CN115670199A - Surface-mounted type purple sand teapot and manufacturing method thereof - Google Patents

Surface-mounted type purple sand teapot and manufacturing method thereof Download PDF

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CN115670199A
CN115670199A CN202210610626.9A CN202210610626A CN115670199A CN 115670199 A CN115670199 A CN 115670199A CN 202210610626 A CN202210610626 A CN 202210610626A CN 115670199 A CN115670199 A CN 115670199A
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kettle
namely
manufacturing
enameled pottery
red enameled
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方华萍
孙啸
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Abstract

The invention discloses a patch type dark-red enameled pottery, which comprises a kettle body detachably arranged on a kettle seat, wherein the kettle seat comprises a body, a supporting port, an observation port, a placing port, a cup body and supporting legs, the supporting port is arranged at the top of the body, the supporting legs are arranged at the bottom of the body, the strip-shaped observation port is arranged at the upper part of the outer wall of the body, the placing port is provided with a plurality of annular arrays distributed along the axial direction of the body, the cup body is arranged in the placing port and can be pulled out from the placing port, and a notch is formed in one end, far away from the body, of the cup body. The invention provides a surface mounted type dark-red enameled pottery which has the advantages of beautiful appearance, smooth push-pull rotation, heating, convenient manufacture and high yield and a manufacturing method thereof.

Description

Surface-mounted type purple sand teapot and manufacturing method thereof
Technical Field
The invention relates to the field of purple sand appliances, in particular to a patch type purple sand kettle and a manufacturing method thereof.
Background
The earthenware pot is a traditional teapot in China, and the material for manufacturing the earthenware pot is earthen red ore, which is composed of three basic mud, namely purple mud, green mud and red mud, and is generally called as earthen red mud. The purple sand raw materials of the purple sand mud and the vermilion mud are clay, quartz and mica symbiotic minerals with the iron oxide content of 7.44-8.60%, and the iron oxide content of the green mud and the green mud is about 4%, so that in the existing purple sand firing process, the purple sand mud needs to be rich in iron oxide and still remains the iron oxide after firing.
In the prior art, the technical means of carrying out embossment decoration on the kettle body of the dark-red enameled pottery is relatively immature, and the kettle body cracks after firing can be caused by careless manufacture in the manufacturing process; meanwhile, the prior art needing to show the three-dimensional lines on the kettle body is generally formed by pressing with a tool, so that the lines have weaker three-dimensional sense, and a green body is easy to crack if the pressing pressure is too high.
Meanwhile, when the large-capacity dark-red enameled pottery is used for making tea, tea cannot be poured out at one time, the taste of the tea can be influenced when the temperature of the tea is reduced, and especially, the influence is greater under the condition that the temperature in autumn and winter is lower, so that the dark-red enameled pottery which can be used for heating the kettle body and has attractive appearance is needed.
Disclosure of Invention
In order to solve the above problems, the invention aims to provide a surface mount type dark-red enameled pottery and a manufacturing method thereof, wherein the surface mount type dark-red enameled pottery has the advantages of beautiful appearance, smooth push-pull rotation, heating capability, convenience in manufacturing and high yield.
According to one aspect of the invention, the patch type dark-red enameled pottery comprises a pottery body and a pottery seat, wherein the pottery body is detachably arranged on the pottery seat, the pottery seat comprises a body, a supporting port, an observation port, a placing port, a cup body and supporting legs, the supporting port is arranged at the top of the body, the supporting legs are arranged at the bottom of the body, the strip-shaped observation ports are arranged at the upper part of the outer wall of the body, the placing port is provided with a plurality of annular arrays which are distributed along the axial direction of the body, the cup body is arranged in the placing port and can be pulled out from the placing port, and a notch is formed in one end, far away from the body, of the cup body.
In some embodiments, 3-5 cups are provided, and the notches at one end of the cups enclose a circle.
In some embodiments, the supporting port comprises a spacing ring, a supporting block and a communication hole, the supporting block is arranged at the top of the body, the communication hole is arranged in the center of the supporting block and is communicated with the supporting block and the inner wall of the body, and the outer wall of the supporting block vertically fixes the spacing ring.
In some embodiments, the inner diameter of the retaining ring is greater than the outer diameter of the bottom of the kettle body, and the inner diameter of the support block is less than the outer diameter of the bottom of the kettle body.
In some embodiments, the outer wall of the kettle body is provided with a hollow decoration part and a patch decoration part.
According to one aspect of the invention, the invention provides a manufacturing method of a patch type dark-red enameled pottery, which is characterized by comprising the following steps:
(1) The manufacturing of a blank comprises the steps of manufacturing a kettle body, a kettle mouth, a kettle handle, a kettle cover, a kettle knob cup body and a kettle seat by using purple sand pug;
(2) Bonding, namely sequentially bonding the spout and the kettle handle to the kettle body and bonding the kettle button to the center of the kettle cover;
(3) Slotting, namely cutting a hollow slot in the kettle body;
(4) The manufacturing of the hollow decorative plate, namely pressing the purple sand pug into a purple sand pug, cutting the hollow decorative plate with the shape consistent with that of the hollow groove on the purple sand pug, and engraving patterns on the hollow decorative plate;
(5) Bonding, namely bonding the hollowed-out decorative plate into the hollowed-out groove by utilizing purple sand pug;
(6) Manufacturing the paster, namely pressing the purple sand pug into a sheet, and cutting the paster according to a pattern;
(7) Sticking, sticking the patch to the kettle body at one time according to the pattern and pressing for fixing;
(8) Manufacturing a supporting block, namely cutting the purple sand mud pieces obtained in the step (4) into a circular shape and cutting a communicating hole in the center;
(9) Mounting, namely bonding the supporting block to the top of the kettle seat;
(10) Manufacturing a limiting ring, namely cutting the purple sand mud pieces obtained in the step (4) into a ring shape, and polishing the top of the purple sand mud pieces to form an arc-shaped transition surface;
(11) Mounting, namely vertically fixing the bottom of the limiting ring to the top of the supporting block;
(12) Cutting, wherein a plurality of observation ports are cut at the upper part of the outer wall of the kettle seat, and a plurality of placing ports are cut at the upper part of the outer wall of the kettle seat;
(13) Manufacturing the cup body, supporting the cup body by using purple sand pug, and placing the body into the placing opening to adjust the radian of the outer wall of the cup body to be consistent with that of the outer wall of the kettle seat;
(14) Drying, namely drying the prepared blank in a natural environment for 12-24 hours;
(15) Setting and firing, namely firing the green body of the surface mount type dark-red enameled pottery in a kiln;
(16) Cooling, namely taking out the green body of the patch type dark-red enameled pottery after the step (15) is finished, and naturally cooling to the ambient temperature;
(17) Polishing, namely spraying corundum sand powder on the limiting ring and the supporting block, and rotating the kettle body to polish;
(18) Secondary firing, namely placing the polished surface-mounted dark-red enameled pottery green body in the step (17) into a kiln for secondary firing;
(19) And cooling and discharging the ceramic material out of the kiln, naturally cooling the temperature in the kiln to the environmental temperature, taking out the fired patch type dark-red enameled pottery, and firing the dark-red enameled pottery.
In some embodiments, the moisture content of the patch and the kettle body in step (7) is consistent, and the moisture content of the patch and the kettle body is 10% -15%.
In some embodiments, the diamond grains need to be cleaned after polishing in step (17).
In some embodiments, the temperature of the setting firing is 1150 ℃ to 1160 ℃ and the firing time is 4 to 8 hours, and the temperature of the secondary firing is 1100 ℃ to 1250 ℃ and the firing time is 5 to 10 hours.
In some embodiments, the purple sand pug includes, but is not limited to, purple mud, green mud, red mud, and vermilion mud.
Compared with the prior art, the invention has the following beneficial effects: the appearance is beautiful, the push-pull rotation is smooth, the heating can be realized, the manufacture is convenient, and the yield is high; the kettle seat is arranged into a structure capable of placing the cup body, and a circular space is reserved at the front end of the cup body, so that a heating source can be placed conveniently, and the integral kettle is more harmonious and attractive; the hollow part and the patch part are arranged by a pasting method, so that the yield is increased while the more complex and fine embossment of the graph is processed conveniently.
Drawings
FIG. 1 is a schematic structural view of a patch type dark-red enameled pottery according to the present invention;
FIG. 2 is a longitudinal sectional view of a patch type dark-red enameled pottery according to the present invention;
FIG. 3 is a transverse sectional view of a patch type dark-red enameled pottery according to the present invention.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that equivalent changes or substitutions in function, method or structure according to the embodiments are included in the scope of the present invention.
In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, mechanically or electrically connected, or interconnected between two elements, directly or indirectly through intervening media, and the specific meaning of the terms may be understood by those skilled in the art according to their specific situation.
As shown in fig. 1, the patch type dark-red enameled pottery disclosed by the invention comprises a kettle body 1 and a kettle seat 2, wherein the kettle body 1 is detachably arranged on the kettle seat 2, the kettle seat 2 comprises a body 21, a supporting port 22, an observation port 23, a placing port 24, a cup body 25 and supporting legs 26, the supporting port 22 is arranged at the top of the body 21, the supporting legs 26 are arranged at the bottom of the body 21, the strip-shaped observation port 23 is arranged at the upper part of the outer wall of the body 21, the placing port 24 is provided with a plurality of annular arrays distributed along the axial direction of the body 21, the cup body 25 is arranged in the placing port 24 and can be pulled out from the placing port 24, and a notch is arranged at one end of the cup body 25, which is far away from the body 21. The kettle seat 2 is set to be a structure capable of placing the cup body 25, and a circular space is formed at the front end of the cup body 25, so that a heating source can be placed conveniently, and the whole kettle is more harmonious and attractive; the hollow part and the patch part are arranged by a pasting method, so that the yield is increased while the more complex and fine embossment of the graph is processed conveniently.
As shown in fig. 2, the supporting opening 22 includes a retainer ring 221, a supporting block 222 and a communication hole 223, the supporting block 222 is disposed at the top of the body 21, the communication hole 223 is disposed at the center of the supporting block 222 and communicates the supporting block 222 with the inner wall of the body 21, and the retainer ring 221 is vertically fixed on the outer wall of the supporting block 222. The communicating hole 223 is convenient for heating from the kettle seat 2 to keep the temperature in the kettle body 1. The pot body 1 is directly contacted with the supporting block 222, and the bottom of the pot body 1 is directly communicated with the inside of the pot seat 2.
The inner diameter of the limiting ring 221 is larger than the outer diameter of the bottom of the kettle body 1, and the inner diameter of the supporting block 222 is smaller than the outer diameter of the bottom of the kettle body 1. The pot body 1 is prevented from sliding out of the pot seat 2 by the limiting ring 221.
As shown in figure 3, 3-5 cup bodies 25 are provided, and the notches at one end of each cup body 25 are encircled into a circle. 4 cup bodies 25 are arranged when the diameter of the kettle seat 2 is 10cm-15cm, 5-6 cup bodies 25 are arranged when the diameter of the kettle seat 2 is 20cm-25cm, and too many cup bodies 25 are arranged when the diameter is smaller, so that the cup capacity is too small to be suitable for use. The round shape is surrounded by the notch at the front end of the cup body 25, so that a heating source such as a candle or an alcohol block can be placed at the round position conveniently.
The outer wall of the kettle body 1 is provided with a hollow decoration part 11 and a patch decoration part 12. The hollowed decoration part 11 and the patch decoration part 12 are used for manufacturing a more exquisite pattern of the kettle body.
According to one aspect of the invention, the invention provides a manufacturing method of a patch type dark-red enameled pottery, which is characterized by comprising the following steps:
(1) The manufacturing of a blank comprises the steps of manufacturing a kettle body, a kettle mouth, a kettle handle, a kettle cover, a kettle knob cup body 25 and a kettle seat 2 by using purple sand pug;
(2) Bonding, namely sequentially bonding the spout and the kettle handle to the kettle body and bonding the kettle button to the center of the kettle cover;
(3) Slotting, namely cutting a hollow slot in the kettle body;
(4) The manufacturing of the hollow decorative plate, namely pressing the purple sand pug into a purple sand pug, cutting the hollow decorative plate with the shape consistent with that of the hollow groove on the purple sand pug, and engraving patterns on the hollow decorative plate;
(5) Bonding, namely bonding the hollowed-out decorative plate into the hollowed-out groove by using purple sand pug;
(6) The method comprises the following steps of (1) manufacturing a paster, namely pressing the purple sand pug into a thin sheet, and cutting the paster according to a pattern;
(7) Sticking, sticking the patch to the kettle body at one time according to the pattern and pressing for fixing;
(8) Manufacturing a supporting block 222, cutting the purple sand mud pieces obtained in the step (4) into a circular shape, and cutting a communicating hole 223 in the center;
(9) Mounting, adhering the supporting block 222 to the top of the kettle base 2;
(10) Manufacturing a limiting ring 221, namely cutting the purple sand mud sheet in the step (4) into a ring shape, and polishing the top of the purple sand mud sheet into an arc-shaped transition surface;
(11) Mounting, wherein the bottom of the spacing ring 221 is vertically fixed to the top of the supporting block 222;
(12) Cutting, wherein a plurality of observation ports 23 are cut at the upper part of the outer wall of the kettle seat 2, and a plurality of placing ports 24 are cut at the upper part of the outer wall of the kettle seat 2;
(13) The cup body 25 is manufactured, the cup body 25 is supported by purple sand pug, and the body 21 is placed in the placing opening 24 to adjust the radian of the outer wall of the cup body 25 to be consistent with that of the outer wall of the kettle seat 2;
(14) Drying, namely drying the prepared blank in a natural environment for 12-24 hours;
(15) Setting and firing, namely firing the green body of the surface mount type dark-red enameled pottery in a kiln;
(16) Cooling, namely taking out the green body of the paster type dark-red enameled pottery after the step (15) is finished and naturally cooling to the ambient temperature;
(17) Polishing, namely spraying corundum powder on the limiting ring 221 and the supporting block 222, and rotating the kettle body 1 for polishing;
(18) Secondary firing, namely placing the polished surface-mounted dark-red enameled pottery blank in the step (17) into a kiln for secondary firing;
(19) And cooling and discharging the ceramic material out of the kiln, naturally cooling the temperature in the kiln to the ambient temperature, taking out the fired surface-mounted dark-red enameled pottery, and finishing firing.
In the step (3), when slotting, attention needs to be paid to the fact that the hollowed-out groove is dug out by using a tool, the outer wall of the kettle body 1 cannot be dug through, the shape of the hollowed-out groove is arranged according to the overall kettle shape, and the hollowed-out groove needs to be smooth and flat.
The thickness of the purple sand mud pieces in the step (4) is 2-3mm. The purple clay sheets are used for manufacturing normal parts. When the purple clay mud sheet is used for manufacturing the hollowed-out decorative plate, attention needs to be paid, and the thickness of the hollowed-out groove needs to be consistent with that of the hollowed-out decorative plate, so that the hollowed-out decorative plate can be more consistent with the outer wall of the kettle body after being adhered.
In the step (7), the water content of the patch is consistent with that of the kettle body, and the water content of the patch and the kettle body is 10% -15%. In a particular operation care is taken that the thickness of the patch is 0.2-0.5mm when a multilayer patch construction is desired. The paster person pastes outer individual layer paster and multilayer alternately paster, need keep paster and kettle body moisture content unanimous just in time the paster is connected to the kettle body when carrying out individual layer paster, and prevents to fire the back fracture. For the multi-layer cross patch
And (5) cleaning off the carborundum after polishing in the step (17). As burrs can appear on the contact surface and the kettle bottom in the production process, the burrs are removed through polishing, carborundum needs to be cleaned after the burrs are removed through rotating and polishing, and if the carborundum does not remove and heat the bottom of the kettle seat 2 and the kettle body 1, the bottom can be bonded.
The temperature of the shaping firing is 1150-1160 ℃, the firing time is 4-8 hours, the temperature of the secondary firing is 1100-1250 ℃, and the firing time is 5-10 hours. Preferably, the temperature is increased to 1160 ℃ within 5 hours, the temperature is increased too fast within a short time, the device blank is dehydrated too much within a short time, cracks are generated, the purple sand teapot is subjected to secondary firing, and the bonding between the purple sand components is very stable after the purple sand teapot is subjected to setting firing, so that the secondary firing is performed. After the firing is finished, cooling and discharging the material out of the kiln to obtain a finished product
Purple clay pugs include, but are not limited to, purple mud, green mud, segmental mud, and vermilion mud. The purple mud is a part of mud which belongs to the most common purple mud, is usually brown in color and is prepared by extracting raw purple sand ore, particles contained in the mud with higher iron content in the ore vein are loose with a larger structure and obviously form a double-pore structure, and air convection is smooth and air hole convection is better; the green mud ore soil is in a light green layer sheet shape, shows a pear skin frost color (beige) after being fired into pottery, is produced in a Huanglongshan rock layer and purple mud symbiotic ore layer, is only a few centimeters thick and is positioned between an upper layer of purple mud and a rock plate, and the mineral composition of the green mud ore soil is hydromica, kaolinite, quartz and a small amount of iron oxide; the main component of the vermilion mud is red mud (with extremely high iron content). The vermilion mud is a fine product in red mud. The vermilion paste is generally classified into three types: 1. the red color is slightly yellowish; 2. yellow with slightly red; 3. slightly purple (high temperature vermilion mud) in red.
The foregoing describes only some embodiments of the present invention and modifications and variations thereof will be apparent to those skilled in the art without departing from the spirit and scope of the invention.

Claims (10)

1. The utility model provides a SMD red porcelain kettle, its characterized in that, includes the kettle body and kettle seat, the kettle body can be dismantled and set up on kettle seat, kettle seat includes body, supporting port, viewing aperture, places mouth, cup and spike, the top of body is equipped with the supporting port, the bottom of body is equipped with a plurality of spikes, the upper portion of body outer wall is equipped with the viewing aperture of a plurality of bars, it is equipped with a plurality of and distributes along the axial annular array of body to place the mouth, the cup is installed and is being placed mouthful and can follow and place the mouth and pull out, the one end that the body was kept away from to the cup has the breach.
2. The paster type dark-red enameled pottery according to claim 1, wherein there are 3-5 cup bodies, and the notches at one end of the cup bodies are encircled into a circle.
3. The patch type dark-red enameled pottery according to claim 1, wherein the supporting opening comprises a spacing ring, a supporting block and a communication hole, the supporting block is arranged on the top of the body, the communication hole is arranged in the center of the supporting block and communicates the supporting block and the inner wall of the body, and the spacing ring is vertically fixed on the outer wall of the supporting block.
4. The patch type dark-red enameled pottery according to claim 3, wherein the inner diameter of the spacing ring is larger than the outer diameter of the bottom of the kettle body, and the inner diameter of the supporting block is smaller than the outer diameter of the bottom of the kettle body.
5. The patch type dark-red enameled pottery according to claim 1, wherein the outer wall of the kettle body is provided with a hollowed decoration part and a patch decoration part.
6. A manufacturing method of a patch type dark-red enameled pottery is characterized by comprising the following steps:
(1) The manufacturing of a blank comprises the steps of manufacturing a kettle body, a kettle mouth, a kettle handle, a kettle cover, a kettle knob cup body and a kettle seat by using purple sand pug;
(2) Bonding, namely sequentially bonding the spout and the handle to the kettle body and bonding the kettle knob to the center of the kettle cover;
(3) Slotting, namely cutting a hollow slot in the kettle body;
(4) The manufacturing of the hollow decorative plate, namely pressing the purple sand pug into a purple sand pug, cutting the hollow decorative plate with the shape consistent with that of the hollow groove on the purple sand pug, and engraving patterns on the hollow decorative plate;
(5) Bonding, namely bonding the hollowed-out decorative plate into the hollowed-out groove by using purple sand pug;
(6) Manufacturing the paster, namely pressing the purple sand pug into a sheet, and cutting the paster according to a pattern;
(7) Sticking, sticking the patch to the kettle body at one time according to the pattern and pressing for fixing;
(8) Manufacturing a supporting block, namely cutting the purple sand mud pieces obtained in the step (4) into a circular shape and cutting a communicating hole in the center;
(9) Mounting, namely bonding the supporting block to the top of the kettle seat;
(10) Manufacturing a limiting ring, namely cutting the purple sand mud pieces obtained in the step (4) into a ring shape, and polishing the top of the purple sand mud pieces to form an arc-shaped transition surface;
(11) Mounting, namely vertically fixing the bottom of the limiting ring to the top of the supporting block;
(12) Cutting, namely cutting a plurality of observation ports at the upper part of the outer wall of the kettle seat and cutting a plurality of placing ports at the upper part of the outer wall of the kettle seat;
(13) Manufacturing the cup body, supporting the cup body by using purple sand pug, and placing the body into the placing opening to adjust the radian of the outer wall of the cup body to be consistent with that of the outer wall of the kettle seat;
(14) Drying, namely drying the prepared blank in a natural environment for 12-24 hours;
(15) Setting and firing, namely firing the green body of the surface mount type dark-red enameled pottery in a kiln;
(16) Cooling, namely taking out the green body of the paster type dark-red enameled pottery after the step (15) is finished and naturally cooling to the ambient temperature;
(17) Polishing, namely spraying corundum sand powder on the limiting ring and the supporting block and rotating the kettle body to polish;
(18) Secondary firing, namely placing the polished surface-mounted dark-red enameled pottery blank in the step (17) into a kiln for secondary firing;
(19) And cooling and discharging the ceramic material out of the kiln, naturally cooling the temperature in the kiln to the ambient temperature, taking out the fired surface-mounted dark-red enameled pottery, and finishing firing.
7. The manufacturing method of the patch type dark-red enameled pottery according to claim 6, wherein the water content of the patch and the kettle body in the step (7) is consistent, and the water content of the patch and the kettle body is 10% -15%.
8. The method for manufacturing a patch type dark-red enameled pottery according to claim 6, wherein in the step (17), after the polishing is completed, the emery needs to be cleaned.
9. The method for manufacturing a patch type dark-red enameled pottery according to claim 6, wherein the temperature for the shaping firing is 1150-1160 ℃, the firing time is 4-8 hours, the temperature for the secondary firing is 1100-1250 ℃, and the firing time is 5-10 hours.
10. The method for making a patch type dark-red enameled pottery according to any one of claims 6-9, wherein the dark-red enameled pottery comprises but is not limited to purple mud, green mud, segment mud and vermilion mud.
CN202210610626.9A 2022-05-31 2022-05-31 Surface-mounted type purple sand teapot and manufacturing method thereof Pending CN115670199A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210610626.9A CN115670199A (en) 2022-05-31 2022-05-31 Surface-mounted type purple sand teapot and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210610626.9A CN115670199A (en) 2022-05-31 2022-05-31 Surface-mounted type purple sand teapot and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN115670199A true CN115670199A (en) 2023-02-03

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Country Status (1)

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