CN115739944A - Full-flow equipment and method for automatically crushing and composting kitchen garbage - Google Patents

Full-flow equipment and method for automatically crushing and composting kitchen garbage Download PDF

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Publication number
CN115739944A
CN115739944A CN202211368879.6A CN202211368879A CN115739944A CN 115739944 A CN115739944 A CN 115739944A CN 202211368879 A CN202211368879 A CN 202211368879A CN 115739944 A CN115739944 A CN 115739944A
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China
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barrel
kitchen waste
composting
valve
crushing
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CN202211368879.6A
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Chinese (zh)
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熊娜
王昀
张乐凯
刘征
董轩
李文杰
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China Academy of Art
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China Academy of Art
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

Abstract

The invention provides a full-flow equipment and a method for automatically crushing and composting kitchen waste, and the automatic kitchen waste composting structure provided by the invention comprises a kitchen waste crushing device for treating the kitchen waste, a kitchen waste composting device for fermenting, storing and outputting the kitchen waste and a connecting channel device for transporting the kitchen waste processed in the kitchen waste crushing device to the kitchen waste composting device; the kitchen waste composting device has the advantages that the kitchen waste composting device is small in size, can be integrated into a counter of a household kitchen, is full-automatic in kitchen waste smashing and composting process, reduces labor cost, liberates hands, improves composting efficiency and improves yield through high-strength smashing, centrifugal sedimentation concentrated slurry, from bottom to top aeration and electric control constant temperature control, has the functions of storing, transporting liquid manure and the like, supports self-cleaning of the device, is low in noise during use, and accords with the development concept of green and environment protection.

Description

Full-flow equipment and method for automatically crushing and composting kitchen garbage
Technical Field
The invention relates to the technical field of biological fermentation, in particular to full-flow equipment and a method for automatically crushing and composting kitchen garbage.
Background
The kitchen waste compost is a technology for converting household kitchen waste into fertilizer by the fermentation action of microorganisms. The existing composting principle can be roughly divided into two types: one is to decompose the kitchen garbage into humus soil by anaerobic bacteria in an anaerobic environment; the other is that aerobic bacteria are used for decomposing organic matters into humus under the aerobic condition, and most of the humus is liquid fertilizer. The composting principle adopted by the invention is the latter in view of various factors such as composting efficiency and fertilizer transportation.
However, existing anaerobic composting facilities exist: the large-size waste gas treatment device is applied to chemical plants, low in integration level, complex in manual operation, poor in crushing effect, poor in air circulation, low in composting efficiency, incapable of continuously composting, easy to cause waste gas pollution, difficult to clean and the like.
Disclosure of Invention
In view of the above, the invention provides full-flow equipment and a full-flow method for automatically crushing and composting kitchen waste, the automatic kitchen waste composting structure provided by the invention has a small volume, can be integrated into a counter of a household kitchen, is full-automatic in the process of crushing and composting kitchen waste, reduces the labor cost, liberates both hands, improves the composting efficiency and the yield by high-strength crushing, centrifugal sedimentation and concentration of slurry, aeration from bottom to top and electric control constant temperature control, has the functions of storing and transporting liquid manure and the like, supports the self-cleaning of a device, is low in noise during use, and accords with the development concept of green and environmental protection.
In order to achieve the purpose, the invention adopts the following technical scheme:
a full-flow equipment for automatically smashing and composting kitchen waste comprises a kitchen waste smashing device for processing the kitchen waste, a kitchen waste composting device for fermenting, storing and outputting the kitchen waste and a connecting channel device for transporting the kitchen waste processed by the kitchen waste smashing device to the kitchen waste composting device;
the kitchen waste smashing device comprises a smashing barrel serving as a main body, a first flushing device for flushing water to the smashing barrel, a driving device for providing power for the kitchen waste smashing device, a drainage device for draining swill and sewage and a smashing barrel spherical valve arranged on the outer side of the barrel bottom of the smashing barrel; the driving device is arranged at the bottom of the crushing barrel, and a motor center shaft of the driving device is connected with a centrifugal disk key in the crushing barrel; the centrifugal disc is screened into an inner layer and an outer layer through a perforated circular table with gradient; the drainage device is communicated with the inner layer of the centrifugal disc; the ball valve of the crushing barrel is connected with the crushing barrel and the connecting channel device;
the kitchen waste composting device comprises a composting barrel which is divided into a main barrel body and a lower barrel body by a partition plate, a composting barrel shell wrapped outside the composting barrel, an electric heating device which is wound outside the main barrel body and used for supplying heat, an air extraction device arranged at the top of the main barrel body, an aeration device which is connected with the lower barrel body and used for blowing air into the lower barrel body, a sewage discharge device used for discharging kitchen waste sewage, a gas exchange device connected with the aeration device and the air extraction device, a sensor arranged in the composting barrel and used for detecting, and a liquid fertilizer output device used for diluting and outputting liquid fertilizer; the main barrel body is used for fermenting kitchen waste slurry, and the lower barrel body is used for storing liquid fertilizer generated by fermentation;
the connecting channel device comprises a connecting pipeline and an EM (effective microorganism) bacteria barrel; one end of the connecting pipeline is connected with the spherical valve of the crushing barrel, the other end of the connecting pipeline is connected with the main barrel body, and the EM bacteria barrel is positioned at the bottom of the spherical valve of the crushing barrel and is communicated with the bottom of the spherical valve of the crushing barrel; the EM bacteria barrel is used for storing EM bacteria solution and mixing the EM bacteria solution into the kitchen waste slurry.
Preferably, the outer side of the crushing barrel is wrapped with a crushing barrel shell; the crushing barrel comprises a barrel cover, an upper barrel body, a lower barrel body, a grinding disc and a centrifugal disc, wherein the upper barrel body and the lower barrel body are connected through sealing; the centrifugal disc is fixed on the lower surface of the grinding disc and comprises a circular disc with a toothed edge and a perforated circular table sieve which is arranged on the circular disc and has gradient; the centrifugal disc and the grinding disc are connected on a motor center shaft of the driving device through keys, and the centrifugal disc and the grinding disc keep rotating coaxially; a water flushing pipeline of the first water flushing device receives water from the outside through a main water inlet, and the water flushing pipeline is connected with a water flushing valve and flushes water to the crushing barrel through a water flushing port; the driving device is used for driving and controlling the grinding disc to rotate at a high speed. More preferably, a plurality of reinforcing ribs are annularly arranged between the circular truncated cone sieve with the holes and the circular disc.
Preferably, the ball valve of the crushing barrel is a ball valve arranged at the outer side of the barrel bottom of the crushing barrel and used for connecting the crushing barrel and a connecting pipeline; when the ball valve of the crushing barrel is closed, the bottom of the crushing barrel is closed. Sound insulation materials are filled between the composting barrel and the composting barrel shell and between the crushing barrel and the crushing barrel shell.
Preferably, the EM bacteria barrel comprises an EM bacteria barrel body, an EM bacteria input pipeline and an EM bacteria output pipeline; the EM bacteria barrel body is used for storing EM bacteria solution and is arranged right below the spherical valve of the crushing barrel; the EM bacteria input port at one end of the EM bacteria input pipeline is arranged on the outer side of the top corner of the upper barrel body of the crushing barrel and used for filling EM bacteria solution, the other end of the EM bacteria input pipeline is communicated with the top position of the EM bacteria whole body, and the EM bacteria output port at one end of the EM bacteria output pipeline is positioned at the bottom of the spherical valve of the crushing barrel and communicated with the spherical valve of the crushing barrel; the other end of the EM bacteria output pipeline is connected with the bottom of the EM bacteria output port, and the middle of the EM bacteria output pipeline is connected with a check valve and is immersed below the liquid level of the EM bacteria solution.
Preferably, the air extracting device comprises air extracting pipelines, a photocatalytic device and an air extracting pump, wherein one end of each air extracting pipeline is communicated with the top of the main barrel body; the photocatalysis devices are two devices for carrying out photocatalysis purification on waste gas through UV lamps.
Preferably, the sewage discharge device comprises a main barrel spherical valve, a lower barrel valve, a sewage discharge driving device and a sewage discharge pipeline; the main barrel spherical valve is a spherical valve arranged at the center of the partition plate of the composting barrel and is controlled to open and close by a driving device, and the main barrel spherical valve is connected with a sewage discharge pipeline; the lower barrel valve is a gate-shaped valve which moves up and down and is arranged at the center of a circle on the bottom surface of the lower barrel.
Preferably, the aeration device comprises an aeration pipeline and an air blowing pump connected with an air blowing port of the aeration pipeline; a first air outlet of the aeration pipeline is connected with the lower barrel body, and a second air outlet of the aeration pipeline is connected with the gas exchange device; the gas exchange device comprises a gas exchange pipeline and a gas exchange valve arranged on the gas exchange pipeline; one end of the gas exchange pipeline is connected to the middle of the aeration pipeline, and the other end of the gas exchange pipeline is communicated with an air exhaust pipeline between the air exhaust pump and the photocatalytic device; when the gas exchange valve is closed, the space of the lower barrel body is sealed, so that the aeration device generates a high-pressure area; when the gas exchange valve is opened, the internal air pressure of the lower barrel body and the main barrel body is communicated, so that filtrate can be naturally leached out under the action of gravity.
Preferably, the sensor comprises a main barrel sensor and a lower barrel sensor; the main barrel body sensor is used for detecting the height of the water level of kitchen waste slurry and the temperature and humidity of the environment in the main barrel body, and the lower barrel body sensor is used for detecting the water level of liquid fertilizer in the lower barrel body.
Preferably, the liquid fertilizer output device comprises an output pipeline arranged on the lower barrel body, an output valve arranged in the middle of the output pipeline, a water inlet pipeline connected with a water source and a water inlet valve used for controlling the water inlet of the water inlet pipeline; after the inlet valve is opened, an external water source provides high-pressure high-speed water flow, when the output valve is opened, when the water flow in the inlet pipe passes through the opening of the output pipe at high speed, the liquid fertilizer is taken out along the output pipe from the liquid fertilizer position of the lower barrel body due to the large flow velocity and the small pressure intensity of the water flow, and meanwhile, the mixing and dilution of the liquid fertilizer and the water are completed.
The invention also provides a use method of the full-flow equipment for automatically crushing and composting kitchen garbage, which comprises the following steps:
1) Putting the kitchen garbage into a crushing barrel; adding water into the crushing barrel by starting a flushing device for grinding; then starting the driving device to provide power for grinding the kitchen garbage by the grinding barrel;
2) The kitchen waste slurry generated after grinding in the step 1) comes to the lower layer of the grinding barrel; the slurry makes circular motion under the stirring of the centrifugal disc 250 and is centrifugally layered in the radial direction; the swill with higher water content is arranged on the inner side, the swill enters the inner layer of the centrifugal disc through the small holes on the centrifugal disc, and the swill is discharged through the drainage device after entering the inner layer of the centrifugal disc; the kitchen waste slurry with lower water content is arranged on the outer side and continues to do circular motion under stirring;
3) Opening a spherical valve of the crushing barrel, so that kitchen waste slurry which does circular motion can quickly pass through a connecting pipeline along the tangential direction under the action of inertia and finally enters the composting barrel; when the kitchen waste slurry passes through the connecting pipeline, the EM bacteria solution is taken out from the EM bacteria barrel body due to the pressure difference caused by the flow velocity, and the EM bacteria solution are uniformly mixed;
4) After all the kitchen waste slurry in the crushing barrel enters the composting barrel, closing the spherical valve and the driving device of the crushing barrel; then starting the electric heating device, the air exhaust device and the aeration device to control the environmental variables in the compost barrel and provide a fermentation environment for fermentation;
5) A liquid leaching stage; when the leaching stage is carried out, the aeration device stops working, the air exhaust device continues to operate, and the gas exchange device is started at the same time to balance the air pressure of the main barrel body and the lower barrel body, so that liquid fertilizer in the kitchen waste slurry is naturally filtered out under the action of gravity and is collected and stored by the lower barrel body;
6) Liquid fertilizer after the leachate is piled up in the bucket body down, liquid fertilizer output device detects liquid fertilizer water level at the sensor and reaches output height and receive liquid fertilizer output instruction after, from outside accept rivers, because the pressure difference that the velocity of flow caused takes out liquid fertilizer from bucket body down, this process is accomplished the mixed dilution and the transportation of liquid fertilizer and water.
Compared with the prior art, the invention has the advantages that:
1. the equipment realizes the full process automation of the working procedures of kitchen garbage crushing, dehydration, compost fermentation, aeration, filtration, collection and the like, and is integrated in a space smaller than the industrial level.
2. The device can be embedded into a household scene well. The main water inlet hole and the main water outlet of the device are matched with those in a household environment, the required driving power supply is also matched with household power, and the required raw materials are kitchen waste in a household.
3. The equipment is green and environment-friendly, and has the functions of noise reduction, self-cleaning and the like. The waste water that this equipment discharged directly gets into total drainage pipe, need not user's manual processing, and the waste gas of just discharging has also undergone purification treatment, has also made noise reduction to the noise that equipment probably exists and has produced simultaneously.
4. The device innovatively uses the integration of crushing, grinding and centrifugal sedimentation, so that the crushing, grinding and centrifugal sedimentation can share one motor for driving, and the device has the advantages of compressing the space of the device, running the processes in parallel and reducing the energy consumption.
5. The device innovatively shares the aeration holes and the filtering holes, the space of the device is also compressed, the device is simplified, and the processes are alternately carried out to realize one hole for multiple purposes.
Drawings
Fig. 1 is a schematic perspective view of a full-flow apparatus for crushing and composting kitchen waste according to an embodiment of the present invention.
Fig. 2 is a schematic front view of a full-flow apparatus according to an embodiment of the present invention.
Fig. 3 is a rear view schematic diagram of a full-flow apparatus according to an embodiment of the present invention.
Fig. 4 is a schematic top view of a full-flow apparatus according to an embodiment of the present invention.
FIG. 5 isbase:Sub>A schematic view of the three main parts of the device shown in FIG. 3, which are shown inbase:Sub>A half-section A-A, B-B and C-C, respectively.
Fig. 6 isbase:Sub>A schematic perspective sectional view of the kitchen waste crushing device I atbase:Sub>A-base:Sub>A.
Fig. 7 is a schematic perspective sectional view of the connection channel device II at B-B.
FIG. 8 is a schematic perspective sectional view of a kitchen waste composting apparatus III at C-C.
FIG. 9 is a schematic diagram of the structure and liquid orientation of the device.
FIG. 10 is a flow chart of a method for automatic kitchen waste crushing and composting by the apparatus.
In the figure: I. a kitchen waste crushing device; II. A connection channel device; III, a kitchen waste composting device; 100. a crushing barrel shell; 200. a crushing barrel; 210. a barrel cover; 220. an upper barrel body; 230. a lower barrel body; 240. a grinding device; 241. a grinding disk; 242. a grinding ring; 250. a centrifugal pan; 300. a first flushing device; 310. a first flushing port; 320. a first flushing pipe; 330. a first flush valve; 400. a drive device; 410. a motor; 420. a flange plate; 430. a motor middle shaft; 500. a water discharge device; 510. a water outlet; 520. a water discharge pipeline; 600. a ball valve of the crushing barrel; 700. connecting a pipeline; 800. an EM strain barrel; 810. EM bacteria are whole; 820. an EM bacteria input pipeline; 830. an EM (effective microorganism) bacterium input port; 840. an EM bacteria output pipeline 850; an EM bacteria output port; 900. a compost bucket housing; 1000. a composting barrel; 1010. an upper barrel cover; 1020. a main barrel body; 1030. a lower barrel body; 1100. an electric heating device; 1200. an air extraction device; 1210. a photocatalytic device; 1220. an air exhaust pipeline; 1230. an air pump; 1300. an aeration device; 1310. an aeration pipe; 1320. an air blowing pump; 1400. a gas exchange device; 1410. a gas exchange conduit; 1420. a gas exchange valve; 1500. a sewage disposal device; 1510. a main barrel spherical valve; 1520. a lower barrel valve; 1530. a blowdown drive device; 1540. a blowdown line; 1600. a second flushing device; 1610. a second flushing port; 1620. a second flushing pipe; 1630. a second flush valve; 1700. a sensor; 1710. a main barrel sensor; 1720. a lower barrel sensor; 1800. a liquid fertilizer output device; 1810. an output pipe; 1820. an output valve; 1830. a water inlet pipe; 1840. a water inlet valve; 1900. a main water inlet; 2000. a main water discharge port.
Detailed Description
In order to make the technical solutions and benefits of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described below with reference to the drawings in the embodiments of the present invention. It should be understood that the embodiments described are only a few embodiments of the present invention, and are not intended to be all embodiments. The components of the embodiments of the present invention generally depicted in the figures herein may be arranged in different configurations.
In the drawings, once an item is defined in a certain drawing, it need not be further defined in subsequent drawings. It should be noted that, if the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "axial", "radial", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, they are only used for convenience in describing the present invention and simplifying the description, but do not indicate that the components referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus, these terms should not be construed as limiting the present invention. In addition, when the terms "horizontal", "vertical" and the like are used in the description of the present invention, these do not require that the components be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that its orientation is more horizontal than "vertical" and does not mean that the component must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it is also to be understood that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected," if any, are intended to be broadly construed. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
The invention provides full-flow equipment and a full-flow method for automatically crushing and composting kitchen wastes, the automatic kitchen waste composting structure provided by the invention has small volume, can be integrated into a counter of a household kitchen, is full-automatic in the process of crushing and composting the kitchen wastes, reduces the labor cost, liberates two hands, improves the composting efficiency and the yield by high-strength crushing, centrifugal sedimentation and concentration of slurry, aeration from bottom to top, and electric control constant temperature control, simultaneously has the functions of storing and transporting liquid fertilizers and the like, supports the self-cleaning of a device, is low in noise during use, and accords with the development concept of green and environmental protection.
In order to achieve the purpose, the invention adopts the following technical scheme:
as shown in fig. 1 to 5, a full-flow equipment for automatically crushing and composting kitchen waste is composed of three devices, namely a kitchen waste crushing device I, a connecting channel device II and a kitchen waste composting device III. The functional processes of the three devices are briefly described as that kitchen waste is crushed and concentrated in the kitchen waste crushing device I, EM (effective microorganisms) solution is mixed into the kitchen waste through the connecting channel device II and is transported to the kitchen waste composting device III, and fermentation is carried out under proper environmental conditions to generate liquid fertilizer.
As shown in fig. 6, the kitchen waste disposer I includes: a crushing barrel shell 100, a crushing barrel 200, a first flushing device 300, a driving device 400, a drainage device 500 and a crushing barrel 200 valve; the connection channel device II shown in fig. 7 includes: connecting the pipeline 700 and the EM bacteria barrel 800; the kitchen waste composting apparatus III shown in FIG. 8 comprises: a compost bucket 1000 shell 900, a compost bucket 1000, an electric heating device 1100, an air extractor 1200, an aerator 1300, a gas exchange device 1400, an exhaust device, a first flushing device 300, a sensor 1700 and a liquid fertilizer output device 1800.
The crushing barrel casing 100 is a casing wrapped outside the crushing barrel 200, the main body is in a cylindrical barrel shape, the widest part of the waist is provided with a die, and the two parts are fastened and connected through bolts. It forms hollow isolated space with crushing bucket 200, as preferred, packs sound insulation material in isolated space, plays the effect of protection inside staving and vibration/noise reduction. The pulverizing barrel 200 is a main body of the kitchen waste pulverizing apparatus I, and has a layered cylindrical barrel-shaped structure. The operations of crushing and grinding, centrifugal sedimentation, draining and concentration and the like of the kitchen garbage are completed in the kitchen garbage bin.
In one embodiment of the present invention, the pulverizing barrel 200 includes a barrel cover 210, an upper barrel 220, a lower barrel 230, a grinding device 240, and a centrifugal plate 250. The upper barrel 220 and the lower barrel 230 are connected by sealing to form a cylindrical container for pouring kitchen waste and temporarily storing the kitchen waste for further crushing. Preferably, the cross section of the bottom of the upper barrel body 220 is circular, the cross section of the top of the upper barrel body is round-corner rectangular, the whole shape is gradually changed from the circle to the direction in a transition mode, the function of the upper barrel body is that the opening of the upper barrel body is square on one hand, the input opening area of the barrel body is enlarged, the appearance layer is more matched with the shape of modern kitchen ware, the circular upper barrel body is used as the barrel bottom on the other hand and is connected with the lower barrel body 230 of the cylindrical barrel body, the rotation resistance and the impact on the barrel wall can be reduced through circumferential stirring and grinding, and the square of the upper half section can effectively prevent kitchen waste slurry from climbing on the barrel wall due to the centrifugal action in the stirring process.
The barrel cover 210 is a square sheet-shaped object, the size of the barrel cover is larger than the size of the opening of the upper barrel body 220, the barrel cover can be axially turned upwards along one edge and is used for opening and closing the crushing barrel 200, and the effects of preventing slurry from splashing and reducing noise during grinding are achieved. Preferably, the lid 210 is flush with the top surface of the conventional cooking bench in a closed state, so as to be embedded in a home use scene.
The grinding device 240 is driven by the driving device 400 to grind the kitchen garbage. The grinding device 240 includes a grinding disk 241 and a grinding ring 242. The grinding disc 241 is a disc-shaped body provided with various types of grinding hammers and annular aligned through holes, and is connected to a motor center shaft 430 of the driving device 400 to rotate circumferentially at a high speed during operation. The grinding ring 242 is fixed to the inner wall of the upper tub 220 and has a toothed lower edge. The grinding plate 241 is matched with the grinding ring 242 when rotating, so that large kitchen garbage can be crushed simultaneously, and the crushed kitchen garbage is finely ground into granular slurry to be screened to the lower layer through the small holes in the grinding plate 241 or the teeth of the grinding ring 242.
The centrifugal disc 250 is fixed on the lower surface of the grinding disc 241, the upper part is a perforated circular table sieve with gradient, the lower part is a disc with toothed edge, and a plurality of reinforcing ribs are arranged in an annular array between the discs. Which is rigidly connected with the grinding disc 241 and is connected with the motor central shaft 430 through a key to keep coaxial rotation with the grinding disc 241. When the centrifugal disc 250 rotates at a high speed, the reinforcing ribs of the centrifugal disc stir kitchen waste slurry, the slurry is centrifugally layered in the radial direction, even if solid particles in the slurry move towards the outer side in the radial direction, the concentration of the slurry at the outer side is improved, concentration is realized, meanwhile, swill at the inner side moves towards the axial center direction in the radial direction, enters the inner layer through the perforated circular truncated cone sieve, and flows out through the water outlet 510 of the drainage device 500. Meanwhile, the gear and the reinforcing rib of the lower disk of the centrifugal disk 250 push the slurry to move along the circumference of the barrel wall in the high-speed rotation, and after the spherical valve 600 of the crushing barrel is opened, the slurry rapidly passes through the valve by means of inertia and reaches the communicating pipeline.
The first flushing means 300 is a means for receiving water from the main water inlet 1900 and having a valve in the middle to flush the pulverizing barrel 200. As a further preference of the embodiment of the present invention, the first flushing device 300 includes a first flushing port 310, a first flushing pipe 320, and a first flushing valve 330. Preferably, the first flushing port 310 is disposed at the top of the upper tub 220, and has an opening direction along a horizontal tangential direction of the inner wall, and 4 flushing ports are respectively disposed on 4 sides of the inner wall, so that the inner wall can be flushed to the maximum extent during flushing and the flushing rotation direction is consistent with the rotation direction of the grinding disc 241. The first flush pipe 320 is all pipes connected from the collective water inlet 1900 to the first flush ports 310, and in particular, it is connected from a single collective water inlet 1900, connected to a first flush valve 330 for controlling flushing, and branched into four branches and connected to four first flush ports 310.
The driving device 400 is used for driving and controlling the grinding device 240 to rotate axially at a high speed. As a further preferred embodiment of the present invention, the driving device 400 includes a motor 410, a flange 420, and a motor center shaft 430. The motor 410 is a high-speed driving motor, and is connected with a circuit control board adapted to a standard voltage commonly used by residents, and is rigidly connected to the bottom of the pulverizing barrel casing 100 through a flange 420 by means of bolts. The motor center shaft 430 is a center shaft driven by the motor 410 to rotate, and is provided with a key slot, and is fixed with the grinding disc 241 in a key manner to keep the grinding disc 241 and the centrifugal disc 250 to synchronously rotate.
The drainage device 500 is used for draining the excessive swill drained during the centrifugal sedimentation and the sewage after the washing stage of the first flushing device 300. As a further preferred embodiment of the present invention, the drainage device 500 includes a drainage port 510 and a drainage pipe 520. The drain port 510 is provided at the bottom of the inner region of the lower tub body 230 at the lowest surface of the pulverizing tub 200, and allows the liquid to naturally flow away by gravity. From the drain port 510, a drain pipe 520 leads to the main drain port 2000 of the entire system, in which an S-shaped siphon is provided for forming a liquid seal at the bend to prevent the odor of the main drain port 2000 from escaping.
The pulverizing barrel globe valve 600 is a globe valve placed at the outside of the bottom of the pulverizing barrel 200, connecting the pulverizing barrel 200 and the connecting pipe 700, and is rotatable on a horizontal plane about a vertical line. When the ball valve 600 of the crushing barrel is closed, the bottom of the crushing barrel 200 is closed, and the position and the occupied volume of the ball valve have negligible influence on the rotary motion of the slurry in the barrel body.
As shown in fig. 7, the connecting passage means II is used to transport the slurry of the processed kitchen waste in the pulverizing barrel 200 into the composter barrel 1000, and to mix EM bacteria in the process.
In one embodiment of the present invention, the connection pipe 700 has one end connected to the ball valve 600 of the pulverizing barrel and the other end connected to the main barrel 1020 of the composting barrel 1000, and the main barrel 1020 is in the shape of a horizontally disposed cylinder, wherein the central axis of the main barrel 1020 passes through the center of the ball valve 600 of the pulverizing barrel and the central axis of the main barrel is tangential to both the barrel wall of the pulverizing barrel 200 and the barrel wall of the main barrel 1020 of the composting barrel 1000. The beneficial effects are that, when the spherical valve 600 of the crushing barrel is opened, the slurry rotating at a high speed in the crushing barrel 200 can continue to move along the tangential direction under the action of inertia and pass through the connecting pipeline 700, then enters the interior of the main barrel 1020 of the composting barrel 1000 from the tangential direction, and the motion track of the slurry can rotate along the barrel wall to the lower part of the parabola, so that the loss of kinetic energy is reduced, the slurry in the composting barrel 1000 is stirred by the kinetic energy, and meanwhile, the splashing and noise caused by directly dropping the liquid level of the slurry are reduced.
The EM bacteria tank 800 is mainly a device for storing EM bacteria solution and mixing it into kitchen waste slurry. Specifically, the EM bacteria bucket 800 comprises an EM bacteria bucket 800 body, an EM bacteria input pipeline 820, an EM bacteria input port 830, an EM bacteria output pipeline 840 and an EM bacteria output port 850. The EM bacteria barrel 800 is a cylindrical hollow container used for storing EM bacteria solution and is arranged right below the ball valve 600 of the crushing barrel. The EM bacteria input port 830 is disposed at an outer side of a top corner of the upper tub body 220 of the pulverizing tub 200 for injecting an EM bacteria solution therein, and preferably, a rubber stopper is provided at a top of the EM bacteria input port 830 to prevent foreign materials from entering. The EM bacteria input channel is communicated with the interior of the EM bacteria whole body 810 from the EM bacteria input port 830, and the pipeline in the EM bacteria whole body 810 is arranged at the top of the EM bacteria whole body 810 and is far higher than the liquid level of EM bacteria solution, so that the interior is communicated with the atmospheric pressure. The EM bacteria output port 850 is located at the bottom of the crush can globe valve 600 and extends through the globe valve bottom. The EM bacteria output pipeline 840 is connected with the EM bacteria output port 850, a check valve is connected in the middle, and the pipeline extends to the bottom of the EM bacteria barrel 800 and is immersed below the liquid level of EM bacteria solution. During kitchen garbage slurry transportation, crushing bucket ball-shaped valve 600 is opened, and the slurry in crushing bucket 200 is because inertia passes through the valve fast, and the big pressure of liquid velocity of flow is little in the valve this moment, will take EM fungus solution out from EM fungus delivery outlet 850 and mix, realizes mixing through the mode that no external force was applyed, and the check valve in output pipeline 1810 prevents EM fungus solution and kitchen garbage slurry refluence simultaneously.
As shown in fig. 8, the kitchen waste composting apparatus III is used for receiving a mixture of kitchen waste and EM bacteria, fermenting the mixture in a controlled and suitable environment inside the composting barrel 1000 to produce liquid manure, and performing operations such as storage and output.
The outer casing 900 of the composting barrel 1000 is a casing wrapped outside the main barrel 1020 of the composting barrel 1000, the main body is cylindrical, and is fastened and connected with the lower barrel 1030 of the composting barrel 1000 through bolts and embedded with sealing rings. It forms hollow isolated space with the main barrel 1020 of compost bucket 1000, as preferred, packs sound insulation material in isolated space, plays the effect of protection inside staving, shock attenuation noise reduction and heat preservation thermal-insulated.
The composting barrel 1000 is a main body of the kitchen waste composting apparatus III, and comprises an upper barrel cover 210, a main barrel body 1020 and a lower barrel body 1030. The upper layer container is formed by sealing a disc-shaped upper barrel cover 210 and a cylindrical main barrel body 1020, is fastened and connected through bolts, is embedded with a sealing ring and is used as a storage space for kitchen waste slurry fermentation; the lower layer is formed by sealing the bottom of the main barrel 1020 and the cylindrical lower barrel 1030, and the lower layer is tightly connected with the outer shell 900 of the composting barrel 1000 in a bolt connection mode and used as a storage container for liquid fertilizer generated by fermentation.
In an embodiment of the present invention, a through hole is formed at the center of the upper tub cover 210 and connected to the air exhausting device 1200, so that air is exhausted from the top of the main tub 1020. The wall of the main barrel 1020 is provided with a through hole which is connected with the second flushing device 1600 and is used for flushing the inner wall of the main barrel 1020; a through hole is arranged at the center of the bottom of the main barrel body 1020 and is connected with a pollution discharge device 1500 for discharging kitchen waste slurry in a cleaning stage; the bottom surface of the main tub 1020 is annularly arrayed with a large number of through holes connected to the lower tub 1030, and the diameter of the through holes is smaller than the average particle diameter of the slurry of the kitchen waste, for filtering and serving as aeration holes. The side wall of the lower barrel body 1030 is provided with 2 through holes which are connected with a second flushing device 1600 and used for flushing and draining water, the other through hole is connected with an aeration device 1300 and used for inflating and pressurizing the lower barrel body 1030, and the other through hole is connected with a liquid fertilizer output device 1800 and used for outputting liquid fertilizer; a through hole is arranged at the center of the bottom of the lower barrel 1030 and is connected with the sewage draining device 1500 for draining liquid fertilizer.
The electric heating device 1100 is a heating wire device for supplying heat to the main barrel 1020, is spirally wound on the outer side of the main barrel 1020 and is embedded in a sound insulation material, so that the inside of the main barrel 1020 can reach a proper fermentation temperature after power supply, and simultaneously forms a closed-loop control system with the main barrel sensor 1710 to dynamically stabilize the temperature in the barrel.
The air-extracting device 1200 is used for extracting air from the top of the main barrel 1020, purifying waste gas, and circulating air in the barrel in cooperation with the aeration device 1300. Specifically, the air extracting device 1200 includes a photocatalytic device 1210, an air extracting pipe 1220, and an air extracting pump 1230. The photo-catalytic unit 1210 is two units for photo-catalytically purifying exhaust gas by UV lamps. The air pumping pipe 1220 is connected to the through hole at the center of the upper barrel cover 210, passes through the photocatalytic device 1210 in series, is connected to one end of the air exchange pipe 1410, and is finally connected to the air pump 1230. The power of the air pump 1230 meets the requirement of air extraction, and when the gas exchange device 1400 is closed, the air pump 1230 extracts air to form a negative pressure region inside the main barrel 1020.
The aeration apparatus 1300 is used to aerate the inside of the sealed lower tub 1030, and the gas is aerated upwards through the small holes at the bottom of the main tub 1020. Specifically, the aeration apparatus 1300 includes an aeration pipe 1310 and an air-blowing pump 1320. The aeration pipe 1310 is connected with an air blowing opening of the air blowing pump 1320, is connected with one end of the air exchange pipe 1410, and is finally connected into a through hole in the barrel wall of the lower barrel body 1030, the position of the through hole is higher than the liquid level of the liquid fertilizer, and liquid backflow cannot be caused by the second flushing device 1600. The power of the air-blowing pump 1320 meets the aeration requirement of the equipment, that is, when the kitchen waste slurry in the main barrel 1020 is in the maximum stacking volume, the pressure difference between the high-pressure area of the lower barrel 1030 and the negative-pressure area at the top of the main barrel 1020, which is formed during air blowing, is greater than the pressure at the bottom of the liquid, that is, the continuous and stable aeration requirement of the slurry in the maximum volume is met, and the aeration amount can meet the requirement of aerobic fermentation to the maximum extent. Meanwhile, the heat taken away during aeration is used as a heat sink of the main barrel 1020.
The gas exchange device 1400 is used to control the switching between the aeration phase and the filtrate phase. Specifically, the gas exchange device 1400 includes a gas exchange tube 1410, a gas exchange valve 1420. The gas exchange pipe 1410 is connected to the middle of the aeration pipe 1310 at one end, and is connected to the middle of the air pump 1230 of the air pumping device 1200 and the section of the air pumping pipe 1220 of the photocatalytic device 1210 at the other end, and the middle of the gas exchange pipe 1410 passes through a gas exchange valve 1420. The gas exchange valve 1420 is an electrically driven solenoid valve that controls the opening and closing of the gas exchange tube 1410. When the gas exchange valve 1420 is closed, the space of the lower barrel 1030 is sealed, so that the aeration device 1300 generates a high pressure region; when the gas exchange valve 1420 is opened, the internal gas pressures of the lower barrel 1030 and the main barrel 1020 are communicated, so that the filtrate can be naturally drained due to the action of gravity.
The sewage discharging device 1500 is used for discharging kitchen waste sewage and stored liquid manure after the cleaning stage of the second flushing device 1600. Specifically, the drain 1500 includes a main bowl ball valve 1510, a lower bowl valve 1520, a drain driver 1530, and a drain 1540. The main barrel globe valve 1510 is a globe valve disposed at the center of the bottom of the main barrel 1020, rotates along a longitudinal horizontal axis, is controlled to open and close by a driving device 1530, and is connected to the drain conduit 1540, and seals the main barrel 1020 when closed, and connects the main barrel 1020 to the drain conduit 1540 when opened. The lower tub valve 1520 is a gate valve that moves up and down, and is disposed at the center of the bottom of the lower tub 1030, and can seal the lower tub 1030 when closed, and can allow the liquid in the lower tub 1030 to flow to the drain 1540 through the gate when opened. The lower bucket valve 1520 is connected to the main bucket globe 1510 by a simple link, and has an effect that when the main bucket globe 1510 rotates, the link connected thereto drives the lower bucket valve 1520 to open, thereby achieving synchronous opening and closing of the two valves. A drain conduit 1540 communicates from the main drum ball valve 1510 along a plumb line to the lower drum valve 1520 and through the bottom of the lower drum 1030, and finally to the main drain 2000 for draining the sewage.
The second flushing device 1600 is a device that is connected to water from the main inlet 1900 and is provided with a valve for flushing water from the main body 1020 and the lower body 1030. Specifically, second flush device 1600 includes a second flush port 1610, a second flush conduit 1620, and a second flush valve 1630. Preferably, the second flushing ports 1610 are provided with 3 second flushing ports 1610 in an annular uniform array at the top of the main barrel 1020, 1 second flushing port 1610 is provided at the bottom of the main barrel 1020, and the top of the lower barrel 1030 is provided with 6 flushing ports in diagonal distribution, and the opening directions of the flushing ports are along the horizontal tangential direction of the inner wall, so that a vertical shaft vortex can be formed during flushing, and the vortex rotation direction is counterclockwise, thereby enhancing the cleaning and drainage efficiency. The second flush pipe 1620 is all pipes connected from the main water inlet 1900 to the second flush ports 1610, and in particular, it is connected from the single main water inlet 1900 to the second flush valves 1630 for controlling flushing, and is branched into 6 branches connected to the 6 second flush ports 1610.
The sensor 1700 includes a main tub sensor 1710, a lower tub sensor 1720. The main barrel sensor 1710 is used for detecting the water level height of the kitchen waste slurry and the environmental temperature and humidity in the main barrel 1020, and is used for controlling the internal environment variable in a closed-loop manner by matching with the electric heating device 1100, the aeration device 1300 and the air extraction device 1200. Lower barrel sensor 1720 is used to detect the level of liquid fertilizer in lower barrel 1030.
The liquid fertilizer output device 1800 functions as a device for diluting and outputting the liquid fertilizer in the lower barrel 1030. Specifically, the liquid fertilizer output device 1800 includes an output pipe 1810, an output valve 1820, a water inlet pipe 1830, and a water inlet valve 1840. The output pipeline 1810 is a pipeline with one end immersed below the liquid fertilizer level of the lower barrel body 1030 and the other end connected to the water inlet pipeline 1830. The output valve 1820 is an electrically controlled electromagnetic valve, and is disposed in the middle of the output pipeline 1810 for controlling the output of the liquid fertilizer. The inlet conduit 1830 is connected to the water source from the main inlet 1900, passes through the inlet valve 1840, and extends into the outlet conduit 1810, and has an end connected to the check valve. The inlet valve 1840 is an electrically controlled solenoid valve for controlling the inlet conduit 1830 to admit water from the main inlet 1900. The function is that after the water inlet valve 1840 is opened, the main water inlet 1900 provides high-pressure and high-speed water flow, and when the output valve 1820 is closed, the tail end of the water inlet pipeline 1830 only outputs tap water; when the output valve 1820 is opened, when the water flow in the water inlet pipe 1830 passes through the opening of the output pipe 1810 at a high speed, the liquid fertilizer is carried along the output pipe 1810 from the liquid fertilizer of the lower barrel 1030 due to the large flow rate and the small pressure, and the mixing and dilution of the liquid fertilizer and the water are completed at the same time, and at the moment, the diluted liquid fertilizer is output from the tail end of the water inlet pipe 1830 for irrigation.
As a further preferred embodiment of the present invention, the main water inlet 1900 is connected to a common household tap water interface. The main drain port 2000 is connected to a drain pipe port commonly used in homes.
As shown in fig. 9 and 10, in order to more clearly express the working process of the above device, the present embodiment further provides a method for performing automatic kitchen waste crushing and composting by the above device, which includes the following steps:
1) First, a proper amount of kitchen waste is prepared, put into the pulverizing barrel 200, and the barrel cover 210 is closed. Furthermore, the first flushing device 300 is activated, adding a small amount of water for grinding. Secondly, drive arrangement 400 starts, and grinder 240 rotates and carries out the corase grind and the fine grinding to kitchen garbage, makes the granule diameter after the grinding accord with the compost requirement, improves compost efficiency.
2) The slurry of the garbage from the kitchen after grinding is delivered to the lower layer of the pulverizing barrel 200 through the through holes of the grinding plate 241 or the teeth of the grinding ring 242. The slurry makes circular motion under the stirring of the centrifugal disc 250 and settles and stratifies in the radial direction, the upper layer is swill with higher water content and enters the inner layer through the small holes on the centrifugal disc 250, and the lower layer is kitchen waste slurry with lower water content and continues circular motion under the stirring.
Further, the swill enters the inner layer, passes through the drainage port 510 of the drainage device 500, and is discharged to the main drainage port 2000 through the drainage pipe 520.
3) After the kitchen waste is ground and settled in the crushing barrel 200, the spherical valve 600 of the crushing barrel is opened, and the kitchen waste slurry in circular motion can rapidly pass through the connecting pipeline 700 in the tangential direction under the action of inertia and finally enters the composting barrel 1000. In addition, when the kitchen waste slurry passes through the connecting pipeline 700, the EM bacteria solution is taken out from the EM bacteria barrel 800 due to the pressure difference caused by the flow velocity, the mixture is uniform, and the volume ratio of the EM bacteria solution and the mixture meets the maximum efficiency of composting to the maximum extent. Kitchen waste slurry can enter the main barrel body 1020 of the compost barrel 1000 from the tangential direction, and the motion track of the slurry can be downward along the rotating parabola of the barrel wall, so that the loss of kinetic energy is reduced, the slurry in the compost barrel 1000 is stirred by the kinetic energy, and meanwhile, splashing and noise caused by directly falling the water surface of the slurry are also reduced.
4) After all the kitchen waste slurry in the crushing barrel 200 enters the composting barrel 1000, the spherical valve 600 of the crushing barrel and the driving device 400 are closed, so that the tightness of the crushing barrel 200 is ensured. Then the electric heating device 1100, the air extraction device 1200 and the aeration device 1300 are started to control the environmental variables in the compost bucket 1000 so as to provide the most suitable fermentation environment to the maximum extent. The electric heating device 1100, in cooperation with the sensor 1700 of the main tank 1020, dynamically provides heat according to the real-time temperature, and the aeration device 1300 is used for dissipating heat and cooling the slurry after being started. The air extractor 1200 extracts air from the top of the main barrel 1020 to form a negative pressure area at the top of the main barrel 1020, the aerator 1300 blows air into the lower barrel 1030 through the air blowing pump 1320, and the pressure difference between the high pressure area of the lower barrel 1030 and the negative pressure area at the top of the main barrel 1020, which is formed during air blowing, is greater than the pressure at the bottom of liquid, so that the requirement of continuous stable aeration of slurry with the maximum volume is met. When the air extractor 1200 discharges air, the air firstly passes through the photocatalytic device 1210 to purify waste gas, and then is discharged into the atmosphere, so that the environment is protected.
5) The fermentation stage and the leaching stage are alternately carried out. When the draining stage is performed, the aeration device 1300 stops working, the air exhaust device 1200 continues to operate, and the gas exchange device 1400 is started to balance the air pressure of the main barrel 1020 and the lower barrel 1030, so that liquid fertilizer in the kitchen waste slurry is naturally filtered out under the action of gravity. Further, when the gas exchange valve 1420 of the gas exchange device is opened, the high pressure area of the lower tub 1030 is released, and the internal gas pressure of the lower tub 1030 and the main tub 1020 is balanced. After draining, the generated liquid fertilizer drops through a small hole at the bottom of the main barrel 1020 and is collected and stored by the lower barrel 1030, and the generated kitchen waste residue is temporarily stored in the compost barrel 1000, continues to ferment and is finally discharged to a main sewer pipeline through the second flushing device 1600.
6) After the liquid fertilizer after draining is accumulated on the lower barrel 1030, one end of an output pipeline 1810 of the liquid fertilizer output device 1800 is immersed, so that the liquid fertilizer can be conveyed at any time. After the liquid fertilizer output device 1800 detects that the liquid fertilizer water level meets the output standard by the lower barrel sensor 1720 and receives a liquid fertilizer output instruction, the output valve 1820 and the water inlet valve 1840 are opened, one end of the water inlet pipeline 1830 receives water flow from the main water inlet 1900, when the liquid fertilizer passes through the interface of the output pipeline 1810, the liquid fertilizer is taken out from the lower barrel 1030 due to pressure difference caused by flow velocity and is uniformly mixed, the volume ratio of the liquid fertilizer to the water inlet pipeline 1830 meets the fertilizing requirement and is conveyed to the other end of the water inlet pipeline 1830, and the liquid fertilizer and water are mixed, diluted and transported.
7) The kitchen waste smashing device I and the kitchen waste composting device III can self-clean the interior through the first flushing device 300 and the second flushing device 1600, the drainage device 500 and the pollution discharge device 1500 which respectively correspond to the kitchen waste smashing device I and the kitchen waste composting device III, and the air exhaust device 1200 in the composting barrel 1000 can complete the subsequent dehumidifying and drying of the device. Specifically, a ball valve 600 of a crushing barrel of the kitchen waste crushing device I is opened, and a valve of a main barrel 1020 and a valve 1520 of a lower barrel of the kitchen waste composting device III are opened; then, the first flushing device 300 of the kitchen waste crushing device I is started, the water flow washes the inner wall and the bottom surface of the crushing barrel 200, and the grinding device 240 can rotate at a low speed, so that the washing efficiency is improved; furthermore, a part of the water flow after washing enters the main water outlet 2000 through the water discharge device 500 of the kitchen waste smashing device I, the other part of the water flow enters the main water outlet 2000 through the connecting pipeline 700 to clean the inner wall, at the moment, the flow velocity of the water flow is far lower than the moving velocity of the normally smashed kitchen waste slurry, the threshold value of the check valve of the output pipeline 1810 of the EM bacteria barrel 800 is not triggered, namely, EM bacteria solution is not mixed or is rarely mixed, and EM bacteria waste is caused, meanwhile, the second water flushing device 1600 of the kitchen waste composting device III is started, the water flow washes the inner walls and the bottoms of the main barrel 1020 and the lower barrel 1030, an axial vortex is formed in the barrel to flush the internal kitchen waste residues into the main water outlet 2000 along with the trend, liquid fertilizers remained in the lower barrel 1030 are also flushed into the main water outlet 2000, the diameter of the opening part of the valve of the main barrel 1020 meets the requirement of no blockage during washing, the water drainage efficiency is high, finally, after the internal garbage residues are washed clean, the first water flushing device 300I of the kitchen waste smashing device and the second water flushing device 1600 of the kitchen waste smashing device III are closed, the spherical kitchen waste gas valve 600 of the kitchen waste composting device 600 is closed, the self-cleaning device 1400, and the self-drying device 1200 is completed.
In conclusion, the full-flow equipment for automatically crushing and composting kitchen waste provided by the invention can realize full-flow automation of processes such as crushing, dewatering, composting fermentation, aeration, filtering, collecting and the like of the kitchen waste, and is integrated in a smaller space relative to an industrial level; and the device can be embedded into a household scene better. The main water inlet hole and the main water outlet of the device are matched with those in a household environment, the required driving power supply is also matched with household power, and the required raw materials are kitchen waste in a household. Waste water discharged by the device directly enters the main water outlet 2000 without manual treatment of a user, discharged waste gas is also subjected to purification treatment, and noise reduction treatment is also performed on noise possibly generated by the device through filling of sound insulation materials. The composting efficiency and the yield are improved by high-strength crushing, centrifugal sedimentation and slurry concentration, aeration from bottom to top and electric control constant temperature control.
The foregoing lists merely illustrate specific embodiments of the invention. It is obvious that the invention is not limited to the above embodiments, but that many variations are possible. All modifications which can be derived or suggested by a person skilled in the art from the disclosure of the present invention are to be considered within the scope of the invention.

Claims (10)

1. A full-flow equipment for automatically smashing and composting kitchen waste is characterized by comprising a kitchen waste smashing device (I) for processing the kitchen waste, a kitchen waste composting device (III) for fermenting, storing and outputting the kitchen waste and a connecting channel device (II) for transporting the kitchen waste processed by the kitchen waste smashing device to the kitchen waste composting device;
the kitchen waste smashing device (I) comprises a smashing barrel (200) serving as a main body, a first flushing device (300) for flushing the smashing barrel (200), a driving device (400) for providing power for the kitchen waste smashing device, a drainage device (500) for discharging swill and sewage and a smashing barrel ball valve (600) arranged on the outer side of the barrel bottom of the smashing barrel (200); the driving device (400) is arranged at the bottom of the crushing barrel (200), and the middle shaft of the motor of the driving device (400) is in key connection with the centrifugal disc (250) in the crushing barrel (200); the centrifugal disc (250) is screened into an inner layer and an outer layer through a perforated circular table with gradient; the drainage device (500) is communicated with the inner layer of the centrifugal disc (250); the ball valve (600) of the crushing barrel is connected with the crushing barrel (200) and the connecting channel device (II);
the kitchen waste composting device (III) comprises a composting barrel (1000) which is divided into a main barrel body (1020) and a lower barrel body (1030) by a partition plate, a composting barrel shell (900) wrapped outside the composting barrel (1000), an electric heating device (1100) wound outside the main barrel body (1020) and used for supplying heat, an air extractor (1200) arranged at the top of the main barrel body (1020), an aerator (1300) connected with the lower barrel body (1030) and used for blowing air into the lower barrel body (1030), a sewage discharge device (1500) used for discharging kitchen waste sewage, an air exchange device (1400) connected with the aerator (1300) and the air extractor (1200), a sensor (1700) arranged in the composting barrel (1000) and used for detecting, and a liquid fertilizer output device (1800) used for diluting and outputting liquid fertilizer; the main barrel body (1020) is used for fermenting kitchen waste slurry, and the lower barrel body (1030) is used for storing liquid fertilizer generated by fermentation;
the connecting channel device (II) comprises a connecting pipeline (700) and an EM bacteria barrel (800); one end of the connecting pipeline (700) is connected with the spherical valve (600) of the crushing barrel, the other end of the connecting pipeline is connected with the main barrel body (1020), and the EM bacteria barrel (800) is positioned at the bottom of the spherical valve (600) of the crushing barrel and is communicated with the bottom of the spherical valve (600) of the crushing barrel; the EM bacteria tank (800) is used for storing EM bacteria solution and mixing the EM bacteria solution into kitchen waste slurry.
2. The full-flow equipment for automatically smashing and composting kitchen waste as claimed in claim 1, wherein the smashing barrel (200) is further wrapped with a smashing barrel outer shell (100); the crushing barrel (200) comprises a barrel cover (210), an upper barrel body (220) and a lower barrel body (230) which are connected through sealing, a grinding disc (241) arranged in the upper barrel body (220) and a centrifugal disc (250) fixed on the lower surface of the grinding disc (241); the centrifugal disc (250) is fixed on the lower surface of the grinding disc (241), and the centrifugal disc (250) comprises a disc with toothed edges and a perforated circular truncated cone sieve which is arranged on the disc and has gradient; the centrifugal disc (250) and the grinding disc (241) are connected on a motor central shaft of the driving device (400) through keys, and the centrifugal disc (250) and the grinding disc (241) keep rotating coaxially; a first flushing pipe (320) of the first flushing device (300) receives water from the outside through a main water inlet (1900), and the first flushing pipe (320) is connected with a first flushing valve (330) and flushes water to the crushing barrel (200) through a first flushing port (310); the driving device (400) is used for driving and controlling the grinding disc (241) to rotate at a high speed.
3. The full-flow equipment for automatically pulverizing and composting kitchen garbage as claimed in claim 1, wherein the ball valve (600) of the pulverizing barrel is a ball valve placed outside the bottom of the pulverizing barrel (200) for connecting the pulverizing barrel (200) and the connecting pipe (700); when the ball valve (600) of the crushing barrel is closed, the bottom of the crushing barrel (200) is closed.
4. The full-flow equipment for automatically smashing and composting kitchen waste as claimed in claim 1, wherein the EM bacteria tank (800) comprises an EM bacteria tank body (810), an EM bacteria input pipeline (820) and an EM bacteria output pipeline (840); the EM bacteria barrel body (810) is used for storing EM bacteria solution and is arranged right below the spherical valve (600) of the crushing barrel; an EM (effective microorganism) input port (830) at one end of the EM input pipeline (820) is arranged on the outer side of the top corner of the upper barrel body (220) of the crushing barrel (200) and used for filling EM solution, the other end of the EM input pipeline (820) is communicated to the top position of the EM bacteria whole body (810), and an EM bacteria output port (850) at one end of the EM output pipeline (840) is positioned at the bottom of the spherical valve (600) of the crushing barrel and communicated with the spherical valve (600) of the crushing barrel; the other end of the EM bacterium output pipeline (840) is connected with the bottom of the EM bacterium output port (850), and the middle of the EM bacterium output pipeline (840) is connected with a check valve and immersed below the liquid level of the EM bacterium solution.
5. The full-flow equipment for automatically smashing and composting kitchen waste according to claim 1, wherein the air extraction device (1200) comprises air extraction pipelines (1220) with one end communicated with the top of the main barrel body (1020), a photocatalytic device (1210) arranged between the air extraction pipelines (1220), and an air extraction pump (1230) connected to the other end of the air extraction pipelines (1220); the photocatalytic device (1210) is two devices for photocatalytic purification of exhaust gas by UV lamps.
6. The apparatus for automatically pulverizing and composting kitchen garbage according to claim 1, wherein the drain device (1500) comprises a main barrel ball valve (1510), a lower barrel valve (1520), a drain driving device (1530), and a drain pipe (1540); the main barrel spherical valve (1510) is a spherical valve arranged in the center of a partition plate of the composting barrel (1000), and is controlled to open and close by a sewage discharge driving device (1530), and the main barrel spherical valve (1510) is connected with a sewage discharge pipeline (1540); the lower barrel valve (1520) is a gate valve which moves up and down and is arranged at the center of the bottom surface of the lower barrel body (1030).
7. The full-flow apparatus for automatically pulverizing and composting kitchen garbage as claimed in claim 5, wherein said aeration device (1300) comprises an aeration pipe (1310) and an air-blowing pump (1320) connected to the air-blowing opening of the aeration pipe (1310); a first air outlet of the aeration pipeline (1310) is connected with the lower barrel body (1030), and a second air outlet of the aeration pipeline (1310) is connected with the gas exchange device (1400); the gas exchange device (1400) comprises a gas exchange conduit (1410) and a gas exchange valve (1420) disposed on the gas exchange conduit (1410); one end of the gas exchange pipe 1410 is connected to the middle of the aeration pipe 1310, and the other end of the gas exchange pipe 1410 is communicated with the air extraction pipe 1220 between the air extraction pump 1230 and the photocatalytic device 1210; when the gas exchange valve (1420) is closed, the space of the lower barrel body (1030) is sealed, so that the aeration device (1300) generates a high-pressure area; when the gas exchange valve (1420) is opened, the internal air pressure of the lower barrel body (1030) and the main barrel body (1020) is communicated, so that the filtrate can be naturally leached out under the action of gravity.
8. The apparatus as claimed in claim 1, wherein the sensors (1700) comprise a main tub sensor (1710), a lower tub sensor (1720); main bucket body sensor (1710) be arranged in main bucket body (1020) detect kitchen garbage slurry water level height and environment humiture, lower bucket body sensor (1720) be arranged in lower bucket body (1030) detect liquid manure water level.
9. The apparatus as claimed in claim 1, wherein the liquid manure output device (1800) comprises an output pipe (1810) disposed on the lower barrel (1030), an output valve (1820) disposed in the middle of the output pipe (1810), a water inlet pipe (1830) connected to a water source, and a water inlet valve (1840) for controlling the water inlet of the water inlet pipe (1830); after the water inlet valve (1840) is opened, high-pressure high-speed water flow is provided by an external water source, when the output valve (1820) is opened and water flow in the water inlet pipeline (1830) passes through the opening of the output pipeline (1810), the liquid fertilizer is taken out along the output pipeline (1810) from the liquid fertilizer position of the lower barrel body (1030) along with the large flow rate and the small pressure intensity of the water flow, and meanwhile, the mixing and dilution of the liquid fertilizer and the water are completed.
10. A method of using the apparatus of claim 1 for automated kitchen waste shredding and composting, comprising the steps of:
1) Putting the kitchen garbage into a crushing barrel (200); adding water into the crushing barrel (200) by starting the first flushing device (300) for grinding; then the driving device (400) is started to provide power for grinding the kitchen waste by the grinding barrel (200);
2) The kitchen waste slurry generated after grinding in the step 1) comes to the lower layer of the grinding barrel 200; the slurry makes circular motion under the stirring of the centrifugal disc 250 and is centrifugally layered in the radial direction; the swill with higher water content is arranged on the inner side, the swill enters the inner layer of the centrifugal disc (250) through the small holes on the centrifugal disc (250), and the swill is discharged through the drainage device (500) after entering the inner layer of the centrifugal disc (250); the kitchen waste slurry with lower water content is arranged on the outer side and continues to do circular motion under stirring;
3) The spherical valve (600) of the crushing barrel is opened, and kitchen waste slurry which does circular motion quickly passes through the connecting pipeline (700) along the tangential direction under the action of inertia and finally enters the composting barrel (1000); when the kitchen waste slurry passes through the connecting pipeline (700), the EM bacteria solution is taken out from the EM bacteria barrel (800) due to the pressure difference caused by the flow velocity, and the EM bacteria solution are uniformly mixed;
4) After all kitchen waste slurry in the crushing barrel (200) enters the composting barrel (1000), closing the spherical valve (600) of the crushing barrel and the driving device (400); then, starting the electric heating device (1100), the air exhaust device (1200) and the aeration device (1300), controlling the environmental variables in the compost barrel (1000) and providing a fermentation environment for fermentation;
5) A liquid leaching stage; when the draining stage is carried out, the aeration device (1300) stops working, the air exhaust device (1200) continues to operate, and the gas exchange device (1400) is started at the same time and is used for balancing the air pressure of the main barrel body (1020) and the lower barrel body (1030) so that liquid fertilizer in the kitchen waste slurry is naturally filtered under the action of gravity and collected and stored by the lower barrel body (1030);
6) Liquid manure after draining is piled up in lower barrel (1030), and liquid manure output device (1800) receives rivers from the outside after sensor (1700) detects that liquid manure water level reaches output height and receives liquid manure output instruction, takes out liquid manure from lower barrel (1030) because the pressure difference that the velocity of flow caused, and this process is accomplished liquid manure and the mixed dilution of water and is transported.
CN202211368879.6A 2022-11-03 2022-11-03 Full-flow equipment and method for automatically crushing and composting kitchen garbage Pending CN115739944A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211368879.6A CN115739944A (en) 2022-11-03 2022-11-03 Full-flow equipment and method for automatically crushing and composting kitchen garbage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211368879.6A CN115739944A (en) 2022-11-03 2022-11-03 Full-flow equipment and method for automatically crushing and composting kitchen garbage

Publications (1)

Publication Number Publication Date
CN115739944A true CN115739944A (en) 2023-03-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211368879.6A Pending CN115739944A (en) 2022-11-03 2022-11-03 Full-flow equipment and method for automatically crushing and composting kitchen garbage

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CN (1) CN115739944A (en)

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