CN115726078B - Chenille machine - Google Patents

Chenille machine Download PDF

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Publication number
CN115726078B
CN115726078B CN202310029869.8A CN202310029869A CN115726078B CN 115726078 B CN115726078 B CN 115726078B CN 202310029869 A CN202310029869 A CN 202310029869A CN 115726078 B CN115726078 B CN 115726078B
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roller
gear
shaft
bevel gear
drives
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CN115726078A (en
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朱学贤
董尚举
陆梦佳
黄瑜
田雪梅
蒋宏熙
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Zhangjiagang Kingkangda Machinery Co ltd
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Zhangjiagang Kingkangda Machinery Co ltd
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Abstract

The invention relates to the technical field of chenille spinning and discloses a chenille machine. The single power source of the driving motor is used for driving, the first core wire is conveyed between the roller pressing cover and the output roller through the roller, the second core wire is cut into halves through the driving motor and the knife and conveyed between the roller pressing cover and the output roller, the first core wire and the second core wire are twisted to produce knitting wool, the single power source is used for driving the whole set of transmission structure to operate, the process that the two core wires are fed through two power sources of signal numerical control to produce is replaced, errors caused by operation control such as signal numerical control and manual operation are prevented, the yarn feeding speed is guaranteed to be consistent when the two core wire feeding wires are twisted to produce, the tension of the core wires is guaranteed to be consistent, wool yarn or depilation phenomenon in the production of the chenille yarn is prevented, and the production quality is improved.

Description

Chenille machine
Technical Field
The invention relates to the technical field of chenille spinning, in particular to a chenille machine.
Background
The chenille spinning machine is used for manufacturing chenille yarn, and the working principle of the chenille spinning machine can be divided into three parts: conveying and positioning the core wire, wherein in the spinning process, the core wire is divided into an upper core wire and a lower core wire, the upper core wire and the lower core wire are unwound from the bobbin under the action of a traction roller and are simultaneously fed, and the upper core wire and the lower core wire are placed on two sides of the down-feathered yarn and are positioned in the middle of the down-feathered yarn under the action of a roller piece and a gauge piece; the leading-in and cutting of the feather yarn, the feather yarn is made up of two or three single yarn, the single yarn unwinds from bobbin, twisted with the high-speed rotation of the rotary head, have increased the convergence of the feather yarn; meanwhile, the down feather is wound on the spacer sheet to form a yarn loop, the yarn loop slides downwards along with the rotation of the roller-type zipper, the yarn loop is cut into short feathers when meeting the cutter blade, the short feathers and the upper core wire are sent into the control roller together to be converged with the lower core wire, and the down feather is clamped between the two core wires to enter a twisting area; twisting and forming, wherein the core wire is rapidly twisted along with the high-speed rotation of the spindle, and the twisted core wire is firmly combined with the down yarn to form the chenille yarn with plump down; and simultaneously wound on a bobbin to form a tubular yarn.
Like in chinese patent application CN114606615A, through setting up rotating assembly, can change the blade under the condition of not shutting down, can enough guarantee work efficiency, change the simple swift of process moreover, the operation of being convenient for, four blades can be installed to this device, and the continuous operation time is prolonged as far as possible, guarantees work efficiency. Through setting up the upset subassembly, can rotate the blade, make the blade not can continue to utilize in the one side that wears and teares, reduced use cost, the rotation of blade can be accomplished when rotating the seat and drive the blade rotation and change voluntarily moreover, does not need extra driving piece, can reduce manufacturing cost and use cost, makes this device practicality stronger.
However, the following problems still exist: at present, two core wires are fed by two power sources with signal numerical control, but the control error and other factors influence, the speed difference of feeding the wires easily exists in the two core wires, the tension of the two core wires before twisting the core wires is inconsistent, and the production of wool yarns or hair removal in the production of the chenille yarns is caused.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the chenille machine provided by the invention has the advantages of preventing wool yarns or hair removal in chenille yarn production, increasing the production quality and the like, and solves the problems that due to the influence of factors such as control errors, the speed difference of yarn feeding is easy to exist in two core wires, the tension of the two core wires before twisting the core wires is inconsistent, and the wool yarns or hair removal is generated in chenille yarn production.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the chenille machine comprises a driving mechanism, wherein a spinning mechanism is arranged on the driving mechanism, the driving mechanism comprises a driving motor, a roller shaft, a first shaft gear, a linkage gear and a second shaft gear, the driving motor drives the roller shaft, the roller shaft drives the first shaft gear, the first shaft gear drives the linkage gear, and the linkage gear drives the second shaft gear;
the spinning mechanism comprises a roller, a roller cover and an output roller, the roller is driven by a roller shaft, the output roller is driven by the linkage gear, and the roller cover is driven by a second shaft gear.
Preferably, the driving mechanism further includes a case and a first bevel gear, the case is fixedly provided with the driving motor, a shaft of the driving motor penetrates through a wall surface of the case, the shaft of the driving motor is fixedly provided with the first bevel gear, the case is internally and rotatably matched with the roller shaft, the roller shaft penetrates through the case, the roller shaft is provided with the bevel gear, and the first bevel gear is engaged with the bevel gear of the roller shaft.
Preferably, a second bevel gear is rotationally matched in the case, the second bevel gear is meshed with a bevel gear of the roller shaft, an opposite gear set is rotationally matched in the case, the opposite gear set is in power connection with the second bevel gear, the case is rotationally matched with a plurality of first shaft gears, the first shaft gears are symmetrically distributed on two sides of the opposite gear set, the first shaft gears penetrate through the wall surface of the case, teeth are arranged at two ends of each first shaft gear, one end of each first shaft gear is located in the case, and one end of each first shaft gear is meshed with the opposite gear set.
Preferably, the other end of the first shaft gear and the linkage gear are located in the same vertical plane, the linkage gear is rotationally matched with the other end of the first shaft gear, the second shaft gear is provided with teeth, the teeth of the second shaft gear and the linkage gear are located in the same vertical plane, and the linkage gear is meshed with the second shaft gear.
Preferably, the spinning mechanism further comprises a press roller, the press roller is rotatably matched on both sides of the case, the press roller is located above the roller, the roller is fixedly mounted at both ends of the roller shaft, and the roller is attached to the press roller.
Preferably, a support is arranged on one side of the case, a working motor is fixedly mounted at the top end of the support, a rotary head is fixedly mounted on a shaft of the working motor, a plurality of torsion adjusting frames are rotatably matched on the support and are located below the rotary head, the torsion adjusting frames are symmetrically distributed on two sides of the rotary head, a plurality of roller sheet pressing covers are rotatably matched on the torsion adjusting frames and are located below the rotary head, the roller sheet pressing covers are symmetrically distributed on two sides of the rotary head, a plurality of output roller sheets are rotatably matched on the torsion adjusting frames and are attached to the roller sheet pressing covers, guide wire wheels are rotatably matched on two sides of the torsion adjusting frames and are located below the output roller sheets, a tool rest is arranged on the support and is located between the torsion adjusting frames on two sides, and the tool rest is arranged below the rotary head.
Preferably, the spinning mechanism is further provided with an auxiliary mechanism, the auxiliary mechanism comprises an extension frame, the extension frame is fixedly mounted on two sides of the support, the extension frame is located on two sides of the roller, the extension frame is provided with a plurality of first gears in a rotating fit mode, the first gears are symmetrically arranged in an upper layer and a lower layer, the first gears which are opposite to each other in the upper layer are meshed with each other, the first gears are fixedly mounted with first pawl rollers, the first pawl rollers are overlapped with axes of the first gears, first belts are tensioned on shafts of the first gears on the upper layer, first bevel gears are rotationally matched with the extension frame, second belts are tensioned on shafts of the first bevel gears and shafts of the first gears on one side of the lower layer, second bevel gears are rotationally matched with the extension frame, the second bevel gears are meshed with the first bevel gears, and third belts are tensioned on shafts of the second bevel gears and the first shafts.
Preferably, a fixing plate is fixedly mounted on the working motor, a plurality of second gears are arranged on the fixing plate in a rotating fit manner, the upper layer and the lower layer of the second gears are symmetrically arranged, the second gears on the left side and the right side are meshed, second pawl rollers are fixedly mounted on the second gears, the second pawl rollers are coincided with the axes of the second gears, a third bevel gear is arranged on the fixing plate in a rotating fit manner, a fourth belt is tensioned on the second gear on one side of the third bevel gear on the shaft, a fourth bevel gear is arranged on the working motor in a rotating fit manner, the fourth bevel gear is in power connection with the working motor, and the fourth bevel gear is meshed with the third bevel gear.
Preferably, the driving mechanism, the spinning mechanism and the auxiliary mechanism are all arranged on the machine body, a plurality of bobbins are arranged at the top end of the machine body, and a plurality of bobbins are arranged at the bottom end of the machine body.
(III) advantageous effects
Compared with the prior art, the chenille machine provided by the invention has the following beneficial effects:
1. the chenille machine is driven by a single power source of a driving motor, a first core wire is conveyed between a roller cover and an output roller through a roller, a second core wire is cut and halved through the driving motor and a knife and conveyed between the roller cover and the output roller, so that the first core wire and the second core wire are twisted to produce a wool, the single power source is used for driving the whole set of transmission structure to work, the process that two core wires are conveyed through two power sources of signal numerical control to produce is replaced, errors generated by operation control such as signal numerical control and manual operation are prevented, the wire conveying speeds are ensured to be consistent when the two core wires are conveyed to be twisted to produce, the tension of the core wires is ensured to be consistent, the phenomenon of wool yarn or depilation in the production of chenille yarns is prevented, and the production quality is improved.
2. This chenille machine, carry through the heart yearn between first pawl roller subtend rotation, thereby form a division point in the transportation process between roller and roller cover and the output roller cover, so that when the line problem appears sending at the heart yearn head end, lead to the heart yearn to carry unsmoothly, cause the heart yearn to appear a reverse power of carrying, thereby cause the tension of heart yearn to change, but this moment after the heart yearn head end goes wrong, the reverse power of carrying that produces on the heart yearn can offset on first pawl roller, make tensile change can not lead to the production end, thereby further ensured the tension stability of heart yearn, the stability of production has further been improved.
3. This chenille machine, can follow through heart yearn two and pass between the left and right sides second pawl roller, then pass driving motor, along with driving motor's rotation, driving motor drives fourth bevel gear and rotates, fourth bevel gear drives third bevel gear and rotates, third bevel gear drives fourth belt and rotates, the fourth belt drives the second gear rotation of one side, the second gear of one side drives the second gear rotation of opposite side, the second gear drives second pawl roller and rotates, so that equally form a division point in the heart yearn is carried, further tension stability of heart yearn has been guaranteed equally.
Drawings
FIG. 1 is a schematic diagram of the internal structure of the case of the present invention;
FIG. 2 is a schematic view of the driving mechanism of the present invention;
FIG. 3 is a schematic view of the spinning mechanism of the present invention;
FIG. 4 is a schematic view of the auxiliary mechanism of the present invention;
FIG. 5 is a schematic view of the structural distribution of the present invention at the location of the extension frame;
FIG. 6 is an enlarged view of the structure of the fixing plate according to the present invention;
FIG. 7 is a schematic view of the overall configuration of the chenille machine of the present invention;
fig. 8 is an enlarged schematic view of a portion a in fig. 7.
In the figure: 1. a drive mechanism; 11. a chassis; 12. a drive motor; 13. a first bevel gear; 14. a roller shaft; 15. a second bevel gear; 16. an opposite gear set; 17. a first shaft gear; 18. a linkage gear; 19. a second shaft gear; 2. a spinning mechanism; 21. a compression roller; 22. a roller; 23. a support; 24. a working motor; 25. a turret head; 26. a torsion adjusting frame; 27. a roller sheet gland bush; 28. outputting the roller pieces; 29. a godet wheel; 210. a tool holder; 3. an auxiliary mechanism; 31. an extension frame; 32. a first gear; 33. a first pawl roller; 34. a first belt; 35. a first bevel gear; 36. a second belt; 37. a second bevel gear; 38. a third belt; 39. a fixing plate; 310. a second gear; 311. a second click roller; 312. a third bevel gear; 313. a fourth belt; 314. a fourth bevel gear; 41. a body; 42. a bobbin; 43. a bobbin.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
As described in the background, the present application provides a chenille machine to solve the above technical problems.
In a typical embodiment of the present application, as shown in fig. 1-2, the chenille machine includes a driving mechanism 1, a spinning mechanism 2 is disposed on the driving mechanism 1, the driving mechanism 1 includes a driving motor 12, a roller shaft 14, a first shaft gear 17, a linkage gear 18, and a second shaft gear 19, the driving motor 12 drives the roller shaft 14, the roller shaft 14 drives the first shaft gear 17, the first shaft gear 17 drives the linkage gear 18, and the linkage gear 18 drives the second shaft gear 19;
the spinning mechanism 2 comprises a roller 22, a roller cover 27 and an output roller 28, wherein the roller 22 is driven by a roller shaft 14, the output roller 28 is driven by a linkage gear 18, and the roller cover 27 is driven by a second shaft gear 19.
When the invention is used:
when the chenille machine is used, the first core wire is abutted to the roller 22, then the first core wire is wound around the upper end of the roller press cover 27 and passes through the space between the roller press cover 27 and the output roller 28, then the second core wire passes through the driving motor 12 from top to bottom, the second core wire is cut by a knife and divided into halves, each half passes through the space between the roller press cover 27 and the output roller 28, then the driving motor 12 is started, the driving motor 12 drives the roller shaft 14 to rotate, the roller shaft 14 drives the roller 22 to rotate, the roller shaft 14 drives the first shaft gear 17 to rotate, the first shaft gear 17 drives the linkage gear 18 to rotate, the linkage gear 18 drives the output roller 28 to rotate, the second shaft gear 19 drives the roller press cover 27 to rotate, so that the roller 22 drives the core wire to move between the roller press cover 27 and the output roller 28, the driving motor 12 drives the second core wire to move, and the second core wire is cut by the knife and divided into halves, and then the core wire is twisted by the half cut by the roller press cover 27 and the output roller 28;
the single power source of the driving motor 12 is used for driving, the core wire I is conveyed between the roller cover 27 and the output roller 28 through the roller 22, the core wire II is cut into halves through the driving motor 12 and the knife and conveyed between the roller cover 27 and the output roller 28, the core wire I and the core wire II are twisted to produce a knitting wool, the single power source is used for driving the whole set of transmission structure to work and run, the process that two core wires are conveyed through two power sources of signal numerical control to produce is replaced, errors generated by operation control such as signal numerical control, manual operation and the like are prevented, the wire conveying speeds of the two core wire conveying lines during twisting production are ensured to be consistent, the tension of the core wires are ensured to be consistent, the phenomenon of wool yarn or hair removal in the production of the chenille yarn is prevented, and the production quality is improved.
Further, as shown in fig. 1-2, the driving mechanism 1 further includes a case 11 and a first bevel gear 13, a driving motor 12 is fixedly mounted on the case 11, a shaft of the driving motor 12 penetrates through a wall surface of the case 11, the first bevel gear 13 is fixedly mounted on a shaft of the driving motor 12, a roller shaft 14 is rotatably fitted in the case 11, the roller shaft 14 penetrates through the case 11, the bevel gear is disposed on the roller shaft 14, and the first bevel gear 13 is engaged with the bevel gear of the roller shaft 14.
The driving motor 12 is started, the driving motor 12 drives the first bevel gear 13 to rotate, the first bevel gear 13 drives the roller shaft 14 to rotate, and the roller shaft 14 drives the roller 22 to rotate, so that the power source of the driving motor 12 drives the roller 22 to feed the first core wire.
Further, as shown in fig. 1-2, a second bevel gear 15 is rotatably fitted in the case 11, the second bevel gear 15 is engaged with a bevel gear of the roller shaft 14, an opposite gear set 16 is rotatably fitted in the case 11, the opposite gear set 16 is in power connection with the second bevel gear 15, a plurality of first shaft gears 17 are rotatably fitted on the case 11, the first shaft gears 17 are symmetrically distributed on both sides of the opposite gear set 16, the first shaft gears 17 penetrate through a wall surface of the case 11, both ends of the first shaft gears 17 are provided with teeth, one end of each first shaft gear 17 is located in the case 11, and one end of each first shaft gear 17 is engaged with the opposite gear set 16.
Further, as shown in fig. 1-2, the other end of the first shaft gear 17 and the linkage gear 18 are located in the same vertical plane, the linkage gear 18 is rotatably fitted to the other end of the first shaft gear 17, teeth are provided on the second shaft gear 19, the teeth of the second shaft gear 19 and the linkage gear 18 are located in the same vertical plane, and the linkage gear 18 and the second shaft gear 19 are engaged with each other.
Further, the counter gear set 16 is composed of two gears, and the two gears are engaged with each other.
The core wire twisting machine comprises a roller shaft 14, a second bevel gear 15, a counter gear set 16, a first shaft gear 17, a linkage gear 18, an output roller tab 28, a linkage gear 19, a roller tab gland 27 and a single power source, wherein the roller shaft 14 drives the second bevel gear 15 to rotate along with the rotation of the roller shaft 14, the counter gear set 16 drives the first shaft gear 17 to rotate, the first shaft gear 17 drives the linkage gear 18 to rotate, the linkage gear 18 drives the output roller tab 28 to rotate, the linkage gear 18 drives the second shaft gear 19 to rotate, the second shaft gear 19 drives the roller tab gland 27 to rotate, so that the power source of the driving motor 12 simultaneously drives the roller tab gland 27 and the output roller tab 28 to twist a core wire to produce, the stability of the transmission speed in a single power source and a transmission structure is utilized to ensure the speed of core wire transmission, and the stability of tension in core wire transmission is sequentially ensured, thereby preventing wool yarn or depilation phenomenon in the production of the production, and improving the quality of production.
Further, as shown in fig. 1 and fig. 3, the spinning mechanism 2 further includes a press roller 21, the press roller 21 is rotatably fitted on both sides of the cabinet 11, the press roller 21 is located above the roller 22, the roller 22 is fixedly mounted on both ends of the roller shaft 14, and the roller 22 is attached to the press roller 21.
Further, as shown in fig. 3, a support 23 is disposed on one side of the chassis 11, a working motor 24 is fixedly mounted at a top end of the support 23, a rotary head 25 is fixedly mounted on a shaft of the working motor 24, a plurality of torque adjusting frames 26 are rotatably fitted on the support 23, the torque adjusting frames 26 are located below the rotary head 25, the torque adjusting frames 26 are symmetrically distributed on two sides of the rotary head 25, a plurality of roller pull covers 27 are rotatably fitted on the torque adjusting frames 26, the roller pull covers 27 are located below the rotary head 25, the roller pull covers 27 are symmetrically distributed on two sides of the rotary head 25, a plurality of output roller pull tabs 28 are rotatably fitted on the torque adjusting frames 26, the output roller pull tabs 28 are respectively attached to the roller covers 27, a guide wire wheel 29 is rotatably fitted on two sides of each torque adjusting frame 26, the guide wire wheel 29 is located below the output roller pull tab 28, a tool holder 210 is disposed on the support 23, the tool holder 210 is located between the torque adjusting frames 26 on two sides, and the tool holder 210 is disposed below the rotary head 25.
Further, the second core wire firstly passes through the working motor 24, then passes through the rotary head 25, then passes through the lower end of the godet wheel 29 to be propped against, then passes through the upper end of the roller sheet pressing cover 27 to be propped against, and finally passes between the roller sheet pressing cover 27 and the output roller sheet 28.
Further, the shaft of the working motor 24 is of a hollow structure, the upper end and the lower end of the shaft of the working motor 24 are both open ends, two through holes are formed in the rotary head 25, the two through holes are symmetrically formed in the two sides, and the core wire II penetrates through the through holes from the inside of the shaft of the working motor 24.
Further, a knife is arranged on the knife rest 210, and the knife on the knife rest 210 cuts and divides the core wire two into two halves.
Along with the rotation of the roller 22, the roller 22 is matched with the press roller 21 to convey the first core wire, the working motor 24 is started, the working motor 24 rotates to drive the rotary head 25 to rotate, so that the rotary head 25 drives the second core wire to convey, meanwhile, the second core wire passes through the knife rest 210, a knife on the knife rest 210 cuts and divides the second core wire into two halves, and the two halves of the second core wire are conveyed between the roller pressing cover 27 and the output roller pressing cover 28 to be twisted with the first core wire to produce the woolen yarns.
Further, as shown in fig. 4, the spinning mechanism 2 is further provided with an auxiliary mechanism 3, the auxiliary mechanism 3 includes an extension frame 31, both sides of the support 23 are fixedly provided with the extension frame 31, the extension frame 31 is located at both sides of the roller 22, the extension frame 31 is provided with a plurality of first gears 32 in a rotating fit manner, the first gears 32 are symmetrically arranged in an upper layer and a lower layer, the first gears 32 opposite to each other in the upper layer and the lower layer are engaged with each other, the first gears 32 are fixedly provided with first pawl rollers 33, the first pawl rollers 33 are coincident with the axes of the first gears 32, the first gears 32 in the upper layer are provided with first belts 34 in a tensioning manner, the extension frame 31 is provided with first bevel gears 35 in a rotating fit manner, the first bevel gears 35 are provided with second belts 36 in a tensioning manner, the extension frame 31 is provided with second bevel gears 37 in a rotating fit manner, and the second bevel gears 37 are provided with third belts 38 in a tensioning manner.
After a core wire passes through the roller 22, the core wire can pass through the space between the upper first pawl roller 33 and the lower first pawl roller 33, then the core wire is conveyed again to the space between the roller cover 27 and the output roller 28, along with the rotation of the first shaft gear 17, the first shaft gear 17 drives the second bevel gear 37 to rotate, the second bevel gear 37 drives the first bevel gear 35 to rotate, the first bevel gear 35 drives the second belt 36 to rotate, the second belt 36 drives the first gear 32 on one side to rotate, the first gear 32 on one side drives the first belt 34 to rotate, the first belt 34 drives the first gear 32 on the other side to rotate, and simultaneously, the first gears 32 on the upper side and the lower side rotate in opposite directions, so that the first pawl roller 33 driven by the first gear 32 rotates in opposite directions, thereby forming a separation point in the conveying process between the roller 22 and the roller cover 27 and the output roller 28, so that when a wire feeding problem occurs at the head end of the core wire, the core wire causes the core wire conveying to be unsmooth, so that a reverse conveying force occurs, thereby further improving the stability of the core wire guiding roller 33, and further improving the stability of the core wire production.
Further, as shown in fig. 4 to 6, a fixing plate 39 is fixedly mounted on the working motor 24, a plurality of second gears 310 are rotatably fitted on the fixing plate 39, the second gears 310 are symmetrically arranged in upper and lower layers, the second gears 310 on the left and right sides are engaged, second pawl rollers 311 are fixedly mounted on the second gears 310, the second pawl rollers 311 are overlapped with the axes of the second gears 310, a third bevel gear 312 is rotatably fitted on the fixing plate 39, a fourth belt 313 is tensioned on the shaft of the third bevel gear 312 and the second gear 310 on one side, a fourth bevel gear 314 is rotatably fitted on the working motor 24, the fourth bevel gear 314 is in power connection with the working motor 24, and the fourth bevel gear 314 is engaged with the third bevel gear 312.
Further, the center of the fourth bevel gear 314 is through, and the center of the fourth bevel gear 314 is communicated with the inside of the shaft of the driving motor 12.
The second core wire can pass through the space between the left second pawl roller 311 and the right second pawl roller 311, then the second core wire passes through the driving motor 12, along with the rotation of the driving motor 12, the driving motor 12 drives the fourth bevel gear 314 to rotate, the fourth bevel gear 314 drives the third bevel gear 312 to rotate, the third bevel gear 312 drives the fourth belt 313 to rotate, the fourth belt 313 drives the second gear 310 on one side to rotate, the second gear 310 on one side drives the second gear 310 on the other side to rotate, and the second gear 310 drives the second pawl roller 311 to rotate, so that a separation point is also formed in the core wire conveying process, and the further tension stability of the core wire is also ensured.
Further, as shown in fig. 7 to 8, the driving mechanism 1, the spinning mechanism 2, and the assisting mechanism 3 are all provided on the body 41, and the plurality of bobbins 42 are provided on the top end of the body 41 and the plurality of bobbins 43 are provided on the bottom end of the body 41.
The working principle is as follows:
when the chenille machine is used, the first core wire is abutted to the roller 22, then the first core wire is wound around the upper end of the roller press cover 27 and passes through the space between the roller press cover 27 and the output roller 28, then the second core wire passes through the driving motor 12 from top to bottom, the second core wire is cut by a knife and divided into halves, each half passes through the space between the roller press cover 27 and the output roller 28, then the driving motor 12 is started, the driving motor 12 drives the roller shaft 14 to rotate, the roller shaft 14 drives the roller 22 to rotate, the roller shaft 14 drives the first shaft gear 17 to rotate, the first shaft gear 17 drives the linkage gear 18 to rotate, the linkage gear 18 drives the output roller 28 to rotate, the second shaft gear 19 drives the roller press cover 27 to rotate, so that the roller 22 drives the core wire to move between the roller press cover 27 and the output roller 28, the driving motor 12 drives the second core wire to move, and the second core wire is cut by the knife and divided into halves, and then the core wire is twisted by the half cut by the roller press cover 27 and the output roller 28;
the single power source of the driving motor 12 is used for driving, the core wire I is conveyed between the roller cover 27 and the output roller sheet 28 through the roller 22, the core wire II is cut into halves through the driving motor 12 and the knife and conveyed between the roller cover 27 and the output roller sheet 28, the core wire I and the core wire II are twisted to produce a knitting wool, the single power source is used for driving the whole set of transmission structure to work and run, the process that two core wires are conveyed through two power sources of signal numerical control to produce is replaced, errors generated by operation control such as signal numerical control, manual operation and the like are prevented, the wire conveying speeds of the two core wire conveying lines during twisting production are ensured to be consistent, the tension of the core wires are ensured to be consistent, wool yarns or depilation phenomenon in the production of chenille yarns is prevented, and the production quality is improved;
wherein, the driving motor 12 is started, the driving motor 12 drives the first bevel gear 13 to rotate, the first bevel gear 13 drives the roller shaft 14 to rotate, the roller shaft 14 drives the roller 22 to rotate, so that the power source of the driving motor 12 drives the roller 22 to send a first core wire;
along with the rotation of the roller shaft 14, the roller shaft 14 drives the second bevel gear 15 to rotate, the second bevel gear 15 drives the opposite gear set 16 to rotate, the opposite gear set 16 drives the first shaft gear 17 to rotate, the first shaft gear 17 drives the linkage gear 18 to rotate, the linkage gear 18 drives the output roller tab 28 to rotate, the linkage gear 18 drives the second shaft gear 19 to rotate, the second shaft gear 19 drives the roller tab gland 27 to rotate, so that the power source of the driving motor 12 simultaneously drives the roller tab gland 27 and the output roller tab 28 to twist the core wire for production, the stability of the transmission speed in a single power source and transmission structure is utilized to ensure the speed of core wire transmission, the tension in the core wire transmission is sequentially ensured to be stable, thereby preventing the occurrence of yarn fluffing or unhairing in the production of the chenille yarn, and improving the quality of production;
along with the rotation of the roller 22, the roller 22 is matched with the press roll 21 to convey the first core wire, the working motor 24 is started, the working motor 24 rotates to drive the rotary head 25 to rotate, so that the rotary head 25 drives the second core wire to convey, meanwhile, the second core wire passes through the knife rest 210, a knife on the knife rest 210 cuts the second core wire into halves, and the halves of the second core wire are conveyed between the roller pressing cover 27 and the output roller pressing cover 28 to be twisted with the first core wire to produce woolen yarns;
meanwhile, after the core wire I passes through the roller 22, the core wire I can pass through between the upper first pawl roller 33 and the lower first pawl roller 33, then the core wire is conveyed again to a position between the roller cover 27 and the output roller 28, along with the rotation of the first shaft gear 17, the first shaft gear 17 drives the second bevel gear 37 to rotate, the second bevel gear 37 drives the first bevel gear 35 to rotate, the first bevel gear 35 drives the second belt 36 to rotate, the second belt 36 drives the first gear 32 on one side to rotate, the first gear 32 on one side drives the first belt 34 to rotate, the first belt 34 drives the first gear 32 on the other side to rotate, and simultaneously the first gears 32 on the upper side and the lower side rotate in opposite directions, so that the first pawl roller 33 driven by the first gear 32 rotates in opposite directions, thereby forming a separation point in the conveying process between the roller 22 and the roller cover 27 and the output roller 28, so that when a wire feeding problem occurs at the head end of the core wire, the core wire conveying causes the core wire to be unsmooth, so that a reverse conveying force occurs, thereby further counteracting the stable tension change of the core wire at the head end of the core wire is produced, and the core wire conveying stability of the core wire is further improved;
meanwhile, the second core wire can pass through the space between the left second pawl roller 311 and the right second pawl roller 311, then the second core wire passes through the driving motor 12, along with the rotation of the driving motor 12, the driving motor 12 drives the fourth bevel gear 314 to rotate, the fourth bevel gear 314 drives the third bevel gear 312 to rotate, the third bevel gear 312 drives the fourth belt 313 to rotate, the fourth belt 313 drives the second gear 310 on one side to rotate, the second gear 310 on one side drives the second gear 310 on the other side to rotate, and the second gear 310 drives the second pawl roller 311 to rotate, so that a separation point is also formed in the core wire conveying process, and the further tension stability of the core wire is also ensured.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. Chenille machine, including actuating mechanism (1), be provided with spinning mechanism (2) on actuating mechanism (1), its characterized in that:
the driving mechanism (1) comprises a driving motor (12), a roller shaft (14), a first shaft gear (17), a linkage gear (18) and a second shaft gear (19), wherein the driving motor (12) drives the roller shaft (14), the roller shaft (14) drives the first shaft gear (17), the first shaft gear (17) drives the linkage gear (18), and the linkage gear (18) drives the second shaft gear (19);
the spinning mechanism (2) comprises a roller (22), a roller cover (27) and an output roller (28), the roller shaft (14) drives the roller (22), the linkage gear (18) drives the output roller (28), and the second shaft gear (19) drives the roller cover (27);
still be provided with complementary unit (3) on spinning mechanism (2), complementary unit (3) are including extending frame (31), and the equal fixed mounting in both sides of support (23) extends frame (31), it is located to extend frame (31) the both sides of roller (22), it has a plurality of first gears (32) to extend all normal running fit on frame (31), two-layer symmetry setting about first gear (32), relative from top to bottom first gear (32) mesh mutually, all fixed mounting has first pawl roller (33) on first gear (32), first pawl roller (33) all with the axis coincidence of first gear (32), upper strata the epaxial tensioning of first gear (32) has first belt (34), it has first bevel gear (35) all normal running fit on frame (31), all on the epaxial of first bevel gear (35) and the epaxial equal tensioning of first gear (32) of lower floor side have second belt (36), it has second bevel gear (37) to extend all normal running fit on second bevel gear (31), second bevel gear (37) and second bevel gear (37) all normal running fit on first bevel gear (17) third bevel gear (17).
2. The chenille machine of claim 1, wherein:
actuating mechanism (1) still includes quick-witted case (11), first bevel gear (13), fixed mounting has on quick-witted case (11) driving motor (12), the axle of driving motor (12) runs through the wall of quick-witted case (11), the epaxial fixed mounting of driving motor (12) has first bevel gear (13), quick-witted case (11) internal rotation fit has roller shaft (14), roller shaft (14) run through quick-witted case (11), be provided with the bevel gear on roller shaft (14), first bevel gear (13) with the bevel gear of roller shaft (14) meshes mutually.
3. The chenille machine according to claim 2, characterized in that:
the novel roller mill is characterized in that a second bevel gear (15) is rotationally matched in the case (11), the second bevel gear (15) is meshed with a bevel gear of the roller mill shaft (14), an opposite gear set (16) is rotationally matched in the case (11), the opposite gear set (16) is in power connection with the second bevel gear (15), a plurality of first shaft gears (17) are rotationally matched on the case (11), the first shaft gears (17) are symmetrically distributed on two sides of the opposite gear set (16), the first shaft gears (17) penetrate through the wall surface of the case (11), teeth are arranged at two ends of each first shaft gear (17), one end of each first shaft gear (17) is located in the case (11), and one end of each first shaft gear (17) is meshed with the opposite gear set (16).
4. The chenille machine according to claim 3, characterized in that:
the other end of the first shaft gear (17) and the linkage gear (18) are located in the same vertical plane, the linkage gear (18) is rotationally matched with the other end of the first shaft gear (17), teeth are arranged on the second shaft gear (19), the teeth of the second shaft gear (19) and the linkage gear (18) are located in the same vertical plane, and the linkage gear (18) is meshed with the second shaft gear (19).
5. The chenille machine of claim 4, wherein:
the spinning mechanism (2) further comprises a pressing roller (21), the pressing roller (21) is arranged on two sides of the case (11) in a rotating fit mode, the pressing roller (21) is located above the roller (22), the roller (22) is fixedly installed at two ends of the roller shaft (14), and the roller (22) is attached to the pressing roller (21).
6. The chenille machine of claim 5, wherein:
a bracket (23) is arranged on one side of the case (11), a working motor (24) is fixedly arranged at the top end of the bracket (23), a rotary head (25) is fixedly arranged on a shaft of the working motor (24), a plurality of torsion adjusting frames (26) are rotatably matched on the bracket (23), the torsion adjusting frame (26) is positioned below the rotary head (25), the torsion adjusting frames (26) are symmetrically distributed on two sides of the rotary head (25), a plurality of roller-tab pressing covers (27) are rotatably matched on the torsion adjusting frame (26), the roller cover (27) is positioned below the rotary head (25), the roller sheet pressing covers (27) are symmetrically distributed on two sides of the rotary head (25), a plurality of output roller tabs (28) are rotatably matched on the torsion adjusting frame (26), the output roller tabs (28) are all attached to the roller tab pressing covers (27), wire guide wheels (29) are rotatably matched on both sides of the torque force adjusting frame (26), the godet wheels (29) are all positioned below the output roller tabs (28), the bracket (23) is provided with a tool rest (210), the tool rest (210) is positioned between the torsion adjusting frames (26) at two sides, the tool holder (210) is arranged below the turret head (25).
7. The chenille machine of claim 6, wherein:
the working motor (24) is fixedly provided with a fixing plate (39), the fixing plate (39) is provided with a plurality of second gears (310) in a rotating fit mode, the second gears (310) are symmetrically arranged in an upper layer and a lower layer, the second gears (310) on the left side and the right side are meshed, the second gears (310) are respectively fixedly provided with a second pawl roller (311), the second pawl rollers (311) are overlapped with the axis of the second gears (310), the fixing plate (39) is provided with a third bevel gear (312) in a rotating fit mode, a fourth belt (313) is tensioned on the second gears (310) on one side of the shaft of the third bevel gear (312), the working motor (24) is provided with a fourth bevel gear (314) in a rotating fit mode, the fourth bevel gear (314) is in power connection with the working motor (24), and the fourth bevel gear (314) is meshed with the third bevel gear (312).
8. The chenille machine of claim 7, wherein:
the driving mechanism (1), the spinning mechanism (2) and the auxiliary mechanism (3) are all arranged on a machine body (41), a plurality of bobbins (42) are arranged at the top end of the machine body (41), and a plurality of bobbins (43) are arranged at the bottom end of the machine body (41).
CN202310029869.8A 2023-01-09 2023-01-09 Chenille machine Active CN115726078B (en)

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CN115961400B (en) * 2023-03-16 2023-06-13 张家港金康达机械有限公司 Dual-drive chenille machine

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CN203049152U (en) * 2012-11-27 2013-07-10 杭州商辂丝绸有限公司 Mixed color single yarn forming device
WO2018041021A1 (en) * 2016-08-31 2018-03-08 江苏海特服饰股份有限公司 Mixed wrap yarn manufacturing technique

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