CN115741419B - Process door plate polishing process and polishing equipment - Google Patents
Process door plate polishing process and polishing equipment Download PDFInfo
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- CN115741419B CN115741419B CN202211379612.7A CN202211379612A CN115741419B CN 115741419 B CN115741419 B CN 115741419B CN 202211379612 A CN202211379612 A CN 202211379612A CN 115741419 B CN115741419 B CN 115741419B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the field of metal polishing, and particularly discloses a process door plate polishing process and polishing equipment, wherein the polishing equipment comprises a conveying roller way for conveying a door plate, a polishing device is arranged above the conveying roller way, a limiting mechanism is arranged on the conveying roller way, the surface of the door plate with patterns faces upwards and is arranged on the conveying roller way in a lying mode, the length direction of the door plate is consistent with the conveying direction of the conveying roller way, the limiting mechanism is used for limiting the door plate to move along the width direction of the conveying roller way, the polishing device comprises a contact polishing mechanism and an adjusting mechanism for polishing the upper surface of the door plate, the adjusting mechanism is used for adjusting the contact polishing mechanism to descend and the door plate to contact and adjusting the contact polishing mechanism to reciprocate along the width direction of the door plate.
Description
Technical Field
The invention relates to the field of metal polishing, in particular to a process door plate polishing process and polishing equipment.
Background
The metal process door surface is provided with metal convex patterns or modeling patterns or embossments, the surface of the door plate and the patterns or modeling patterns or embossments on the surface of the door plate need to be polished in the production process of the process door, the work is generally carried out manually at present, the efficiency is low, the time and the labor are consumed, and the processing cost of the door plate is high.
Disclosure of Invention
In order to solve the technical problems, the invention provides process door plate polishing equipment, which comprises a conveying roller way for conveying a door plate, wherein a polishing device is arranged above the conveying roller way, a limiting mechanism is arranged on the conveying roller way, the surface of the door plate with patterns faces upwards and is arranged on the conveying roller way in a lying shape, the length direction of the door plate is consistent with the conveying direction of the conveying roller way, the limiting mechanism is used for limiting the door plate to move along the width direction of the conveying roller way, the polishing device comprises a contact polishing mechanism and an adjusting mechanism, the contact polishing mechanism is used for carrying out polishing treatment on the upper surface of the door plate, and the adjusting mechanism is used for adjusting the contact polishing mechanism to descend and the door plate to contact and adjusting the contact polishing mechanism to reciprocate along the width direction of the door plate.
Through above-mentioned technical scheme, can realize having the face of decorative pattern to the door plant and carry out the function of polishing treatment, carry the door plant through the rollgang, be convenient for realize carrying out serialization, automatic polishing treatment to the door plant.
Preferably: the contact polishing mechanisms are distributed at intervals along the width direction of the conveying roller way.
Through the technical scheme, the aim that the door plates are polished simultaneously by the contact polishing mechanisms can be achieved, and the polishing efficiency is effectively improved.
Preferably: the contact polishing mechanism comprises two groups of polishing assemblies, the two groups of polishing assemblies are distributed at intervals along the conveying direction of the conveying roller way, the polishing assemblies comprise two turntables, the two turntables and the door plates are distributed in parallel, the center position of the upper end of each turntable is fixedly connected with one end of a rotating shaft, the rotating shafts are vertically arranged, the rotating shafts are rotatably arranged on a rack, the contact assemblies are arranged on the lower surfaces of the turntables, the upper ends of the rotating shafts are connected with driving assemblies, and the driving assemblies are used for driving the two rotating shafts to rotate at equal speed and in different directions.
Through the technical scheme, the purpose of constant-speed and opposite-direction rotation of the two turntables can be achieved, the contact assembly can polish the side faces of the two sides of the pattern, and the problem that the contact assembly can only contact the side face of one side of the pattern and the side face of the other side cannot be polished due to the fact that the turntables rotate only towards one direction is avoided.
Preferably: the contact assemblies are arranged in groups, each contact assembly being evenly distributed on the turntable.
Through above-mentioned technical scheme, can realize the arrangement of multiunit contact assembly for each contact assembly can all contact different protruding or sunken decorative pattern, thereby realizes polishing the purpose of uneven decorative pattern.
Preferably: the contact assembly comprises a contact piece and an elastic assembly, the elastic assembly is arranged on the turntable, the contact piece is detachably arranged on the elastic assembly, the elastic assembly is used for providing elastic force perpendicular to the surface of the turntable for the contact piece, one end of the contact piece is a connecting end connected with the elastic assembly, the other end of the contact piece is a polishing end used for polishing, the polishing end is a hemispherical flexible component, and the outer surface of the polishing end is rough.
Through above-mentioned technical scheme, can realize the elastic mounting of contact piece for the contact piece is under the effect of elastic component, along with the carousel pivoted time, can remain the purpose of contact piece and decorative pattern contact throughout, set up for hemispherical flexible component through the polishing end simultaneously, make the function that the polishing end can simulate the finger, not only guarantee that the polishing end can be all the time with decorative pattern or face extrusion function of leaning on, simultaneously when rotating, because decorative pattern on the technology face is protruding or sunken, this kind of protruding or sunken is slow transition, so hemispherical polishing end can be stable through the decorative pattern, and can not be blocked.
Preferably: the elastic component comprises a guide sleeve and a guide rod, the guide sleeve is vertically arranged, the upper end of the guide sleeve is fixedly arranged on the turntable, the upper end of the guide rod is inserted into the guide sleeve, the length direction of the guide rod is consistent with the axial direction of the guide sleeve, the guide rod is in sliding guide fit with the guide sleeve along the length direction of the guide rod, a spring is arranged in the guide sleeve, the lower end of the spring is connected with the upper end of the guide rod, the lower end of the spring is connected with the turntable, the lower end of the guide rod is provided with threads, the connecting end of the contact piece is provided with a threaded hole, and the contact piece is detachably arranged on the guide rod in a threaded fit mode.
Through the technical scheme, the purpose of elastic installation of the contact piece is achieved, the threaded connection of the contact piece and the lower end of the guide rod is achieved, and the purpose of detachable connection is achieved.
Preferably: the driving assembly comprises a reversing assembly, a transmission assembly and a power assembly, the reversing assembly and the contact polishing mechanism are arranged in one-to-one correspondence, the reversing assembly comprises a linkage shaft, an A bevel gear and a B bevel gear, the linkage shaft is arranged between two rotating shafts, the linkage shaft is horizontally arranged, the A bevel gear is arranged at two ends of the linkage shaft, the B bevel gear is arranged at the upper end of the rotating shaft, the A bevel gear is meshed with the B bevel gear, the two A bevel gears are arranged between the two B bevel gears, and the linkage shaft is connected with the power assembly through the transmission assembly.
Through the technical scheme, the purpose of driving the two turntables to rotate at equal speed and in opposite directions in a gear rotating mode can be achieved.
Preferably: the adjusting mechanism comprises a lifting assembly and a moving assembly, the moving assembly comprises a sliding block and a sliding rail, the sliding rail is arranged along the width direction of the conveying roller way, the sliding block is installed at two ends of the frame, the sliding block and the sliding rail are correspondingly arranged, the sliding block forms sliding guide fit with the sliding rail along the width direction of the conveying roller way, the frame is connected with the moving assembly, the moving assembly is used for adjusting the frame to reciprocate along the sliding rail, the lifting assembly is connected with the sliding rail, and the lifting assembly is used for adjusting the lifting of the sliding rail.
Through the technical scheme, the purpose that the adjusting rack moves back and forth along the width direction of the conveying roller way and the adjusting rack lifts is achieved.
Preferably: the movable assembly comprises a crank and a rocker, wherein the rocker is horizontally arranged, one end of the rocker is hinged on the frame through an A hinge shaft, the other end of the rocker is hinged with one end of the crank through a B hinge shaft, the other end of the crank is fixedly connected with a rotary driving shaft, and the driving shaft, the A hinge shaft and the B hinge shaft are vertically arranged.
Through the technical scheme, the function of adjusting the rack to reciprocate along the sliding rail through the crank rocker mechanism is realized.
Preferably: and the front and rear sides of the polishing device are also provided with a matching mechanism, the matching mechanism comprises two driving rollers, and the two driving rollers are used for propping and laminating with the door plate to drive the door plate to reciprocate along the conveying direction of the conveying roller way.
Through the technical scheme, the door plate can be regulated to reciprocate along the conveying direction of the conveying roller way, the cooperation turntable can reciprocate along the width direction of the door plate, and the two turntables rotate at equal speed and in different directions, so that the surface patterns of the door plate can be polished thoroughly in all directions without dead angles.
Preferably: the contact polishing mechanism is covered by the shell, suction holes are arranged on the inner walls of the two sides of the conveying roller way, the suction holes are connected with the suction impurity removing device, the impurity blowing component and the polishing component are correspondingly arranged, and the impurity blowing component is used for blowing impurities generated by the polishing component.
Through the technical scheme, the purposes of blowing out and absorbing the scraps and sundries generated by polishing and protecting the environment can be achieved, and meanwhile, the scraps can be timely blown out, so that adverse effects of the scraps on subsequent polishing are avoided.
Preferably: the impurity blowing component comprises a gas hood, the gas hood is a cylindrical component, the upper end of the gas hood is closed, the lower end of the gas hood is opened, the gas hood is installed on the rack, the gas hood and the turntable are correspondingly arranged, an annular baffle is arranged at the outer ring position of the upper end of the turntable, the outer diameter of the annular baffle is consistent with the inner diameter of the gas hood, the annular baffle and the inner diameter of the gas hood form a rotating fit, a rotating shaft penetrates through the gas hood, an air outlet is formed in the turntable, and the gas hood is connected with an air supply mechanism.
Through the technical scheme, the function of blowing outwards from the turntable is realized, and the function of blowing outwards debris and sundries generated by polishing is realized.
Preferably: the limiting mechanism comprises limiting guide wheels which are arranged at two sides of the conveying roller way.
A process door panel polishing process comprising the steps of:
s1: firstly, conveying a door plate to the lower part of a frame by adopting a conveying roller way, and extruding and laminating a driving roller positioned in front of the frame and the door plate;
s2: then, the lifting assembly drives the frame to descend, and the contact piece and the pattern on the surface of the door plate are extruded and attached together;
s3: then polishing is carried out, the power assembly drives the linkage shaft to rotate through the transmission assembly, the linkage shaft is meshed with the bevel gear A and the bevel gear B to drive the two rotating shafts to rotate at equal speed and in opposite directions, the two rotating discs are driven to rotate at equal speed and in opposite directions, the polishing ends of the contact pieces polish patterns on the surface of the door plate in the rotating process of the contact pieces, meanwhile, the frame reciprocates along the width direction of the door plate, and the driving roller adjusts the door plate to reciprocate along the length direction of the door plate, so that the area is polished in all directions;
s4: then, the driving roller conveys the door plate forwards by one station, and the step S3 is repeated until all the surface area of the door plate is polished;
s5: then, the lifting assembly drives the frame to lift, the conveying roller way conveys the polished door plate away, and then the next door plate is conveyed to the lower part of the frame.
The invention has the technical effects and advantages that: the polishing equipment provided by the invention can realize continuous and automatic polishing treatment on the plate surface with the patterns of the process door plate, has thorough polishing without dead angles, good polishing effect and high efficiency, and the process provided by the invention has simple steps and meets the current processing requirements.
Drawings
Fig. 1 is a top view of a process door panel polishing apparatus according to the present invention.
Fig. 2 is a schematic structural view of a polishing device in a process door panel polishing apparatus according to the present invention.
Fig. 3 is a schematic structural view of a turntable and a contact assembly in a process door panel polishing apparatus according to the present invention.
Fig. 4 is a bottom view of a turntable and contact assembly in a process door panel polishing apparatus according to the present invention.
Fig. 5 is a schematic view of the structure of a contact assembly in a process door panel polishing apparatus according to the present invention.
Fig. 6 is a schematic flow chart of a process door panel polishing process according to the present invention.
Reference numerals illustrate: 100. a conveying roller way; 200. a polishing device; 210. a contact polishing mechanism; 211. a turntable; 211a, an air outlet; 211b, annular baffles; 212. a contact assembly; 212a, contact members; 212b, a guide rod; 212c, guide sleeve; 212d, springs; 213. a rotating shaft; 220. a frame; 221. a slide block; 222. a slide rail; 230. a reversing assembly; 231. a linkage shaft; 232. a bevel gear; 233. a bevel gear B; 240. a moving assembly; 250. an absorbent assembly; 251. a housing; 252. an air suction hole; 253. an air suction impurity removing device; 260. a blowing component; 261. a gas hood; 262. a gas supply mechanism; 270. a lifting assembly; 300. a limiting mechanism; 310. limiting guide wheels; 400. a mating mechanism; 410. a driving roller.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1 to 5, in the present embodiment, a process door panel polishing apparatus is proposed, including a conveying roller table 100 for conveying a door panel, a polishing device 200 is disposed above the conveying roller table 100, a limit mechanism 300 is disposed on the conveying roller table 100, a door panel having a patterned plate surface is disposed on the conveying roller table 100 in an upward and lying shape, a length direction of the door panel is consistent with a conveying direction of the conveying roller table 100, the limit mechanism 300 is used for limiting the door panel to move along a width direction of the conveying roller table 100, the polishing device 200 includes a contact polishing mechanism 210 and an adjusting mechanism for polishing a door panel upper plate surface, and the adjusting mechanism is used for adjusting the contact polishing mechanism 210 to descend and the door panel to contact and adjusting the contact polishing mechanism 210 to reciprocate along the width direction of the door panel; through the arrangement, the function of polishing the surface of the door plate with the patterns can be realized, and the door plate is conveyed through the conveying roller way 100, so that the continuous and automatic polishing treatment of the door plate is realized.
The contact polishing mechanisms 210 are distributed at intervals along the width direction of the conveying roller way 100; the purpose that the door panels are polished simultaneously by the multiple groups of contact polishing mechanisms 210 can be achieved, and the polishing efficiency is effectively improved.
The contact polishing mechanism 210 comprises two groups of polishing components, the two groups of polishing components are distributed at intervals along the conveying direction of the conveying roller way 100, the polishing components comprise two turntables 211, the two turntables 211 and the door plate are distributed in parallel, the center position of the upper end of each turntable 211 is fixedly connected with one end of a rotating shaft 213, the rotating shafts 213 are vertically arranged, the rotating shafts 213 are rotatably arranged on the rack 220, the lower surface of each turntable 211 is provided with a contact component 212, the upper ends of the rotating shafts 213 are connected with a driving component, and the driving component is used for driving the two rotating shafts 213 to rotate at equal speed and in opposite directions; through the arrangement, the purpose of constant-speed and opposite-direction rotation of the two turntables 211 can be achieved, so that the contact assemblies 212 can polish the side surfaces of two sides of the pattern, and the problem that the contact assemblies 212 can only contact the side surfaces of one side of the pattern and the side surfaces of the other side cannot be polished due to the fact that the turntables 211 rotate only in one direction is avoided.
The contact assemblies 212 are arranged in groups, each contact assembly 212 being evenly distributed on the turntable 211; the arrangement of the plurality of sets of contact assemblies 212 can be achieved so that each contact assembly 212 can contact different raised or recessed patterns, thereby achieving the purpose of polishing the uneven patterns.
The contact assembly 212 comprises a contact piece 212a and an elastic assembly, the elastic assembly is arranged on the turntable 211, the contact piece 212a is detachably arranged on the elastic assembly, the elastic assembly is used for providing elastic force perpendicular to the surface of the turntable 211 for the contact piece 212a, one end of the contact piece 212a is a connecting end connected with the elastic assembly, the other end of the contact piece 212a is a polishing end used for polishing, the polishing end is a hemispherical flexible component, and the outer surface of the polishing end is rough; through the above-mentioned setting, can realize the elastic installation of contact 212a for contact 212a is under the effect of elastic component, along with the purpose that carousel 211 rotated the time can remain contact 212a and decorative pattern contact throughout, set up for hemispherical flexible component through the polishing end simultaneously, make the function of polishing end can simulate the finger, not only guarantee that polishing end can all the time with decorative pattern or face extrusion are leaned on the function, simultaneously when rotating, because the decorative pattern on the technology face is protruding or sunken, this kind of protruding or sunken is slow transition, so hemispherical polishing end can be stable through the decorative pattern, and can not blocked.
The elastic component comprises a guide sleeve 212c and a guide sleeve 212b, wherein the guide sleeve 212c is vertically arranged, the upper end of the guide sleeve 212c is fixedly arranged on the turntable 211, the upper end of the guide sleeve 212b is inserted into the guide sleeve 212c, the length direction of the rod of the guide sleeve 212b is consistent with the axial direction of the guide sleeve 212c, the guide sleeve 212b is in sliding guide fit with the guide sleeve 212c along the length direction of the rod, a spring 212d is arranged in the guide sleeve 212c, the lower end of the spring 212d is connected with the upper end of the guide sleeve 212b, the lower end of the spring 212d is connected with the turntable 211, the lower end of the guide sleeve 212b is provided with threads, the connecting end of a contact piece 212a is provided with a threaded hole, and the contact piece 212a is detachably arranged on the guide sleeve 212b in a threaded fit manner; through the arrangement, the purpose of elastic installation of the contact piece 212a is achieved, the threaded connection of the contact piece 212a and the lower end of the guide rod 212b is achieved, and the purpose of detachable connection is achieved.
The driving assembly comprises a reversing assembly 230, a transmission assembly and a power assembly, the reversing assembly 230 and the contact polishing mechanism 210 are arranged in one-to-one correspondence, the reversing assembly 230 comprises a linkage shaft 231, an A bevel gear 232 and a B bevel gear 233, the linkage shaft 231 is arranged between the two rotating shafts 213, the linkage shaft 231 is horizontally arranged, the A bevel gear 232 is arranged at two ends of the linkage shaft 231, the B bevel gear 233 is arranged at the upper end of the rotating shaft 212, the A bevel gear 232 is meshed with the B bevel gear 233, the two A bevel gears 232 are arranged between the two B bevel gears 233, and the linkage shaft 231 is connected with the power assembly through the transmission assembly; the purpose of driving the two turntables 211 to rotate in the same speed and in opposite directions in a gear rotating mode can be achieved, and transmission is stable and reliable.
The adjusting mechanism comprises a lifting assembly 270 and a moving assembly 240, the moving assembly 240 comprises a sliding block 221 and a sliding rail 222, the sliding rail 222 is arranged along the width direction of the conveying roller way 100, the sliding block 221 is installed at two ends of the rack 220, the sliding block 221 and the sliding rail 222 are correspondingly arranged, the sliding block 221 and the sliding rail 222 form sliding guide fit along the width direction of the conveying roller way 100, the rack 220 is connected with the moving assembly 240, the moving assembly 240 is used for adjusting the rack 220 to reciprocate along the sliding rail 222, the lifting assembly 270 is connected with the sliding rail 222, and the lifting assembly 270 is used for adjusting the lifting of the sliding rail 222; by the above arrangement, the purpose of reciprocating movement of the regulating frame 220 along the width direction of the conveying roller table 100 and lifting of the regulating frame 220 is achieved.
The moving assembly 240 comprises a crank and a rocker, wherein the rocker is horizontally arranged, one end of the rocker is hinged on the frame 220 through an A hinge shaft, the other end of the rocker is hinged with one end of the crank through a B hinge shaft, the other end of the crank is fixedly connected with a rotating driving shaft, and the driving shaft, the A hinge shaft and the B hinge shaft are vertically arranged; the function of adjusting the rack 220 to reciprocate along the sliding rail 222 through the crank rocker mechanism is realized, and the transmission is stable and reliable.
The front and rear sides of the polishing device 200 are also provided with a matching mechanism 400, the matching mechanism 400 comprises two driving rollers 410, and the two driving rollers 410 are used for pressing and attaching with the door plate to drive the door plate to reciprocate along the conveying direction of the conveying roller way 100; through the arrangement, the door plate can be adjusted to reciprocate along the conveying direction of the conveying roller way 100, the cooperation turntable 211 can reciprocate along the width direction of the door plate, and the two turntables 211 rotate in opposite directions at equal speed, so that the surface patterns of the door plate can be polished thoroughly without dead angles in all directions.
The polishing device 200 further comprises a impurity removing mechanism, the impurity removing mechanism comprises an absorbing assembly 250 and a impurity blowing assembly 260, the absorbing assembly 250 comprises a machine shell 251, the machine shell 251 covers the contact polishing mechanism 210, air suction holes 252 are arranged on the inner walls of the machine shell 251, which are positioned on two sides of the conveying roller way 100, the air suction holes 252 are connected with an air suction impurity removing device 253, the impurity blowing assembly 260 and the polishing assembly are correspondingly arranged, and the impurity blowing assembly 260 is used for blowing impurities generated by the polishing assembly; can realize blowing out the piece debris that the polishing produced and absorb, realize the purpose of environmental protection, simultaneously with timely the blowing out of piece, avoid the piece to produce adverse effect to follow-up polishing.
The impurity blowing assembly 260 comprises a gas hood 261, the gas hood 261 is a cylindrical member, the upper end of the gas hood 261 is closed, the lower end of the gas hood 261 is opened, the gas hood 261 is installed on the rack 220, the gas hood 261 and the turntable 211 are correspondingly arranged, an annular baffle 211b is arranged at the outer ring position of the upper end of the turntable 211, the outer diameter of the annular baffle 211b is consistent with the inner diameter of the gas hood 261, the two components form a running fit, the rotating shaft 213 penetrates through the gas hood 261, the turntable 211 is provided with a gas outlet 211a, and the gas hood 261 is connected with a gas supply mechanism 262; the function of blowing out from the turntable 211 is realized, and the function of blowing out debris and sundries generated by polishing is realized.
The limit mechanism 300 includes limit guide wheels 310, and the limit guide wheels 310 are disposed on two sides of the conveying roller way 100.
Example 2
Referring to fig. 6, in this embodiment, a process door panel polishing process is provided, comprising the steps of:
s1: firstly, a conveying roller way 100 is adopted to convey a door plate to the lower part of a rack 220, and a driving roller 410 positioned in front of the rack 220 is pressed and attached with the door plate;
s2: then, the lifting assembly 270 drives the frame 220 to descend, and the contact piece 212a and the door panel surface pattern are pressed and abutted together;
s3: then, polishing is carried out, the power assembly drives the linkage shaft 231 to rotate through the transmission assembly, the linkage shaft 231 is meshed with the bevel gear A232 and the bevel gear B233 to drive the two rotating shafts 213 to rotate in the same speed and in different directions, the contact piece 212a is driven to rotate in the same speed and in different directions, the polishing end of the contact piece 212a polishes the pattern of the door panel in the rotating process, meanwhile, the frame 220 reciprocates along the width direction of the door panel, and the driving roller 410 adjusts the door panel to reciprocate along the length direction of the door panel so as to realize omnibearing polishing treatment on the area;
s4: then, the driving roller 410 conveys the door panel forward by one station, and the step S3 is repeated until the whole surface area of the door panel is polished;
s5: then, the lifting assembly 270 drives the frame to lift, and the conveying roller way 100 conveys the polished door panel away and conveys the next door panel to the lower part of the frame 220.
The polishing equipment provided by the invention can realize continuous and automatic polishing treatment on the plate surface with the patterns of the process door plate, has thorough polishing without dead angles, good polishing effect and high efficiency, and the process provided by the invention has simple steps and meets the current processing requirements.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (2)
1. The process door plate polishing equipment is characterized by comprising a conveying roller way (100) for conveying door plates, wherein a polishing device (200) is arranged above the conveying roller way (100), a limiting mechanism (300) is arranged on the conveying roller way (100), the surface of each door plate with patterns faces upwards and is arranged on the conveying roller way (100) in a lying mode, the length direction of each door plate is consistent with the conveying direction of the conveying roller way (100), the limiting mechanism (300) is used for limiting the door plate to move along the width direction of the conveying roller way (100), the polishing device (200) comprises a contact polishing mechanism (210) and an adjusting mechanism, the contact polishing mechanism (210) is used for adjusting the contact polishing mechanism (210) to descend and the door plate to contact and adjust the contact polishing mechanism (210) to reciprocate along the width direction of the door plate;
the contact polishing mechanisms (210) are distributed at intervals along the width direction of the conveying roller way (100);
the contact polishing mechanism (210) comprises two groups of polishing components, the two groups of polishing components are distributed at intervals along the conveying direction of the conveying roller way (100), the polishing components comprise two turntables (211), the two turntables (211) and the door plate are distributed in parallel, the center position of the upper end of each turntable (211) is fixedly connected with one end of a rotating shaft (213), the rotating shafts (213) are vertically arranged, the rotating shafts (213) are rotatably arranged on a rack (220), the lower surface of each turntable (211) is provided with a contact component (212), the upper ends of the rotating shafts (213) are connected with a driving component, and the driving component is used for driving the two rotating shafts (213) to rotate at equal speed and in different directions;
the contact assembly (212) comprises a contact piece (212 a) and an elastic assembly, the elastic assembly is arranged on the turntable (211), the contact piece (212 a) is detachably arranged on the elastic assembly, the elastic assembly is used for providing elastic force perpendicular to the surface of the turntable (211) for the contact piece (212 a), one end of the contact piece (212 a) is a connecting end connected with the elastic assembly, the other end of the contact piece (212 a) is a polishing end used for polishing, the polishing end is a hemispherical flexible component, and the outer surface of the polishing end is rough; the contact assembly (212) can contact different raised or recessed patterns, so that the purpose of polishing the uneven patterns is achieved;
under the action of the elastic component, the contact piece (212 a) is always kept in contact with the patterns when the turntable (211) rotates, and meanwhile, the polishing end is a hemispherical flexible component, so that the polishing end can simulate the function of fingers, the function of pressing and leaning the polishing end against the patterns or the plate surface is ensured, and meanwhile, when the turntable rotates, the patterns on the plate surface of the process are raised or recessed, and the raised or recessed is slowly transited, so that the hemispherical polishing end can stably pass through the patterns and cannot be blocked;
the elastic component comprises a guide sleeve (212 c) and a guide rod (212 b), wherein the guide sleeve (212 c) is vertically arranged, the upper end of the guide sleeve (212 c) is fixedly arranged on the turntable (211), the upper end of the guide rod (212 b) is inserted into the guide sleeve (212 c), the length direction of the rod of the guide rod (212 b) is consistent with the axial direction of the guide sleeve (212 c), the guide rod (212 b) and the guide sleeve (212 c) form sliding guide fit along the length direction of the rod, a spring (212 d) is arranged in the guide sleeve (212 c), the lower end of the spring (212 d) is connected with the upper end of the guide rod (212 b), the lower end of the spring (212 d) is connected with the turntable (211), threads are arranged at the lower end of the guide rod (212 b), threaded holes are formed at the connecting ends of the contact pieces (212 a), and the contact pieces (212 a) are detachably arranged on the guide rod (212 b) in a threaded fit mode; the contact piece (212 a) is connected with the lower end of the guide rod (212 b) in a threaded manner, so that detachable connection is realized;
the front and rear sides of the polishing device (200) are also provided with a matching mechanism (400), the matching mechanism (400) comprises two driving rollers (410), the two driving rollers (410) are used for being abutted against and attached to the door plate, and the door plate is driven to reciprocate along the conveying direction of the conveying roller way (100); the purposes of blowing out and absorbing debris and sundries generated by polishing and protecting environment are achieved, and meanwhile, the debris is blown out timely, so that adverse effects of the debris on subsequent polishing are avoided;
the polishing device (200) further comprises a impurity removing mechanism, the impurity removing mechanism comprises an absorption assembly (250) and a impurity blowing assembly (260), the absorption assembly (250) comprises a machine shell (251), the machine shell (251) covers the contact polishing mechanism (210), air suction holes (252) are arranged on the inner walls of the machine shell (251) positioned on two sides of the conveying roller table (100), the air suction holes (252) are connected with the air suction impurity removing device (253), the impurity blowing assembly (260) and the polishing assembly are correspondingly arranged, and the impurity blowing assembly (260) is used for blowing impurities generated by the polishing assembly; the purposes of blowing out and absorbing debris and sundries generated by polishing and protecting environment are achieved, and meanwhile, the debris is blown out timely, so that adverse effects of the debris on subsequent polishing are avoided;
the impurity blowing assembly (260) comprises a gas hood (261), the gas hood (261) is a cylindrical member, the upper end of the gas hood (261) is closed, the lower end of the gas hood (261) is opened, the gas hood (261) is installed on a rack (220), the gas hood (261) and a rotary table (211) are correspondingly arranged, an annular baffle (211 b) is arranged at the outer ring position of the upper end of the rotary table (211), the outer diameter of the annular baffle (211 b) is consistent with the inner diameter of the gas hood (261), the annular baffle and the inner ring of the gas hood form a rotating fit, a rotating shaft (213) penetrates through the gas hood (261), a gas outlet (211 a) is formed in the rotary table (211), and the gas hood (261) is connected with a gas supply mechanism (262); the function of blowing out from the turntable (211) is realized, and the function of blowing out debris and sundries generated by polishing is realized;
the driving assembly comprises a reversing assembly (230), a transmission assembly and a power assembly, the reversing assembly (230) and the contact polishing mechanism (210) are arranged in a one-to-one correspondence manner, the reversing assembly (230) comprises a linkage shaft (231), an A bevel gear (232) and a B bevel gear (233), the linkage shaft (231) is arranged between the two rotating shafts (213), the linkage shaft (231) is horizontally arranged, the A bevel gear (232) is arranged at two ends of the linkage shaft (231), the B bevel gear (233) is arranged at the upper end of the rotating shaft (213), the A bevel gear (232) is meshed with the B bevel gear (233), the two A bevel gears (232) are arranged between the two B bevel gears (233), and the linkage shaft (231) is connected with the power assembly through the transmission assembly; the purpose of driving the two turntables (211) to rotate in the same speed and in opposite directions in a gear rotation mode can be achieved, and the transmission is stable and reliable;
the adjusting mechanism comprises a lifting assembly (270) and a moving assembly (240), the moving assembly (240) comprises a sliding block (221) and a sliding rail (222), the sliding rail (222) is arranged along the width direction of the conveying roller way (100), the sliding block (221) is installed at two ends of the rack (220), the sliding block (221) and the sliding rail (222) are correspondingly arranged, the sliding block (221) and the sliding rail (222) form sliding guide fit along the width direction of the conveying roller way (100), the rack (220) is connected with the moving assembly (240), the moving assembly (240) is used for adjusting the rack (220) to reciprocate along the sliding rail (222), the lifting assembly (270) is connected with the sliding rail (222), and the lifting assembly (270) is used for adjusting the lifting of the sliding rail (222);
the moving assembly (240) comprises a crank and a rocker, the rocker is horizontally arranged, one end of the rocker is hinged to the frame (220) through an A hinge shaft, the other end of the rocker is hinged to one end of the crank through a B hinge shaft, the other end of the crank is fixedly connected with a driving shaft, and the driving shaft, the A hinge shaft and the B hinge shaft are vertically arranged.
2. A polishing process of the process door panel polishing apparatus as claimed in claim 1, comprising the steps of:
s1: firstly, conveying a door plate to the lower part of a frame (220) by adopting a conveying roller way (100), and extruding and attaching a driving roller (410) positioned in front of the frame (220) and the door plate;
s2: then, the lifting assembly (270) drives the frame (220) to descend, and the contact piece (212 a) and the door plate surface pattern are pressed and abutted together;
s3: then, polishing is carried out, the power assembly drives the linkage shaft (231) to rotate through the transmission assembly, the linkage shaft (231) is meshed with the bevel gear B (233) through the bevel gear A (232) to drive the two rotating shafts (213) to rotate in the same speed and in the opposite direction to drive the two rotating discs (211) to rotate in the same speed and in the opposite direction, the polishing end of the contact piece (212 a) polishes the pattern of the door panel in the rotating process, meanwhile, the frame (220) reciprocates along the width direction of the door panel, and the driving roller (410) adjusts the door panel to reciprocate along the length direction of the door panel to realize all-round polishing of the area;
s4: then, the driving roller (410) conveys the door plate forwards by one station, and the step S3 is repeated until the surface area of the door plate is completely polished;
s5: then, the lifting assembly (270) drives the frame to lift, the conveying roller way (100) conveys the polished door plate away, and then the next door plate is conveyed to the position below the frame (220).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211379612.7A CN115741419B (en) | 2022-11-04 | 2022-11-04 | Process door plate polishing process and polishing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211379612.7A CN115741419B (en) | 2022-11-04 | 2022-11-04 | Process door plate polishing process and polishing equipment |
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| Publication Number | Publication Date |
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| CN115741419A CN115741419A (en) | 2023-03-07 |
| CN115741419B true CN115741419B (en) | 2023-09-01 |
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| CN202211379612.7A Active CN115741419B (en) | 2022-11-04 | 2022-11-04 | Process door plate polishing process and polishing equipment |
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| CN114273984A (en) * | 2021-11-15 | 2022-04-05 | 杭州万程科技有限公司 | Method for manufacturing cover plate glass for colorful computer keyboard touch control plate |
| CN114714237A (en) * | 2022-03-28 | 2022-07-08 | 凯利兴实业(深圳)有限公司 | Hollow stone Roman column processing equipment and processing method |
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| US5681212A (en) * | 1995-04-14 | 1997-10-28 | Sony Corporation | Polishing device and correcting method therefor |
| DE19723306A1 (en) * | 1997-06-04 | 1998-12-10 | Zech Hans Jochen | Polishing or grinding end faces of stone or concrete slabs |
| WO2017097056A1 (en) * | 2015-12-12 | 2017-06-15 | 王超 | Sander |
| CN205438235U (en) * | 2016-02-26 | 2016-08-10 | 深圳市梦之坊通信产品有限公司 | Metal mobile phone shell polisher |
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| CN114273984A (en) * | 2021-11-15 | 2022-04-05 | 杭州万程科技有限公司 | Method for manufacturing cover plate glass for colorful computer keyboard touch control plate |
| CN114714237A (en) * | 2022-03-28 | 2022-07-08 | 凯利兴实业(深圳)有限公司 | Hollow stone Roman column processing equipment and processing method |
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| Publication number | Publication date |
|---|---|
| CN115741419A (en) | 2023-03-07 |
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