CN115739669A - Assembly line sorting device and using method thereof - Google Patents
Assembly line sorting device and using method thereof Download PDFInfo
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- CN115739669A CN115739669A CN202211272841.9A CN202211272841A CN115739669A CN 115739669 A CN115739669 A CN 115739669A CN 202211272841 A CN202211272841 A CN 202211272841A CN 115739669 A CN115739669 A CN 115739669A
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Abstract
The application discloses an assembly line sorting device and a using method thereof, and relates to the field of sorting, wherein the assembly line sorting device comprises a first conveying belt and a second conveying belt which are connected in a front-back mode, a first sensor and a second sensor are arranged at two ends of the first conveying flat belt, the first conveying belt is connected with a weighing mechanism, the first conveying belt is provided with a sorting device, the sorting device is close to the first sensor, the sorting device receives signals of the first sensor and the second sensor to eliminate redundant connecting rods to be detected, so that continuous transmission of the connecting rods to be detected is guaranteed, or the first conveying belt is paused, and after the weighing mechanism finishes weighing, the first conveying belt and the second conveying belt restart; through using the sorting device, the problem that a plurality of connecting rods to be measured simultaneously enter the weighing mechanism is solved, the efficiency of weighing the connecting rods to be measured is improved, the weighing error rate is reduced, and the work is more reliable.
Description
Technical Field
The invention relates to the field of sorting, in particular to an assembly line sorting device and a using method thereof.
Background
The engine runs stably, the weight of the connecting rod mechanisms is required to be the same, but connecting rods with different weights are usually produced in the production process of the engine connecting rod, then the produced connecting rods are weighed, and the connecting rods with the same weight are classified together after weighing; in order to provide an automation level, a transmission belt is generally used for transmitting a connecting rod to a belt scale for weighing, and then the connecting rod is sorted and classified after being weighed;
however, in the process of actually weighing the connecting rods, two or more connecting rods often enter the weighing mechanism together, so that the previous sorting needs to be carried out manually, otherwise, a plurality of connecting rods enter the weighing mechanism at the same time, and the weighing mechanism cannot correctly weigh the weight of the connecting rods;
therefore, an assembly line sorting device and a using method thereof are needed to solve the problem that a plurality of connecting rods enter a weighing mechanism at the same time and prevent the plurality of connecting rods from entering the weighing mechanism at the same time.
Disclosure of Invention
The invention aims to solve the problem that a plurality of connecting rods simultaneously enter a weighing mechanism, and provides a production line sorting device and a using method thereof to solve the problem, so that the plurality of connecting rods are prevented from simultaneously entering the weighing mechanism.
In order to achieve the above purpose, the embodiments of the present application adopt the following technical solutions:
an in-line sorting apparatus comprising: the first transmission belt is connected with the second transmission belt, and the first transmission belt is positioned on the right side of the second transmission belt; weighing machine constructs, and weighing machine constructs and is connected with transmission band one, and weighing machine constructs the right side that is located transmission band one, and sensor one sets up in the top of transmission band one and on the right side of transmission band one, and sensor two sets up in the top of transmission band one and on the left side of transmission band one, and sorting unit, sorting unit set up in the top of transmission band one and on the right side of transmission band one, and sorting unit includes: a cylinder, the cylinder including: the electromagnetic valve is connected with the cylinder body and used for receiving signals, the piston rod is arranged at one end of the cylinder body, and one end of the piston rod faces the first transmission belt; an electromagnet, the electromagnet comprising: the transmission belt I comprises a magnetic part and an electromagnetic switch, wherein the magnetic part is used for generating magnetic force and faces the transmission belt I, and the electromagnetic switch is used for receiving signals and enabling the electromagnetic part to generate magnetic force.
In the technical scheme, the connecting rod to be measured is transmitted to the first transmission belt through the second transmission belt, is transmitted to the weighing mechanism through the second sensor and the first sensor, and the sorting mechanism is arranged near the first sensor.
Further, according to the embodiment of the application, the weighing mechanism is used for weighing the weight of the connecting rod to be measured.
Further, according to the embodiment of the application, the second conveyor belt is used for conveying the connecting rod to be tested to the second conveyor belt and then conveying the connecting rod to be tested to the weighing mechanism.
Further, according to the embodiment of the application, the sorting device is used for eliminating redundant connecting rods to be tested.
Further, according to the embodiment of the application, the first sensor and the second sensor are used for detecting the connecting rod to be detected and sending out signals.
Further, according to the embodiment of the application, when the connecting rod to be measured is weighed in the weighing mechanism, the first conveying belt and the sorting device can operate according to signals.
The embodiment of the application also discloses a using method of the assembly line sorting device, which comprises the following steps:
a receiving step, receiving signals sent by a sensor;
judging whether redundant connecting rods to be detected exist or not according to signals sent by the sensor;
and a sorting step, namely, carrying out sorting operation through the first conveying belt and the sorting device according to the judgment of the signals sent by the sensors.
Further, according to the embodiment of the application, when the connecting rod to be measured is weighed by the weighing mechanism, only the first sensor detects the connecting rod to be measured, the first transmission belt stops transmission, and after the weighing of the connecting rod to be measured by the weighing mechanism is finished, the transmission of the first transmission belt is recovered. Further, according to the embodiment of the application, when the connecting rod to be measured is weighed by the weighing mechanism, the first sensor and the second sensor both detect the connecting rod to be measured, the electromagnetic valve in the air cylinder is started, the piston rod is used for removing the electromagnetic switch in the connecting rod to be measured or the electromagnet at the position of the first sensor, and the magnetic force part generates magnetic force to suck the connecting rod to be measured out of the first transmission belt.
Further, according to this application embodiment, wherein, when the connecting rod that awaits measuring weighs at weighing mechanism, the sensor does not detect the connecting rod that awaits measuring, and then the transmission band does not stop transmission once, and the connecting rod that awaits measuring is not rejected to the sorting unit.
The application has the following beneficial effects:
compared with the prior art, this application is controlled piston rod and transmission band in to the cylinder through using sensor one and sensor two signals, rejects the selection to the connecting rod that awaits measuring through the operation of piston rod and transmission band, solves a plurality of connecting rods that await measuring and gets into weighing mechanism's problem simultaneously, has reached only one connecting rod that awaits measuring and has got into weighing mechanism's effect.
Drawings
FIG. 1 is an overall schematic view of the present in-line sorting apparatus;
FIG. 2 is a schematic view of the conveyor belt as a whole when it is paused;
FIG. 3 is a general schematic diagram of the cylinder eliminating the connecting rod to be tested
FIG. 4 is a schematic view of the electromagnet sucking out the connecting rod to be measured
FIG. 5 is a schematic view of a further modification to the cylinder
FIG. 6 is a schematic view of the structure of the elastic device
In the attached drawings
1. Sensor two 2, transmission band one 3, cylinder
4. Sensor I5, connecting rod 6 to be measured and weighing mechanism
7. Two transmission belts 31, electromagnetic valve 32 and piston rod
8. Electromagnet 81, electromagnetic switch 82, and magnetic device
33. Elastic device 34, rotating shaft 35 and fastener
331. Spring 332 and control device
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clear and fully described, embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of some embodiments of the invention and are not limiting of the invention, and that all other embodiments obtained by those of ordinary skill in the art without the exercise of inventive faculty are within the scope of the invention.
In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "a," "an," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
For the purposes of simplicity and explanation, the principles of the embodiments are described by referring mainly to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one skilled in the art that the embodiments may be practiced without these specific details. In some instances, well-known methods and structures have not been described in detail so as not to unnecessarily obscure the embodiments. In addition, all embodiments may be used in combination with each other.
The first embodiment is as follows: as shown in FIGS. 1-5, the present invention provides an in-line sorting apparatus comprising
The front and back transmission band 2 and the transmission band two 7 of connecting, wherein the weighing machine 6 is connected to transmission band 2, the both sides of transmission band 2 are provided with sensor 4 and sensor two 1, wherein sensor 4 is located the side that is close to weighing machine 6, be provided with sorting unit in the top of transmission band 2, sorting unit is close to sensor 4, sorting unit includes cylinder 3, electro-magnet 8, cylinder 3 includes solenoid valve 31 and piston rod 32, electro-magnet 8 includes electromagnetic switch 81 and magnetic means 82.
Example two: as shown in fig. 2 to 3, on the basis of the first embodiment, the present embodiment further provides a method for using a pipeline sorting apparatus, where the method includes:
and a receiving step, wherein in the process that the connecting rod to be measured enters the weighing mechanism 6 through the second conveying belt 7 and the first conveying belt 2, if the connecting rod to be measured is weighed on the weighing mechanism 6, but the first sensor 4 detects the connecting rod to be measured, the second sensor 1 does not detect the connecting rod to be measured, the signal of the first sensor 4 is received, the transmission of the first conveying belt 2 is stopped, and the conveying belt 2 is opened again after the connecting rod to be measured on the weighing mechanism 6 is weighed.
And a sorting step, wherein if the connecting rod to be detected is weighed, the first sensor 4 detects the connecting rod to be detected, the second sensor 1 also detects the connecting rod to be detected, signals of the first sensor 4 and the second sensor 1 are received, the first transmission belt 2 cannot stop, the electromagnetic valve 31 in the cylinder 3 starts the piston rod 32, and redundant connecting rods to be detected are eliminated.
Example three: as shown in fig. 4, the present embodiment provides another sorting step on the basis of the second embodiment: if the connecting rod to be detected is weighed, the sensor I4 detects the connecting rod to be detected, the sensor II 1 also detects the connecting rod to be detected, signals of the sensor I4 and the sensor II 1 are received, the transmission belt I2 cannot stop, the electromagnetic switch 81 in the electromagnet 8 is turned on, the magnetic device 82 is started, and redundant connecting rods to be detected are sucked out through the magnetic device 82.
Example four: as shown in fig. 5, based on the first embodiment, the cylinder 3 is further improved, the top end of the piston rod 32 in the cylinder 3, which faces the first conveyor belt 2, is provided with an elastic device 33, the magnitude of the ejection force of the spring 331 can be adjusted by the control device 332, so that the connecting rod to be measured can be more efficiently rejected, the ejection force of the spring 331 in the elastic device 33 can be more conveniently used for ejecting connecting rods to be measured with various weights, the problem that the connecting rods to be measured cannot be completely rejected or too far removed in the rejection process due to different weights of the connecting rods to be measured is avoided, and the effect that no plurality of connecting rods to be measured enter the weighing mechanism at the same time is achieved; be provided with pivot 34 and buckle 35 on the cylinder 3, be in the same place pivot 34 and cylinder 3 are fixed through buckle 35, change the angle of the rejection connecting rod of cylinder 3 through rotatory pivot 34 for at the in-process of rejecting the connecting rod, more convenient carries out more accurate rejection to the connecting rod of other direction transmissions, reaches not to have a plurality of connecting rods that await measuring to get into weighing machine structure's effect simultaneously.
By the sorting device, only one connecting rod to be measured in the weighing area is weighed, and a plurality of connecting rods to be measured are prevented from entering the weighing mechanism 6 at the same time.
Although the illustrative embodiments of the present application have been described above to enable those skilled in the art to understand the present application, the present application is not limited to the scope of the embodiments, and various modifications within the spirit and scope of the present application defined and determined by the appended claims will be apparent to those skilled in the art from this disclosure.
Claims (10)
1. An inline sorting apparatus, comprising:
a second conveying belt;
the first transmission belt is connected with the second transmission belt, and the first transmission belt is positioned on the right side of the second transmission belt;
the weighing mechanism is connected with the first conveying belt and is positioned on the right side of the first conveying belt; the first sensor is arranged above the first conveying belt and on the right side of the first conveying belt;
the second sensor is arranged above the first conveying belt and on the left side of the first conveying belt;
sorting unit, sorting unit sets up the top of transmission band one and being in the right side of transmission band one, sorting unit includes:
a cylinder, the cylinder comprising:
the electromagnetic valve is connected with the cylinder body and used for receiving signals,
the piston rod is arranged at one end of the cylinder body, and one end of the piston rod faces the first conveying belt; an electromagnet, the electromagnet comprising:
a magnetic part for generating magnetic force toward the first conveyor belt,
an electromagnetic switch for receiving a signal to cause the electromagnetic portion to generate a magnetic force.
2. The inline sorting apparatus of claim 1, wherein the weighing mechanism is configured to weigh the connecting rod under test.
3. The in-line sorting device of claim 2, wherein the second conveyor belt is used for conveying the link to be tested to the second conveyor belt and then to the weighing mechanism.
4. An in-line sorting device according to claim 3, wherein the sorting device is adapted to reject excess connecting rods under test.
5. The in-line sorting device of claim 4, wherein the first sensor and the second sensor are used for detecting a connecting rod to be detected and sending out a signal.
6. The in-line sorting device of claim 5, wherein the first conveyor and the sorting device operate in response to a signal when the link under test is weighed by the weighing mechanism.
7. The method of using an in-line sorting apparatus according to claims 1 to 6, comprising:
a receiving step, namely receiving signals sent by the first sensor and the second sensor;
judging whether redundant connecting rods to be detected exist or not according to signals sent by the first sensor and the second sensor;
and a separation step, namely, carrying out separation operation through the first conveying belt and the separation device according to the judgment of signals sent by the first sensor and the second sensor.
8. The method of claim 7, wherein the step of performing the sorting operation by the first conveyor belt and the sorting device comprises:
when the connecting rod to be measured is in the weighing mechanism is weighed, only the first sensor detects the connecting rod to be measured, the first transmission belt stops transmission, and after the weighing of the connecting rod to be measured of the weighing mechanism is finished, the transmission of the first transmission belt is recovered.
9. The method of claim 7, wherein the step of performing the sorting operation by the first conveyor belt and the sorting device comprises:
when the connecting rod to be measured is weighed by the weighing mechanism, the first sensor and the second sensor detect the connecting rod to be measured, the electromagnetic valve in the air cylinder is started, the piston rod is used for removing the connecting rod to be measured at the position of the first sensor or the electromagnetic switch in the electromagnet is turned on, and the magnetic force part generates magnetic force to suck the connecting rod to be measured out of the first transmission belt.
10. The method of claim 7, wherein the step of performing the sorting operation by the first conveyor belt and the sorting device comprises:
when the connecting rod to be measured is weighed by the weighing mechanism, the first sensor does not detect the connecting rod to be measured, the first conveying belt does not stop conveying, and the sorting device does not reject the connecting rod to be measured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211272841.9A CN115739669A (en) | 2022-10-18 | 2022-10-18 | Assembly line sorting device and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211272841.9A CN115739669A (en) | 2022-10-18 | 2022-10-18 | Assembly line sorting device and using method thereof |
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| Publication Number | Publication Date |
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| CN115739669A true CN115739669A (en) | 2023-03-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211272841.9A Pending CN115739669A (en) | 2022-10-18 | 2022-10-18 | Assembly line sorting device and using method thereof |
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Citations (6)
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| CN204365606U (en) * | 2014-09-18 | 2015-06-03 | 深圳市新宁现代物流有限公司 | For the sorting system of article shunting |
| KR20150138838A (en) * | 2015-11-22 | 2015-12-10 | 김윤호 | Weight solter without imprecision |
| CN205762391U (en) * | 2015-11-20 | 2016-12-07 | 南京喜之郎食品有限公司 | A kind of many specification products check weighing device |
| CN107344640A (en) * | 2016-12-27 | 2017-11-14 | 杭州川田卫生用品有限公司 | One kind, which is weighed, sorts metering device |
| CN213591117U (en) * | 2020-08-03 | 2021-07-02 | 江苏长协工业设备有限公司 | Automatic turnover equipment for material units |
| CN219092790U (en) * | 2022-10-18 | 2023-05-30 | 江苏宏宝锻造股份有限公司 | Assembly line sorting device |
-
2022
- 2022-10-18 CN CN202211272841.9A patent/CN115739669A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204365606U (en) * | 2014-09-18 | 2015-06-03 | 深圳市新宁现代物流有限公司 | For the sorting system of article shunting |
| CN205762391U (en) * | 2015-11-20 | 2016-12-07 | 南京喜之郎食品有限公司 | A kind of many specification products check weighing device |
| KR20150138838A (en) * | 2015-11-22 | 2015-12-10 | 김윤호 | Weight solter without imprecision |
| CN107344640A (en) * | 2016-12-27 | 2017-11-14 | 杭州川田卫生用品有限公司 | One kind, which is weighed, sorts metering device |
| CN213591117U (en) * | 2020-08-03 | 2021-07-02 | 江苏长协工业设备有限公司 | Automatic turnover equipment for material units |
| CN219092790U (en) * | 2022-10-18 | 2023-05-30 | 江苏宏宝锻造股份有限公司 | Assembly line sorting device |
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