CN115674397A - Ceramic color body particle production line - Google Patents
Ceramic color body particle production line Download PDFInfo
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- CN115674397A CN115674397A CN202211703270.XA CN202211703270A CN115674397A CN 115674397 A CN115674397 A CN 115674397A CN 202211703270 A CN202211703270 A CN 202211703270A CN 115674397 A CN115674397 A CN 115674397A
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Abstract
The invention discloses a production line of ceramic color green body particles, and relates to the field of green body particle preparation. The ceramic color green body particle production line comprises a pulping unit, a grouting unit, a drying unit, a turning unit and a granulating unit which are arranged in sequence; the grouting unit is connected with the drying unit through a conveying unit, and a plurality of slurry containers are arranged on the conveying unit; the pulping unit is used for preparing color pulp; the grouting unit is used for adding one or more color slurries into the slurry container; the drying unit is used for drying the color slurry to form a block-shaped body; the overturning unit is used for pouring out the block-shaped bodies in the pulp container; the granulating unit is used for crushing the block-shaped bodies to form color blank particles. The ceramic color green body particle production line can be used for preparing a plurality of color green body particles with different texture effects, and the color green body particles have high color saturation and high fineness.
Description
Technical Field
The invention relates to the field of green body particle preparation, in particular to a production line of ceramic color green body particles.
Background
The raw material particles of the existing large-particle ceramic tile product are all manufactured by adopting a dry powder granulation process, namely, the raw materials are firstly ball-milled into slurry, then pigment is added into the slurry, the slurry is sprayed into powder through a spray tower, and finally the powder is pressed into a block body through a tabletting granulator and then crushed.
The spray tower can cause the raw materials loss at the in-process that dusts, and the energy consumption is big, still can form waste gas when dusting to and still can form a large amount of sewage when wasing the spray tower, produce a series of environmental protection problems.
In addition, the raw material particles prepared by the dry powder granulation process have the problems of low color saturation and poor fineness. Because the raw material particles are formed by pressing spherical powder, certain gaps always exist among the powder connected together by pressing, and the color saturation and the fineness of the particles are relatively poor. In addition, the powder materials with different colors can only form a block body in a simple mixing or stacking and laying mode, so that the texture pattern of the block body is single, and the powder materials with different colors are easy to mix due to the fact that the powder materials have good fluidity, so that spots exist in the pressed block body, the texture of the prepared particles is rough, and the fineness is not high.
It is seen that improvements and enhancements to the prior art are needed.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a production line of ceramic color green body particles, and aims to solve the technical problems of single grain pattern and low color saturation of the ceramic color green body particles in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a ceramic color green body particle production line comprises a pulping unit, a grouting unit, a drying unit, a turning unit and a granulating unit which are arranged in sequence; the grouting unit is connected with the drying unit through a conveying unit, and a plurality of slurry containers are arranged on the conveying unit;
the pulping unit is used for preparing color pulp;
the grouting unit is used for adding one or more color slurries into the slurry container;
the drying unit is used for drying the color slurry to form a block-shaped body;
the overturning unit is used for pouring out the block-shaped bodies in the pulp container;
the granulating unit is used for crushing the block-shaped bodies to form color blank particles.
The production line of the ceramic color green body particles is characterized in that the conveying unit further comprises a first conveying device, and the plurality of slurry containers are arranged on the first conveying device.
The ceramic color green body particle production line is characterized in that the grouting unit comprises a plurality of circulating glaze cylinders and a slurry spraying device; the circulating glaze cylinders are respectively connected with a slurry spraying device through a plurality of first pipelines; the slurry sprayer is arranged above the first conveying device.
The ceramic color green body particle production line is characterized in that the grouting unit further comprises a splitter, a plurality of circulating glaze cylinders are respectively connected with the feed end of the splitter through a plurality of second pipelines, and the splitter is used for injecting color slurry into a slurry sprayer or directly adding the color slurry into a slurry container without passing through the slurry sprayer; a plurality of shunt pipelines are arranged in the shunt and are respectively communicated with the second pipeline.
The ceramic color green body particle production line is characterized in that the grouting unit further comprises a stirring device, and the stirring device is arranged at the downstream of the slurry spraying device.
The production line of the ceramic color green body particles is characterized in that the drying unit comprises a first drying device, and the first drying device is arranged on a first conveying device and used for drying the color slurry to form a block-shaped body.
The ceramic color green body particle production line is characterized in that the overturning unit comprises a first overturning device and a second conveying device; the second conveying device is arranged at the downstream of the first conveying device, and the first overturning device is arranged at one side of the first conveying device and used for overturning the pulp containing container to enable the block-shaped bodies to be poured out of the pulp containing container onto the second conveying device.
The ceramic color green body particle production line is characterized in that the overturning unit further comprises a third conveying device, a cover plate, a covering device, a second overturning device and a plate taking device; the covering device is arranged at the upstream of the first overturning device; the third conveying device is arranged between the first conveying device and the second conveying device; the second turnover device and the plate taking device are sequentially arranged at the inlet end of the third conveying device; the covering device is used for covering the cover plate on the pulp container filled with the blocky bodies; the second turnover device is used for taking away the turned pulp container and turning over the pulp container again to enable the pulp container to be placed on the first conveying device; the plate taking device is used for taking out the cover plate under the block body.
The ceramic color green body particle production line is characterized in that the third conveying device comprises a sponge belt roller, a lifting device and a fixed table, and the sponge belt roller is arranged above the fixed table through the lifting device.
The production line of the ceramic color green body particles is characterized in that the grouting unit is provided with a plurality of slurry drenching devices and a plurality of second drying devices, and the second drying devices are arranged between every two adjacent slurry drenching devices.
Has the beneficial effects that:
the invention provides a production line of ceramic color green body particles, which comprises a pulping unit, a grouting unit, a drying unit, a turning unit and a granulating unit which are sequentially arranged; the slurry with various colors can be mixed through the grouting unit, and color blank particles with different texture effects can be obtained after drying and crushing. In addition, as the color green body particles are prepared by directly mixing and drying the color slurry, the density of each component is high, and larger gaps are not formed like the dry powder granulation, so that the color saturation and the fineness of the color green body particles prepared by the method are higher, and the color after firing is better.
Drawings
FIG. 1 is a first plan view of a ceramic color green body particle production line in one embodiment.
Fig. 2 is a first structural schematic diagram of a grouting unit in an embodiment.
Fig. 3 is a schematic view of the bottom structure of the flow divider.
FIG. 4 is a second plan view of a ceramic color green body particle production line in accordance with one embodiment.
Fig. 5 is a schematic view of the working state that the cover plate is covered on the pulp container.
Fig. 6 is a schematic view of the cover plate and the pulp container in a working state after being turned over.
Fig. 7 is a schematic view of the working state of the pulp container after being taken away.
FIG. 8 is a schematic structural diagram of a grouting unit in an embodiment.
Description of the main element symbols: 1-pulping unit, 2-grouting unit, 3-drying unit, 4-granulating unit, 5-conveying unit, 6-block body, 7-turning unit, 51-pulp container, 52-first conveying device, 11-grinding device, 12-transfer cylinder, 13-stirring cylinder, 21-circulating glaze cylinder, 22-pulp sprayer, 23-first pipeline, 24-second pipeline, 25-flow divider, 251-flow dividing pipeline, 26-stirring device, 27-second drying device, 31-first drying device, 32-first turning device, 33-covering device, 34-cover plate, 35-second turning device, 36-plate taking device, 37-second conveying device, 38-third conveying device, 381-sponge belt roller, 382-lifting device, 383-fixing table, 41-cutting machine and 42-sorting machine.
Detailed Description
The invention provides a production line of ceramic color green body particles, which is described in further detail below by referring to the attached drawings and embodiments in order to make the purpose, technical scheme and effect of the invention clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
In the description of the present invention, it should be understood that the terms "upper", "lower", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, the meaning of "a plurality" is two or more unless otherwise specified.
Referring to fig. 1, the invention provides a production line of ceramic color green body particles, which comprises a pulping unit 1, a grouting unit 2, a drying unit 3, a turning unit 7 and a granulating unit 4 which are arranged in sequence; the grouting unit 2 and the drying unit 3 are connected through a conveying unit 5, and a plurality of pulp containers 51 are arranged on the conveying unit 5;
the pulping unit 1 is used for preparing color slurry;
the grouting unit 2 is used for adding one or more color slurries into the slurry container 51;
the drying unit 3 is used for drying the color slurry to form a block-shaped body 6;
the overturning unit 7 is used for pouring out the block-shaped body 6 in the pulp container 51;
the granulation unit 4 is used to break up the block-shaped bodies 6.
Referring to fig. 1, in one embodiment, the pulping unit 1 includes a grinding device 11, a transfer cylinder 12 and a stirring cylinder 13, which are sequentially arranged; the grinding device 11 is used for preparing base slurry; the transfer cylinder 12 is used for storing basic slurry; the stirring cylinder 13 is used for mixing the basic slurry and the pigment to prepare color slurry.
Preferably, the grinding device 11 is a ball mill.
Referring to fig. 1, in one embodiment, the conveying unit 5 further includes a first conveying device 52, and a plurality of pulp containers 51 are disposed on the first conveying device 52. The first conveying device 52 is used for conveying the slurry container 51 containing slurry to the drying unit 3 and returning the empty slurry container 51 to the grouting unit 2.
Preferably, the surface of the inner side wall of the slurry container 51 is provided with a non-stick coating, so that the block-shaped body 6 can be easily poured out of the slurry container 51 after the slurry is dried.
Referring to fig. 1 and 2, in one embodiment, the grouting unit 2 includes a plurality of circulating glaze jars 21 and a slurry sprayer 22; the circulating glaze jars 21 are respectively connected with a slurry pouring device 22 through a plurality of first pipelines 23. Specifically, a delivery pump is disposed on the first pipeline 23. One or more color slurries may be added to the slurry holding vessel 51 by the slurry shower 22.
The multiple colors of slurry may be injected into the slurry sprayer 22 simultaneously, allowing the slurry sprayer 22 to dispense slurries having multiple colors.
Referring to fig. 2 and 3, in one embodiment, the grouting unit 2 further includes a flow divider 25, and a plurality of the circulating glaze cylinders 21 are respectively connected to a feed end of the flow divider 25 through a plurality of second pipelines 24; a plurality of diversion pipelines 251 are arranged in the diverter 25, and the diversion pipelines 251 are respectively communicated with the second pipelines 24.
In one embodiment, the discharge end of the diverter 25 is connected to the slurry sprayer 22, and the diverter 25 can keep the slurries of multiple colors separated while they are sprayed through the slurry sprayer 22, so that a coarse texture can be formed in the slurry container 51.
In another embodiment, the discharge end of the diverter 25 may not be connected to the slurry applicator 22. The discharge end of the diverter 25 is positioned above the first conveyor 52 to add color paste directly onto the paste container 51.
Preferably, the diversion pipeline 251 is provided with a plurality of outlets, and the outlets of different diversion pipelines 251 are staggered, so that a plurality of layers of textures can be formed after spraying.
Referring to fig. 1 and 2, in one embodiment, the grouting unit 2 further includes a stirring device 26, and the stirring device 26 is disposed downstream of the slurry sprayer 22. The stirring device 26 is mainly used for further stirring the slurry with various colors to form more abundant textures.
Referring to fig. 1, in one embodiment, the drying unit 3 includes a first drying device 31, and the first drying device 31 is used for drying the color paste to form the block-shaped body 6. The first drying device 31 is disposed on the first conveying device 52 and is located downstream of the slurry sprayer 22.
The first drying device 31 may be a kiln, an oven, or the like.
Referring to fig. 1, in one embodiment, the overturning unit 7 includes a first overturning device 32 and a second conveying device 37; the first turning device 32 is used for turning the pulp container 51 to pour the block-shaped body 6 out of the pulp container 51. Specifically, a second conveying device 37 is provided downstream of the first inverting device 32, and the second conveying device 37 is used for conveying the block-shaped bodies 6 discharged from the slurry container 51 to the granulating unit 4. The first turning device 32 is disposed at one side of the first conveying device 52.
Referring to fig. 4, in one embodiment, a covering device 33 is further disposed upstream of the first turning device 32, the covering device 33 is used for covering the cover plate 34 on the pulp container 51 containing the block-shaped bodies 6, when the pulp container 51 is turned over, the first turning device 32 clamps the pulp container 51 and the cover plate 34, turning over is performed simultaneously, and the turned-over pulp container 51, the block-shaped bodies 6 and the cover plate 34 are transferred to the second conveying device 37. By providing the cover plate 34, the block-shaped body 6 can be prevented from falling from the pulp container 51 at a high position and being broken.
Referring to fig. 4-7, a third conveying device 38 is further disposed between the first conveying device 52 and the second conveying device 37, the second turning device 35 is disposed at the feeding end of the third conveying device 38, and the second turning device 35 is configured to take up the pulp container 51 inverted on the third conveying device 38, turn over the pulp container 51 again, and place the pulp container on the first conveying device 52. Specifically, the first conveying device 52 is an annular circulating conveying device, and the slurry container 51 from which the block-shaped bodies 6 are poured is conveyed upstream by the first conveying device 52 and continues to be used for grouting.
Referring to fig. 4, 5 and 6, a plate taking device 36 is arranged downstream of the second turnover device 35, the plate taking device 36 is used for drawing out the cover plate 34 pressed under the block-shaped body 6 and placing the cover plate in a designated storage area, and the covering device 33 is used for taking out the cover plate 34 from the designated storage area. After the cover plate 34 is extracted, the block-shaped bodies 6 fall on the third conveyor 38, the third conveyor 38 conveys them together with the second conveyor 37, and the second conveyor 37 conveys them downstream for cutting.
Preferably, the covering device 33 is a six-axis robot provided with suction cups.
Preferably, the plate taking device 36 is a six-axis robot provided with a gripper.
Referring to fig. 6, in one embodiment, the third conveyor 38 includes a fixed table 383 and a sponge belt roller 381 disposed on the fixed table 383, the sponge belt roller 381 is disposed above the fixed table 383 via a lifting device 382, when the block-shaped body 6 and the cover plate 34 are conveyed to a position below the sponge belt roller 381, the plate taking device 36 clamps an edge of the cover plate 34 to fix the cover plate 34, the sponge belt roller 381 presses the block-shaped body 6 under the action of the lifting device 382, and the sponge belt roller 381 drives the block-shaped body 6 to move downstream when rotating. When the block-shaped bodies 6 leave the station, the sponge belt roller 381 is moved upwards, and the cover plate 34 is taken out by the plate taking device 36 and placed in the storage area for use by the covering device 33. In this embodiment, the plate taking device 36, the second turnover device 35 and the sponge belt roller 381 are located at the same station.
Referring to fig. 1 and 7, in one embodiment, the granulating unit 4 includes a cutter 41 disposed on the second conveying device 37. The cutter 41 is used to cut the block-shaped body 6 into small pieces of color green body particles.
Preferably, the cutter 41 is a slitting mill.
Referring to fig. 1, a sorter 42 may be further disposed downstream of the cutter 41, and the sorter 42 may be configured to sort out color green body particles of different sizes.
The color green body particles formed after cutting can be directly sent into a storage box, or sorted and respectively stored according to the specification and size.
Referring to fig. 8, in one embodiment, the grouting unit 2 is provided with a plurality of slurry showering devices 22 and a plurality of second drying devices 27, and the second drying device 27 is disposed between two adjacent slurry showering devices 22. The grouting unit 2 in this embodiment may also be used to prepare color green pellets with a laminated texture effect. When color green body particles with laminated texture effects are prepared, in order to prevent different color slurry from being mixed, the first color slurry (layer) is dried by the second drying device 27 after being poured into the slurry container 51, and then the second color slurry (layer) is poured into the next slurry pouring device 22, so that the mixed slurry with the laminated multiple colors can be prepared, and finally, the color green body particles with the laminated multiple colors can be obtained after the thorough drying of the drying unit 3 and the treatment of the granulating unit 4.
In summary, the present invention provides a production line for ceramic color green body particles, which can form a plurality of color green body particles with different textures and color effects in a slurry container 51 through a slurry injection unit 2, thereby greatly increasing the aesthetic property and variety of the color green body particles. In addition, the color green body particles prepared by the method have high saturation and fineness, and have good color generation effect after being fired when being used for manufacturing ceramic plate bricks.
In addition, the invention cancels the spray tower for powder preparation, saves the raw material loss, the water and electricity energy consumption, the labor cost and the like in the powder spraying link, thereby greatly reducing the production cost, avoiding the environmental protection problems of waste gas emission during powder spraying, sewage emission during spray tower cleaning and the like, and achieving the purposes of energy saving, environmental protection and high efficiency.
It should be understood that equivalents and modifications of the technical solution and inventive concept thereof may occur to those skilled in the art, and all such modifications and alterations should fall within the scope of the appended claims.
Claims (10)
1. A production line for ceramic color green body particles is characterized by comprising a pulping unit, a grouting unit, a drying unit, a turning unit and a granulating unit which are sequentially arranged; the grouting unit is connected with the drying unit through a conveying unit, and a plurality of slurry containers are arranged on the conveying unit;
the pulping unit is used for preparing color pulp;
the grouting unit is used for adding one or more color slurries into the slurry container;
the drying unit is used for drying the color slurry to form a block-shaped body;
the overturning unit is used for pouring out the block-shaped body in the pulp container;
the granulating unit is used for crushing the block-shaped bodies to form color blank particles.
2. The ceramic color green body particle production line as claimed in claim 1, wherein the conveying unit further comprises a first conveying device on which the plurality of slurry containers are disposed.
3. The ceramic color green body particle production line of claim 2, wherein said slip casting unit comprises a plurality of circulating glaze jars and slurry showers; the circulating glaze cylinders are respectively connected with the slurry spraying device through first pipelines; the slurry sprayer is arranged above the first conveying device.
4. The ceramic color green body particle production line of claim 3, wherein the grouting unit further comprises a splitter, a plurality of the circulating glaze jars are respectively connected with the feeding end of the splitter through a plurality of second pipelines, and the splitter is used for injecting the color slurry into a slurry sprayer or directly adding the color slurry into a slurry container without passing through the slurry sprayer; a plurality of shunt pipelines are arranged in the shunt and are respectively communicated with the second pipeline.
5. The ceramic color green body particle production line of claim 3, wherein the slip casting unit further comprises an agitation device disposed downstream of the slip sprayer.
6. The ceramic color green body particle production line of claim 2, wherein the drying unit comprises a first drying device disposed on the first conveyor for drying the color slurry to form a block-shaped body.
7. The ceramic color green body particle production line of claim 2, wherein the flipping unit comprises a first flipping device and a second conveying device; the second conveying device is arranged at the downstream of the first conveying device, and the first overturning device is arranged at one side of the first conveying device and used for overturning the pulp containing container to enable the block-shaped bodies to be poured out of the pulp containing container onto the second conveying device.
8. The ceramic color green body particle production line of claim 7, wherein the flipping unit further comprises a third conveyor, a cover plate, a covering device, a second flipping device, and a plate taking device; the covering device is arranged at the upstream of the first overturning device; the third conveying device is arranged between the first conveying device and the second conveying device; the second turnover device and the plate taking device are sequentially arranged at the inlet end of the third conveying device; the covering device is used for covering the cover plate on the pulp container filled with the blocky bodies; the second turnover device is used for taking away the turned pulp container and turning over the pulp container again to enable the pulp container to be placed on the first conveying device; the plate taking device is used for taking out the cover plate under the block body.
9. The ceramic color green body particle production line as claimed in claim 8, wherein the third conveying device comprises a sponge belt roller, a lifting device and a fixed table, and the sponge belt roller is arranged above the fixed table through the lifting device.
10. The production line of ceramic color green body particles as claimed in claim 1, wherein the grouting unit is provided with a plurality of slurry showers and a plurality of second drying devices, and a second drying device is arranged between two adjacent slurry showers.
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| CN202211703270.XA CN115674397B (en) | 2022-12-29 | 2022-12-29 | Ceramic color green body particle production line |
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| CN202211703270.XA CN115674397B (en) | 2022-12-29 | 2022-12-29 | Ceramic color green body particle production line |
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| CN115674397B CN115674397B (en) | 2023-05-23 |
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| WO2000030994A1 (en) * | 1998-11-20 | 2000-06-02 | Yang De Ning | Slip casting ceramic article of porcelainous body which consists different colour particles, and manufacture method for the same |
| CN1328924A (en) * | 2000-06-19 | 2002-01-02 | 三水市欧神诺陶瓷有限公司 | Production method of granules for making imitation yuhua-stone ceramic brick |
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| CN109352799A (en) * | 2018-10-31 | 2019-02-19 | 晋晓瞳 | Continuous type the tape casting ceramic grout moulding process |
| CN109895235A (en) * | 2019-03-01 | 2019-06-18 | 佛山三劦智能科技有限公司 | A kind of die clamp of ceramics automatic mortar injection forming |
| CN114474348A (en) * | 2022-02-09 | 2022-05-13 | 曹树梁 | Ceramic solar panel grouting forming matrix biscuit demolding device and demolding method |
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2022
- 2022-12-29 CN CN202211703270.XA patent/CN115674397B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000030994A1 (en) * | 1998-11-20 | 2000-06-02 | Yang De Ning | Slip casting ceramic article of porcelainous body which consists different colour particles, and manufacture method for the same |
| CN1328924A (en) * | 2000-06-19 | 2002-01-02 | 三水市欧神诺陶瓷有限公司 | Production method of granules for making imitation yuhua-stone ceramic brick |
| CN106142325A (en) * | 2016-07-12 | 2016-11-23 | 广东丽柏特科技有限公司 | A kind of sanitary ceramics injection forming production system and production method thereof |
| CN109352799A (en) * | 2018-10-31 | 2019-02-19 | 晋晓瞳 | Continuous type the tape casting ceramic grout moulding process |
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| CN114474348A (en) * | 2022-02-09 | 2022-05-13 | 曹树梁 | Ceramic solar panel grouting forming matrix biscuit demolding device and demolding method |
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