CN115726563A - Template with functions of illumination and elevation measurement and construction method thereof - Google Patents
Template with functions of illumination and elevation measurement and construction method thereof Download PDFInfo
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- CN115726563A CN115726563A CN202211374388.2A CN202211374388A CN115726563A CN 115726563 A CN115726563 A CN 115726563A CN 202211374388 A CN202211374388 A CN 202211374388A CN 115726563 A CN115726563 A CN 115726563A
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Abstract
The invention discloses a template with the functions of illumination and elevation measurement, wherein a panel of the template is provided with a vertically arranged notch, and a plurality of measurement and night vision integrated unit groups are embedded in the notch; the template is also provided with a signal box, and a controller, a signal receiver and a first power supply are arranged in the signal box; the measurement and night vision integrated unit group comprises a rectangular box body, a plurality of first light emitters, a plurality of photosensitive sensors, a signal emitter and a second power supply; the rectangular box body is provided with a plurality of cavities, and each cavity is internally provided with a first light emitter and a photosensitive sensor. The template can directly emit light rays to the interior of the template through the plurality of first light emitters, so that the problem of dim light rays in the template during concrete pouring at night can be solved; in addition, the photosensitive sensor receives the light after diffuse reflection, the signal emitter is triggered to send a signal, and the controller can automatically identify the pouring height of the concrete.
Description
Technical Field
The invention relates to a template with functions of illumination and elevation measurement and a construction method thereof, belonging to the field of mass concrete templates.
Background
At present, large-volume concrete formworks mainly comprise an integral large formwork and a combined large formwork, and after the formworks are well supported, steel columns arranged in advance in the large-volume concrete, a large amount of tied threaded steel bars and stirrups are added, so that the sight of on-site concrete pouring is dim, the complicated arrangement space seriously influences the flowing of the concrete, and particularly the condition is that the concrete is poured at night. The concrete distribution condition in a surrounded template cavity is usually judged by visual inspection and experience in site pouring, but the smoothness of the concrete in the template on site is difficult to judge whether the concrete is uniform or not due to dim light and the obstruction of steel plates and reinforcing bars, the concrete position is not uniform and clear, workers can only operate a pouring route by experience and feeling, the concrete is shifted until obvious pushing materials occur or a vibrating rod is evacuated, and although the concrete can be self-compacted, the concrete cannot be timely treated to cause material piling and hollowing so as to influence the later quality of the concrete.
Therefore, it is necessary to develop a form panel having both lighting and elevation measuring functions and a method for constructing the same.
Disclosure of Invention
The application provides a template with functions of illumination and elevation measurement and a construction method thereof, which are used for solving the problems that in the prior art, light in a template cavity is dim, and whether the concrete pouring height is in place or not is difficult to judge.
In order to solve the technical problems, the invention comprises the following technical scheme:
a template with functions of illumination and elevation measurement is provided, wherein a panel of the template is provided with a vertically arranged notch, and a plurality of measurement and night vision integrated unit groups are embedded in the notch; the template is also provided with a signal box, a controller, a signal receiver and a first power supply are arranged in the signal box, and the first power supply supplies power to the controller and the signal receiver;
the measurement and night vision integrated unit group comprises a rectangular box body, a plurality of first light emitters, a plurality of photosensitive sensors, a signal emitter and a second power supply;
the signal emitter and the second power supply are arranged in the rectangular box body, and the second power supply supplies power to the first light emitter, the photosensitive sensor and the signal emitter;
the utility model discloses a concrete pouring device, including rectangle box body, be provided with a plurality of spaced cavities along length direction on the rectangle box body, be provided with a first light emitter and a photosensitive sensor in each cavity, first light emitter can be towards perpendicular to template direction transmitted light, this light is by the concrete diffuse reflection of pouring, photosensitive sensor can detect the light after the concrete diffuse reflection, photosensitive sensor trigger signal transmitter transmitted signal, this signal includes photosensitive sensor's serial number, signal receiver in the signal box is used for receiving the signal of signal transmitter transmission, the controller calculates the concrete pouring height according to the signal that signal receiver received.
Furthermore, a scale groove is formed in one side, far away from the panel, of the rectangular box body along the length direction, and the starting end of the scale groove is communicated with the inner cavity of the rectangular box body;
still be provided with a second luminous body in the cavity, detect the light behind the concrete diffuse reflection as photosensitive sensor, can trigger the second luminous body and face scale groove direction transmission light, light jets out from the scale groove.
Furthermore, a slotted hole is formed in the starting end of the scale groove on the rectangular box body, the slotted hole is communicated with the cavity of the rectangular box body, a blocking strip is arranged on the rectangular box body, the end portion of the slotted hole is covered by the blocking strip, and the starting end of the scale groove is communicated into the slotted hole.
Further, be provided with the display screen on the signal box for show concrete placement height.
Further, a prompting lamp is arranged on the signal box, a concrete pouring height control value is preset in the controller, and when the concrete pouring height calculated by the controller reaches the preset control value, the controller controls the prompting lamp to emit light.
Correspondingly, the application also provides a construction method of the template with the functions of illumination and elevation measurement, which comprises the following steps:
step one, hoisting the template in place, installing and fixing the template, measuring the elevation of the template, recording the elevation of the template in a controller, and calculating the elevation of each photosensitive sensor by the controller;
step two, enabling the first luminous body to emit light and illuminate the interior of the template;
step three, pouring concrete in the template, wherein light rays emitted by the first light emitter within the poured height range are received by the photosensitive sensor after being subjected to diffuse reflection by the concrete, the photosensitive sensor triggers the signal emitter to emit signals, and the signals contain the serial number of the photosensitive sensor;
and step four, the controller receives the signals transmitted by the signal transmitter through the signal receiver and measures the concrete pouring height according to the serial number of the photosensitive sensor.
Further, a concrete pouring height control value is preset in the controller, and a prompt lamp is arranged on the signal box; the construction method further comprises the following steps:
and fifthly, when the concrete pouring height calculated by the controller reaches a preset control value, the controller controls the prompting lamp to emit light, and constructors move the material distributor to the next material distribution point.
Furthermore, a scale groove is formed in one side, far away from the panel, of the rectangular box body along the length direction, the starting end of the scale groove is communicated with a cavity in the rectangular box body, and a second light-emitting body is further arranged in the cavity; and in the third step, after the photosensitive sensor detects the light rays after the diffuse reflection of the concrete, the second luminous body is triggered to emit the light rays towards the direction of the scale groove, and the light rays are emitted from the scale groove. .
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages and positive effects: the template with the functions of illumination and elevation measurement can directly emit light rays to the interior of the template through the plurality of first light emitters and serve as a construction light source, the problem that light rays in the interior of the template are dim when concrete is poured at night can be solved, and construction such as concrete distribution and vibration is facilitated; in addition, when the light emitted by the first light emitter is covered by the poured concrete, the light can be subjected to diffuse reflection, the photosensitive sensor can receive the light subjected to diffuse reflection at the moment and trigger the signal emitter to send a signal, so that the controller can know which first light emitters are covered by the concrete, and the pouring height of the concrete is automatically identified. Therefore, the template with the functions of illumination and elevation measurement provided by the embodiment can realize the functions of template internal illumination and automatic concrete pouring height identification.
Drawings
Fig. 1 is a schematic structural diagram of a template with both illumination and elevation measurement functions according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a rectangular box and a stepped structure according to an embodiment of the present invention;
FIG. 3 is an angled perspective view of a rectangular cassette according to one embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a rectangular box with a stop strip according to an embodiment of the present invention;
fig. 5 is a schematic diagram of the operation of the first light emitter and the photosensor according to an embodiment of the present invention.
The numbers in the figures are as follows:
1-concrete;
10-a template; 11-a panel; 12-dorsal bar;
20-integrated unit group of measurement and night vision; 21-rectangular box body; 211-a chamber; 212-connecting ear plate; 213-a slot; 214-bars; 22-a first light emitter; 23-a photosensitive sensor; 24-a ladder-type structure; 25-ray path; 26-scale groove; 27-a second luminophore;
30-signal box.
Detailed Description
The template with the functions of illumination and elevation measurement and the construction method thereof provided by the invention are further described in detail with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent in conjunction with the following description. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.
Example one
As shown in fig. 1 to 5, the present embodiment provides a formwork 10 having both lighting and elevation measuring functions, and the formwork 10 is a tool commonly used in concrete construction and includes a panel 11 and a back ridge 12. In the present exemplary embodiment, the front panel 11 of the formwork 10 is provided with vertically arranged slots, in which several measurement and night vision integrated unit groups 20 are embedded. The template 10 is further provided with a signal box 30, a controller, a signal receiver and a first power supply are arranged in the signal box 30, and the first power supply supplies power to the controller and the signal receiver.
The measurement and night vision integrated unit set 20 comprises a rectangular box body 21, a plurality of first illuminants 22, a plurality of photosensitive sensors 23, a signal emitter and a second power supply. The signal emitter and the second power supply are arranged in the rectangular box body 21, and the second power supply supplies power to the first light emitter 22, the photosensitive sensor 23 and the signal emitter.
A plurality of spaced cavities 211 are arranged on the rectangular box body 21 along the length direction, a first light emitter 22 and a photosensitive sensor 23 are arranged in each cavity 211, the first light emitter 22 can emit light rays towards the direction perpendicular to the formwork, after the emitted light rays are diffusely reflected by poured concrete 1, the photosensitive sensor 23 can detect the light rays diffusely reflected by the concrete 1, and light ray paths 25 received by the photosensitive sensor 23 for the emitted light rays of the first light emitter 22 are shown in fig. 5. When the photosensitive sensor 23 detects light, the signal emitter is triggered to emit a signal, the signal comprises the number of the photosensitive sensor 23 or the first light emitter 22, the signal receiver in the signal box 30 is used for receiving the signal emitted by the signal emitter, the controller calculates the concrete pouring height according to the signal received by the signal receiver, for example, the height of a formwork can be measured in advance, then the height of each photosensitive sensor 23 or the first light emitter 22 is calculated, in the detection, the height of the photosensitive sensor 23 or the first light emitter 22 in the signal can be obtained only according to the number of the photosensitive sensor or the first light emitter in the signal, and the maximum height of the photosensitive sensor 23 or the first light emitter 22 in the signal is used as the height of the poured concrete. By way of example, a first light emitter 22 and a photosensor 23 are encapsulated in a stepped structure 24, the large end portion of the stepped structure 24 is made of a light-transmitting material, and light of the first light emitter 22 is emitted to the inner side of the template through the large end portion of the stepped structure 24. Be provided with a plurality of notch cuttype cavity 211 with notch cuttype structure assorted on the rectangle box body, notch cuttype structure 24 embedding notch cuttype cavity 211. In order to facilitate the installation of the rectangular box 21, a plurality of connecting lugs 212 may be provided on the rectangular box 21.
The formwork with the functions of illumination and elevation measurement provided by the embodiment can directly emit light rays to the interior of the formwork through the plurality of first light emitters 22 to serve as a construction light source, so that the problem of dim light rays in the formwork during concrete pouring at night can be solved, and construction such as concrete distribution and vibration is facilitated; in addition, when the light emitted from the first light-emitting bodies 22 is covered by the poured concrete 1, the light is diffused, and the light sensor 23 can receive the diffused light, so that the controller can know which of the first light-emitting bodies 22 are covered by the concrete, and the pouring height of the concrete can be automatically identified. Therefore, the template with the functions of illumination and elevation measurement provided by the embodiment can realize the functions of template internal illumination and automatic concrete pouring height identification.
Furthermore, the rectangular box body 21 is provided with scale grooves 26 along the length direction on the side back to the light emitting direction of the first light emitter 22, the starting ends of the scale grooves 26 are communicated with the inner cavity of the rectangular box body 21, that is, each scale groove 26 is a scale mark, and one end of the scale mark is communicated with the cavity 211 at the corresponding position. Each chamber 211 is further provided with a second light emitter 27, and when the light sensor 23 detects light rays after diffuse reflection of concrete, the second light emitter 27 is triggered to emit light rays towards the direction of the scale groove 26, and the light rays are emitted from the scale groove 26. The light sensor 23 can convert the optical signal into an electrical signal, and then the second light emitter 27 can be controlled to emit light and extinguish through the circuit, and the light emitted by the second light emitter 27 can be transmitted out through the scale groove 26, so that the constructor can directly identify the concrete pouring height.
Further, a display screen is arranged on the signal box 30 and used for displaying the concrete pouring height. The worker can recognize the concrete casting height inside the formwork through the display.
Further, a prompting lamp is arranged on the signal box 30, a concrete pouring height control value is preset in the controller, and when the concrete pouring height calculated by the controller reaches the preset control value, the controller controls the prompting lamp to emit light to prompt a constructor to adjust the position of the material distribution opening. This embodiment can be convenient for constructor controls concrete placement height.
Furthermore, a slot hole 213 is formed at the start end of the scale groove 26 on the rectangular box body 21, the slot hole 213 is communicated with the chamber 211 of the rectangular box body 21, a stop strip 214 is arranged on the rectangular box body 21, the stop strip 214 covers the slot hole 213, and the start end of the scale groove 26 is communicated to the slot hole 213.
Example two
The present embodiment provides a construction method of the formwork with both illumination and elevation measurement functions, and the construction method is further described with reference to fig. 1 to 5 and the embodiments. The construction method comprises the following steps:
step one, hoisting the template 10 in place, installing and fixing, measuring the elevation of the template 10, recording the elevation of the template in a controller, and calculating the elevation of each photosensitive sensor 23 by the controller; when the elevation of the template 10 is measured, the elevation of the top or the bottom of the template can be measured, or the elevation of a measuring point arranged at the back of the template can be measured, as long as the elevation of the photosensitive sensor 23 can be calculated, of course, the elevation of the first light emitter can also be measured, and as the height of each chamber is small, the first light emitter 22 and the photosensitive sensor 23 can be regarded as the same elevation, or the first light emitter and the photosensitive sensor 23 can be directly arranged at the same height;
step two, enabling the first light emitter 22 to emit light and illuminate the interior of the template 10;
step three, pouring concrete 1 in the template 10, wherein light rays emitted by the first light emitter 22 within the poured height range are received by the photosensitive sensor 23 after being diffusely reflected by the concrete 1, and the photosensitive sensor 23 triggers the signal emitter to emit signals which contain the serial number of the photosensitive sensor 23;
and step four, the controller receives the signals transmitted by the signal transmitter through the signal receiver and measures the pouring height of the concrete 1 according to the serial number of the photosensitive sensor 23.
Further, a concrete pouring height control value is preset in the controller, and a prompt lamp is arranged on the signal box 30; the construction method further comprises the following steps:
and fifthly, when the concrete pouring height calculated by the controller reaches a preset control value, the controller controls the prompting lamp to emit light, and constructors move the material distributor to the next material distribution point.
Further, a second light emitter 27 is further disposed in the chamber 211, and in the third step, after the light sensor 23 detects the light beams after diffuse reflection by the concrete, the second light emitter 27 is triggered to emit the light beams toward the scale groove 26, and the light beams are emitted from the scale groove 26.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. A template with functions of illumination and elevation measurement is characterized in that,
a vertically arranged notch is formed in a panel of the template, and a plurality of measurement and night vision integrated unit groups are embedded in the notch; the template is also provided with a signal box, a controller, a signal receiver and a first power supply are arranged in the signal box, and the first power supply supplies power to the controller and the signal receiver;
the measurement and night vision integrated unit group comprises a rectangular box body, a plurality of first light emitters, a plurality of photosensitive sensors, a signal emitter and a second power supply;
the signal emitter and the second power supply are arranged in the rectangular box body, and the second power supply supplies power to the first light emitter, the photosensitive sensor and the signal emitter;
the utility model discloses a concrete pouring device, including rectangle box body, be provided with a plurality of spaced cavities along length direction on the rectangle box body, be provided with a first light emitter and a photosensitive sensor in each cavity, first light emitter can be towards perpendicular to template direction transmitted light, this light is by the concrete diffuse reflection of pouring, photosensitive sensor can detect the light after the concrete diffuse reflection, photosensitive sensor trigger signal transmitter transmitted signal, this signal includes photosensitive sensor's serial number, signal receiver in the signal box is used for receiving the signal of signal transmitter transmission, the controller calculates the concrete pouring height according to the signal that signal receiver received.
2. The template with both illumination and elevation measurement functions as claimed in claim 1,
the rectangular box body is provided with a scale groove along the length direction at one side far away from the panel, and the starting end of the scale groove is communicated with the inner cavity of the rectangular box body;
still be provided with a second luminous body in the cavity, detect the light behind the concrete diffuse reflection as photosensitive sensor, can trigger the second luminous body and face scale groove direction transmission light, light jets out from the scale groove.
3. The template with both illumination and elevation measurement functions as claimed in claim 2,
the rectangular box body is provided with a groove hole at the starting end of the scale groove, the groove hole is communicated with the cavity of the rectangular box body, the rectangular box body is provided with a baffle strip, the end part of the groove hole is covered by the baffle strip, and the starting end of the scale groove is communicated to the groove hole.
4. The template with both illumination and elevation measurement functions as claimed in claim 1,
and the signal box is provided with a display screen for displaying the concrete pouring height.
5. The template with both illumination and elevation measurement functions as claimed in claim 1,
the signal box is provided with a prompting lamp, a concrete pouring height control value is preset in the controller, and when the concrete pouring height calculated by the controller reaches the preset control value, the controller controls the prompting lamp to emit light.
6. The construction method of a formwork with both illumination and elevation measurement functions according to claim 1, comprising the steps of:
firstly, hoisting the template in place, installing and fixing the template, measuring the elevation of the template, recording the elevation of the template in a controller, and calculating the elevation of each photosensitive sensor by the controller;
step two, enabling the first light emitter to emit light and illuminating the interior of the template;
step three, pouring concrete in the template, wherein light rays emitted by the first light emitter within the poured height range are received by the photosensitive sensor after being subjected to diffuse reflection by the concrete, the photosensitive sensor triggers the signal emitter to emit signals, and the signals contain the serial number of the photosensitive sensor;
and step four, the controller receives the signals transmitted by the signal transmitter through the signal receiver and measures the concrete pouring height according to the serial number of the photosensitive sensor.
7. The construction method of a formwork having both illumination and elevation measurement functions as claimed in claim 6, wherein a concrete casting height control value is preset in the controller, and a warning lamp is provided on the signal box; the construction method further comprises the following steps:
and fifthly, when the concrete pouring height calculated by the controller reaches a preset control value, the controller controls the prompting lamp to emit light, and constructors move the material distributor to the next material distribution point.
8. The method of constructing a formwork having both illumination and elevation measurement functions as claimed in claim 6 or 7,
the rectangular box body is provided with a scale groove along the length direction at one side far away from the panel, the starting end of the scale groove is communicated with the inner cavity of the rectangular box body, and a second luminous body is also arranged in the cavity;
and in the third step, after the photosensitive sensor detects the light rays after the diffuse reflection of the concrete, the second luminous body is triggered to emit the light rays towards the direction of the scale groove, and the light rays are emitted out of the scale groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211374388.2A CN115726563A (en) | 2022-11-04 | 2022-11-04 | Template with functions of illumination and elevation measurement and construction method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211374388.2A CN115726563A (en) | 2022-11-04 | 2022-11-04 | Template with functions of illumination and elevation measurement and construction method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN115726563A true CN115726563A (en) | 2023-03-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211374388.2A Pending CN115726563A (en) | 2022-11-04 | 2022-11-04 | Template with functions of illumination and elevation measurement and construction method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117450940A (en) * | 2023-11-02 | 2024-01-26 | 河北中铸爱军建设集团股份有限公司 | Concrete layer measuring device is pour for passive composite thermal insulation wall body |
-
2022
- 2022-11-04 CN CN202211374388.2A patent/CN115726563A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117450940A (en) * | 2023-11-02 | 2024-01-26 | 河北中铸爱军建设集团股份有限公司 | Concrete layer measuring device is pour for passive composite thermal insulation wall body |
| CN117450940B (en) * | 2023-11-02 | 2024-05-14 | 河北中铸爱军建设集团股份有限公司 | Concrete layer measuring device is pour for passive composite thermal insulation wall body |
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