CN217832377U - I-steel forming device - Google Patents
I-steel forming device Download PDFInfo
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- CN217832377U CN217832377U CN202221282889.3U CN202221282889U CN217832377U CN 217832377 U CN217832377 U CN 217832377U CN 202221282889 U CN202221282889 U CN 202221282889U CN 217832377 U CN217832377 U CN 217832377U
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Abstract
本实用新型提供一种工字钢成型装置,包括底板,所述底板顶面开设有第一滑槽,所述第一滑槽的数量为两个且前后对称设置,所述第一滑槽内壁表面滑动安装有滑块,前侧所述第一滑槽内壁转动安装有第一螺纹杆,所述第一螺纹杆与滑块螺纹连接,所述底板右侧面固定安装有第一电机,所述第一电机输出端与第一螺纹杆固定连接,后侧所述第一滑槽内壁固定安装有滑杆,可以调节两个纵向固定板之间的距离,使两个纵板之间的距离与横板的宽度相适配,同时通过液压推杆的升降使横板与纵板的接触点位于纵板表面的中部,可以满足不同规格的工字钢生产需求,不需要人工进行固定,减轻了工人的工作量,提高了工人的生产效率。
The utility model provides an I-shaped steel forming device, which comprises a bottom plate, and a first chute is provided on the top surface of the bottom plate, and the number of the first chute is two, and the front and back are arranged symmetrically. The inner wall of the first chute A slider is slidably installed on the surface, and a first threaded rod is installed in rotation on the inner wall of the first chute on the front side. The first threaded rod is threadedly connected with the slider, and the right side of the bottom plate is fixedly installed with a first motor. The output end of the first motor is fixedly connected to the first threaded rod, and the inner wall of the first chute on the rear side is fixedly equipped with a sliding rod, which can adjust the distance between the two longitudinal fixed plates so that the distance between the two longitudinal plates It is compatible with the width of the horizontal plate, and at the same time, the contact point between the horizontal plate and the vertical plate is located in the middle of the surface of the vertical plate through the lifting of the hydraulic push rod, which can meet the production needs of different specifications of I-beams. Reduce the workload of workers and improve the productivity of workers.
Description
技术领域technical field
本实用新型涉及工字钢生产技术领域,特指一种工字钢成型装置。The utility model relates to the technical field of I-beam production, in particular to an I-beam forming device.
背景技术Background technique
工字钢也称为钢梁,是截面为工字形状的型钢,工字钢主要分为普通工字钢、轻型工字钢和宽翼缘工字钢,按翼缘与腹板高度比又分为宽幅、中幅和窄幅宽翼缘工字钢,是钢结构生产行业中的主要产品,使用范围非常广泛。I-beam, also known as steel beam, is a section steel with I-shaped shape. I-beam is mainly divided into ordinary I-beam, light I-beam and wide-flange I-beam. According to the height ratio of flange to web It is divided into wide, medium and narrow wide flange I-beams. It is the main product in the steel structure production industry and has a wide range of applications.
目前部分用于工字钢生产的设备已经具有了快速焊接的功能,然而由于市场需要的工字钢规格不同,因而在生产时使用的原材料规格也不同,因此在使用快速焊接设备时仍需要人工对原材料进行固定,对于工人来说工作量大,且生产效率低下。At present, part of the equipment used for the production of I-beams already has the function of fast welding. However, due to the different specifications of I-beams required by the market, the specifications of raw materials used in production are also different. Therefore, manual labor is still required when using fast welding equipment. Fixing the raw materials is a lot of work for the workers, and the production efficiency is low.
实用新型内容Utility model content
针对以上问题,本实用新型提供了一种工字钢成型装置,通过伸缩杆推动支撑块左右移动从而对不同宽度的横板进行固定,通过第一电机的输出端带动第一螺纹杆转动从而使滑块在第一滑槽内左右滑动,从而调节两个纵向固定板之间的距离,使两个纵板之间的距离与横板的宽度相适配,同时通过液压推杆的升降使横板进行升降,进而使横板与纵板的接触点位于纵板表面的中部,从而通过焊接可以使不同宽度的横板和不同高度的纵板一体成型为工字钢,可以满足不同规格的工字钢生产需求,不需要人工进行固定,减轻了工人的工作量,提高了工人的生产效率。Aiming at the above problems, the utility model provides an I-beam forming device, which pushes the support block to move left and right through the telescopic rod to fix the horizontal plates of different widths, and drives the first threaded rod to rotate through the output end of the first motor to make the The slider slides left and right in the first chute, thereby adjusting the distance between the two longitudinal fixed plates, so that the distance between the two longitudinal plates matches the width of the horizontal plate, and at the same time, the horizontal plate is adjusted by lifting the hydraulic push rod. The plate is lifted and lowered, so that the contact point between the horizontal plate and the vertical plate is located in the middle of the surface of the vertical plate, so that the horizontal plate of different width and the vertical plate of different height can be integrally formed into I-beam by welding, which can meet the requirements of different specifications. There is no need for manual fixing to meet the production requirements of the steel beam, which reduces the workload of the workers and improves the production efficiency of the workers.
为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:
一种工字钢成型装置,包括底板,所述底板顶面开设有第一滑槽,所述第一滑槽的数量为两个且前后对称设置,所述第一滑槽内壁表面滑动安装有滑块,前侧所述第一滑槽内壁转动安装有第一螺纹杆,所述第一螺纹杆与滑块螺纹连接,所述底板右侧面固定安装有第一电机,所述第一电机输出端与第一螺纹杆固定连接,后侧所述第一滑槽内壁固定安装有滑杆,所述滑杆与滑块滑动连接,所述滑块顶面固定安装有纵向固定板,所述底板顶面固定安装有液压推杆,所述液压推杆输出端固定安装有横向固定板,所述横向固定板和纵向固定板的表面均开设有固定槽,所述横向固定板左侧面和右侧面均固定安装有伸缩杆,所述伸缩杆远离横向固定板的一端固定安装有支撑块,所述底板顶面固定安装有焊接结构,所述固定槽表面设有待焊接钢材结构。An I-beam forming device, comprising a bottom plate, the top surface of the bottom plate is provided with a first chute, the number of the first chute is two, and the front and back are symmetrically arranged, and the inner wall surface of the first chute is slidably installed with Slider, the inner wall of the first chute on the front side is rotatably installed with a first threaded rod, the first threaded rod is threadedly connected with the slider, the right side of the bottom plate is fixedly installed with a first motor, and the first motor The output end is fixedly connected with the first threaded rod, the inner wall of the first chute on the rear side is fixedly installed with a slide bar, and the slide bar is slidably connected with the slider, and the top surface of the slider is fixedly installed with a longitudinal fixing plate. A hydraulic push rod is fixedly installed on the top surface of the bottom plate, and a horizontal fixing plate is fixedly installed at the output end of the hydraulic push rod. The surfaces of the horizontal fixing plate and the longitudinal fixing plate are both provided with fixing grooves. The left side of the horizontal fixing plate and the The right sides are fixedly equipped with telescopic rods, the end of the telescopic rods away from the horizontal fixed plate is fixedly mounted with a support block, the top surface of the bottom plate is fixedly mounted with a welding structure, and the surface of the fixing groove is provided with a steel structure to be welded.
优选地,所述焊接结构包括支架,所述支架包括有纵杆和横杆,所述纵杆与底板顶面固定连接,所述纵杆为电动推杆,所述横杆底面开设有第二滑槽,所述第二滑槽内壁转动安装有第二螺纹杆,所述横杆背面固定安装有第二电机,所述第二电机输出端与第二螺纹杆固定连接,所述第二螺纹杆表面螺纹连接有固定块,所述固定块与第二滑槽滑动连接,所述固定块表面铰接有连接杆,所述连接杆远离固定块的一端设有焊枪本体,所述底板顶面固定安装有加强支架,所述加强支架与横杆固定连接。Preferably, the welding structure includes a bracket, the bracket includes a longitudinal bar and a cross bar, the longitudinal bar is fixedly connected to the top surface of the bottom plate, the longitudinal bar is an electric push rod, and the bottom surface of the cross bar is provided with a second The inner wall of the second chute is rotatably mounted with a second threaded rod, the back of the cross bar is fixedly mounted with a second motor, the output end of the second motor is fixedly connected with the second threaded rod, and the second threaded rod The surface of the rod is threadedly connected with a fixed block, the fixed block is slidingly connected with the second chute, the surface of the fixed block is hinged with a connecting rod, the end of the connecting rod far away from the fixed block is provided with a welding torch body, and the top surface of the bottom plate is fixed A reinforcing bracket is installed, and the reinforcing bracket is fixedly connected with the cross bar.
优选地,所述待焊接钢材结构包括有纵板和横板,所述固定槽为开口型滑槽,所述纵板与纵向固定板表面的固定槽滑动连接,所述横板与横向固定板表面的固定槽滑动连接,所述纵板的数量为两个。Preferably, the steel structure to be welded includes a longitudinal plate and a transverse plate, the fixing groove is an open chute, the longitudinal plate is slidingly connected with the fixing groove on the surface of the longitudinal fixing plate, and the horizontal plate and the transverse fixing plate The fixing grooves on the surface are slidably connected, and the number of the longitudinal plates is two.
优选地,所述纵向固定板的数量为两个,纵向固定板表面开设的所述固定槽的规格与纵板规格相适配,横向固定板表面开设的所述固定槽的规格与横板的规格相适配。Preferably, the number of the longitudinal fixing plates is two, the specifications of the fixing grooves opened on the surface of the longitudinal fixing plates match the specifications of the longitudinal plates, and the specifications of the fixing grooves opened on the surface of the horizontal fixing plates match the specifications of the horizontal plates. Specifications match.
优选地,所述伸缩杆的数量为六个,固定安装在横向固定板左侧面和右侧面的所述伸缩杆的数量分别为三个。Preferably, the number of the telescopic rods is six, and the number of the telescopic rods fixedly installed on the left side and the right side of the transverse fixing plate is three respectively.
优选地,所述支撑块为空心不锈钢块,所述支撑块内壁远离横向固定板一侧和内壁顶面均设有电磁铁。Preferably, the support block is a hollow stainless steel block, and the side of the inner wall of the support block away from the transverse fixing plate and the top surface of the inner wall are provided with electromagnets.
本实用新型有益效果:通过伸缩杆推动支撑块左右移动从而对不同宽度的横板进行固定,通过第一电机的输出端带动第一螺纹杆转动从而使滑块在第一滑槽内左右滑动,从而调节两个纵向固定板之间的距离,使两个纵板之间的距离与横板的宽度相适配,同时通过液压推杆的升降使横板进行升降,进而使横板与纵板的接触点位于纵板表面的中部,从而通过焊接可以使不同宽度的横板和不同高度的纵板一体成型为工字钢,可以满足不同规格的工字钢生产需求,不需要人工进行固定,减轻了工人的工作量,提高了工人的生产效率。The utility model has beneficial effects: the telescopic rod pushes the support block to move left and right to fix horizontal plates of different widths, and the output end of the first motor drives the first threaded rod to rotate so that the slider slides left and right in the first chute. In this way, the distance between the two vertical fixed plates is adjusted so that the distance between the two vertical plates matches the width of the horizontal plate. The contact point is located in the middle of the surface of the longitudinal plate, so that the horizontal plates of different widths and the vertical plates of different heights can be integrally formed into I-beams by welding, which can meet the production needs of I-beams of different specifications without manual fixing. It reduces the workload of workers and improves the productivity of workers.
附图说明Description of drawings
图1是本实用新型结构正等轴测视图;Fig. 1 is a positive isometric view of the utility model structure;
图2是本实用新型结构侧剖图;Fig. 2 is a side sectional view of the structure of the utility model;
图3是本实用新型结构俯剖图。Fig. 3 is a top sectional view of the structure of the utility model.
图中:1底板、2第一滑槽、3第一螺纹杆、4滑块、5第一电机、6滑杆、7纵向固定板、8液压推杆、9横向固定板、10固定槽、11伸缩杆、12支撑块、13支架、131纵杆、132横杆、14第二滑槽、15第二螺纹杆、16固定块、17连接杆、18焊枪本体、19第二电机、20加强支架、21纵板、22横板。In the figure: 1 bottom plate, 2 first chute, 3 first threaded rod, 4 slider, 5 first motor, 6 slider, 7 longitudinal fixing plate, 8 hydraulic push rod, 9 horizontal fixing plate, 10 fixing groove, 11 Telescopic rod, 12 Support block, 13 Bracket, 131 Longitudinal rod, 132 Cross bar, 14 Second chute, 15 Second threaded rod, 16 Fixed block, 17 Connecting rod, 18 Welding torch body, 19 Second motor, 20 Reinforcement Support, 21 longitudinal boards, 22 horizontal boards.
具体实施方式Detailed ways
下面结合附图与实施例对本实用新型的技术方案进行说明。The technical scheme of the present utility model is described below in conjunction with accompanying drawing and embodiment.
实施例:如图1至图3所示,一种工字钢成型装置,包括底板1,底板1顶面开设有第一滑槽2,第一滑槽2的数量为两个且前后对称设置,第一滑槽2内壁表面滑动安装有滑块4,前侧第一滑槽2内壁转动安装有第一螺纹杆3,第一螺纹杆3与滑块4螺纹连接,底板1右侧面固定安装有第一电机5,第一电机5输出端与第一螺纹杆3固定连接,后侧第一滑槽2内壁固定安装有滑杆6,滑杆6与滑块4滑动连接,滑块4顶面固定安装有纵向固定板7,底板1顶面固定安装有液压推杆8,液压推杆8输出端固定安装有横向固定板9,横向固定板9和纵向固定板7的表面均开设有固定槽10,横向固定板9左侧面和右侧面均固定安装有伸缩杆11,伸缩杆11远离横向固定板9的一端固定安装有支撑块12,底板1顶面固定安装有焊接结构,固定槽10表面设有待焊接钢材结构。Embodiment: As shown in Figures 1 to 3, an I-beam forming device includes a
具体的,焊接结构包括支架13,支架13包括有纵杆131和横杆132,纵杆131与底板1顶面固定连接,纵杆131为电动推杆,横杆132底面开设有第二滑槽14,第二滑槽14内壁转动安装有第二螺纹杆15,横杆132背面固定安装有第二电机19,第二电机19输出端与第二螺纹杆15固定连接,第二螺纹杆15表面螺纹连接有固定块16,固定块16与第二滑槽14滑动连接,固定块16表面铰接有连接杆17,连接杆17远离固定块16的一端设有焊枪本体18,底板1顶面固定安装有加强支架20,加强支架20与横杆132固定连接,通过转动连接杆17将焊枪本体18调整到合适角度,使焊枪本体18对准需要焊接的位置,第二电机19带动第二螺纹杆15旋转进而使得固定块16沿第二滑槽14表面前后滑动,使焊枪本体18进行平移,从而快速稳定地对焊接点进行焊接,加强支架20对焊接结构起到加固支撑的作用,使得焊接可以更加稳定安全地进行,有效防止纵杆131在长期工作后发生形变,进而避免焊接无法顺利进行,延长了焊接结构的使用寿命。Specifically, the welded structure includes a
具体的,待焊接钢材结构包括有纵板21和横板22,固定槽10为开口型滑槽,纵板21与纵向固定板7表面的固定槽10滑动连接,横板22与横向固定板9表面的固定槽10滑动连接,纵板21的数量为两个,通过对纵板21和横板22的相接处进行焊接,可以完成工字钢的成型制作,通过固定槽10可以对纵板21和横板22起到固定的作用,防止在焊接过程中纵板21和横板22发生位移进而导致焊接后的成品失败,避免原材料的浪费,提高了生产效率。Specifically, the steel structure to be welded includes a
具体的,纵向固定板7的数量为两个,纵向固定板7表面开设的固定槽10的规格与纵板21规格相适配,横向固定板9表面开设的固定槽10的规格与横板22的规格相适配,使得对纵板21和横板22的固定更加可靠,纵向固定板7表面开设的固定槽10可以对纵板21起到支撑和定位的作用,横向固定板9表面开设的固定槽10可以对横板22起到支撑和定位的作用,有利于提高焊接的成功率。Concrete, the quantity of
具体的,伸缩杆11的数量为六个,固定安装在横向固定板9左侧面和右侧面的伸缩杆11的数量分别为三个,三个伸缩杆11对支撑块12的固定更加稳定,支撑块12与横向固定板9配合完成对横板22的支撑,通过调节伸缩杆11来调节支撑块12的位置,使支撑块12的远离横向固定板9一侧的面与横板22的左右侧面分别对齐,进而使横板22得到更加稳定的支撑,防止在焊接过程中由于焊枪本体18的挤压导致横板22的左右侧边缘变形,进而避免焊接成型后的工字钢结构不符合要求,提高了生产质量。Specifically, the number of
具体的,支撑块12为空心不锈钢块,支撑块12内壁远离横向固定板9一侧和内壁顶面均设有电磁铁,通过电磁铁吸附纵板21和横板22,使横板22的固定更加牢固,同时配合纵向固定板7使纵板21的固定更加可靠,使纵板21表面与横板22表面紧贴,便于焊接的高效快速进行。Specifically, the
本实用新型的工作原理:将横板22滑动插入至横向固定板9表面开设的固定槽10内,通过伸缩杆11伸缩使支撑块12左右移动,使支撑块12远离横向固定板9一侧的面与待焊接的横板22的左右侧面分别对齐,对横板22进行固定和支撑,将纵板21滑动插入至纵向固定板7表面开设的固定槽10内,开启第一电机5,通过第一电机5的输出端带动第一螺纹杆3转动从而使滑块4在第一滑槽2内左右滑动,从而调节两个纵向固定板7之间的距离,使两个纵板21的表面分别与横板22的左右侧面贴合,开启液压推杆8,液压推杆8升降带动横向固定板9表面的横板22共同升降,使横板22与纵板21的接触点位于纵板21表面的中部,对支撑块12内部的电磁铁进行通电,电磁铁对纵板21和横板22进行吸附固定,使纵板21和横板22的表面紧密接触,开启纵杆131调节横杆132的高度,从而调节焊枪本体18的高度,同时转动连接杆17将焊枪本体18调节至合适角度,使焊枪本体18的输出点对准待焊接位置,开启第二电机19,第二电机19的输出端带动第二螺纹杆15转动,使固定块16沿第二滑槽14表面前后滑动,从而使焊枪本体18前后滑动,完成对纵板21和横板22贴合处的快速平稳焊接。The working principle of the utility model is as follows: the
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作,因此,不能理解为对本实用新型的限制。此外,“第一”、“第二”仅由于描述目的,且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the purpose of It is convenient to describe the utility model and simplify the description, but does not indicate or imply that the device or element referred to must have a specific orientation, as well as a specific orientation configuration and operation, therefore, it should not be construed as a limitation of the utility model. In addition, "first" and "second" are for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Therefore, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", "connection" and so on should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。An embodiment of the present utility model has been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115740885A (en) * | 2023-01-10 | 2023-03-07 | 河北嘉力来钢结构有限公司 | Steel structure welding processing equipment and technology |
| CN118578019A (en) * | 2024-08-07 | 2024-09-03 | 江苏安川金属实业有限公司 | Automatic positioning welding device for metal steel structure |
| CN119400526A (en) * | 2024-10-21 | 2025-02-07 | 湖北力生电缆有限公司 | Cable printing wheel frame |
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2022
- 2022-05-26 CN CN202221282889.3U patent/CN217832377U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115740885A (en) * | 2023-01-10 | 2023-03-07 | 河北嘉力来钢结构有限公司 | Steel structure welding processing equipment and technology |
| CN118578019A (en) * | 2024-08-07 | 2024-09-03 | 江苏安川金属实业有限公司 | Automatic positioning welding device for metal steel structure |
| CN118578019B (en) * | 2024-08-07 | 2024-11-19 | 江苏安川金属实业有限公司 | Automatic positioning welding device for metal steel structure |
| CN119400526A (en) * | 2024-10-21 | 2025-02-07 | 湖北力生电缆有限公司 | Cable printing wheel frame |
| CN119400526B (en) * | 2024-10-21 | 2025-12-09 | 湖北力生电缆有限公司 | Cable lettering wheel frame |
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