CN115739531A

CN115739531A - Automatic glue-pouring machine for junction box of solar cell module

Info

Publication number: CN115739531A
Application number: CN202211508901.2A
Authority: CN
Inventors: 孔俊; 陈升; 王超; 沈明华
Original assignee: Jiaxing Fuying Composite Material Co ltd
Current assignee: Jiaxing Fuying Composite Material Co ltd
Priority date: 2022-11-29
Filing date: 2022-11-29
Publication date: 2023-03-07

Abstract

The application discloses automatic glue-pouring machine of solar module terminal box, it includes the workstation, still include slide through spacing subassembly set up in the support at workstation top, set up in notch piece on the support, eye-splice in sliding frame on the notch piece, set up in encapsulating head on the sliding frame, set up in breach piece top and with the glue conveying component of encapsulating head intercommunication, set up in notch piece top is used for driving reciprocating motion's drive assembly about the sliding frame, be equipped with on the support and be used for driving the lifting unit that the notch piece goes up and down.

Description

Automatic glue-pouring machine for junction box of solar cell module

Technical Field

The invention relates to the technical field of junction boxes, in particular to an automatic glue-pouring machine for a junction box of a solar cell module.

Background

Solar cell modules (also called solar panels and photovoltaic modules) are core parts in solar power generation systems and are also the most important parts in the solar power generation systems. The solar energy is converted into electric energy, or the electric energy is sent to a storage battery for storage, or a load is pushed to work. The quality and cost of the solar module will directly determine the quality and cost of the overall system. Photovoltaic cell board has a terminal box, need carry out the injecting glue to this terminal box when production, and in the current workshop, terminal box injecting glue mode is artifical injecting glue, and the terminal box of aiming at needs the injecting glue through artifical handheld gluey rifle touches out the gluey switch and carries out the encapsulating operation. Meanwhile, the glue filling head on the existing glue filling machine is mostly fixed and inconvenient to move, glue cannot be filled into the junction boxes at different places, and the practicability is reduced.

Disclosure of Invention

The present invention is directed to solving one of the technical problems of the prior art.

The application provides an automatic glue-pouring machine of solar module terminal box, it includes the workstation, still include through spacing subassembly slide set up in the support at workstation top, set up in breach piece on the support, eye-splice in sliding frame on the breach piece, set up in the encapsulating head on the sliding frame, set up in breach piece top and with the glue conveying component of encapsulating head intercommunication, set up in breach piece top is used for driving reciprocating motion's drive assembly about the sliding frame, be equipped with on the support and be used for driving the lifting unit that breach piece goes up and down.

Furthermore, the driving assembly comprises a vertical plate arranged at the left end of the top of the notch block, a driven rotating rod rotatably connected to the vertical plate, a driven wheel fixedly arranged on the driven rotating rod, a reciprocating motor fixedly arranged at the right end of the top of the notch block, a driving shaft coaxially connected with the output end of the reciprocating motor and rotating, a driving wheel fixedly arranged on the driving shaft, and a driving belt in transmission connection between the driven wheel and the driving wheel, wherein the lower half part of the driving belt is fixedly connected with the sliding frame through a connecting block.

Further, the glue conveying assembly including fixed set up in the agitator at breach piece top, set up in the pan feeding mouth at agitator top, fixed set up in the agitator top agitator motor, run through set up in the agitator top and with the coaxial pivoted (mixing) shaft of agitator motor output fixed connection, evenly set up in epaxial puddler, run through set up in the connecting pipe of agitator lateral wall bottom, the other end of connecting pipe with the first entry intercommunication of encapsulating.

Further, the support includes that bilateral symmetry sets up in two upright casees at workstation top.

Furtherly, lifting unit including fixed set up in found the driving motor at roof portion, run through set up in found roof portion and with driving motor output fixed connection coaxial rotation's drive threaded rod, set up in found spacing opening on the case lateral wall, run through set up in spacing opening on and the spiro union in lift block on the drive threaded rod, the breach piece is fixed set up in two between the lift block, drive threaded rod bottom found the incasement bottom and rotated the connection.

Furtherly, the workstation top along the fore-and-aft direction seted up with found the corresponding spout of case, the spacing groove has all been seted up on the wall of left and right sides in the spout, the last fixed sliding connection that is equipped with of founding the case in the stopper of spacing inslot.

Further, spacing subassembly including fixed set up in the vertical box bottom the latch piece, rotate connect in bottom in the spout and with the pinion rack of latch piece looks joint, fixed set up in the pinion rack with a plurality of spacing springs between the bottom in the spout.

The invention has the beneficial effects that: through the cooperation of support, drive assembly and encapsulating head, can adjust the position of encapsulating head, avoided artifical injecting glue simultaneously, injecting glue process automation improves injecting glue efficiency.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present application;

fig. 2 is a schematic structural view of a notch block disposed on a sliding frame in the embodiment of the present application.

Reference numerals

1. A work table; 2. a chute; 3. a limiting block; 4. a limiting groove; 5. a connecting pipe; 6. a toothed plate; 7. a latch block; 8. a limiting spring; 9. erecting a box; 10. a drive motor; 11. driving the threaded rod; 12. limiting an opening; 13. a lifting block; 14. a notch block; 15. a sliding frame; 16. a stirring barrel; 17. a stirring motor; 18. a stirring shaft; 19. a stirring rod; 20. a feeding port; 21. connecting blocks; 22. pouring a glue head; 23. a vertical plate; 24. a driven rotating rod; 25. a driven wheel; 26. a transmission belt; 27. a drive wheel; 28. a reciprocating motor; 29. a drive shaft.

Detailed Description

The technical solutions in the embodiments of the present application will be described below clearly with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some, but not all, embodiments of the present application. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present disclosure.

The terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that embodiments of the application are capable of operation in sequences other than those illustrated or described herein, and that the terms "first," "second," etc. are generally used in a generic sense and do not limit the number of terms, e.g., a first term can be one or more than one. In addition, "and/or" in the specification and claims means at least one of connected objects, and a character "/" generally means a relationship in which a front-back related object is a solar cell module junction box automatic potting "or".

The embodiments of the present application are described in detail below with reference to the accompanying drawings through specific embodiments and application scenarios thereof.

Example 1:

as shown in fig. 1-2, the present embodiment provides an automatic glue-pouring machine for a junction box of a solar cell module, which includes a workbench 1, and is characterized in that: still include through spacing subassembly slip set up in the support at 1 top of workstation, set up notch piece 14 on the support, the buckle is in slide frame 15 on notch piece 14, set up encapsulating head 22 on slide frame 15, set up in notch piece 14 top and with the glue delivery assembly of encapsulating head 22 intercommunication, set up and be used for driving the drive assembly of reciprocating motion about slide frame 15 in notch piece 14 top, be equipped with the lifting unit who is used for driving notch piece 14 lift on the support.

When welding the junction box, make a plurality of terminal boxes evenly place in 1 top of workstation, remove the front and back position of encapsulating head 22 through removing the support, through starting drive assembly, be convenient for remove the position about encapsulating head 22, after the position of moving encapsulating head 22 on the direction of front and back and left and right sides, open the valve on connecting pipe 5, make glue flow from encapsulating head 22, glue flow is on the terminal box, and operation more than the repetition can carry out the encapsulating to the terminal box in proper order.

Through the cooperation of support, drive assembly and encapsulating head 22, can adjust the position of encapsulating head 22, avoided artifical injecting glue simultaneously, the injecting glue process automation improves the injecting glue efficiency.

The driving assembly comprises a vertical plate 23 arranged at the left end of the top of the notch block 14, a driven rotating rod 24 connected to the vertical plate 23 in a rotating mode, a driven wheel 25 fixedly arranged on the driven rotating rod 24, a reciprocating motor 28 fixedly arranged at the right end of the top of the notch block 14, a driving shaft 29 fixedly connected with the output end of the reciprocating motor 28 and coaxially rotating, a driving wheel 27 fixedly arranged on the driving shaft 29, a driving belt 26 connected between the driven wheel 25 and the driving wheel 27 in a transmission mode, and the lower half portion of the driving belt 26 is fixedly connected with the sliding frame 15 through a connecting block 21.

When reciprocating motion about driving the encapsulating head 22, start reciprocating motor 28, utilize reciprocating motor 28's positive and negative rotation, reciprocating motion about making the lower half of drive belt 26, reciprocating motor 28 drives drive shaft 29 and rotates, drive shaft 29 drives drive wheel 27 and rotates, drive wheel 27 drives the motion of drive belt 26, drive belt 26 drives from the rotation of driving wheel 25, from driving wheel 25 drives from bull stick 24 and rotates on riser 23, the lower half of drive belt 26 drives connecting portion and removes, connecting block 21 drives sliding frame 15 and moves on breach piece 14, the sliding block drives encapsulating head 22 and removes, realize the regulation to encapsulating head 22 position, be convenient for to the terminal box of placing different positions on workstation 1 carry out the encapsulating.

Through the cooperation of drive belt 26, connecting block 21 and slide frame 15 for the transmission is stable, and the automation is strong.

Glue conveying assembly is including fixed setting up in the agitator 16 at notch piece 14 top, set up pan feeding mouth 20 at agitator 16 top, fixed setting up in agitator 16 top agitator motor 17, run through set up in agitator 16 top and with agitator motor 17 output fixed connection coaxial pivoted (mixing) shaft 18, evenly set up in stirring epaxial puddler 19, run through the connecting pipe 5 that sets up in agitator 16 lateral wall bottom, the other end and the encapsulating head 22 entry intercommunication of connecting pipe 5.

When the glue is output from the glue filling head 22, the valve on the connecting pipe 5 is opened, the glue in the stirring barrel 16 is output from the connecting pipe 5 and finally input into the glue filling head 22, and the glue is output from the glue filling head 22. When the glue is stirred, the stirring motor 17 is started, the stirring motor 17 drives the stirring shaft 18 to rotate, and the stirring shaft 18 drives the stirring rod 19 to rotate.

The glue can be output through the matching of the stirring barrel 16, the connecting pipe 5 and the glue filling head 22. Through the cooperation of agitator motor 17, (mixing) shaft 18 and puddler 19, play the effect of stirring to glue, can avoid glue to take place to deposit the layering problem in agitator 16.

The support includes that bilateral symmetry sets up two upright boxes 9 at workstation 1 top. By providing a bracket, provision is made for mounting the notch block 14.

Lifting unit sets up including fixed setting in the driving motor 10 at founding case 9 top, runs through and sets up in founding case 9 top and with driving motor 10 output end fixed connection coaxial pivoted drive threaded rod 11, set up spacing opening 12 on founding case 9 lateral wall, run through and set up on spacing opening 12 and the elevator 13 on drive threaded rod 11 of spiro union, breach piece 14 is fixed to be set up between two

elevator

13, and 11 bottoms in the case 9 are found to the drive threaded rod rotate the connection.

When adjusting the position height of encapsulating head 22, start two driving motor 10 simultaneously, utilize driving motor 10's positive and negative commentaries on classics to realize the lift of lifter 13, driving motor 10 drives drive threaded rod 11 and rotates, and drive threaded rod 11 drives lifter 13 and removes, and two stopper 3 drive breach piece 14 simultaneously and do the elevating movement, and breach piece 14 drives encapsulating head 22 and does the elevating movement.

Through setting up lifting unit, can realize the lift to encapsulating head 22, highly adjusting encapsulating head 22, can carry out the encapsulating to the terminal box of not co-altitude specification, the practicality is strong.

The 1 top of workstation is seted up along the fore-and-aft direction with founding the corresponding spout 2 of case 9, has all seted up spacing groove 4 on the wall of the left and right sides in the spout 2, founds fixed stopper 3 that is equipped with sliding connection in spacing groove 4 on the case 9. Through the cooperation of spout 2, spacing groove 4 and stopper 3, can go up the position to two founding boxes 9 on the front and back direction and remove, can make the encapsulating head 22 carry out the encapsulating to the terminal box of different departments of placing, further improved the practicality.

The limiting assembly comprises a latch block 7 fixedly arranged at the bottom of the vertical box 9, a latch plate 6 rotatably connected to the bottom of the sliding groove 2 and clamped with the latch block 7, and a plurality of limiting springs 8 fixedly arranged between the latch plate 6 and the bottom of the sliding groove 2. Through setting up spacing subassembly, utilize the joint of latch piece 7 and latch board 6, play the positioning action to the position of opposition case 9, avoid founding case 9 and remove on workstation 1 at will. When pressing down two pinion rack 6, spacing spring 8 is compressed, and pinion rack 6 breaks away from fast in the latch, can promote two founding casees 9 this moment, and when loosening pinion rack 6, pinion rack 6 meshes with latch piece 7 again under spacing spring 8's resilience, plays the positioning action to founding case 9.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a component of' 8230; \8230;" does not exclude the presence of another like element in a process, method, article, or apparatus that comprises the element. Further, it should be noted that the scope of the methods and apparatus of the embodiments of the present application is not limited to performing the functions in the order illustrated or discussed, but may include performing the functions in a substantially simultaneous manner or in a reverse order based on the functions involved, e.g., the methods described may be performed in an order different than that described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.

While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the present embodiments are not limited to those precise embodiments, which are intended to be illustrative rather than restrictive, and that various changes and modifications may be effected therein by one skilled in the art without departing from the scope of the appended claims.

Claims

1. The utility model provides an automatic glue-pouring machine of solar module terminal box, includes the workstation, its characterized in that: still include through spacing subassembly slide set up in the support at workstation top, set up in breach piece, eye-splice on the support in sliding frame on the breach piece, set up in glue pouring head on the sliding frame, set up in breach piece top and with glue conveying component of glue pouring head intercommunication, set up in breach piece top is used for driving reciprocating motion's about the sliding frame drive assembly, be equipped with on the support and be used for driving the lifting unit that breach piece goes up and down.

2. The automatic glue-pouring machine for the junction box of the solar cell module as claimed in claim 1, wherein: the driving assembly comprises a vertical plate arranged at the left end of the top of the notch block, a driven rotating rod rotatably connected to the vertical plate, a driven wheel fixedly arranged on the driven rotating rod, a reciprocating motor fixedly arranged at the right end of the top of the notch block, a driving shaft fixedly connected with the output end of the reciprocating motor and coaxially rotated, a driving wheel fixedly arranged on the driving shaft, and a driving belt in transmission connection between the driven wheel and the driving wheel, wherein the lower half part of the driving belt is fixedly connected with the sliding frame through a connecting block.

3. The automatic glue-pouring machine for the junction box of the solar cell module as claimed in claim 1, wherein: glue conveying component including fixed set up in the agitator at breach piece top, set up in the pan feeding mouth at agitator top, fixed set up in the agitator motor at agitator top, run through set up in the agitator top and with the coaxial pivoted (mixing) shaft of agitator motor output fixed connection, evenly set up in (mixing) epaxial puddler, run through set up in the connecting pipe of agitator lateral wall bottom, the other end of connecting pipe with the first entry intercommunication of encapsulating.

4. The automatic glue-pouring machine for the junction box of the solar cell module as claimed in claim 1, wherein: the support includes bilateral symmetry set up in two founds casees at workstation top.

5. The automatic glue-pouring machine for the junction box of the solar cell module as claimed in claim 4, wherein: lifting unit including fixed set up in found the driving motor at roof portion, run through set up in found roof portion and with driving motor output fixed connection coaxial rotation's drive threaded rod, set up in spacing opening on the upright case lateral wall, run through set up in spacing opening and spiro union in the last elevator block of drive threaded rod, the breach piece is fixed set up in two between the elevator block, drive threaded rod bottom found incasement bottom and rotate the connection.

6. The automatic glue-pouring machine for the junction box of the solar cell module as claimed in claim 5, wherein: the top of the workbench is provided with sliding grooves corresponding to the vertical boxes along the front-back direction, the left side wall and the right side wall in the sliding grooves are provided with limiting grooves, and the vertical boxes are fixedly provided with limiting blocks connected with the limiting grooves in a sliding mode.

7. The automatic glue-pouring machine for the junction box of the solar cell module as claimed in claim 6, wherein: the limiting assembly comprises a clamping tooth block fixedly arranged at the bottom of the vertical box, a clamping tooth plate rotatably connected to the bottom of the sliding groove and clamped with the clamping tooth block, and a plurality of limiting springs fixedly arranged between the clamping tooth plate and the bottom of the sliding groove.