CN115703183A - Device for automatically assembling pedals and assembling method thereof - Google Patents
Device for automatically assembling pedals and assembling method thereof Download PDFInfo
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- CN115703183A CN115703183A CN202110912456.5A CN202110912456A CN115703183A CN 115703183 A CN115703183 A CN 115703183A CN 202110912456 A CN202110912456 A CN 202110912456A CN 115703183 A CN115703183 A CN 115703183A
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- body side
- oil
- side cover
- processing
- axis nut
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Abstract
The invention relates to a device for automatically assembling a pedal and an assembling method thereof, which comprises a processing rotary disc group, a plurality of oil injection device groups, an axle center screw cap locking device group and a body side cover locking device group, wherein the processing rotary disc group is provided with a plurality of processing jigs and is matched with the plurality of oil injection device groups, the axle center screw cap locking device group and the body side cover locking device group to carry out assembly in each step, so that the labor for integral assembly and processing is reduced, the time required by assembly is shortened, the stability of assembly is improved, and the cost required by production is reduced; in addition, the automatic production line is arranged in an annular form, and the space required by the production line is reduced, so that the effects of good processing convenience and reduction of the space required by the production line are achieved.
Description
Technical Field
The present invention relates to an apparatus for automatically assembling a pedal and an assembling method thereof, and more particularly, to an apparatus for automatically assembling a pedal body and an axis and an assembling method thereof.
Background
According to the conventional bicycle pedal assembly, the pedal and the mandrel are manually oiled and assembled, lubricating oil needs to be manually filled into a shaft center hole of the pedal, the mandrel penetrates into the shaft center hole to measure smoothness, and then the shaft center nut and the dustproof cover are manually locked, so that the whole bicycle pedal assembly consumes a large amount of manpower, the assembly time is long, the risk of insufficient stability of manual assembly exists, and the production cost is improved; in addition, there is a need for improvement in the line type automatic assembly, because the line is installed in a straight line, which causes a problem of large space required for installing the line.
Disclosure of Invention
The present invention is to provide an apparatus and a method for automatically assembling a pedal in view of the problems of the conventional bicycle pedal that the assembling process is not convenient and the installation space is large.
The invention mainly aims to provide a device for automatically assembling pedals, which comprises a processing rotating disc group, a plurality of oil injection device groups, a shaft core screw cap locking device group and a body side cover locking device group, wherein the processing rotating disc group is provided with a rotating disc, a driving device and a plurality of processing jigs; the oil injection device group is provided with an oil injection pump and a plurality of oil outlet proportional valves, the oil injection pump is connected with a controller, the controller controls the oil injection pump to operate to inject oil and lead out, and the injected lubricating oil is led out through each oil outlet proportional valve to inject oil; the axial center nut locking device group is provided with a plurality of axial center nuts, the axial center nut locking device group is provided with an axial center nut vibrating material barrel group and a locking robot arm, the axial center nut vibrating material barrel group is provided with an axial center nut material barrel, the axial center nut material barrel is combined with a vibrating device, the axial center nut material barrel is connected with an axial center nut discharging rail, the axial center nut discharging rail is connected with an axial center nut guide pipe, the locking machine arm is driven by a motor, and the outlet end side of the axial center nut guide pipe is opposite to the actuating end side of the locking machine arm; the body side cover locking device group is provided with a plurality of body side covers, the body side cover locking device group is provided with a body side cover vibration charging bucket group and a locking robot arm, the body side cover vibration charging bucket group is provided with a body side cover charging bucket, the body side cover charging bucket is combined with a vibration device, the body side cover charging bucket is connected with a body side cover discharging track, the body side cover discharging track is connected with a body side cover guide pipe, the locking robot arm is driven by a motor, the outlet end side of the body side cover guide pipe is opposite to the actuating end side of the locking robot arm, and the oil injection device group, the axis screw cap locking device group and the body side cover locking device group are arranged around the processing rotating disk group according to a product processing program spacing ring.
Preferably, the oil injection device set is further provided with an oil injection regulating valve and an oil injection distributor, wherein the oil injection pump performs oil injection, the injected lubricating oil is subjected to oil outlet amount control through the oil injection regulating valve, and the lubricating oil is distributed to each oil outlet proportional valve through the oil injection distributor, so that multiple variability of the oil injection device set is increased.
Preferably, the plurality of processing jigs of the processing rotating disc set are further controlled by a pneumatic motor, so as to increase the multiple variability of the invention.
Another objective of the present invention is to provide an automated pedal assembling method, which is used in combination with the aforementioned machining rotating disk set, oil injection device set, axis nut locking device set, and body side cover locking device set, and the assembling method comprises the following steps: automatic assembly and opening; s1, a step: the controller of the oil injection device group controls the oil injection pump to inject the lubricating oil to the end of the pedal body through the oil injection regulating valve and the oil injection distributor, and the lubricating oil is guided to the oil outlet proportional valve to be injected to the end of the pedal body and penetrates into the shaft center body to check the smoothness of the lubricating oil; and S2, a step: putting the pedal body with the shaft center in a processing rotating disc tissue processing jig; and S3, a step: pressing a starting switch of the processing rotating disc group, controlling a driving device to actuate and drive the rotating disc to enable a plurality of processing jigs on the rotating disc to rotate to the relative position of the axis nut locking device group, vibrating a vibration device of the axis nut locking device group to vibrate an axis nut charging barrel, leading out an axis nut stored in the axis nut charging barrel after the axis nut discharging rail is guided to an axis nut guide pipe, and locking the axis nut on a pedal body penetrating the axis on the processing jig through a locking machine arm; and S4, a step: the control driving device of the processing rotating disc set is used for driving the rotating disc to move, so that the processing jigs on the rotating disc rotate to the oiling device set, and oiling is carried out on the tail end of the pedal body penetrating through the axis on the processing jigs; and S5, a step: then, a control driving device of the processing rotating disc set drives the rotating disc to drive a plurality of processing jigs on the rotating disc to rotate to the relative position of the body side cover locking device set, a vibration device of the body side cover locking device set vibrates the body side cover charging bucket to lead out body side covers stored in the body side cover charging bucket, a body side cover discharging track is guided to a body side cover guide pipe and then is guided out, and the body side covers are locked on the processing jigs through a pedal body of an axis by a locking machine arm; the steps are to complete the assembly of the pedal body with the axis penetrating on the processing jig; through the automatic pedal assembling device and the assembling method thereof, the labor force for integral assembling and processing is reduced, the assembling time is shortened, the assembling stability is improved, and the production cost is reduced; in addition, the automatic production line is arranged in an annular form, and the space required by the production line is reduced, so that the effects of good processing convenience and reduction of the space required by the production line are achieved.
Drawings
FIG. 1 is a reference diagram showing the overall composition of the apparatus for automated assembly of pedals according to the present invention.
FIG. 2 is a reference diagram showing the components of the machining rotating disk set of the automatic pedal assembling device.
FIG. 3 is a reference diagram showing the composition of the oiling device set of the device for automatically assembling pedals according to the present invention.
FIG. 4 is a reference diagram of the assembly status of the axle center nut locking device set of the device for automatically assembling pedals of the present invention.
Fig. 5 is a reference diagram showing the assembly state of the body cover locking device set of the pedal automatic assembly device of the invention.
FIG. 6 is a reference diagram of the operation state of oiling the pedal body and assembling with the axle center of the device for automatically assembling the pedal according to the present invention.
FIG. 7 is a reference diagram showing the assembly operation of applying oil to the other side of the pedal body and locking the spindle nut and the side cover of the pedal body in the assembly spindle of the apparatus for automatically assembling pedals of the present invention.
FIG. 8 is a flowchart of steps of an apparatus for automated assembly of pedals according to the present invention.
Description of the symbols:
10 processing rotating disc group
11 rotating disc
12 drive device
120 starting switch
13 processing jig
20 oiling device set
21 oil injection pump
210 controller
22 oil filling regulating valve
23 oil filling dispenser
24 oil outlet proportional valve
30 axle center nut locking device group
31 axle center nut vibration material barrel group
310 axle center nut charging basket
311 vibration device
312 axle center nut discharging rail
312A axial nut guide tube
32 locking machine arm
40 body side cover locking device set
41 body side cap vibrations storage bucket group
410 body side cover charging basket
411 vibration device
412 body side cap discharge track
412A body side cover guide tube
42 locking machine arm
400 pedal body
401 axial center
402 axle center nut
402A nut body
402B gasket part
403 body side cover.
Detailed Description
Referring to fig. 1 to 5, the overall composition status of the pedal automated assembly apparatus, the composition status of the processing rotating disk set, the composition status of the oil injection device set, the composition status of the axis nut locking device set, and the composition status of the body side cover locking device set according to the present invention are shown in the drawings, which include:
a processing rotating disk set 10, wherein the processing rotating disk set 10 is provided with a rotating disk 11, a driving device 12 and a plurality of processing jigs 13, the driving device 12 is connected with a starting switch 120, the driving device 12 is an electric motor or a pneumatic motor, the driving device 12 is controlled by the starting switch 120 to drive the rotating disk 11 to rotate at a fixed point, and the plurality of processing jigs 13 are respectively arranged around the top side of the rotating disk 11 at intervals;
the oil injection device group 20 is provided with lubricating oil, the oil injection device group 20 is provided with an oil injection pump 21 and a plurality of oil outlet proportional valves 24, the oil injection pump 21 is connected with a controller 210, the controller 210 controls the oil injection pump 21 to perform oil injection and lead out, and the lubricating oil injected is led out through each oil outlet proportional valve 24 to perform oil injection;
an axial nut locking device set 30, said axial nut locking device set 30 being provided with a plurality of axial nuts 402, said axial nuts 402 being integrally provided with a nut body 402A and a washer portion 402B, said axial nut locking device set 30 being provided with an axial nut vibrating barrel set 31 and a locking machine arm 32, said axial nut vibrating barrel set 31 being provided with an axial nut barrel 310, and said axial nut barrel 310 being combined with a vibrating device 311, said axial nut barrel 310 being connected to an axial nut discharge rail 312, said axial nut discharge rail 312 being connected to an axial nut guide tube 312A, and said locking machine arm 32 being driven by a motor (not shown), the outlet end side of said axial nut guide tube 312A being opposite to the actuating end side of said locking machine arm 32; and
a body side cover locking device set 40, said body side cover locking device set 40 is stored with a plurality of body side covers, said body side cover locking device set 40 is provided with a body side cover vibration material barrel set 41 and a locking machine arm 42, said body side cover vibration material barrel set 41 is provided with a body side cover material barrel 410, and said body side cover material barrel 410 is combined with a vibration device 411, said body side cover material barrel 410 is connected with a body side cover discharging rail 412, and said body side cover discharging rail 412 is connected with a body side cover guiding pipe 412A, and said locking machine arm 42 is driven by a motor (not shown), the outlet end side of said body side cover guiding pipe 412A is relative to the actuating end side of locking machine arm 42;
the oiling device set 20, the axis nut locking device set 30 and the body side cover locking device set 40 are annularly arranged around the processing rotating disk set 10 at intervals according to the product processing program.
By means of the cooperation of the above structures, the device for automatically assembling the pedal is completed.
Referring to fig. 3, the overall structure of the automatic pedal assembly oil injection device set of the present invention is similar to that of the present invention, and preferably, the oil injection device set 20 further includes an oil injection regulating valve 22 and an oil injection distributor 23, wherein the oil injection pump 21 is actuated to inject oil, and the oil injection amount of the oil injected lubricating oil is controlled by the oil injection regulating valve 22 and the oil injection distributor 23 distributes the oil to each oil discharge proportional valve 24, so as to increase multiple variability of the present invention.
Referring to fig. 2, the overall structure of the processing rotating disk set of the device for automatically assembling pedals according to the present invention is the same as that of the present invention, and preferably, the processing jigs 13 of the processing rotating disk set 10 are further controlled by a pneumatic motor (not shown), so as to increase the multiple variability of the present invention.
Referring to fig. 6 to 8, the pedal body 400 oiling and assembling action state with the shaft center 401, the other side oiling and locking action state of the pedal body 400 and assembling action state and step flow state of the locking shaft nut 402 and the body side cover 403 of the pedal automatic assembling method of the present invention refer to the drawings, and the assembling method includes the following steps in cooperation with the above-mentioned machining rotating disc group 10, the oiling device group 20, the shaft center nut locking device group 30 and the body side cover locking device group 40: automatic assembly and opening; s1, a step: the controller of the oil injection device group controls the oil injection pump to inject the lubricating oil to the head end of the pedal body 400 through the oil injection regulating valve and the oil injection distributor, and the lubricating oil is guided to the oil outlet proportional valve and is injected to the shaft center 401 to check the smoothness of the lubricating oil; and S2, a step: putting the pedal body 400 with the shaft center 401 into the processing jig 13 of the processing rotating disc group 10; and S3, a step: pressing a starting switch 120 of the machining rotary disc group 10, controlling a driving device 12 to operate to drive a rotary disc 11, so that a plurality of machining jigs 13 on the rotary disc 11 rotate to the position corresponding to an axis nut locking device group 30, a vibration device 311 of the axis nut locking device group 30 vibrates an axis nut material barrel 310, an axis nut 402 stored in the axis nut material barrel 310 is guided to an axis nut guide pipe 312A by an axis nut discharge rail 312 and then is led out, and the axis nut 402 is locked and fixed on a pedal body 400 of a machining jig 13 penetrating an axis 401 through a locking and fixing machine arm 42; and S4, a step: the control driving device 12 of the machining rotating disc set 10 is actuated to drive the rotating disc 11, so that the machining jigs 13 on the rotating disc 11 are rotated to the oiling device set 20, and oiling is performed on the machining jigs 13 by penetrating the tail end of the pedal body 400 of the shaft center 401; and S5, a step: then, the control driving device 12 of the processing rotary disk set 10 drives the rotary disk 11 to drive the plurality of processing jigs 13 on the rotary disk 11 to rotate to the relative position of the body side cover locking device set 40, the vibration device 411 of the body side cover locking device set 40 vibrates the body side cover charging bucket 410, so that the body side covers 403 stored in the body side cover charging bucket 410 are guided to the body side cover guiding pipe 412A by the body side cover discharging rail 412 and then are led out, and the body side covers 403 are locked on the pedal bodies 400 penetrating the shaft centers 401 on the processing jigs 13 by the locking machine arm 42; the steps are to complete the assembly of the pedal body 400 with the shaft center 401 penetrating through the processing jig 13; through the automatic pedal assembling device and the assembling method thereof, the labor force for integral assembling and processing is reduced, the assembling time is shortened, the assembling stability is improved, and the production cost is reduced; in addition, the automatic production line is arranged in an annular form, and the space required by the production line is reduced, so that the effects of good processing convenience and reduction of the space required by the production line are achieved.
Claims (6)
1. An apparatus for automated assembly of pedals, comprising:
the processing rotating disc set is provided with a rotating disc, a driving device and a plurality of processing jigs, the driving device is connected with a starting switch, the driving device drives the rotating disc to rotate at a fixed point after being controlled by the starting switch, and the plurality of processing jigs are respectively arranged around the top side of the rotating disc at intervals;
the oil filling device group is provided with an oil filling pump and a plurality of oil outlet proportional valves, the oil filling pump is connected with a controller, the controller controls the oil filling pump to operate to carry out oil filling and guiding out of lubricating oil, and the lubricating oil filled is guided out through each oil outlet proportional valve to carry out oil filling;
an axis nut locking device set, wherein the axis nut locking device set is provided with a plurality of axis nuts, the axis nut locking device set is provided with an axis nut vibrating material barrel set and a locking robot arm, the axis nut vibrating material barrel set is provided with an axis nut material barrel, the axis nut material barrel is combined with a vibrating device, the axis nut material barrel is connected with an axis nut discharging track, the axis nut discharging track is connected with an axis nut guide pipe, the locking robot arm is driven by a motor, and the outlet end side of the axis nut guide pipe is opposite to the actuating end side of the locking robot arm; and
a body side cover locking device group, wherein the body side cover locking device group is provided with a plurality of body side covers, the body side cover locking device group is provided with a body side cover vibration charging bucket group and a locking robot arm, the body side cover vibration charging bucket group is provided with a body side cover charging bucket, the body side cover charging bucket is combined with a vibration device, the body side cover charging bucket is connected with a body side cover discharging track, the body side cover discharging track is connected with a body side cover guiding pipe, the locking machine arm is driven by a motor, and the outlet end side of the body side cover guiding pipe is opposite to the actuating end side of the locking machine arm;
the oil injection device set, the axis nut locking device set and the body side cover locking device set are arranged around the processing rotating disc set at intervals according to a product processing program.
2. The apparatus for automatically assembling pedals according to claim 1, wherein the driving means of the processing carousel is an electric motor or a pneumatic motor.
3. The apparatus of claim 1, wherein the oil injection device set further comprises an oil regulating valve and an oil distributor, the oil pump is actuated to inject oil, the injected oil is controlled by the oil regulating valve, and the oil distributor distributes the oil to the oil discharge valves.
4. The apparatus of claim 1, wherein the plurality of processing tools of the processing carousel are further controlled by a pneumatic motor.
5. The apparatus of claim 1, wherein the motor of the locking robot arm is an electric motor or a pneumatic motor.
6. An assembling method for automatic pedal assembly, which is characterized in that the assembling method comprises the following steps: automatic assembly and opening; s1, a step: the controller of the oil injection device group controls the oil injection pump to inject the lubricating oil to the end of the pedal body through the oil injection regulating valve and the oil injection distributor, and the lubricating oil is guided to the oil outlet proportional valve to be injected to the end of the pedal body and penetrates into the shaft center body to check the smoothness of the lubricating oil; and S2, a step: putting the pedal body with the axis into a processing rotary disc tissue processing jig; and S3, a step: pressing a starting switch of the processing rotating disc group, controlling a driving device to actuate and drive the rotating disc to enable a plurality of processing jigs on the rotating disc to rotate to the relative position of the axis nut locking device group, vibrating a vibration device of the axis nut locking device group to vibrate an axis nut charging barrel, leading out an axis nut stored in the axis nut charging barrel after the axis nut discharging rail is guided to an axis nut guide pipe, and locking the axis nut on a pedal body penetrating the axis on the processing jig through a locking machine arm; and S4, a step: the control driving device of the processing rotating disc group is actuated to drive the rotating disc, so that the processing jigs on the rotating disc rotate to the oiling device group, and oiling is carried out on the tail end of the pedal body penetrating through the axis on the processing jig; and S5, a step: and then a control driving device of the processing rotating disc set actuates to drive the rotating disc, so that a plurality of processing jigs on the rotating disc rotate to the relative position of the body side cover locking device set, a vibration device of the body side cover locking device set vibrates the body side cover charging bucket, so that the body side covers stored in the body side cover charging bucket are guided out after being guided to the body side cover guide pipe by a body side cover discharge track, and the body side covers are locked on the processing jigs through pedal bodies with axes by a locking machine arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110912456.5A CN115703183A (en) | 2021-08-09 | 2021-08-09 | Device for automatically assembling pedals and assembling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110912456.5A CN115703183A (en) | 2021-08-09 | 2021-08-09 | Device for automatically assembling pedals and assembling method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115703183A true CN115703183A (en) | 2023-02-17 |
Family
ID=85179498
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110912456.5A Pending CN115703183A (en) | 2021-08-09 | 2021-08-09 | Device for automatically assembling pedals and assembling method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115703183A (en) |
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2021
- 2021-08-09 CN CN202110912456.5A patent/CN115703183A/en active Pending
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