CN115740885A - Steel structure welding processing equipment and technology - Google Patents
Steel structure welding processing equipment and technology Download PDFInfo
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- CN115740885A CN115740885A CN202310029991.5A CN202310029991A CN115740885A CN 115740885 A CN115740885 A CN 115740885A CN 202310029991 A CN202310029991 A CN 202310029991A CN 115740885 A CN115740885 A CN 115740885A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 172
- 239000010959 steel Substances 0.000 title claims abstract description 172
- 238000003466 welding Methods 0.000 title claims abstract description 155
- 238000005516 engineering process Methods 0.000 title abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 110
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 230000000712 assembly Effects 0.000 claims abstract description 31
- 238000000429 assembly Methods 0.000 claims abstract description 31
- 238000010276 construction Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 5
- 230000000087 stabilizing effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000002436 steel type Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
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Abstract
The invention relates to the technical field of welding, in particular to steel structure welding processing equipment and a steel structure welding processing technology, which comprise a tool underframe, a material loading conveying mechanism, two groups of side plate feeding mechanisms and a main plate adjusting mechanism, wherein a welding manipulator for steel structure welding and an auxiliary manipulator for steel material loading are arranged on the tool underframe, a mechanical clamping jaw is arranged on the auxiliary manipulator, the material loading conveying mechanism is positioned between the welding manipulator and the auxiliary manipulator, and the material loading conveying mechanism comprises a plurality of groups of material loading conveying assemblies.
Description
Technical Field
The invention relates to the technical field of welding, in particular to steel structure welding processing equipment and a steel structure welding processing technology.
Background
The steel structure is a structure made of steel materials, is one of main building structure types, is mainly made of steel beams, steel columns, steel trusses and other members made of section steel, steel plates and the like, is continuously developed along with scientific technology, the application of the building engineering steel structures in the world is more and more extensive, welding is an important processing technology in the manufacture of the steel structure, and I-shaped steel is a common structure with the widest application as the steel structure and is widely applied to various building structures, bridges, machinery and the like.
The I-steel structure mainly comprises two types of hot rolling forming and welding combination forming, wherein the I-steel structure formed by welding has the performance of being capable of being processed, designed and combined with engineering at will, and can be manufactured into special specifications and meeting the actual requirements of special engineering.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides steel structure welding processing equipment and a steel structure welding processing technology, which solve the problems that the production efficiency is low, time and labor are wasted, and the welding quality is inconvenient to control through manual welding when an I-shaped steel structure with bearing performance in the prior art is welded.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the steel structure welding processing equipment comprises a tool underframe, a loading and conveying mechanism, two groups of side plate loading mechanisms and a main plate adjusting mechanism;
the welding manipulator for welding the steel structure and the auxiliary manipulator for feeding steel are arranged on the tool underframe, and the auxiliary manipulator is provided with a mechanical clamping jaw;
the material loading and conveying mechanism is positioned between the welding manipulator and the auxiliary manipulator and comprises a plurality of groups of material loading and conveying assemblies, the plurality of groups of material loading and conveying assemblies are respectively detachably mounted on the tool underframe at equal intervals, and the single group of material loading and conveying assemblies comprise a material loading part and a conveying part;
the two groups of side plate feeding mechanisms are respectively positioned at two sides of the material loading and conveying mechanism and are symmetrically arranged, a single group of side plate feeding mechanism comprises a plurality of groups of auxiliary feeding assemblies, a plurality of auxiliary through holes are formed in the tool underframe, the parts of the auxiliary through holes are respectively positioned between two adjacent groups of material loading and conveying assemblies, the plurality of groups of auxiliary feeding assemblies are respectively installed between the auxiliary through holes and the tool underframe, one group of auxiliary feeding assemblies comprises a feeding part and an adjusting part, the feeding part is arranged above the tool underframe, and the adjusting part is arranged below the tool underframe and is used for loading and feeding side steel plates with different diameters;
mainboard adjustment mechanism includes multiunit mainboard adjusting part, the multiunit mainboard adjusting part all installs on the frock chassis, and multiunit mainboard adjusting part is located respectively between two sets of adjacent year material conveyor assembly and still is located between two sets of curb plate feed mechanism.
On the basis of the scheme, one of the material loading parts comprises a material loading base, a material loading frame, a material loading rod and a material loading roller, the material loading base is detachably and fixedly installed on a tool underframe through a plurality of bolts, the material loading frame is fixedly installed on the material loading base, the material loading rod is rotatably installed in the material loading frame, and the material loading roller is fixedly installed on the material loading rod.
Further on the basis of the scheme, one of the conveying parts comprises a conveying motor, a first gear, a second gear and a protection box, the conveying motor is installed on the tool underframe, the output end of the conveying motor is fixedly installed between the first gear, one end of the loading rod penetrates through the outside of the loading frame and is fixedly installed between the second gear, the second gear is meshed with the first gear, the protection box is installed on the tool underframe, and the second gear and the first gear are both arranged inside the protection box.
As a preferable technical scheme of the invention, one of the feeding portions comprises a feeding sliding plate, a feeding box, a feeding rod, an adjusting half gear, a feeding electric cylinder, an adjusting toothed plate and a bearing plate, the feeding sliding plate is slidably mounted inside the auxiliary through hole, the feeding box is fixedly mounted on the feeding sliding plate, the feeding rod is rotatably mounted inside the feeding box, the adjusting half gear and the bearing plate are both fixedly mounted on the feeding rod, a part of the bearing plate extends to the upper side of the feeding box, the feeding electric cylinder is mounted at one side of the feeding box, an output end of the feeding electric cylinder penetrates through the inside of the feeding box and is fixedly mounted with the adjusting toothed plate, the adjusting toothed plate and the adjusting half gear are mutually engaged, and a limit block is fixedly connected to the bearing plate.
Further, one of them regulation portion includes regulating block, mounting panel and adjusts electronic jar, regulating block fixed mounting be in the bottom of material loading slide, mounting panel fixed mounting be in the bottom of frock chassis, adjust electronic jar and install on the mounting panel, the output of adjusting electronic jar run through to the opposite side of mounting panel and with fixed mounting between the regulating block.
Still further, one of them group mainboard adjusting part is including bearing electronic jar, support frame and two supporting wheels, bear the electronic jar and install the bottom at the frock chassis, bear the electronic jar the output run through to the top of frock chassis and with fixed mounting between the support frame, two the supporting wheel all rotates and installs on the support frame to two supporting wheels all part extends to the top of support frame.
In order to facilitate the stability of the position of the lateral steel plate, rubber anti-slip pads are fixedly mounted on the bearing plates.
The process of the steel structure welding processing equipment comprises the steel structure welding processing equipment and further comprises the following steps:
s1, placing a main welding steel plate required by welding on a material carrying and conveying mechanism through external equipment, and then moving the main welding steel plate to a specified welding height by starting a bearing electric cylinder on a main plate adjusting mechanism;
s2, placing a side steel plate matched with the main welding steel plate on a feeding part on the auxiliary feeding assembly through external equipment, and starting an adjusting electric cylinder on an adjusting part according to the width of the side steel plate to move the side steel plate to a specified position;
s3, starting the feeding electric cylinder on the feeding part, and vertically erecting the side steel plates on the bearing plate on two sides of the main welding steel plate through the matching between the adjusting toothed plate and the adjusting half gear, so that the main welding steel plate and the two side steel plates form an I-shaped steel structure;
s4, after the I-shaped steel structure is assembled, welding a welding gap formed between the main welding steel plate and the side steel plate by setting a welding track of the welding manipulator, and driving the position of the I-shaped steel to move by starting a conveying motor on the material loading conveying assembly so as to facilitate the welding operation of the welding manipulator;
s5, in order to ensure that the I-shaped steel structure has bearing performance during welding, the auxiliary manipulator is matched with the mechanical clamping jaw to clamp and feed the bearing steel plate blocks required by welding, the bearing steel plate blocks are placed between the main welding steel plate and the side steel plate, and the welding manipulator is used for automatically welding the bearing steel plate blocks;
s6, after welding one side of the I-shaped steel structure is completed, the I-shaped steel structure is turned over through external equipment and placed on the loading conveying mechanism again, the electric cylinder is adjusted through starting, the electric cylinder is adjusted to drive the loading plate to move, position correction is carried out on the I-shaped steel on the loading conveying mechanism, and then the welding seam on the other side of the I-shaped steel and the bearing steel plate block are welded through matching among the welding manipulator, the auxiliary manipulator and the mechanical clamping jaw.
(III) advantageous effects
Compared with the prior art, the invention provides steel structure welding processing equipment and a process, and the steel structure welding processing equipment and the process have the following beneficial effects:
when the I-steel type steel structure with bearing performance is welded, the multiple groups of material carrying conveying assemblies on the material carrying conveying mechanism and the multiple groups of main plate adjusting assemblies on the main plate adjusting mechanism are matched with the auxiliary feeding assemblies on the two groups of side plate feeding mechanisms, so that the automatic feeding device is suitable for automatically feeding and feeding steel structures with different models, can stabilize the position of the steel structure, is convenient for welding a welding seam on the steel structure through the matching of the welding manipulator, and can automatically feed and weld other steel structure accessories required by the steel structure during welding, including a bearing steel plate block and the like through the matching of the auxiliary manipulator and the mechanical clamping jaw;
therefore, this steel construction welding process equipment, when carrying out welding process production to the steel construction to the I-steel type that has bearing performance, not only can carry out automatic feeding to the required panel of welding steel construction, stabilize the position between each panel, can weld the welding seam that produces between each steel sheet simultaneously, can carry out automatic material loading rewelding to required other parts of welding steel construction simultaneously, degree of automation is higher, and can improve welding efficiency greatly, reduce the problem emergence of leaking the welding, and is comparatively practical.
Drawings
FIG. 1 is a partially cut-away perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of the overall working state of the present invention;
FIG. 4 is an enlarged view of a portion A of FIG. 1 according to the present invention;
FIG. 5 is an enlarged view of a portion of the structure shown at B in FIG. 1 according to the present invention;
fig. 6 is a schematic view of a part of an enlarged structure at C in fig. 1 according to the present invention.
In the figure: 1. a tool chassis; 2. welding a manipulator; 3. an auxiliary manipulator; 4. a mechanical jaw; 5. a loading base; 6. a material loading frame; 7. a loading rod; 8. a loading roller; 9. a conveying motor; 10. a first gear; 11. a second gear; 12. a protective box; 13. a feeding sliding plate; 14. feeding a material box; 15. a feeding rod; 16. adjusting the half gear; 17. feeding the electric cylinder; 18. adjusting the toothed plate; 19. a carrier plate; 20. a limiting block; 21. an adjusting block; 22. mounting a plate; 23. adjusting the electric cylinder; 24. carrying an electric cylinder; 25. a support frame; 26. a support wheel; 27. a rubber non-slip mat; 101. a load conveying assembly; 102. an auxiliary feeding assembly; 103. mainboard adjusting part.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 6, a steel structure welding processing device includes a tool underframe 1, a material carrying and conveying mechanism, two sets of side plate feeding mechanisms and a main plate adjusting mechanism, a welding manipulator 2 for steel structure welding and an auxiliary manipulator 3 for steel material feeding are mounted on the tool underframe 1, a mechanical clamping jaw 4 is mounted on the auxiliary manipulator 3, the welding manipulator 2, the auxiliary manipulator 3 and the mechanical clamping jaw 4 matched with the auxiliary manipulator 3 are existing devices known by those skilled in the art, wherein the welding manipulator 2 uses two kinds of protection welding as the best choice, and in the patent, the welding manipulator 2 is only used without improving the structure and function thereof, and is not described herein again;
the material loading and conveying mechanism is positioned between the welding manipulator 2 and the auxiliary manipulator 3, the material loading and conveying mechanism comprises a plurality of groups of material loading and conveying assemblies 101, the groups of material loading and conveying assemblies 101 are respectively detachably mounted on a tool underframe 1 at equal intervals, the single group of material loading and conveying assemblies 101 comprise a material loading part and a conveying part, the material loading part comprises a material loading base 5, a material loading frame 6, a material loading rod 7 and a material loading roller 8, the material loading base 5 is detachably and fixedly mounted on the tool underframe 1 through a plurality of bolts, the material loading frame 6 is fixedly mounted on the material loading base 5, the material loading rod 7 is rotatably mounted inside the material loading frame 6, the material loading roller 8 is fixedly mounted on the material loading rod 7, the conveying part comprises a conveying motor 9, a first gear 10, a second gear 11 and a protective box 12, the conveying motor 9 is mounted on the tool underframe 1, and the output end of the conveying motor 9 is fixedly mounted with the first gear 10, one end of the material carrying rod 7 penetrates through the outside of the material carrying frame 6 and is fixedly installed between the gear II 11 and the gear I10, the gear II 11 and the gear I10 are meshed with each other, the protective box 12 is installed on the tool underframe 1, the gear II 11 and the gear I10 are both arranged inside the protective box 12, when the welding tool is used specifically, a main welding steel plate required by welding is placed on the plurality of material carrying rollers 8 through external equipment, the output end of the conveying motor 9 drives the gear I10 to rotate by starting the conveying motor 9, the gear I10 drives the gear II 11 to rotate, the gear II 11 drives the material carrying rod 7 to rotate, the material carrying rod 7 can drive the material carrying rollers 8 to rotate, so that the position of a steel structure on the material carrying rollers 8 can be conveyed and adjusted through the rotation of the material carrying rollers 8, supplementary explanation is that when the welding tool is used actually, in order to ensure the stability of the steel structure during conveying, the welding tool can be based on the length of the steel structure, the mounting position of the material loading and conveying assembly 101 can be adjusted by disassembling the bolts;
the main board adjusting mechanism comprises a plurality of groups of main board adjusting assemblies 103, the plurality of groups of main board adjusting assemblies 103 are all installed on the tool underframe 1, the plurality of groups of main board adjusting assemblies 103 are respectively located between two adjacent groups of material loading conveying assemblies 101 and between two groups of side board feeding mechanisms, one group of main board adjusting assemblies 103 comprises a bearing electric cylinder 24, a support frame 25 and two support wheels 26, the bearing electric cylinder 24 is installed at the bottom end of the tool underframe 1, an output end of the bearing electric cylinder 24 penetrates through the upper part of the tool underframe 1 and is fixedly installed between the bearing electric cylinder and the support frame 25, the two support wheels 26 are both rotatably installed on the support frame 25, and the two support wheels 26 partially extend to the upper part of the support frame 25;
the two groups of side plate feeding mechanisms are respectively positioned at two sides of the material loading conveying mechanism and are symmetrically arranged, the single group of side plate feeding mechanism comprises a plurality of groups of auxiliary feeding assemblies 102, a plurality of auxiliary through holes are formed in the tool underframe 1, the parts of the auxiliary through holes are respectively positioned between the two adjacent groups of material loading conveying assemblies 101, the plurality of groups of auxiliary feeding assemblies 102 are respectively arranged between the auxiliary through holes and the tool underframe 1, one group of auxiliary feeding assemblies 102 comprises a feeding part and an adjusting part, the feeding part is arranged above the tool underframe 1, the adjusting part is arranged below the tool underframe 1 and is used for bearing and feeding side steel plates with different diameters, one feeding part comprises a feeding sliding plate 13, a feeding box 14, a feeding rod 15, an adjusting semi-gear 16, a feeding electric cylinder 17, an adjusting toothed plate 18 and a bearing plate 19, the feeding sliding plate 13 is arranged in the auxiliary through holes in a sliding manner, the feeding box 14 is fixedly arranged on the feeding sliding plate 13, the feeding rod 15 is rotatably arranged inside the feeding box 14, the adjusting half gear 16 and the bearing plate 19 are fixedly arranged on the feeding rod 15, part of the bearing plate 19 extends to the upper side of the feeding box 14, the feeding electric cylinder 17 is arranged on one side of the feeding box 14, the output end of the feeding electric cylinder 17 penetrates through the inside of the feeding box 14 and is fixedly arranged between the adjusting toothed plate 18, the adjusting toothed plate 18 and the adjusting half gear 16 are mutually meshed, the bearing plate 19 is fixedly connected with a limiting block 20, when the feeding device is specifically used, after a main welding steel plate is placed on the material carrying roller 8, two side steel plates which are in fit welding with the main welding steel plate are respectively placed on the bearing plate 19, the welding surface of the side steel plate is prevented from being horizontal compared with the ground, then the feeding electric cylinder 17 is started, the output end of the feeding electric cylinder 17 drives the adjusting toothed plate 18 to move, the adjusting toothed plate 18 drives the adjusting half gear 16 to rotate, the adjusting half gear 16 drives the feeding rod 15 to rotate the feeding rod 15 to drive the bearing plate 19 to do circular motion, the bearing plate 19 is L-shaped, the maximum rotation angle of the bearing plate 19 and the feeding rotating rod is 90 degrees, and when the bearing plate 19 drives the side steel plate to slowly move, the matching of an adjusting part is needed;
one of the adjusting parts comprises an adjusting block 21, a mounting plate 22 and an adjusting electric cylinder 23, the adjusting block 21 is fixedly mounted at the bottom end of the feeding sliding plate 13, the mounting plate 22 is fixedly mounted at the bottom end of the tool underframe 1, the adjusting electric cylinder 23 is mounted on the mounting plate 22, the output end of the adjusting electric cylinder 23 penetrates through the other side of the mounting plate 22 and is fixedly mounted between the adjusting block 21, specifically, the adjusting electric cylinder 23 is started when the bearing plate 19 drives the side steel plates to move slowly, the output end of the adjusting electric cylinder 23 drives the adjusting block 21 to move, the adjusting block 21 drives the feeding sliding plate 13 to move, so that the two side steel plates on the bearing plates 19 at the two sides of the loading conveying mechanism are close to the main welding plate until the welding surfaces of the side steel plates are vertical to the ground, through the start-up of adjusting electronic jar 23, make the side steel sheet and main mutual contact between the welded plate simultaneously, one side of the side steel sheet at this moment is in the top that carries material roller 8, then through welding manipulator 2 with carry out welded fastening between side steel sheet and the main welded plate can, when welding the steel construction to the I-steel type that has bearing performance, the steel construction bearing steel plate piece that still needs a plurality of supplementary bearings of welding on the steel construction welds, or weld other bearing parts, this moment is carrying out the welded in-process to the steel construction, can be through the cooperation between auxiliary manipulator 3 and the mechanical clamping jaw 4, press from both sides the material loading with required welded bearing part, cooperation welding manipulator 2 with it with the steel construction main part weld can.
It should be noted that, in order to facilitate the stability of the position of the side steel plate, rubber anti-slip pads 27 are fixedly installed on the plurality of bearing plates 19, the rubber anti-slip pads 27 can increase the friction between the bearing plates 19 and the side steel plate, and the setting of the limiting block 20 can also be used to prevent the side steel plate from slipping off the bearing plates 19 when the bearing plates 19 drive the side steel plate to perform circular motion.
It should be added that, through adjusting the electric cylinder 23, the cooperation between the electric cylinder 17 and the bearing plate 19 of material loading, not only be convenient for carry out automatic feeding to the side steel sheet of different width models, still can inject the position of the steel construction of welding simultaneously, guarantee that welding manipulator 2 carries out stable welding jobs, after welding manipulator 2 is accomplished to the steel construction welding in welding range, the accessible starts the position of carrying material roller 8 to the steel construction of passing through of conveying motor 9 and removes, continue to carry out welding jobs to it, until this face welding is accomplished.
The welding manipulator 2, the auxiliary manipulator 3, the mechanical clamping jaw 4, the conveying motor 9, the feeding electric cylinder 17, the adjusting electric cylinder 23 and the bearing electric cylinder 24 are conventional devices known to those skilled in the art, the models can be selected or determined according to actual needs, the setting mode, the installation mode and the electric connection mode are set, for those skilled in the art, only debugging operation is performed according to the requirements of the use specification, control switches matched with the welding manipulator 2, the auxiliary manipulator 3, the mechanical clamping jaw 4, the conveying motor 9, the feeding electric cylinder 17, the adjusting electric cylinder 23 and the bearing electric cylinder 24 are arranged among the welding manipulator 2, the mechanical clamping jaw 3, the mechanical clamping jaw 4, the conveying motor 9, the feeding electric cylinder 17, the adjusting electric cylinder 23 and the bearing electric cylinder 24, the installation position of each control switch is selected according to actual use requirements, operation and control of operators can be facilitated, and repeated description is omitted here.
Example 2
Example 2 of the present invention the welding step of the apparatus is further explained on the basis of example 1;
the process of the steel structure welding processing equipment comprises the steel structure welding processing equipment and further comprises the following steps:
step one, a main welding steel plate required by welding is placed on a material loading conveying mechanism through external equipment, and then the main welding steel plate is moved to a specified welding height by starting a bearing electric cylinder 24 on a main plate adjusting mechanism;
secondly, placing a side steel plate matched with the main welding steel plate on a feeding part on the auxiliary feeding assembly 102 through external equipment, starting an adjusting electric cylinder 23 on an adjusting part according to the width of the side steel plate, and moving the side steel plate to a specified position;
thirdly, the loading electric cylinder 17 on the loading part is restarted, and the side steel plates on the bearing plate 19 are vertically erected on two sides of the main welding steel plate through the matching between the adjusting toothed plate 18 and the adjusting half gear 16, so that the main welding steel plate and the two side steel plates form an I-shaped steel structure;
fourthly, after the I-shaped steel structure is assembled, welding a welding gap formed between the main welding steel plate and the side steel plate by setting a welding track of the welding manipulator 2, and driving the position of the I-shaped steel to move by starting the conveying motor 9 on the loading conveying assembly 101 so as to facilitate the welding operation of the welding manipulator 2;
fifthly, in order to ensure that the I-shaped steel structure has bearing performance during welding, the auxiliary manipulator 3 and the mechanical clamping jaw 4 are matched to clamp and feed the bearing steel plate blocks required by welding, the bearing steel plate blocks are placed between the main welding steel plate and the side steel plate, and the welding manipulator 2 is used for automatically welding the bearing steel plate blocks;
and step six, after welding one side of the I-steel structure, overturning the I-steel structure through external equipment and placing the I-steel structure on the material carrying conveying mechanism again, starting the adjusting electric cylinder 23 to enable the adjusting electric cylinder 23 to drive the bearing plate 19 to move, correcting the position of the I-steel on the material carrying conveying mechanism, and then welding a welding line and a bearing steel plate block on the other side of the I-steel through the matching among the welding manipulator 2, the auxiliary manipulator 3 and the mechanical clamping jaw 4.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. Steel construction welding process equipment, its characterized in that includes:
the welding manipulator device comprises a tool underframe (1), wherein a welding manipulator (2) for welding a steel structure and an auxiliary manipulator (3) for feeding steel are arranged on the tool underframe (1), and a mechanical clamping jaw (4) is arranged on the auxiliary manipulator (3);
the material loading and conveying mechanism is positioned between the welding manipulator (2) and the auxiliary manipulator (3), the material loading and conveying mechanism comprises a plurality of groups of material loading and conveying assemblies (101), the plurality of groups of material loading and conveying assemblies (101) are respectively detachably mounted on the tool underframe (1) at equal intervals, and the single group of material loading and conveying assemblies (101) comprise a material loading part and a conveying part;
the side plate feeding mechanisms are respectively positioned on two sides of the material loading conveying mechanism and symmetrically arranged, a single side plate feeding mechanism comprises a plurality of groups of auxiliary feeding assemblies (102), a plurality of auxiliary through holes are formed in the tool underframe (1), the parts of the auxiliary through holes are respectively positioned between two adjacent groups of material loading conveying assemblies (101), the auxiliary feeding assemblies (102) are respectively arranged between the auxiliary through holes and the tool underframe (1), one group of auxiliary feeding assemblies (102) comprises a feeding part and an adjusting part, the feeding part is arranged above the tool underframe (1), and the adjusting part is arranged below the tool underframe (1) and used for carrying and feeding side steel plates with different diameters;
mainboard adjustment mechanism, mainboard adjustment mechanism includes multiunit mainboard adjusting part (103), multiunit mainboard adjusting part (103) are all installed on frock chassis (1), and multiunit mainboard adjusting part (103) are located respectively adjacent two sets of carry material conveyor components (101) between and still are located between two sets of curb plate feed mechanism.
2. The steel structure welding processing equipment of claim 1, characterized in that one of the material loading parts comprises a material loading base (5), a material loading rack (6), a material loading rod (7) and a material loading roller (8);
the material loading base (5) is detachably and fixedly installed on the tool underframe (1) through a plurality of bolts, the material loading frame (6) is fixedly installed on the material loading base (5), the material loading rod (7) is rotatably installed inside the material loading frame (6), and the material loading roller (8) is fixedly installed on the material loading rod (7).
3. The steel structure welding process equipment according to claim 2, wherein one of the conveying parts comprises a conveying motor (9), a first gear (10), a second gear (11) and a protective box (12);
conveyor motor (9) are installed on frock chassis (1), conveyor motor (9) the output with fixed mounting between gear (10), the one end of carrying material pole (7) run through to the outside of carrying material frame (6) and with fixed mounting between two (11) of gear, two (11) of gear with intermeshing between gear (10), install on frock chassis (1) guard box (12), and gear two (11) and gear (10) all set up the inside at guard box (12).
4. The steel structure welding processing equipment of claim 1, wherein one of the feeding portions comprises a feeding sliding plate (13), a feeding box (14), a feeding rod (15), an adjusting semi-gear (16), a feeding electric cylinder (17), an adjusting toothed plate (18) and a bearing plate (19);
material loading slide (13) slidable mounting be in the inside of supplementary through-hole, material loading box (14) fixed mounting be in on the material loading slide (13), material loading pole (15) rotate to be installed the inside of material loading box (14), adjust half gear (16) and loading board (19) equal fixed mounting be in on material loading pole (15), the part of loading board (19) extends to the top of material loading box (14), the electronic jar of material loading (17) are installed one side of material loading box (14), the output of the electronic jar of material loading (17) run through the inside of material loading box (14) and with adjust fixed mounting between pinion rack (18), adjust intermeshing between pinion rack (18) and the regulation half gear (16), fixedly connected with stopper (20) on loading board (19).
5. The steel structure welding process equipment according to claim 4, wherein one of the adjusting portions includes an adjusting block (21), a mounting plate (22), and an adjusting electric cylinder (23);
adjusting block (21) fixed mounting be in the bottom of material loading slide (13), mounting panel (22) fixed mounting be in the bottom of frock chassis (1), adjust electronic jar (23) and install on mounting panel (22), the output of adjusting electronic jar (23) run through to the opposite side of mounting panel (22) and with fixed mounting between adjusting block (21).
6. The steel structure welding processing equipment of claim 5, characterized in that one set of the main plate adjusting assemblies (103) comprises a bearing electric cylinder (24), a supporting frame (25) and two supporting wheels (26);
bear electronic jar (24) and install the bottom in frock chassis (1), bear the output of electronic jar (24) run through to the top of frock chassis (1) and with fixed mounting between support frame (25), two supporting wheel (26) all rotate and install on support frame (25) to two supporting wheel (26) are all partly to extend to the top of support frame (25).
7. The steel structure welding processing equipment of claim 4, characterized in that a plurality of bearing plates (19) are fixedly provided with rubber anti-slip pads (27) for stabilizing the position of the side steel plates.
8. The process of the steel structure welding processing equipment is characterized in that the steel structure welding processing equipment of any one of claims 1 to 7 is used, and comprises the following steps:
s1, a main welding steel plate required by welding is placed on a loading conveying mechanism through external equipment, and then the main welding steel plate is moved to a specified welding height by starting a bearing electric cylinder (24) on a main plate adjusting mechanism;
s2, placing a side steel plate matched with the main welding steel plate on a feeding part on the auxiliary feeding assembly (102) through external equipment, starting an adjusting electric cylinder (23) on an adjusting part according to the width of the side steel plate, and moving the side steel plate to a specified position;
s3, restarting a feeding electric cylinder (17) on the feeding part, and vertically erecting side steel plates on a bearing plate (19) on two sides of a main welding steel plate through the matching between an adjusting toothed plate (18) and an adjusting half gear (16) so that the main welding steel plate and the two side steel plates form an I-shaped steel structure;
s4, after the I-shaped steel structure is assembled, welding a welding gap formed between the main welding steel plate and the side steel plate by setting a welding track of the welding manipulator (2), and driving the position of the I-shaped steel to move by starting a conveying motor (9) on the material carrying conveying assembly (101) so as to facilitate the welding operation of the welding manipulator (2);
s5, in order to ensure that the I-shaped steel structure has bearing performance during welding, the auxiliary manipulator (3) and the mechanical clamping jaw (4) are matched to clamp and feed the bearing steel plate blocks required by welding, the bearing steel plate blocks are placed between the main welding steel plate and the side steel plate, and the welding manipulator (2) is used for automatically welding the bearing steel plate blocks;
s6, after welding one side of the I-shaped steel structure is completed, the I-shaped steel structure is turned over through external equipment and placed on the loading conveying mechanism again, the electric cylinder (23) is adjusted through starting, the electric cylinder (23) is adjusted to drive the bearing plate (19) to move, position correction is conducted on the I-shaped steel on the loading conveying mechanism, and then welding seams on the other side of the I-shaped steel and the bearing steel plate blocks can be conducted through matching among the welding manipulator (2), the auxiliary manipulator (3) and the mechanical clamping jaw (4).
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| CN202310029991.5A CN115740885A (en) | 2023-01-10 | 2023-01-10 | Steel structure welding processing equipment and technology |
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Cited By (1)
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| CN116079322A (en) * | 2023-03-23 | 2023-05-09 | 金鼎重工有限公司 | Automatic H-shaped steel assembling machine |
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