CN115676323A

CN115676323A - Rock wool staggered arrangement device and method

Info

Publication number: CN115676323A
Application number: CN202211245029.7A
Authority: CN
Inventors: 万祖荣
Original assignee: Yangzhou Sixing Industrial Automation Equipment Co ltd
Current assignee: Yangzhou Sixing Industrial Automation Equipment Co ltd
Priority date: 2022-10-12
Filing date: 2022-10-12
Publication date: 2023-02-03

Abstract

The invention discloses a rock wool staggered arrangement device, which belongs to the technical field of composite board production auxiliary devices and comprises a support plate; a pair of supporting beams are fixed on the left side and the right side of the supporting plate in parallel, the supporting plate and the supporting beams are supported on the ground surface through vertical rods, and bearing drawers are arranged on two side surfaces of the bottom of the supporting plate in a sliding manner; the bottom of the left supporting beam is provided with a push plate in a sliding manner, the right supporting beam is provided with a thimble executing mechanism capable of restricting sliding, and an auxiliary bearing platform is arranged in the bottom section of the thimble executing mechanism; the surface of the supporting plate is provided with a first driving part and a second driving part; first drive division drives push pedal linear motion to upper rock wool shifts to in making finished product rock wool bear the drawer, the cooperation of second drive division thimble actuating mechanism, supplementary platform work of accepting to the rock wool is put to the dislocation, and a large amount of manpowers have been practiced thrift in this mechanized operation, reduce the cost of labor, and machinery replaces artifical back, has stopped the injury that the long-time contact rock wool of human body brought.

Description

Rock wool staggered arrangement device and method

Technical Field

The invention relates to the technical field of auxiliary devices for composite board production, in particular to a rock wool staggered arrangement device and method.

Background

Rock wool wide application is in the building trade, wherein the use of rock wool is very extensive in the production of composite sheet, it has high temperature resistant, the sound absorption, characteristics such as thermal-insulated, lay the thermal-insulated of rock wool can strengthen the door plant in the composite sheet, performances such as give sound insulation, but need break up the rock wool of packing and misplace when the composite sheet is filled the rock wool, finally through the compaction, refill on panel after the dissection, some current mill use manual dislocation put the rock wool strip, because of the self material characteristic of rock wool, human long-time contact rock wool harms human health, secondly manual operation efficiency is extremely low, and there is certain risk, the design needs to design a rock wool and puts the device urgently.

Patent document CN214646629U discloses a rock wool production line for a pigsty insulation board, a first driving part in the device drives a pressing plate to move towards a baffle plate, a channel for accommodating a plurality of rock wool strips is formed between the pressing plate and the baffle plate, a pushing mechanism is used for driving a plurality of rock wool strips to move along the channel to a color steel plate conveyed below a material arranging table, and the end parts of the plurality of rock wool strips are staggered to form a ladder shape, so that the main structure of the rock wool strip dislocation is that the top block in the pushing mechanism stretches out and draws back to push the rock wool strip, but the pushing direction of the top block is single, and the dislocation effect of the final rock wool strips is not ideal.

Disclosure of Invention

The invention aims to provide a rock wool dislocation arrangement device which is simple in structure and convenient to use, and aims to solve the defects in the prior art.

In order to achieve the purpose, the invention is realized by adopting the following technical scheme: a rock wool dislocation arrangement device is used for placing rock wool in a dislocation way and comprises a support plate;

a pair of supporting beams are fixed on the left side and the right side of the supporting plate in parallel, the supporting plate and the supporting beams are supported on the ground surface through upright rods, and bearing drawers are arranged on two side surfaces of the bottom of the supporting plate in a sliding manner;

the bottom of the left supporting cross beam is provided with a push plate in a sliding manner, the right supporting cross beam is provided with an ejector pin executing mechanism capable of restricting sliding, and an auxiliary bearing platform is arranged in the bottom section of the ejector pin executing mechanism;

the surface of the supporting plate is provided with a first driving part and a second driving part;

the first driving part drives the push plate to move linearly so that the upper rock wool in the finished rock wool is transferred to the bearing drawer, and the second driving part is matched with the thimble executing mechanism and the auxiliary bearing platform to work so as to place the rock wool in a staggered mode.

As a further scheme of the invention, slide rails are fixed on two side surfaces of the bottom of the supporting plate and the bottom of the supporting beam, and the bearing drawer, the thimble actuating mechanism and the push plate are in sliding connection with the corresponding slide rails through slide blocks in a matching manner.

The thimble actuating mechanism includes: the sliding blocks are arranged on two sides of a bottom plate of the supporting beam frame, and two sides of the supporting beam frame are elastically connected with the edge face of the bearing drawer through telescopic springs;

the first cylinder telescopic link is fixed in the supporting beam frame, and the telescopic link passes the supporting beam frame and connects the horizontal pole, thimble one end fixed connection the horizontal pole, the other end passes the bottom plate of supporting beam frame, the bottom plate both sides of supporting beam frame still are equipped with brake mechanism for locking the supporting beam frame.

In a further scheme, a plurality of limiting rings are further fixed on the cross rod, a plurality of limiting rods are correspondingly fixed between the top beam and the bottom plate of the supporting beam frame, and the limiting rods are matched with the limiting rings to limit the ejector pins.

The brake mechanism includes: the clamping blocks are correspondingly arranged on two sides of the trapezoidal block in a sliding mode;

the telescopic rod is fixedly connected with the trapezoidal block, and the telescopic rod is contracted so that the clamping block extrudes and rubs the corresponding supporting beam frame.

As a further aspect of the present invention, the first driving section includes: the first motor, the three first synchronous belt pulleys and the first toothed plate are arranged in the middle of the supporting plate;

a pinion rack is fixed in on the push pedal face, one of them synchronous pulley cooperation is installed in a motor output shaft, another synchronous pulley install in the backup pad, a third synchronous pulley install on the connecting rod between the coexistence pole that is close to the push pedal, a motor, a synchronous pulley, a pinion rack cooperation synchronous belt drive the push pedal.

As a further aspect of the present invention, the second driving portion includes: the second motor, the two second toothed plates and the second synchronous belt wheel are arranged on the side surface of the supporting plate;

two No. two pinion racks install respectively in on the bearing drawer limit face of No. two motor both sides, no. two synchronous pulley install in on the output shaft of No. two motors, no. two motor, no. two pinion racks, no. two synchronous pulley cooperation synchronous belt drive bear the drawer.

As a further scheme of the invention, the auxiliary bearing platform comprises a conveying belt and a conveying platform, the conveying belt is mounted on the conveying platform through a rolling shaft, a third motor with a third synchronous belt wheel is mounted at the bottom of the conveying platform, the third synchronous belt wheel is further mounted at the end part of the rolling shaft, and the two third synchronous belt wheels are connected through a synchronous belt.

A rock wool staggered arrangement method realized according to the rock wool staggered arrangement device specifically comprises the following steps:

1) Firstly, a first driving part is started to drive a synchronous belt to rotate through a first motor to drive a push plate to move, and the middle-upper rock wool of the finished rock wool is pushed into a bearing drawer and is pushed to the position of an ejector pin executing mechanism all the time;

2) Starting a first cylinder in the thimble actuating mechanism to drive a thimble to be inserted into a rock wool strip closest to the thimble actuating mechanism, starting a brake mechanism to fix the thimble, starting a first driving part to move the bearing drawer to one side far away from the thimble actuating mechanism, and automatically dropping the rock wool strip on the thimble onto the auxiliary bearing platform due to gravity;

3) The motor of No. three in the supplementary platform of accepting of start for the conveyer belt rotates a section distance, starts first cylinder and packs up the thimble, and closes brake mechanism and makes expanding spring pulling thimble reset, repeats above-mentioned operation, and the rock wool strip on the thimble falls in the conveyer belt, and the motor drive conveyer belt reciprocating motion No. three of cooperation can be so that the rock wool strip dislocation arrangement that falls.

According to the technical scheme, the invention at least has the following beneficial effects:

1. the device changes the mode of manually placing rock wool in a traditional factory, greatly increases the working efficiency, and is provided with a first driving part and a second driving part on a supporting plate, wherein the first driving part controls a push plate to move linearly and pushes the rock wool to a bearing drawer, the pushing mode can transfer a plurality of rock wools at one time, the working efficiency is higher in the same time, then an ejector pin in an ejector pin executing mechanism moves downwards to insert the rock wool, the rock wool on the ejector pin automatically falls off on an auxiliary bearing platform at the bottom due to gravity, and the first driving part and the second driving part are matched with the ejector pin executing mechanism to continuously transfer the rock wool to the auxiliary bearing platform and are matched with a conveying belt which moves back and forth at the bottom to realize staggered placement.

2. Compare gripper centre gripping rock wool, this device design cost is lower, and pipelined's design can last, a large amount of rock wool that transport, and machine parts is low-priced, uses lower cost to accomplish equipment manufacturing, and the radius of gyration of gripper is great in addition, compares the gripper, and this device area is little has improved the place utilization ratio.

Drawings

FIG. 1 is a schematic view of the front view structure of the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1;

FIG. 3 is an enlarged view of the brake mechanism of FIG. 1 with the mounting bracket removed;

FIG. 4 is an enlarged view of another one of the brake mechanisms of FIG. 1;

FIG. 5 is a schematic view of another embodiment of the present invention;

FIG. 6 is a schematic side view of the present invention;

FIG. 7 is a schematic view of another embodiment of the present invention;

wherein: the novel rock wool support comprises a support plate 1, a toothed plate 110 II, a support beam 2, a push plate 3, a synchronous pulley 4, a toothed plate 41I, finished rock wool 5, a motor 6I, a bearing drawer 7, a motor 8 III, a synchronous pulley 9 III, a thimble execution mechanism 10, a motor 11 II, a first cylinder 12, a support beam frame 13, a thimble 14, a cross rod 15, a limiting rod 16, a limiting ring 17, an expansion spring 18, a second cylinder 19, a clamping block 20, a trapezoidal block 21 and a mounting rack 22.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

In order to change the traditional artificial misplaced rock wool placement, reduce the labor cost and reduce the harm to the human body caused by the long-time contact of the rock wool, the invention provides a rock wool misplacing arrangement device, which comprises the following components in parts by weight with reference to the attached drawings 1-7: a support plate 1; a pair of supporting beams 2 are fixed on the left side and the right side of the supporting plate 1 in parallel, the supporting plate 1 and the supporting beams 2 are supported on the ground surface through upright rods, and bearing drawers 7 are arranged on two side surfaces of the bottom of the supporting plate 1 in a sliding manner; a push plate 3 is arranged at the bottom of the left supporting beam 2 in a sliding manner, an ejector pin executing mechanism 10 capable of restricting sliding is arranged on the right supporting beam 2, and an auxiliary bearing platform is arranged in the bottom section of the ejector pin executing mechanism 10; a first driving part and a second driving part are arranged on the surface of the supporting plate 1; the first driving part drives the push plate 3 to move linearly so that the upper rock wool is transferred to the bearing drawer 7 in the finished rock wool 5, and the second driving part is matched with the thimble execution mechanism 10 and the auxiliary bearing platform to work so as to place the rock wool in a staggered mode.

When the device is used, the first driving part is started to control the push plate to move and push the uppermost layer of finished rock wool into the bearing drawer 7, the first driving part continuously operates to push the rock wool to the bottom of the thimble actuating mechanism 10, then the thimble actuating mechanism 10 descends the thimble to insert the rock wool at the outermost side, the second driving part is started to drive the bearing drawer 7 away from the thimble actuating mechanism 10, the rock wool on the thimble falls onto the auxiliary bearing platform under the action of gravity, the conveying belt in the auxiliary bearing platform moves back and forth, and the device is matched with the first driving part, the second driving part and the thimble actuating mechanism 10 to realize misplacement of the rock wool.

Wherein: two side surfaces of the bottom of the supporting plate 1 and the bottom of the supporting cross beam 2 are respectively fixed with a sliding rail, the bearing drawer 7 is connected with the sliding rail on the surface of the bottom of the supporting plate 1 in a sliding manner through a sliding block, and the thimble executing mechanism 10 and the push plate 3 are connected with the sliding rail at the bottom of the supporting cross beam 2 in a sliding manner through the sliding block in a matching manner.

Referring to fig. 2, the detailed structure of the thimble actuator 10 can be seen, which includes: the device comprises a first air cylinder 12, a thimble 14, a cross rod 15 and a supporting beam frame 13, wherein sliding blocks are arranged on two sides of a bottom plate of the supporting beam frame 13, and two sides of the supporting beam frame 13 are elastically connected with the edge surface of the bearing drawer 7 through an expansion spring 18; first cylinder 12 telescopic link is fixed in the back-up beam frame 13, and the telescopic link passes back-up beam frame 13 and connects

horizontal pole

15, 14 one end fixed connection of thimble 15, the other end passes the bottom plate of back-up beam frame 13, the bottom plate both sides of back-up beam frame 13 still are equipped with brake mechanism, are used for locking back-up beam frame 13, initial state brake mechanism fixes thimble 14 in the top of bearing drawer 7 limit portion, and during operation, thimble 14 shifts down and inserts the rock wool to start brake mechanism locking back-up beam frame 13, the second drive division orders about bearing drawer 7 afterwards and keeps away from thimble actuating mechanism 10, and the rock wool is because gravity drops automatically, closes brake mechanism at last, and back-up beam frame 13 gets back to initial position under the 18 pulling of expanding spring to start brake mechanism fixed back-up beam frame 13, and repeat above-mentioned operation separation and put the rock wool, in order to make thimble 14 steady operation, is fixed with a plurality of spacing rings 17 on horizontal pole 15, corresponds between the back-up beam and the bottom plate of back-up beam frame 13 and is fixed with many gag lever 16, gag lever 16 with the cooperation of gag lever ring 7 in the actual design can be matched with two pairs of gag lever ring 17.

Referring to fig. 3 and 4, the brake mechanism includes: the device comprises a second cylinder 19, two clamping blocks 20, a trapezoidal block 20 and a mounting rack 22, wherein the clamping blocks 20 are correspondingly and slidably arranged on two sides of the trapezoidal block 20;

the utility model discloses a brake mechanism, including mounting bracket 22, telescopic link, second cylinder 19, the mounting bracket 22 is fixed in one side of 13, another side overlap joint supporting beam 2 of bracing beam frame 13, second cylinder 19 is fixed in keep away from one side of 13 on the mounting bracket 22, and telescopic link fixed connection trapezoidal piece 20, the shrink telescopic link to make 20 extrusion friction of clamp splice correspond

bracing beam frame

13, 20 both sides of trapezoidal piece are equipped with the convex body in every brake mechanism, the side gradient that the clamp splice is facing 20 convex bodies of trapezoidal piece and the 20 side gradient phase-match of trapezoidal piece, and be equipped with the spout, the convex body matches with the spout, the little cross-section end of trapezoidal piece 20 is connected with the telescopic link of second cylinder 19 during the installation, the telescopic link withdrawal drives 20 extrusion both sides clamp splice 20, and make 20 extrusion friction of clamp splice rather than adjacent supporting beam 2 locking supporting beam frame 13.

The first driving unit preferably includes: a first motor 6, three first synchronous belt pulleys 4 and a first toothed plate 41 which are arranged in the middle of the supporting plate 1; the first toothed plate 41 is fixed on the surface of the push plate 3, one first synchronous pulley 4 is installed on an output shaft of a first motor 6 in a matching way, the other first synchronous pulley 4 is installed on the support plate 1, the third first synchronous pulley 4 is installed on a connecting rod between two vertical rods close to the push plate 3, the first motor 6, the first synchronous pulley 4 and the first toothed plate 41 are matched with a synchronous belt to drive the push plate 3,

the second driving section includes: the second motor 11, the two second toothed plates 110 and the second synchronous belt pulley are arranged on the side surface of the supporting plate 1; two No. two pinion rack 110 install respectively in on the bearing drawer 7 limit face of No. two motor 11 both sides, no. two synchronous pulley install in on No. two motor 11's the output shaft, no. two motor 11, no. two pinion rack 110, no. two synchronous pulley cooperation synchronous belt drive bear drawer 7. (the timing belt is not shown in the figure to see the structure of the driving part).

The specific use is as follows:

1) In actual production, a plurality of hydraulic rods are arranged on the ground surface at the lower part of the push plate 3, a bearing plate is horizontally arranged on a hydraulic shaft of each hydraulic rod, finished rock wool 5 is placed on the bearing plate, and a packaging film is torn, so that the finished rock wool 5 is formed by stacking a plurality of rock wool strips into blocks;

2) Starting a first driving part to drive a synchronous belt to rotate through a first motor 6 to drive a push plate 3 to move and push upper rock wool in finished rock wool 5 into a bearing drawer 7 until the upper rock wool is pushed to the position of an ejector pin executing mechanism 10;

3) Starting a first cylinder 12 in the thimble actuating mechanism 10 to drive a thimble 14 to be inserted into a rock wool strip closest to the thimble actuating mechanism 10, starting a brake mechanism to fix the thimble 14, then starting a first driving part to move the bearing drawer 7 to one side far away from the thimble actuating mechanism 10, forming a gap between the thimble 14 and the bearing drawer 7, and automatically dropping rock wool on the thimble 14 onto the auxiliary bearing platform due to gravity;

4) Starting a third motor 8 in the auxiliary bearing platform to enable the conveyor belt to rotate for a certain distance, starting a first cylinder 12 to retract the ejector pin 14, closing a brake mechanism to enable the telescopic spring 18 to pull the ejector pin 14 to reset, locking the reset ejector pin 14 again, repeating the above operations, enabling the rock wool on the ejector pin 14 not to break off the conveyor belt, and enabling the falling rock wool strips to be arranged in a staggered manner by matching with the third motor 8 to drive the conveyor belt to move back and forth;

5) When the top layer of the finished rock wool 5 is arranged, the hydraulic rod is started to lift the height of the finished rock wool 5, and the equipment can continue to work.

It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.

Claims

1. A rock wool dislocation arrangement device is used for placing rock wool in a dislocation way and is characterized by comprising a support plate (1);

a pair of supporting beams (2) are fixed on the left side and the right side of the supporting plate (1) in parallel, the supporting plate (1) and the supporting beams (2) are supported on the ground surface through upright rods, and bearing drawers (7) are arranged on two side surfaces of the bottom of the supporting plate (1) in a sliding manner;

a push plate (3) is arranged at the bottom of the left supporting beam (2) in a sliding manner, a thimble actuating mechanism (10) capable of restricting sliding is arranged on the right supporting beam (2), and an auxiliary bearing platform is arranged in the bottom section of the thimble actuating mechanism (10);

a first driving part and a second driving part are arranged on the surface of the supporting plate (1);

first drive division drives push pedal (3) linear motion to make upper rock wool shift to in finished rock wool (5) bear drawer (7), the cooperation of second drive division thimble actuating mechanism (10), supplementary platform work of accepting are in order to misplace and put rock wool.

2. The rock wool dislocation arrangement device according to claim 1, wherein slide rails are fixed on two side surfaces of the bottom of the support plate (1) and the bottom of the support beam (2), and the bearing drawer (7), the thimble execution mechanism (10) and the push plate (3) are in sliding connection with the corresponding slide rails through slide blocks in a matching manner.

3. The rock wool misalignment arranging device of claim 2, wherein the ejector pin actuator (10) comprises: the device comprises a first cylinder (12), thimbles (14), a cross rod (15) and a supporting beam frame (13), wherein sliding blocks are arranged on two sides of a bottom plate of the supporting beam frame (13), and two sides of the supporting beam frame (13) are elastically connected with the edge surface of a bearing drawer (7) through telescopic springs (18);

first cylinder (12) telescopic link is fixed in bracing beam frame (13), and the telescopic link passes bracing beam frame (13) and connects horizontal pole (15), thimble (14) one end fixed connection horizontal pole (15), the other end passes the bottom plate of bracing beam frame (13), the bottom plate both sides of bracing beam frame (13) still are equipped with brake mechanism, are used for locking bracing beam frame (13).

4. The rock wool staggering device according to claim 3, wherein a plurality of limiting rings (17) are further fixed on the cross rod (15), a plurality of limiting rods (16) are correspondingly fixed between the top beam and the bottom plate of the supporting beam frame (13), and the limiting rods (16) and the limiting rings (17) are matched to limit the thimbles (14).

5. The rock wool staggering device according to claim 4, wherein the brake mechanism comprises: the clamping device comprises a second cylinder (19), two clamping blocks (20), a trapezoidal block (20) and two mounting frames (22), wherein the clamping blocks (20) are correspondingly arranged on two sides of the trapezoidal block (20) in a sliding mode;

the supporting beam frame structure is characterized in that one side of the mounting frame (22) is correspondingly fixed on a bottom plate of the supporting beam frame (13), the other side of the mounting frame is lapped on the supporting beam (2), the second air cylinder (19) is fixed on one side, far away from the supporting beam frame (13), of the mounting frame (22), the telescopic rod is fixedly connected with the trapezoidal block (20) and shrinks the telescopic rod, and therefore the clamping block (20) extrudes and rubs the corresponding supporting beam frame (13).

6. The rock wool misalignment arranging device of claim 1, wherein the first driving part comprises: the first motor (6), the three first synchronous belt wheels (4) and the first toothed plate (41) are arranged in the middle of the supporting plate (1);

toothed plate (41) is fixed in on push pedal (3) face, one of them synchronous pulley (4) cooperation install in motor (6) output shaft No. one, another synchronous pulley (4) install in backup pad (1), third synchronous pulley (4) install on being close to the connecting rod between the coexistence pole of push pedal (3), motor (6), synchronous pulley (4), toothed plate (41) cooperation synchronous belt drive push pedal (3).

7. The rock wool dislocation arrangement device according to claim 1, wherein the second driving part comprises: the second motor (11), the two second toothed plates (110) and the second synchronous belt wheel are mounted on the side surface of the supporting plate (1);

two No. two pinion rack (110) install respectively in bear on drawer (7) the side of No. two motor (11) both sides, no. two synchronous pulley install in on the output shaft of No. two motor (11), no. two pinion rack (110), no. two synchronous pulley cooperation synchronous belt drive bear drawer (7).

8. The rock wool dislocation arrangement device according to claim 1, wherein the auxiliary bearing platform comprises a conveyor belt and a conveying platform, the conveyor belt is mounted on the conveying platform through a roller, a third motor (8) with a third synchronous pulley (9) is mounted at the bottom of the conveying platform, the third synchronous pulley (9) is further mounted at the end of the roller, and the two third synchronous pulleys (9) are connected through a synchronous belt.

9. A method for rock wool staggering, which is realized by the rock wool staggering device according to any one of claims 1 to 8, is characterized by comprising the following steps:

1) Firstly, a first driving part is started, a first motor (6) drives a synchronous belt to rotate to drive a push plate (3) to move, and the middle-upper rock wool of the finished rock wool (5) is pushed into a bearing drawer (7) and is pushed to the position of a thimble execution mechanism (10);

2) Starting a first air cylinder (12) in the thimble execution mechanism (10) to drive a thimble (14) to be inserted into a rock wool strip closest to the thimble execution mechanism (10), starting a brake mechanism to fix the thimble (14), then starting a first driving part to move the bearing drawer (7) to one side far away from the thimble execution mechanism (10), and at the moment, the rock wool strip on the thimble (14) automatically falls off to the auxiliary bearing platform due to gravity;

3) The third motor (8) in the auxiliary bearing platform is started, so that the conveying belt rotates for a certain distance, the first air cylinder (12) is started to pack the ejector pin (14), the brake mechanism is closed, the telescopic spring (18) pulls the ejector pin (14) to reset, the operation is repeated, the rock wool on the ejector pin (14) falls on the conveying belt, the conveying belt is driven to move back and forth by the aid of the third motor (8), and the falling rock wool strips can be staggered.