CN114803413B - A positioner is carried to panel beating for continuous automated inspection of panel beating vision - Google Patents
A positioner is carried to panel beating for continuous automated inspection of panel beating vision Download PDFInfo
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- CN114803413B CN114803413B CN202210511024.8A CN202210511024A CN114803413B CN 114803413 B CN114803413 B CN 114803413B CN 202210511024 A CN202210511024 A CN 202210511024A CN 114803413 B CN114803413 B CN 114803413B
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- sheet metal
- workbench
- adjusting component
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- 238000010009 beating Methods 0.000 title description 4
- 238000007689 inspection Methods 0.000 title description 2
- 239000002184 metal Substances 0.000 claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 33
- 230000000670 limiting effect Effects 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 26
- 230000008093 supporting effect Effects 0.000 claims description 17
- 230000003044 adaptive effect Effects 0.000 claims description 2
- 238000011179 visual inspection Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 16
- 238000005286 illumination Methods 0.000 abstract description 13
- 238000003825 pressing Methods 0.000 description 13
- 230000000712 assembly Effects 0.000 description 12
- 238000000429 assembly Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
- B65G23/06—Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the field of conveying and positioning devices, and discloses a sheet metal conveying and positioning device for continuous and automatic detection of sheet metal vision. According to the invention, through the cooperation among the conveying assembly, the first adjusting assembly, the second adjusting assembly, the rotating assembly and the like, the two driving belts can be driven to separate to two sides, so that a workpiece falls onto the bottom light source assembly to be subjected to comprehensive illumination, and the detection effect is improved. When the workpiece is moved, the two driving belts can be close to each other to obtain smaller distance, so that the workpiece can be effectively supported, the downward deformation of the two driving belts is reduced, and the effect is better when the workpiece is suitable for workpieces with certain weight.
Description
Technical Field
The invention relates to the technical field of conveying and positioning devices, in particular to a sheet metal conveying and positioning device for continuous and automatic detection of sheet metal vision.
Background
The metal plate is a comprehensive cold working process for the metal plate, and comprises shearing, punching/cutting/compounding, folding, riveting, splicing, forming and the like. The sheet metal part is widely applied to daily necessities, automobiles, airplanes and other industrial products, the quality of the sheet metal part directly influences whether the whole finished product is qualified or not, and the quality of the sheet metal is checked by a visual detection device in the processing process.
Chinese patent publication No. CN205441882U discloses a sheet metal conveying positioning device for continuous automated detection of sheet metal vision, including the sheet metal conveying platform that is used for orderly conveying the sheet metal to be detected from the material loading position to the detection position and the material unloading position one by one, the sheet metal base plate platform that is used for supporting the sheet metal conveying platform and adjusting sheet metal conveying platform guide rail width and the controlling means who is connected with sheet metal conveying platform and sheet metal base plate platform electricity. The invention has the functions of adjustable width of the conveying guide rail and adjustable conveying speed, has high automation degree, and is beneficial to assembly with other equipment into assembly line production.
The device carries the work piece through the fixed belt in front and back position, and after the work piece reached to the position of bottom light source subassembly, the partial region of both sides can be blocked by the belt and can't obtain effective illumination around the work piece, and then influences holistic detection effect, has certain use limitation.
Therefore, it is necessary to provide a sheet metal conveying and positioning device for continuous and automatic detection of sheet metal vision, which solves the technical problems.
Disclosure of Invention
The invention aims to provide a sheet metal conveying and positioning device for continuous and automatic detection of sheet metal vision, which aims to solve the problems that part areas on the front side and the rear side of a workpiece are blocked by a belt with fixed front and rear positions in the background technology, so that the overall detection effect is affected.
In order to achieve the purpose, the conveying and positioning device is designed to achieve effective conveying of the workpiece, meanwhile, no blocking is caused to the surface of the workpiece, and the overall detection effect is guaranteed.
Based on the thought, the invention provides the following technical scheme: the utility model provides a sheet metal conveying positioning device for continuous automated detection of sheet metal vision, includes the workstation that is provided with bottom light source subassembly inside, the inside of workstation is provided with the conveying subassembly that is used for carrying the work piece, and conveying subassembly includes long pole and worm that is the symmetry setting with the workstation rotation connection, and the surface of long pole and worm all overlaps and is equipped with two pulleys, is located between two pulleys of front side and is located between two pulleys of rear side and all is provided with the drive belt that is used for supporting the work piece; the workbench is internally provided with a first adjusting component which is in transmission connection with the worm and is used for adjusting the position of the rear belt wheel and a second adjusting component which is in transmission connection with the first adjusting component and is used for adjusting the position of the front belt wheel; the first adjusting component and the second adjusting component are fixedly connected with a limiting component fixedly connected with the workbench through a pull rope, and a guide wheel for reversing the pull rope is fixedly arranged in the workbench; the opposite sides of the two belt pulleys are provided with rotating assemblies movably attached to the first adjusting assemblies, and a motor for driving the worm to rotate is fixedly arranged in the workbench.
As a further aspect of the invention: the belt wheel sleeved on the long rod is in movable fit with the long rod, and the belt wheel sleeved on the worm is in key shaft type assembly with the worm; the surface of four band pulleys has all been seted up the second annular draw-in groove, and sliding fit has the connecting rod between two second annular draw-in grooves along work piece direction of movement, and first annular draw-in groove has all been seted up on two band pulley surfaces of cover on the worm, two first annular draw-in grooves respectively with first adjusting part and second adjusting part sliding fit.
As a further aspect of the invention: the first annular clamping groove and the second annular clamping groove are arranged in a dovetail groove mode.
As a further aspect of the invention: the rotating assembly comprises a small circular ring and a large circular ring, the small circular ring and the large circular ring are respectively and fixedly connected with two belt pulleys arranged on the worm, and the outer surface of the small circular ring and the inner wall of the large circular ring are fixedly provided with bulges; when the worm rotates, the first adjusting component is movably attached to the outer surface of the small circular ring.
As a further aspect of the invention: the two protrusions are adaptive in size and are arranged on the same virtual circular track, and the two protrusions are arranged adjacently on the same virtual circular track.
As a further aspect of the invention: the first adjusting component comprises a worm wheel which is rotationally connected with the workbench and is connected with the worm transmission and a shell which is in sliding fit with the workbench, a first bracket which is in sliding fit with the first annular clamping groove at the rear side and is fixedly connected with the pull rope at the rear side is fixedly arranged on the surface of the shell, a reset spring and a side rack which is in transmission connection with the second adjusting component are fixedly arranged between the surface of the shell and the workbench, and a long rack which is connected with the worm transmission is arranged in the shell in a sliding manner.
As a further aspect of the invention: the inside of casing has offered the spout that supplies long rack to slide, and long rack can follow the spout and reciprocate for the worm wheel.
As a further aspect of the invention: the second adjusting component comprises a gear which is rotationally connected with the workbench and is in transmission connection with the first adjusting component and a short rack which is in sliding fit with the workbench, and a second bracket which is in sliding fit with the first annular clamping groove on the front side and is fixedly connected with the pull rope on the front side is fixedly arranged on the surface of the short rack.
As a further aspect of the invention: the limiting assembly comprises a limiting block fixedly connected with the pull rope, and a first telescopic rod and a first spring are fixedly arranged between the limiting block and the workbench.
As a further aspect of the invention: the inner top wall of the driving belt is movably attached to the top of the bottom light source assembly, and the driving belt is a continuous annular belt.
Compared with the prior art, the invention has the beneficial effects that: through the cooperation among the conveying assembly, the first adjusting assembly, the second adjusting assembly, the rotating assembly and the like, the two driving belts can be driven to separate to two sides, so that a workpiece falls onto the bottom light source assembly to be subjected to comprehensive illumination, and the detection effect is improved; after the workpiece is detected, the two driving belts can be folded towards the middle to support the workpiece, and stable conveying of the workpiece can be realized on the basis of guaranteeing the detection area and the detection effect. When the two driving belts are separated to two sides, the two limiting assemblies can be folded towards the middle, so that effective limiting of the workpiece is realized, and illumination and detection are facilitated; when the two driving belts are folded towards the middle, the two limiting assemblies are separated towards the two sides, and the conveying of the workpiece is not affected. When moving the work piece from the right side to the bottom light source subassembly and from bottom light source subassembly to the left side, two drive belts can draw close in order to obtain less interval to the centre, can realize effectively supporting the work piece, can also reduce the downward deformation of two opposite sides of drive belt, not only can improve holistic supporting effect and conveying stability, can also prolong the life of drive belt, and the effect is better when being applicable to the work piece that has certain weight, and the practicality is higher.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic view of the pulley, belt and bottom light source assembly of the present invention;
FIG. 3 is an enlarged view of the structure of FIG. 1 at A;
FIG. 4 is an enlarged view of the structure at B in FIG. 2;
FIG. 5 is an enlarged view of the structure at C in FIG. 2;
FIG. 6 is a schematic view of the worm, worm gear and housing of the present invention;
FIG. 7 is a schematic view of a rotating assembly according to the present invention;
FIG. 8 is a schematic view of the long rack, chute and side racks of the present invention;
FIG. 9 is a schematic view of the structure of the connecting belt, strip and press block of the present invention;
fig. 10 is an enlarged view of the structure at D in fig. 9.
In the figure: 1. a work table; 2. a transport assembly; 3. a first adjustment assembly; 4. a second adjustment assembly; 5. A limit component; 6. a bottom light source assembly; 7. a motor; 8. a rotating assembly; 9. a transmission belt; 10. a base; 11. a pull rope; 12. a guide wheel; 201. a long rod; 202. a worm; 203. a belt wheel; 204. the first annular clamping groove; 205. the second annular clamping groove; 206. a connecting rod; 301. a worm wheel; 302. a housing; 303. a first bracket; 304. a side rack; 305. a chute; 306. a long rack; 401. a gear; 402. a short rack; 403. a second bracket; 501. a limiting block; 502. a first telescopic rod; 503. a first spring; 504. briquetting; 801. a small circular ring; 802. a large ring; 803. a protrusion; 901. a connecting belt; 902. a strip; 903. A top block; 904. a side plate; 905. a second telescopic rod; 906. and a second spring.
Detailed Description
Embodiment one:
referring to fig. 1 to 6, an embodiment of the present invention provides a sheet metal conveying and positioning device for continuous and automatic detection of sheet metal vision, which mainly enables comprehensive illumination to be obtained during workpiece detection, the conveying and positioning device includes a workbench 1, and the workbench 1 is in a U-shaped design; the inside of workstation 1 is provided with the conveying component 2 that is used for carrying the work piece, and conveying component 2 is including being four pulleys 203 that bilateral symmetry set up and rotating the worm 202 that is connected with workstation 1, all is provided with the drive belt 9 that is used for supporting the work piece between two pulleys 203 in front side and between two pulleys 203 in rear side, and drive belt 9 is continuous confined annular area in this embodiment, and the opposite one side of two drive belts 9 is provided with the chamfer. The center position of the inner bottom wall of the workbench 1 is fixedly connected with a bottom light source assembly 6 through a base 10, and the bottom light source assembly 6 provides effective illumination for a workpiece through glass plate illumination, which is the existing mature technology and is not described in detail herein; by providing the base 10 so that the bottom light source assembly 6 is located in the middle of the two driving belts 9, interference between the bottom light source assembly 6 and the driving belts 9 can be avoided.
In order to ensure that comprehensive illumination can be obtained during workpiece detection, a first adjusting component 3 which is in transmission connection with a worm 202 and is used for adjusting the back belt wheel 203 to move back and forth is arranged in the workbench 1, and a second adjusting component 4 which is in transmission connection with the first adjusting component 3 and is used for adjusting the front belt wheel 203 to move back and forth is also arranged in the workbench; the two belt pulleys 203 move back and forth to reciprocate the bottom light source assembly 6, the moving directions of the two belt pulleys 203 are opposite, and the positions of the front belt pulley 203 and the rear belt pulley 203 are respectively adjusted through the first adjusting assembly 3 and the second adjusting assembly 4, so that the two belt pulleys 203 respectively drive the two driving belts 9 to move, and the driving belts 9 are close to or far away from the bottom light source assembly 6; in order to realize stable conveying and receiving of the workpieces, the inner top wall of the driving belt 9 is attached to the top of the bottom light source assembly 6. The first adjusting component 3 and the second adjusting component 4 are fixedly connected with a limiting component 5 fixedly connected with the workbench 1 through a pull rope 11, a guide wheel 12 for reversing the pull rope 11 is fixedly installed in the workbench 1, the limiting component 5, the pull rope 11 and the guide wheel 12 are in one-to-one correspondence in the embodiment, the limiting component 5 is located above the driving belt 9, and the limiting component 5 is located above the driving belt 9.
The opposite sides of the two pulleys 203 are provided with rotating assemblies 8 movably attached to the first adjusting assemblies 3, and the rotating assemblies 8 are used for adjusting the positions of the first adjusting assemblies 3, so that the positions of the second adjusting assemblies 4 can be synchronously adjusted through the first adjusting assemblies 3. The motor 7 for driving the worm 202 to rotate is fixedly arranged on the inner rear wall of the workbench 1, and the worm 202 is driven to rotate by the motor 7 so as to drive the belt pulley 203 and the transmission belt 9 to drive, thereby realizing workpiece conveying.
In the present embodiment, it is preferable that: when in use, the motor 7 is started to drive the worm 202 to rotate anticlockwise, and the worm 202 drives the transmission belt 9 to move through the belt pulley 203; the worm 202 drives the first adjusting component 3 to move forwards when rotating, the first adjusting component 3 drives the second adjusting component 4 to move backwards, and the first adjusting component 3 and the second adjusting component 4 drive the two limiting components 5 to move forwards and backwards by matching the pull rope 11 and the guide wheel 12, so that workpieces can move normally along with the driving belt 9 without interference; the first adjusting component 3 and the second adjusting component 4 also drive the front belt pulley 203 and the rear belt pulley 203 to fold towards the middle, and the belt pulley 203 drives the transmission belt 9 to synchronously approach. Then the workpiece is put on the right side of the driving belt 9 by a manual or automatic discharging device (not described in detail in the prior art), and the driving belt 9 drives the workpiece to move left to start workpiece conveying.
When the workpiece moves to the middle position above the bottom light source assembly 6, the motor 7 is turned off, at the moment, the first adjusting assembly 3 automatically resets backward under the action of the rotating assembly 8, the first adjusting assembly 3 drives the second adjusting assembly 4 to reset forward, the first adjusting assembly 3 and the second adjusting assembly 4 drive the belt wheels 203 on the front side and the rear side and the driving belt 9 to separate from each other on the front side and the rear side, and the workpiece falls on the bottom light source assembly 6; the first adjusting component 3 and the second adjusting component 4 also drive the two limiting components 5 to fold towards the middle to center the workpiece through the cooperation of the pull rope 11 and the guide wheel 12, and at the moment, the detection work can be started and the workpiece is reciprocated.
Through the cooperation of the structures of the conveying assembly 2, the first adjusting assembly 3, the second adjusting assembly 4, the rotating assembly 8 and the like, when a workpiece moves above the bottom light source assembly 6, the two driving belts 9 can be automatically separated to two sides, so that the workpiece falls on the bottom light source assembly 6 to be subjected to comprehensive illumination, and the whole detection effect is better because no area is blocked by the driving belts 9; after the workpiece is detected, the two driving belts 9 can automatically fold towards the middle to support the workpiece, and stable conveying of the workpiece can be realized on the basis of ensuring the detection area and the detection effect. When the two driving belts 9 are separated to two sides, the two limiting assemblies 5 can be automatically folded to the middle to realize effective limiting of the workpiece, so that illumination and detection of the bottom light source assembly 6 are facilitated; when the two driving belts 9 are folded towards the middle, the two limiting assemblies 5 are automatically separated towards the two sides, and the workpiece conveying cannot be interfered. This device is moving the work piece from right side to bottom light source subassembly 6 and from bottom light source subassembly 6 to left side time, two drive belts 9 can draw close in order to obtain less interval to the centre, consequently can realize effectively supporting the work piece, can also reduce the downward deformation of two drive belt 9 opposite sides simultaneously, not only can improve holistic supporting effect and conveying stability, can also prolong the life of drive belt 9, the effect is better when being applicable to the work piece that has certain weight, holistic practicality is higher.
Embodiment two:
referring to fig. 1 to 8, on the basis of the first embodiment, the conveying assembly 2 further includes a long rod 201 rotatably connected to the inner wall of the working table 1, the long rod 201 and the worm 202 are on the same horizontal plane, wherein two belt wheels 203 are movably sleeved on the outer surface of the long rod 201, and the other two belt wheels 203 and the worm 202 are coaxially driven. In order to further move the belt wheel 203 back and forth along the worm 202 on the basis of coaxial transmission, the worm 202 and the belt wheel 203 are in a key shaft type sliding assembly, namely, ribs are fixedly arranged on the outer surface of the worm 202, grooves matched with the ribs are formed in the belt wheel 203 arranged on the worm 202, the worm 202 can drive the left belt wheel 203 to rotate through the arrangement, the left belt wheel 203 drives the transmission belt 9 to move through the right belt wheel 203, and meanwhile, the left belt wheel 203 can move back and forth along the worm 202. In order to realize synchronous forward and backward movement of the two pulleys 203 corresponding to the left and right sides, the outer surfaces of the four pulleys 203 are provided with second annular clamping grooves 205, a connecting rod 206 movably attached to the second adjusting assembly 4 is slidably matched between the two second annular clamping grooves 205 corresponding to the left and right sides, when the pulleys 203 rotate, the connecting rod 206 slides with the second annular clamping grooves 205, and meanwhile, the connecting rod 206 cannot fall off from the second annular clamping grooves 205, so that the second annular clamping grooves 205 can be designed into dovetail grooves, and of course, the cross grooves can be designed.
The opposite sides of the two belt pulleys 203 arranged on the worm 202 are provided with first annular clamping grooves 204, wherein the first annular clamping grooves 204 at the rear are in sliding fit with the first adjusting assembly 3, the first annular clamping grooves 204 at the front are in sliding fit with the second adjusting assembly 4, and the first annular clamping grooves 204 and the second annular clamping grooves 205 are of the same design, so that the belt pulleys 203 can not drive the first adjusting assembly 3/the second adjusting assembly 4 to synchronously rotate through the first annular clamping grooves 204 when rotating. In practical use, the first adjusting component 3/second adjusting component 4 and the connecting rod 206 can share the same second annular clamping groove 205, so that the effect is unchanged but a step of forming the first annular clamping groove 204 can be saved, and meanwhile, the first adjusting component 3/second adjusting component 4 is positioned above the connecting rod 206 and has a certain limiting effect.
The first adjusting component 3 comprises a worm wheel 301 which is rotationally connected with the workbench 1 and is in transmission connection with the worm 202, and a shell 302 which is in front-back sliding fit with the workbench 1, a first bracket 303 which is in sliding fit with the rear first annular clamping groove 204 and is fixedly connected with the rear stay cord 11 is fixedly arranged on the rear surface of the shell 302, and the whole first bracket 303 is in T-shaped design; a return spring (not shown) is fixedly installed between the rear surface of the housing 302 and the inner front wall of the table 1 for automatic return of the housing 302; a T-shaped sliding groove 305 is formed in the shell 302, the sliding groove 305 penetrates through the front surface and the rear surface of the shell 302 and penetrates through the left side wall of the shell 302, a long toothed bar 306 in transmission connection with the worm wheel 301 is slidably mounted in the sliding groove 305, the long toothed bar 306 can move back and forth relative to the worm 202 along the sliding groove 305, and a certain friction force exists between the long toothed bar 306 and the sliding groove 305; in order to avoid interference between the left rear pulley 203 and the long rack 306, the front surface of the left rear pulley 203 is designed to be open, and the long rack 306 can be inserted into the opening. The right side wall of the housing 302 is fixedly provided with a side rack 304 in driving connection with the second adjusting assembly 4.
The second adjusting component 4 comprises a gear 401 which is rotationally connected with the workbench 1 and is in transmission connection with the side rack 304 and a short rack 402 which is in front-back sliding fit with the workbench 1, and a second bracket 403 which is fixedly arranged on the rear surface of the short rack 402, is in sliding fit with the front first annular clamping groove 204 and is fixedly connected with the front pull rope 11; the whole second bracket 403 is also in a T-shaped design, and the bottom of the second bracket 403 is movably attached to the top of the connecting rod 206, so that the connecting rod 206 is prevented from moving up and down.
The limiting assembly 5 comprises a limiting block 501 fixedly connected with the pull rope 11, wherein the limiting block 501 is positioned above the driving belt 9 and can limit a workpiece, and the limiting block is an existing mature technology and is not described in detail herein; a first telescopic rod 502 and a first spring 503 are fixedly arranged between the limiting block 501 and the inner wall of the workbench 1, the first spring 503 is sleeved on the outer surface of the first telescopic rod 502, the upper and lower positions of the limiting block 501 can be fixed through the first telescopic rod 502, and the limiting block 501 can be moved through the movement of the pull rope 11 and the cooperation of the first spring 503.
The rotating assembly 8 comprises a small circular ring 801 and a large circular ring 802, the small circular ring 801 and the large circular ring 802 are fixedly connected with the two belt wheels 203 on the left side respectively, the outer surface of the small circular ring 801 and the inner wall of the large circular ring 802 are fixedly provided with protrusions 803, the two protrusions 803 are matched in size and on the same virtual circular track, the two protrusions 803 are designed adjacently on the same virtual circular track, the protrusions 803 of the small circular ring 801 are arranged below, and when the two belt wheels 203 rotate anticlockwise, the protrusions 803 of the small circular ring 801 are contacted with the rear end of the long rack 306. When the worm 202 drives the belt wheel 203 and the driving belt 9 to rotate, the rear end of the long toothed bar 306 is movably attached to the outer surface of the small circular ring 801; when the pulley 203 stops rotating, the protrusion 803 of the small circular ring 801 presses the rear end of the long rack 306, so that the long rack 306 moves along the chute 305 to be separated from the worm 202, and the housing 302 drives the long rack 306 to move backwards under the action of the return spring to be movably attached to the inner wall of the large circular ring 802.
In the present embodiment, it is preferable that: when the device is used, the motor 7 is started to drive the worm 202 to rotate anticlockwise, the worm 202 drives the left two belt pulleys 203 to synchronously rotate through key shaft type assembly, and the left two belt pulleys 203 are matched with the long rod 201 and the right two belt pulleys 203 to drive the transmission belt 9 to start moving. When the worm 202 rotates, the worm gear 301 drives the long rack 306, the shell 302 and the first bracket 303 to move backward and squeeze the return spring, and the long rack 306 can always keep meshed transmission with the worm gear 301 under the action of the return spring; when the shell 302 moves, the short rack 402 and the second bracket 403 are driven by the side rack 304 and the gear 401 to move backward; the first bracket 303 and the second bracket 403 drive the two limiting blocks 501 to be far away from the front side and the rear side and squeeze the first spring 503 through the cooperation of the pull rope 11 and the guide wheel 12; the first bracket 303 and the second bracket 403 also drive the two corresponding belt pulleys 203 on the left side to fold towards the middle through the first annular clamping groove 204, and the two belt pulleys 203 on the left side drive the two belt pulleys 203 on the right side to synchronously move through the second annular clamping groove 205 and the connecting rod 206, so that the belt pulleys 203 on the left side and the right side can drive the two driving belts 9 to be close to each other. Then, the workpiece is put on the right side of the driving belt 9 by a manual or automatic discharging device (the prior art is not described in detail), and the driving belt 9 drives the workpiece to move left to start workpiece conveying; in this process, the rear ends of the long racks 306 are fitted to the outer surface of the small ring 801.
When the workpiece moves to the middle position above the bottom light source assembly 6, the motor 7 is turned off, at the moment, the rear end of the long rack 306 is contacted with the protrusion 803 on the small circular ring 801, the long rack 306 is extruded by the protrusion to be far away from the worm gear 301 along the sliding groove 305, the long rack 306, the shell 302, the side rack 304 and the first bracket 303 are automatically reset to the rear under the action of the reset spring, and the side rack 304 drives the short rack 402 and the second bracket 403 to reset to the front through the gear 401; the first bracket 303 and the second bracket 403 drive the belt wheels 203 and the driving belt 9 at the front side and the rear side to separate to the two sides through the cooperation of the structures such as the second annular clamping groove 205, the connecting rod 206 and the like, so that a workpiece falls on the bottom light source assembly 6; the first bracket 303 and the second bracket 403 further drive the two limiting blocks 501 to fold towards the middle to center the workpiece through the cooperation of the pull rope 11, the first spring 503, the first telescopic rod 502 and the guide wheel 12, and at the moment, the detection work can be started. In this process, the front end of the long rack 306 is attached to the inner wall of the large ring 802, and when the motor 7 is started again, the worm 202 drives the large ring 802 to rotate through the left pulley 203, so that the protrusion 803 of the large ring 802 contacts with the front end of the long rack 306, and the long rack 306 moves reversely along the chute 305 toward the worm wheel 301 to be meshed with the worm wheel 301 for transmission, and reciprocates accordingly.
Through the cooperation of the structures such as the belt wheel 203, the long toothed bar 306, the first bracket 303 and the large circular ring 802, when a workpiece moves above the bottom light source assembly 6, the two driving belts 9 can be automatically separated to two sides, so that the workpiece falls onto the bottom light source assembly 6 to be subjected to comprehensive illumination, and the whole detection effect is better because no area is blocked by the driving belts 9; after the workpiece is detected, the two driving belts 9 can automatically fold towards the middle to support the workpiece, and stable conveying of the workpiece can be realized on the basis of ensuring the detection area and the detection effect. When the two driving belts 9 are separated to two sides, the two limiting blocks 501 can be automatically folded to the middle, so that effective limiting of a workpiece is realized, and illumination and detection of the bottom light source assembly 6 are facilitated; when the two driving belts 9 are folded towards the middle, the two limiting blocks 501 are automatically separated towards the two sides, and the interference on the conveying of the workpieces is avoided. This device is moving the work piece from right side to bottom light source subassembly 6 and from bottom light source subassembly 6 to left side time, two drive belts 9 can draw close in order to obtain less interval to the centre, consequently can realize effectively supporting the work piece, can also reduce the downward deformation of two drive belt 9 opposite sides simultaneously, not only can improve holistic supporting effect and conveying stability, can also prolong the life of drive belt 9, and the effect is better when being applicable to the work piece that has certain weight, has satisfied more demands in the in-service use.
Embodiment III:
referring to fig. 1 to 10, on the basis of the second embodiment, the driving belt 9 includes N connecting belts 901 and N supporting belts, in this embodiment, the connecting belts 901 and the supporting belts are four, and the connecting belts 901 are integrally formed. In order to realize smooth rotation of the material supporting belt along with the belt wheel 203, the material supporting belt comprises five long strips 902, and the five long strips 902 are sequentially connected in a rotating way; the opposite sides of the leftmost strip 902 and the rightmost strip 902 are fixedly provided with side plates 904, a second telescopic rod 905 is rotatably arranged between each side plate 904 and the adjacent strip 902, a second spring 906 is fixedly arranged between each side plate 904 and the connecting belt 901, the second springs 906 are sleeved on the outer surfaces of the second telescopic rods 905, space can be saved, and the second springs 906 are used for initial limiting of the five strips 902 and resetting of subsequent movement. In order to make the whole surface of the driving belt 9 consistent, a placing groove is formed on the surface, close to the corresponding strip 902, of the connecting belt 901, and the second telescopic rod 905, the side plate 904 and the second spring 906 are respectively located in the placing groove.
In this embodiment, a certain distance is provided between the inner top wall of the driving belt 9 and the top of the bottom light source component 6 (the distance is not required to be too large, as long as the inner top wall of the driving belt 9 and the top of the bottom light source component 6 are not always rubbed, and in order to realize that the material supporting belt can automatically descend to be attached to the upper surface of the bottom light source component 6 after corresponding to the position of the bottom light source component 6, a top block 903 is fixedly mounted in the middle position of the top of the material supporting belt (i.e. in the middle of a third strip 902), a pressing block 504 is fixedly mounted at the bottom of the corresponding limiting block 501, both the pressing block 504 and the top block 903 are arc-shaped, when the pressing block 504 presses the top block 903, the material supporting belt can be driven to automatically descend, and the front-back length of the pressing block 504 is greater than that of the top block 903, so that when the pressing block 504 moves along with the limiting block 501, the pressing effect on the top block 903 can be still played. In actual use, the number of the long strips 902 on the carrier tape can be selected according to the need, and the left and right lengths of the top blocks 903 can be increased, but in order to avoid the top blocks 903 affecting the rotation of the long strips 902 along with the pulley 203, the top blocks 903 are only fixedly connected with the middle long strip 902, but not connected with other long strips 902.
In the present embodiment, it is preferable that: when the starting motor 7 drives the connecting belt 901 and the long strip 902 to move through the cooperation of the structures such as the worm 202, the belt pulley 203 and the long rod 201, the worm 202 drives the two limiting blocks 501 and the two pressing blocks 504 to separate to two sides through the cooperation of the structures such as the long toothed bar 306, the side toothed bar 304, the first bracket 303 and the second bracket 403, and also drives the driving belt 9 at the front side and the rear side to fold to the middle, namely drives the connecting belt 901, the five long strips 902 and the top block 903 at the front side and the rear side to move to the direction of the bottom light source assembly 6; the workpiece is then placed in the middle of the five strips 902 from the right (the initial positions of the five strips 902 correspond to the discharging positions by adjusting the motor 7, which is a well-known technology, and not described in detail here), and the strips 902 cooperate with the connecting belt 901 and the belt pulley 203 to drive the workpiece to move left and start the workpiece conveying.
When the workpiece moves to the middle position above the bottom light source assembly 6 along with the strip 902, the motor 7 is turned off, at this time, the top block 903 on the middle strip 902 is contacted with the pressing block 504 at the bottom of the limiting block 501, the top block 903 is extruded by the pressing block to drive the five strips 902 to automatically descend, the strip 902 stretches the second spring 906 through the side plate 904 and is staggered up and down with the connecting belt 901, and the bottom of the descending strip 902 is attached to the top of the bottom light source assembly 6. In this process, the connecting bands 901 and the strips 902 on the front and rear sides are automatically separated to the two sides so that the workpiece falls onto the bottom light source assembly 6, and the two limiting blocks 501 are automatically folded to the middle to position the workpiece, so that the process is the same as that in the second embodiment, the description is not repeated here, and then the workpiece is detected.
When the workpiece is detected, the motor 7 is started to drive the connecting belt 901 and the strip 902 to move, the connecting belt 901 and the strip 902 at the front side and the rear side are automatically folded towards the middle to support the workpiece again, the two limiting blocks 501 are automatically separated towards the two sides, the movement of the workpiece is not affected, and the strip 902 is matched with the connecting belt 901 to convey the workpiece from the upper side to the left side of the bottom light source assembly 6; at this time, the top block 903 and the pressing block 504 are separated, the side plate 904 automatically rises under the action of the second spring 906, and the side plate 904 can drive the pressing block 504 and the five strips 902 to move synchronously, so that the strips 902 and the connecting belt 901 restore to be in a flush state, and thus reciprocate.
In the second embodiment, although the full illumination and stable conveying of the workpiece are realized by the relative reciprocating movement of the two driving belts 9, the inner top wall of the driving belt 9 must be attached to the top of the bottom light source assembly 6, so that the workpiece can be lifted again when the two driving belts 9 are relatively close, and the disadvantage is that the driving belt 9 and the bottom light source assembly 6 always maintain a friction state, and the use of the driving belt 9 and the bottom light source assembly 6 is affected as the workpiece time becomes longer, and the service lives of the driving belt 9 and the bottom light source assembly 6 are reduced, so that a certain use limitation exists. Compared with the second embodiment, the driving belt 9 is designed to be a multi-section combination type through the cooperation of the structures of the pressing block 504, the connecting belt 901, the long strip 902, the side plate 904 and the like, and the long strip 902 is designed to be capable of vertically and reciprocally moving relative to the connecting belt 901 through the cooperation of the pressing block 504 and the top block 903; when the workpiece moves to be opposite to the bottom light source assembly 6, the strip 902 can drive the workpiece to automatically descend and then separate to two sides, so that the workpiece stably falls on the bottom light source assembly 6 and cannot damage the bottom light source assembly 6, and after the workpiece is detected, the strip 902 can lift the workpiece again and automatically, so that the workpiece is restored to the original height and conveyed out. In the whole process, only short contact time between the bottom of the strip 902 and the top of the bottom light source assembly 6 during detection exists, the connecting strip 901 and the strip 902 cannot be contacted with the bottom light source assembly 6 during normal conveying, abrasion of the strip 902, the connecting strip 901 and the bottom light source assembly 6 can be effectively reduced, the service life of the strip is prolonged, and the strip is combined with the setting of the limiting block 501, so that the strip is higher in applicability.
Claims (5)
1. The utility model provides a sheet metal conveying positioning device for continuous automated detection of sheet metal vision, includes the workstation that is provided with bottom light source subassembly in the inside, its characterized in that, the inside of workstation is provided with the conveying subassembly that is used for carrying the work piece, and conveying subassembly includes long pole and worm that is the symmetry setting with the workstation rotation connection, and the surface of long pole and worm all overlaps and is equipped with two band pulleys, is located between two band pulleys of front side and is located between two band pulleys of rear side and all is provided with the drive belt that is used for supporting the work piece; the workbench is internally provided with a first adjusting component which is in transmission connection with the worm and is used for adjusting the position of the rear belt wheel and a second adjusting component which is in transmission connection with the first adjusting component and is used for adjusting the position of the front belt wheel; the first adjusting component and the second adjusting component are fixedly connected with a limiting component fixedly connected with the workbench through a pull rope, and a guide wheel for reversing the pull rope is fixedly arranged in the workbench; a rotating assembly movably attached to the first adjusting assembly is arranged on the opposite side of the two belt pulleys, and a motor for driving the worm to rotate is fixedly arranged in the workbench;
the belt wheel sleeved on the long rod is in movable fit with the long rod, and the belt wheel sleeved on the worm is in key shaft type assembly with the worm; the outer surfaces of the four belt pulleys are respectively provided with a second annular clamping groove, a connecting rod is slidably matched between the two second annular clamping grooves along the moving direction of the workpiece, the surfaces of the two belt pulleys sleeved on the worm are respectively provided with a first annular clamping groove, and the two first annular clamping grooves are slidably matched with the first adjusting component and the second adjusting component respectively;
the rotating assembly comprises a small circular ring and a large circular ring, the small circular ring and the large circular ring are respectively and fixedly connected with two belt pulleys arranged on the worm, and the outer surface of the small circular ring and the inner wall of the large circular ring are fixedly provided with bulges; when the worm rotates, the first adjusting component is movably attached to the outer surface of the small circular ring;
the first adjusting component comprises a worm wheel which is rotationally connected with the workbench and is in transmission connection with the worm and a shell which is in sliding fit with the workbench, a first bracket which is in sliding fit with a first annular clamping groove at the rear side and is fixedly connected with a pull rope at the rear side is fixedly arranged on the surface of the shell, a reset spring and a side rack which is in transmission connection with the second adjusting component are fixedly arranged between the surface of the shell and the workbench, and a long rack which is in transmission connection with the worm wheel is slidably arranged in the shell;
the second adjusting component comprises a gear which is rotationally connected with the workbench and is in transmission connection with the first adjusting component and a short rack which is in sliding fit with the workbench, and a second bracket which is in sliding fit with the first annular clamping groove on the front side and is fixedly connected with the pull rope on the front side is fixedly arranged on the surface of the short rack;
the limiting assembly comprises a limiting block fixedly connected with the pull rope, and a first telescopic rod and a first spring are fixedly arranged between the limiting block and the workbench.
2. The sheet metal conveying and positioning device for continuous and automatic sheet metal visual inspection according to claim 1, wherein the first annular clamping groove and the second annular clamping groove are arranged in a dovetail groove.
3. The sheet metal conveying and positioning device for continuous and automatic sheet metal visual inspection according to claim 1, wherein two protrusions are adaptive in size and are arranged on the same virtual circular track, and the two protrusions are arranged adjacently on the same virtual circular track.
4. The sheet metal conveying and positioning device for continuous and automatic detection of sheet metal vision according to claim 1, wherein a sliding groove for sliding a long rack is formed in the shell, and the long rack can reciprocate along the sliding groove relative to the worm wheel.
5. The sheet metal conveying and positioning device for continuous and automatic detection of sheet metal vision according to any one of claims 1 to 4, wherein the inner top wall of the driving belt is movably attached to the top of the bottom light source assembly, and the driving belt is a continuous annular belt.
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| CN202210511024.8A CN114803413B (en) | 2022-05-11 | 2022-05-11 | A positioner is carried to panel beating for continuous automated inspection of panel beating vision |
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| CN116660589B (en) * | 2023-05-23 | 2024-01-23 | 深圳市凌科凯特电子有限公司 | Test fixture and test structure of automobile-used well accuse circuit board |
| CN116990670A (en) * | 2023-08-02 | 2023-11-03 | 深圳市凌科凯特电子有限公司 | Automobile central control panel performance testing device and testing method thereof |
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