) mesh of coconut shell activated carbon powder on the fabric, vibrating the bottom of the fabric by using a vibrating roller after spraying the powder to enable the powder to enter the roots of the napping as far as possible, absorbing the redundant powder on the napping surface by using a powder absorbing machine, only reserving a small amount of powder left at the roots of the napping due to static electricity, and firmly absorbing the part of the fine powder by using strong static electricity of the fabric which has just napping, the powder which can be left after passing through the powder absorbing machine is all ultrafine particles, the coconut shell activated carbon is characterized in that the smaller the particles are, the larger the specific surface area is, the richer the pore space is, the stronger the effect is, the more the carbon powder is, the distribution density is large, the carbon powder particle size is uniform, the fabric which just rises after the fluff has strong static electricity, part of the powder can be firmly absorbed, the fabric is excessively high-temperature or the fluff is melted by flame after the operation is finished, the fluff is vitrified at the high temperature of 75 +/-5 ℃, the part of the powder can be wrapped into one part of the fabric by the vitrified fluff, the powder is better fused into the fabric by compacting the fabric through the cooling roller after the high temperature, the temperature of the cooling roller is 20 +/-2 ℃, the fabric can be used after being cleaned and dried after being cooled, the method is suitable for any chemical fiber or artificial fiber fabric, the coconut shell activated carbon powder is uniform in distribution and high in density, the effect is more remarkable, the fabric is cleaned and dried after being cooled, the dried fabric is rolled by a cloth rolling machine, and finally the rolled fabric is stacked.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A symbiotic method of coconut shell activated carbon and chemical fiber fabric is characterized by comprising the following steps:
s1: raising the chemical fiber fabric through a fabric raising machine:
s2: arranging the fluff of the chemical fiber fabric by a carding machine:
s3: spraying coconut shell activated carbon powder on the suede of the chemical fiber fabric:
s4: the fluff is melted by high temperature or flame to wrap part of the powder.
2. The symbiotic method of the coconut shell activated carbon and the chemical fiber fabric, according to claim 1, is characterized in that: the S2 comprises the following specific steps;
s2.1: shearing by a shearing machine.
3. The symbiotic method of the coconut shell activated carbon and the chemical fiber fabric, according to claim 2, is characterized in that: the S3 comprises the following specific steps:
s3.1, passing the chemical fiber fabric through a vibration roller.
4. The symbiotic method of the coconut shell activated carbon and the chemical fiber fabric, according to claim 3, is characterized in that: the S3 comprises the following specific steps:
s3.2, passing the chemical fiber fabric through a powder suction machine.
5. The symbiotic method of the coconut shell activated carbon and the chemical fiber fabric, according to claim 4, is characterized in that: the S4 comprises the following specific steps:
s4.1, passing the chemical fiber fabric through a cooling roller.
6. The symbiotic method of the coconut shell activated carbon and the chemical fiber fabric, according to claim 5, is characterized in that: the S4 comprises the following specific steps:
and S4.2, cleaning and drying the chemical fiber fabric.
7. The symbiotic method of the coconut shell activated carbon and the chemical fiber fabric, according to claim 6, is characterized in that: the S4 comprises the following specific steps:
s4.3, passing the chemical fiber fabric through a cloth rolling machine.
8. The symbiotic method of the coconut shell activated carbon and the chemical fiber fabric, according to claim 7, is characterized in that: the S4 comprises the following specific steps:
s4.4, stacking the chemical fiber fabrics.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211480745.3A CN115748162A (en) | 2022-11-24 | 2022-11-24 | Cogeneration method of coconut shell activated carbon and chemical fiber fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211480745.3A CN115748162A (en) | 2022-11-24 | 2022-11-24 | Cogeneration method of coconut shell activated carbon and chemical fiber fabric |
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| Publication Number | Publication Date |
|---|---|
| CN115748162A true CN115748162A (en) | 2023-03-07 |
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|---|---|---|---|
| CN202211480745.3A Pending CN115748162A (en) | 2022-11-24 | 2022-11-24 | Cogeneration method of coconut shell activated carbon and chemical fiber fabric |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB970522A (en) * | 1963-07-16 | 1964-09-23 | Pepperell Mfg Company | Improvements in or relating to the manufacture of napped textile fabric |
| CN205573219U (en) * | 2016-02-01 | 2016-09-14 | 阿斯福特纺织（漳州）有限公司 | Degradable fiber surface material |
| CN109322147A (en) * | 2018-10-17 | 2019-02-12 | 清华大学 | Load has the carbonized fabric of carbon nanotube and its preparation method of gas flow transducer |
| CN113914048A (en) * | 2021-11-19 | 2022-01-11 | 扬州惠民纺织有限公司 | Raising method for manufacturing flannelette and flannelette manufactured by same |
-
2022
- 2022-11-24 CN CN202211480745.3A patent/CN115748162A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB970522A (en) * | 1963-07-16 | 1964-09-23 | Pepperell Mfg Company | Improvements in or relating to the manufacture of napped textile fabric |
| CN205573219U (en) * | 2016-02-01 | 2016-09-14 | 阿斯福特纺织（漳州）有限公司 | Degradable fiber surface material |
| CN109322147A (en) * | 2018-10-17 | 2019-02-12 | 清华大学 | Load has the carbonized fabric of carbon nanotube and its preparation method of gas flow transducer |
| CN113914048A (en) * | 2021-11-19 | 2022-01-11 | 扬州惠民纺织有限公司 | Raising method for manufacturing flannelette and flannelette manufactured by same |
Non-Patent Citations (1)
| Title |
|---|
| 王超;呼凤新;朱家兴;: "涤纶经编绒类产品染整加工疵点的分析及解决", 针织工业, no. 06, 28 June 2016 (2016-06-28), pages 50 - 53 * |
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Effective date of registration: 20230907 Address after: No. 12 Liantang Dongfang Road, Shanghu Town, Changshu City, Suzhou City, Jiangsu Province, 215551 Applicant after: Suzhou Yumeishang Textile Technology Co.,Ltd. Address before: No. 22, Hehua (6) Hebei, Yushan Town, Changshu, Suzhou, Jiangsu 215501 Applicant before: Feng Xuegang |
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