CN115648608B - Production and processing device for fireproof building curtain wall material aluminum-plastic plate - Google Patents

Production and processing device for fireproof building curtain wall material aluminum-plastic plate Download PDF

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CN115648608B
CN115648608B CN202211575621.3A CN202211575621A CN115648608B CN 115648608 B CN115648608 B CN 115648608B CN 202211575621 A CN202211575621 A CN 202211575621A CN 115648608 B CN115648608 B CN 115648608B
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roller
plastic plate
leveling
hot pressing
leveling roller
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CN115648608A (en
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刘强
李晶
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Xi'an Datum Fangzhong Architectural Design Co ltd
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Xi'an Datum Fangzhong Architectural Design Co ltd
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Abstract

The application discloses a production and processing device for an aluminum-plastic plate made of a fireproof building curtain wall material, which comprises a conveyor belt assembly, a leveling assembly, a hot pressing assembly, a clamping limiting assembly and a plurality of film covering tools; the clamping limiting assembly comprises a U-shaped fixing frame and two first limiting strips; the leveling assembly comprises a leveling roller, two first lifting rods and two first elastic pieces; the hot pressing assembly comprises a hot pressing roller, two second lifting rods, two second elastic pieces and two connecting rods; the film covering tool comprises a placing frame, two fold-line-shaped guide rails and two second limiting strips; the placing groove is formed in the placing frame, the height adjusting plate is connected to the placing groove in a sliding mode, and the bottom surface of the height adjusting plate is in contact with the adjusting bolt. This application has realized that the semi-manufactured goods aluminium-plastic panel of different thickness is when carrying out the tectorial membrane technology, and the extrusion force that receives equals, has avoided the film to receive the too big condition of extrusion force and the hot pressing of leveling roller and hot pressing roller, has avoided the film to appear damaging or bond the condition together with the hot pressing roller easily after the hot pressing.

Description

Production and processing device for fireproof building curtain wall material aluminum-plastic plate
Technical Field
The application relates to an aluminum-plastic panel production technical field especially relates to a fire prevention building curtain wall material aluminum-plastic panel production processingequipment.
Background
The aluminum-plastic composite board is also called as an aluminum-plastic composite board, belongs to a novel building decoration material, is introduced from Germany to China from the beginning of the last nineties of the eighties, and is quickly favored by people due to the economy, the diversity of selectable colors, the convenient construction method, the excellent processing performance, the excellent fire resistance and the high-price quality. The unique performance of the aluminum-plastic composite plate determines the wide application of the aluminum-plastic composite plate: it can be used for building external wall, curtain wall board, old building renovation, indoor wall and ceiling decoration, advertisement signboard, display rack and purification dust-proof engineering.
The aluminum-plastic plate is formed by compounding multiple layers of materials, the upper layer and the lower layer are high-purity aluminum alloy plates, the middle layer is a non-toxic low-density Polyethylene (PE) core plate, the front surface of the aluminum-plastic plate is also adhered with a layer of plastic film, and the plastic film can protect the aluminum-plastic plate in the installation and transportation processes, so that scratches on the surface of the aluminum-plastic plate are prevented. During manufacturing of the aluminum-plastic plate, the aluminum alloy plate roll is usually cleaned, then the surface of the cleaned aluminum alloy plate roll is painted and dried, the aluminum alloy plate roll is cut at a fixed length, and finally the cut aluminum alloy plate is compounded on the upper end face and the lower end face of the polyethylene core plate, so that a semi-finished aluminum-plastic plate is obtained, and a film coating process is required to be performed on the semi-finished aluminum-plastic plate before the semi-finished aluminum-plastic plate leaves a factory to form a final finished aluminum-plastic plate.
The film laminating process of the semi-finished aluminum-plastic plate in the prior art is roughly characterized in that a layer of film is firstly bonded on the top surface of the semi-finished aluminum-plastic plate, then the semi-finished aluminum-plastic plate is conveyed forwards on a conveying belt and sequentially passes through a leveling roller and a hot-pressing roller in the conveying process, the bonded film is flattened through the leveling roller, the film is finally hot-pressed on the top surface of the semi-finished aluminum-plastic plate through the hot-pressing roller, and finally the film laminating work of the semi-finished aluminum-plastic plate is realized.
Disclosure of Invention
The application is through providing a fire prevention building curtain material plastic-aluminum board production processingequipment, when carrying out the tectorial membrane technology to the semi-manufactured goods plastic-aluminum board of different thickness among the prior art, the extrusion force that the plastic-aluminum board top surface of different thickness received is different, thereby lead to the film to appear easily after the hot pressing and damage or bond the technical problem together with the hot pressing roller, the semi-manufactured goods plastic-aluminum board of having realized different thickness is when carrying out the tectorial membrane technology, the extrusion force that receives equals, the extrusion force and the too big condition of hot pressing force that have avoided the film to receive leveling roller and hot pressing roller, the film has been avoided appearing easily after the hot pressing and damages or bonds the condition together with the hot pressing roller.
On the first aspect, the device for producing and processing the aluminum-plastic plate of the fireproof building curtain wall material comprises a conveyor belt assembly, a leveling assembly, a hot pressing assembly, a clamping limiting assembly and a plurality of film covering tools; the film coating tools are sequentially arranged on the conveyor belt assembly and can be driven by the conveyor belt assembly to convey forwards; the clamping limiting assembly comprises a U-shaped fixing frame and two first limiting strips, the U-shaped fixing frame spans over the conveying belt assembly, and the bottom end of the U-shaped fixing frame is fixedly connected with the ground; the two first limiting strips are respectively and fixedly connected to the inner side of the U-shaped fixing frame along the conveying direction of the conveyor belt assembly; the leveling assembly comprises a leveling roller, two first lifting rods and two first elastic pieces; the hot-pressing assembly comprises a hot-pressing roller, two second lifting rods, two second elastic pieces and two connecting rods; two ends of the leveling roller are respectively and rotatably connected with the bottom ends of the two first lifting rods, and two ends of the hot pressing roller are respectively and rotatably connected with the bottom ends of the two second lifting rods; the top ends of the two first lifting rods and the two second lifting rods respectively penetrate through the top of the U-shaped fixing frame and are respectively in sliding connection with the U-shaped fixing frame; the outer sides of the top ends of the two first lifting rods and the two second lifting rods are respectively sleeved with two first elastic pieces and two second elastic pieces, the top ends of the first elastic pieces and the second elastic pieces are respectively fixedly connected with the top ends of the first lifting rods and the top ends of the second lifting rods, and the bottom ends of the first elastic pieces and the second elastic pieces are respectively clamped with the top surface of the U-shaped fixing frame; the connecting rod is fixedly connected between the first lifting rod and the second lifting rod; the film covering tool comprises a placing frame, two fold-line-shaped guide rails and two second limiting strips; the two fold-line-shaped guide rails and the two second limiting strips are respectively arranged on two sides of the placing frame along the conveying direction of the conveyor belt assembly, the fold-line-shaped guide rails are fixedly connected to the top end of the placing frame, and the second limiting strips are fixedly connected to the outer side of the placing frame; the second limiting strip is positioned below the first limiting strip and can be clamped with the first limiting strip when moving to contact with the first limiting strip; two opposite side surfaces of the two fold-line-shaped guide rails are respectively provided with a fold-line-shaped sliding groove, and two ends of the leveling roller can extend into the two fold-line-shaped sliding grooves and can slide in the two fold-line-shaped sliding grooves; a placing groove is formed in the placing frame, a height adjusting plate is connected in the placing groove in a sliding mode, an adjusting bolt is contacted with the bottom surface of the height adjusting plate, the adjusting bolt penetrates through the bottom surface of the placing frame and extends into the placing groove, and the adjusting bolt is in threaded connection with the placing frame; the leveling roller with the height of the lowest position of the roller surface of the hot pressing roller is the same, the two ends of the leveling roller gradually slide into the fold-line-shaped sliding grooves and descend to the lowest position, and the lowest position of the roller surface of the leveling roller can be in contact with a film which is placed on the top surface of an aluminum-plastic plate in the placing frame and is bonded with the top surface of the aluminum-plastic plate.
With reference to the first aspect, in one possible implementation manner, two first rotating blocks and two second rotating blocks are respectively and rotatably connected to two shaft ends of the leveling roller and the hot press roller; the first rotating block is fixedly connected with the bottom end of the first lifting rod, and the second rotating block is fixedly connected with the bottom end of the second lifting rod.
With reference to the first aspect, in a possible implementation manner, top ends of the first lifting rod and the second lifting rod are fixedly connected with a first chuck and a second chuck, respectively; the top end of the first elastic piece is fixedly connected with the bottom surface of the first chuck, and the top end of the second elastic piece is fixedly connected with the bottom surface of the second chuck.
With reference to the first aspect, in one possible implementation manner, the fold-line-shaped guide rail comprises a fold-line fixing plate and two fold-line slats; the folding line fixing plate is fixedly connected to the top end of the placing frame, the two folding line strips are fixedly connected to one side, close to the aluminum-plastic plate, of the folding line fixing plate, and the folding line-shaped sliding groove is formed between the two folding line strips; the horizontal distance between the end faces of the two shaft ends of the leveling roller is equal to the horizontal distance between the opposite side faces of the two fold line fixing plates; the horizontal distance between the end faces of the two shaft ends of the hot pressing roller is smaller than the horizontal distance between the opposite side faces of the two broken line strips; the lengths of the leveling roller and the roller body of the hot pressing roller are not less than the width of the aluminum-plastic plate.
With reference to the first aspect, in a possible implementation manner, an open slot is formed at the front end of the zigzag-shaped chute, a small opening end of the open slot is communicated with the zigzag-shaped chute, and a large opening end of the open slot is larger than the outer diameter of the shaft end of the leveling roller; when the leveling roller is positioned at the highest position, the shaft end of the leveling roller and the open slot are positioned on the same horizontal plane.
In a second aspect, the application provides a method for producing and processing an aluminum-plastic plate of a fireproof building curtain wall material, which comprises the following steps: placing the semi-finished aluminum-plastic plate which is bonded with the film and is not subjected to hot pressing in a placing groove in a placing frame, and adjusting the height of the height adjusting plate by adjusting the adjusting bolt so that the height of the top surface of the semi-finished aluminum-plastic plate extending out of the placing groove reaches a set height value; then the placing frame is integrally placed on the conveyor belt component and is driven by the conveyor belt component to be conveyed forwards; with the forward movement of the placing frame, when the fold-line-shaped slide rail is about to contact with the two ends of the leveling roller, the two second limiting strips at the two sides of the placing frame move to the positions below the two first limiting strips at the inner side of the U-shaped fixing frame, and the placing frame can be limited in the vertical direction through the clamping sliding of the first limiting strips and the second limiting strips; then the fold-line-shaped sliding rails are contacted with the two ends of the leveling roller, the two ends of the leveling roller are driven by the guide of the fold-line-shaped sliding groove, so that the leveling roller gradually moves downwards, when the leveling roller moves to the lowest position, the roller surface of the leveling roller is contacted with a film on the top surface of the semi-finished aluminum-plastic plate, which is adjusted to a set height value in advance, so that the bonded film is leveled, and air existing between the bonded film and the top surface of the semi-finished aluminum-plastic plate is extruded out; in the process that the leveling roller gradually moves downwards, the leveling roller drives the first lifting rod, the connecting rod and the second lifting rod to synchronously move downwards, so that the first elastic part and the second elastic part are compressed, the hot pressing roller is synchronously driven to move through the movement of the leveling roller, when the leveling roller moves to the lowest position, the roller surface of the hot pressing roller is also contacted with a film on the top surface of a semi-finished aluminum-plastic plate which is adjusted to a set height value in advance, after the leveling roller levels the film, the hot pressing roller can then carry out hot pressing on the leveled film, so that the film is finally coated on the top surface of the semi-finished aluminum-plastic plate, and a finished aluminum-plastic plate is formed; in the process of forward conveying the placing frame to enable the film on the top surface of the semi-finished aluminum-plastic plate to be extruded with the leveling roller and the hot pressing roller, the leveling roller and the hot pressing roller are always limited and guided through the zigzag sliding groove, and the height of the top surface of the semi-finished aluminum-plastic plate is always at a preset height value by pre-adjusting the height of the height adjusting plate, so that the extrusion force of the leveling roller and the hot pressing roller on the film is always a constant value in the extrusion process; after the semi-finished aluminum-plastic plate is extruded by the leveling roller and the hot pressing roller, and two ends of the leveling roller leave the fold-line-shaped sliding groove, the leveling roller and the hot pressing roller are lifted upwards to the original positions under the action force of the first elastic piece and the second elastic piece to wait for the arrival of the next placing frame; after the semi-finished aluminum-plastic plate is extruded by the leveling roller and the hot pressing roller to form a finished aluminum-plastic plate, the finished aluminum-plastic plate is conveyed forwards continuously, and finally the finished aluminum-plastic plate and the placing frame are taken down from the conveyor belt assembly integrally by a worker to complete film coating work on the semi-finished aluminum-plastic plate.
One or more technical solutions provided in the present application have at least the following technical effects or advantages:
the device comprises a conveyor belt assembly, a leveling assembly, a hot pressing assembly, a clamping limiting assembly and a plurality of laminating tools, wherein the clamping limiting assembly comprises a U-shaped fixing frame and two first limiting strips, the laminating tools comprise a placing frame, two fold-shaped guide rails and two second limiting strips, and the placing frame can be effectively limited in the vertical direction in the process of passing through the lower part of the leveling assembly and the hot pressing assembly through the clamping matching of the first limiting strips and the second limiting strips;
in the process that the leveling roller gradually moves downwards, the leveling roller drives the first lifting rod, the connecting rod and the second lifting rod to synchronously move downwards, so that the first elastic part and the second elastic part are compressed, the hot pressing roller is synchronously driven to move through the movement of the leveling roller, when the leveling roller moves to the lowest position, the roller surface of the hot pressing roller also contacts the film on the top surface of the semi-finished aluminum-plastic plate, and after the leveling roller levels the film, the hot pressing roller can then carry out hot pressing treatment on the leveled film, so that the film is finally coated on the top surface of the semi-finished aluminum-plastic plate, and the finished aluminum-plastic plate is formed;
through the arrangement of the height adjusting plate and the adjusting bolt, after semi-finished aluminum-plastic plates with different thicknesses are placed in the placing frame, the height of the top surface of the semi-finished aluminum-plastic plate can be adjusted to a preset height value through the adjusting bolt and the height adjusting plate, and then the lowest height of the leveling roller is always limited through the fold-line-shaped sliding groove, so that the extrusion force of the leveling roller and the hot pressing roller to the film is always a constant value in the extrusion process;
the problem of among the prior art when carrying out the tectorial membrane technology to the semi-manufactured goods aluminium-plastic panel of different thickness, the extrusion force that the aluminium-plastic panel top surface of different thickness received is different, thereby lead to the film to appear damaging or bond together with the hot pressing roller easily after the hot pressing technical problem, the semi-manufactured goods aluminium-plastic panel of having realized different thickness is when carrying out the tectorial membrane technology, the extrusion force that receives is the homogeneous phase, the extrusion force and the too big condition of hot pressure that have avoided the film to receive leveling roller and hot pressing roller, the film has been avoided appearing damaging easily behind the hot pressing or has bonded the condition together with the hot pressing roller.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments of the present invention or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is an isometric view of a device for manufacturing and processing an aluminum-plastic panel of a fireproof building curtain wall material provided by an embodiment of the present application;
FIG. 2 is an enlarged view of a portion of area A of FIG. 1;
FIG. 3 is an isometric view of a flattening assembly and a thermocompression assembly as provided by an embodiment of the present application;
FIG. 4 is a schematic front view showing the structure of the leveling roller and the heat pressing roller in FIG. 1 sliding in the zigzag chute and reaching the lowest position and pressing the film on the top surface of the aluminum-plastic plate;
FIG. 5 is a schematic top view of the leveling roller and the heat and pressure roller of FIG. 4 before entering the dog-leg chute;
fig. 6 is a schematic cross-sectional structural view of the placement frame, the height adjustment plate and the adjustment bolt provided in the embodiment of the present application.
Reference numerals are as follows: 1-a conveyor belt assembly; 2-leveling the assembly; 21-a leveling roller; 211-a first rotation block; 22-a first lifting rod; 221-a first chuck; 23-a first elastic member; 3-hot pressing the assembly; 31-a hot press roll; 311-a second turning block; 32-a second lifting rod; 321-a second chuck; 33-a second elastic member; 34-a connecting rod; 4-clamping a limiting component; 41-U-shaped fixing frame; 42-a first stop bar; 5-laminating a film; 51-a placement frame; 52-dog-leg shaped guide rails; 521-fold line fixing plate; 522-broken line lath; 53-a second stop bar; 54-dog-leg shaped chute; 55-placing a groove; 56-height adjustment plate; 57-adjusting the bolt; 6-open slot; 7-aluminum plastic plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the embodiments of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description of the embodiments of the present invention and for simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. The terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Furthermore, the terms "mounted," "connected," and "coupled" are to be construed broadly and may include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. Specific meanings of the above terms in the embodiments of the present invention may be understood by those of ordinary skill in the art according to specific situations.
Referring to fig. 1-6, the device for producing and processing the aluminum-plastic panel of the fireproof building curtain wall material provided by the embodiment of the application comprises a conveyor belt assembly 1, a leveling assembly 2, a hot-pressing assembly 3, a clamping and limiting assembly 4 and a plurality of film coating tools 5; a plurality of film covering tools 5 are sequentially arranged on the conveyor belt assembly 1 and can be driven by the conveyor belt assembly 1 to convey forwards; the clamping limiting assembly 4 comprises a U-shaped fixing frame 41 and two first limiting strips 42, the U-shaped fixing frame 41 spans above the conveying belt assembly 1, and the bottom end of the U-shaped fixing frame 41 is fixedly connected with the ground; the two first limiting strips 42 are respectively and fixedly connected to the inner sides of the U-shaped fixing frames 41 along the conveying direction of the conveying belt assembly 1; the leveling assembly 2 comprises a leveling roller 21, two first lifting rods 22 and two first elastic pieces 23; the hot-pressing assembly 3 comprises a hot-pressing roller 31, two second lifting rods 32, two second elastic members 33 and two connecting rods 34; two ends of the leveling roller 21 are respectively and rotatably connected with the bottom ends of the two first lifting rods 22, and two ends of the hot pressing roller 31 are respectively and rotatably connected with the bottom ends of the two second lifting rods 32; the top ends of the two first lifting rods 22 and the two second lifting rods 32 respectively penetrate through the top of the U-shaped fixing frame 41 and are respectively in sliding connection with the U-shaped fixing frame 41; the outer sides of the top ends of the two first lifting rods 22 and the two second lifting rods 32 are respectively sleeved with two first elastic pieces 23 and two second elastic pieces 33, the top ends of the first elastic pieces 23 and the second elastic pieces 33 are respectively fixedly connected with the top ends of the first lifting rods 22 and the top ends of the second lifting rods 32, and the bottom ends of the first elastic pieces 23 and the second elastic pieces 33 are respectively clamped with the top surfaces of the U-shaped fixing frames 41; a connecting rod 34 is fixedly connected between the first lifting rod 22 and the second lifting rod 32; the film covering tool 5 comprises a placing frame 51, two fold-line-shaped guide rails 52 and two second limiting strips 53; the two fold-line-shaped guide rails 52 and the two second limiting strips 53 are respectively arranged on two sides of the placing frame 51 along the conveying direction of the conveyor belt assembly 1, the fold-line-shaped guide rails 52 are fixedly connected to the top end of the placing frame 51, and the second limiting strips 53 are fixedly connected to the outer side of the placing frame 51; the second limiting strip 53 is positioned below the first limiting strip 42 and can be clamped with the first limiting strip 42 when moving to contact with the first limiting strip 42; the opposite side surfaces of the two fold-line-shaped guide rails 52 are respectively provided with fold-line-shaped sliding chutes 54, and two ends of the leveling roller 21 can extend into the two fold-line-shaped sliding chutes 54 and can slide in the two fold-line-shaped sliding chutes 54; a placing groove 55 is formed in the placing frame 51, a height adjusting plate 56 is connected in the placing groove 55 in a sliding manner, an adjusting bolt 57 is contacted with the bottom surface of the height adjusting plate 56, the adjusting bolt 57 penetrates through the bottom surface of the placing frame 51 and extends into the placing groove 55, and the adjusting bolt 57 is in threaded connection with the placing frame 51; the lowest positions of the roll surfaces of the leveling roll 21 and the hot press roll 31 are the same in height, and when the two ends of the leveling roll 21 gradually slide into the zigzag-shaped chutes 54 and descend to the lowest positions, the lowest positions of the roll surfaces of the leveling roll 21 can be in contact with the film adhered to the top surface of the aluminum-plastic panel 7 placed in the placement frame 51. The conveyer belt subassembly 1 in the embodiment of this application adopts ordinary conveyer belt structure, and first elastic component 23 and second elastic component 33 all choose the spring for use, and when actually designing, through U-shaped mount 41, first lifter 22, first elastic component 23. The second lifting rod 32 and the second elastic part 33 can realize the lifting action of the leveling roller 21 and the hot pressing roller 31, meanwhile, the two ends of the leveling roller 21 can be guided through the arranged fold-line-shaped sliding groove 54, and further, the vertical direction limitation can be carried out on the placing frame 51 when the leveling roller 21 enters the fold-line-shaped sliding groove 54 through the arranged first limiting strip 42 and the second limiting strip 53, finally, the downward acting force on the leveling roller 21 through the fold-line-shaped sliding groove 54 enables the leveling roller 21 to be driven to move downwards and extrude and level the film on the semi-finished aluminum-plastic plate 7 placed in the placing frame 51 when the film reaches the lowest position, and meanwhile, the leveling roller 21 and the hot pressing roller 31 are connected into a whole through the arranged connecting rod 34 and synchronously lift and descend, so that the hot pressing treatment can be carried out on the film on the top surface of the semi-finished aluminum-plastic plate 7; in addition, when placing frame 51 and carrying forward in this application embodiment, can set up limit baffle in the both sides of conveyer belt subassembly 1, avoid placing frame 51 and deviate from conveyer belt subassembly 1 in transportation process, guarantee to place frame 51 and can carry forward on conveyer belt subassembly 1 steadily.
Referring to fig. 3, two first rotating blocks 211 and two second rotating blocks 311 are rotatably connected to two shaft ends of the leveling roller 21 and the heat and pressure roller 31, respectively; the first rotating block 211 is fixedly connected with the bottom end of the first lifting rod 22, and the second rotating block 311 is fixedly connected with the bottom end of the second lifting rod 32. The specific first rotating block 211 and the second rotating block 311 that pass through in this application embodiment to can conveniently realize that the both ends of leveling roller 21 and the bottom of first lifter 22 rotate and be connected, can conveniently realize that the both ends of hot pressing roller 31 and the bottom of second lifter 32 rotate the purpose of being connected.
Referring to fig. 3, the first chuck 221 and the second chuck 321 are fixedly connected to the top ends of the first lifting rod 22 and the second lifting rod 32, respectively; the top end of the first elastic member 23 is fixedly connected to the bottom surface of the first chuck 221, and the top end of the second elastic member 33 is fixedly connected to the bottom surface of the second chuck 321. The first chuck 221 and the second chuck 321 are specifically arranged in the embodiment of the present application, so that the top ends of the first elastic member 23 and the second elastic member 33 can be conveniently clamped and fixed.
Referring to fig. 2, the dog-leg rail 52 includes a dog-leg fixing plate 521 and two dog-leg strips 522; the folding line fixing plate 521 is fixedly connected to the top end of the placing frame 51, the two folding line strips 522 are fixedly connected to one side of the folding line fixing plate 521 close to the aluminum-plastic panel 7, and a folding-line-shaped sliding chute 54 is formed between the two folding line strips 522; the horizontal distance between the two shaft end faces of the leveling roller 21 is equal to the horizontal distance between the opposite side faces of the two fold line fixing plates 521; the horizontal distance between the two shaft end surfaces of the hot pressing roller 31 is smaller than the horizontal distance between the opposite side surfaces of the two broken line strips 522; the length of the roller bodies of the leveling roller 21 and the heat and pressure roller 31 is not less than the width of the aluminum-plastic panel 7. Through the above arrangement in the embodiment of the present application, in the process of passing through the leveling roller 21 and the hot pressing roller 31, the two ends of the leveling roller 21 can always slide into the fold line-shaped sliding groove 54 while the two ends of the hot pressing roller 31 can smoothly pass through the two fold line-shaped slats 522 without interfering with the fold line-shaped slats 522.
Referring to fig. 2 and 4, an open slot 6 is formed at the front end of the fold-line-shaped chute 54, the small opening end of the open slot 6 is communicated with the fold-line-shaped chute 54, and the size of the large opening end of the open slot 6 is larger than the outer diameter of the shaft end of the leveling roller 21; when the leveling roller 21 is at the highest position, the shaft end of the leveling roller 21 is at the same level with the open slot 6. The embodiment of the application further provides the open slot 6, so that when the placing frame 51 is conveyed to be close to the leveling roller 21, the open slot 6 can smoothly guide the two ends of the leveling roller 21, and the two ends of the leveling roller 21 gradually slide into the fold-line-shaped sliding grooves 54 smoothly.
The embodiment of the application provides a method for producing and processing an aluminum-plastic plate of a fireproof building curtain wall material, which comprises the following steps: placing the semi-finished aluminum-plastic panel 7 with the film adhered thereon and without hot pressing in the placing groove 55 of the placing frame 51, and adjusting the height of the height adjusting plate 56 by adjusting the adjusting bolt 57, so that the height of the top surface of the semi-finished aluminum-plastic panel 7 extending out of the placing groove 55 reaches a set height value; then the placing frame 51 is integrally placed on the conveying belt assembly 1 and is driven by the conveying belt assembly to convey forwards; with the forward movement of the placing frame 51, when the zigzag-shaped slide rail is about to contact with the two ends of the leveling roller 21, the two second limiting strips 53 on the two sides of the placing frame 51 move to the positions below the two first limiting strips 42 on the inner side of the U-shaped fixing frame 41, and the placing frame 51 can be limited in the vertical direction through the clamping sliding of the first limiting strips 42 and the second limiting strips 53; then, the fold-line-shaped slide rails contact two ends of the leveling roller 21, the two ends of the leveling roller 21 are driven by the guide of the fold-line-shaped sliding groove 54, so that the leveling roller 21 gradually moves downwards, when the leveling roller 21 moves to the lowest position, the roller surface of the leveling roller 21 contacts a film on the top surface of the semi-finished aluminum-plastic plate 7 which is adjusted to a set height value in advance, the bonded film is leveled, and air existing between the bonded film and the top surface of the semi-finished aluminum-plastic plate 7 is pressed out; in the process that the leveling roller 21 gradually moves downwards, the leveling roller 21 drives the first lifting rod 22, the connecting rod 34 and the second lifting rod 32 to synchronously move downwards, so that the first elastic part 23 and the second elastic part 33 are compressed, the hot pressing roller 31 is synchronously driven to move through the movement of the leveling roller 21, when the leveling roller 21 moves to the lowest position, the roller surface of the hot pressing roller 31 also contacts a film on the top surface of the semi-finished aluminum-plastic plate 7 which is adjusted to a set height value in advance, after the leveling treatment is performed on the film by the leveling roller 21, the hot pressing roller 31 can perform hot pressing treatment on the leveled film, so that the film is finally coated on the top surface of the semi-finished aluminum-plastic plate 7, and the finished aluminum-plastic plate 7 is formed; in the process that the placing frame 51 is conveyed forwards to enable the film on the top surface of the semi-finished aluminum-plastic plate 7 to be extruded with the leveling roller 21 and the hot-pressing roller 31, the leveling roller 21 and the hot-pressing roller 31 are always limited and guided through the fold-line-shaped sliding groove 54, and the height of the top surface of the semi-finished aluminum-plastic plate 7 is always in a preset height value by pre-adjusting the height of the height adjusting plate 56, so that the extrusion force of the leveling roller 21 and the hot-pressing roller 31 on the film is always constant in the extrusion process; after the semi-finished aluminum-plastic plate 7 is extruded by the leveling roller 21 and the hot-pressing roller 31, and two ends of the leveling roller 21 leave the zigzag-shaped chute 54, the leveling roller 21 and the hot-pressing roller 31 are lifted upwards to the original positions under the action of the first elastic piece 23 and the second elastic piece 33, and the arrival of the next placing frame 51 is waited; after the semi-finished aluminum-plastic panel 7 is extruded by the flat roller 21 and the hot press roller 31 to form the finished aluminum-plastic panel 7, the finished aluminum-plastic panel 7 is continuously conveyed forwards, and finally, the finished aluminum-plastic panel 7 and the placing frame 51 are integrally taken down from the conveyer belt assembly 1 by a worker, so that the film coating work of the semi-finished aluminum-plastic panel 7 is completed.
The embodiments in the present specification are described in a progressive manner, and the same or similar parts among the embodiments may be referred to each other, and each embodiment is described with emphasis on the difference from the other embodiments.
The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications or substitutions do not depart from the spirit and scope of the present disclosure.

Claims (4)

1. A production and processing device for an aluminum-plastic plate made of a fireproof building curtain wall material is characterized by comprising a conveyor belt assembly (1), a leveling assembly (2), a hot pressing assembly (3), a clamping limiting assembly (4) and a plurality of film coating tools (5);
the film covering tools (5) are sequentially placed on the conveying belt assembly (1) and can be driven by the conveying belt assembly (1) to convey forwards;
the clamping limiting assembly (4) comprises a U-shaped fixing frame (41) and two first limiting strips (42), the U-shaped fixing frame (41) spans above the conveying belt assembly (1), and the bottom end of the U-shaped fixing frame (41) is fixedly connected with the ground;
the two first limiting strips (42) are respectively and fixedly connected to the inner side of the U-shaped fixing frame (41) along the conveying direction of the conveying belt assembly (1);
the leveling assembly (2) comprises a leveling roller (21), two first lifting rods (22) and two first elastic pieces (23);
the hot-pressing assembly (3) comprises a hot-pressing roller (31), two second lifting rods (32), two second elastic pieces (33) and two connecting rods (34);
two ends of the leveling roller (21) are respectively and rotatably connected with the bottom ends of the two first lifting rods (22), and two ends of the hot pressing roller (31) are respectively and rotatably connected with the bottom ends of the two second lifting rods (32);
the top ends of the two first lifting rods (22) and the two second lifting rods (32) respectively penetrate through the top of the U-shaped fixing frame (41) and are respectively connected with the U-shaped fixing frame (41) in a sliding manner;
the outer sides of the top ends of the two first lifting rods (22) and the two second lifting rods (32) are respectively sleeved with two first elastic pieces (23) and two second elastic pieces (33), the top ends of the first elastic pieces (23) and the second elastic pieces (33) are respectively fixedly connected with the top ends of the first lifting rods (22) and the top ends of the second lifting rods (32), and the bottom ends of the first elastic pieces (23) and the second elastic pieces (33) are respectively clamped with the top surface of a U-shaped fixing frame (41);
the connecting rod (34) is fixedly connected between the first lifting rod (22) and the second lifting rod (32);
the film covering tool (5) comprises a placing frame (51), two fold-line-shaped guide rails (52) and two second limiting strips (53);
the two fold-line-shaped guide rails (52) and the two second limiting strips (53) are respectively arranged on two sides of the placing frame (51) along the conveying direction of the conveying belt assembly (1), the fold-line-shaped guide rails (52) are fixedly connected to the top end of the placing frame (51), and the second limiting strips (53) are fixedly connected to the outer side of the placing frame (51);
the second limiting strip (53) is positioned below the first limiting strip (42) and can be clamped with the first limiting strip (42) when moving to contact with the first limiting strip (42);
the opposite side surfaces of the two fold-line-shaped guide rails (52) are respectively provided with a fold-line-shaped sliding groove (54), and two ends of the leveling roller (21) can extend into the two fold-line-shaped sliding grooves (54) and can slide in the two fold-line-shaped sliding grooves (54);
a placing groove (55) is formed in the placing frame (51), a height adjusting plate (56) is connected in the placing groove (55) in a sliding mode, an adjusting bolt (57) is contacted with the bottom surface of the height adjusting plate (56), the adjusting bolt (57) penetrates through the bottom surface of the placing frame (51) and extends into the placing groove (55), and the adjusting bolt (57) is in threaded connection with the placing frame (51);
the heights of the lowest positions of the roll surfaces of the leveling roll (21) and the hot pressing roll (31) are the same, when two ends of the leveling roll (21) gradually slide into the fold-line-shaped sliding chutes (54) and descend to the lowest positions, the lowest positions of the roll surfaces of the leveling roll (21) can be in contact with a film bonded to the top surface of the aluminum-plastic plate (7) placed in the placing frame (51);
two shaft ends of the leveling roller (21) and the hot pressing roller (31) are respectively and rotatably connected with two first rotating blocks (211) and two second rotating blocks (311);
the first rotating block (211) is fixedly connected with the bottom end of the first lifting rod (22), and the second rotating block (311) is fixedly connected with the bottom end of the second lifting rod (32);
the fold-line-shaped guide rail (52) comprises a fold-line fixing plate (521) and two fold-line strips (522);
the folding line fixing plate (521) is fixedly connected to the top end of the placing frame (51), the two folding line strips (522) are fixedly connected to one side, close to the aluminum-plastic panel (7), of the folding line fixing plate (521), and the folding line-shaped sliding groove (54) is formed between the two folding line strips (522);
the horizontal distance between two shaft end faces of the leveling roller (21) is equal to the horizontal distance between opposite side faces of the two fold line fixing plates (521);
the horizontal distance between two shaft end faces of the hot pressing roller (31) is smaller than the horizontal distance between opposite side faces of the two broken line strips (522);
the lengths of the roller bodies of the leveling roller (21) and the hot pressing roller (31) are not less than the width of the aluminum-plastic plate (7).
2. The production and processing device for the aluminum-plastic composite panel of the fireproof building curtain wall material as claimed in claim 1, wherein the top ends of the first lifting rod (22) and the second lifting rod (32) are fixedly connected with a first chuck (221) and a second chuck (321) respectively;
the top end of the first elastic part (23) is fixedly connected with the bottom surface of the first chuck (221), and the top end of the second elastic part (33) is fixedly connected with the bottom surface of the second chuck (321).
3. The production and processing device for the aluminum-plastic plate of the fireproof building curtain wall material as claimed in claim 1, wherein an open slot (6) is formed in the front end of the zigzag-shaped chute (54), a small opening end of the open slot (6) is communicated with the zigzag-shaped chute (54), and a large opening end of the open slot (6) is larger than the outer diameter of the shaft end of the leveling roller (21);
when the leveling roller (21) is positioned at the highest position, the shaft end of the leveling roller (21) and the open groove (6) are positioned on the same horizontal plane.
4. A method for producing and processing an aluminum-plastic plate of a fireproof building curtain wall material is based on the device for producing and processing the aluminum-plastic plate of the fireproof building curtain wall material of any one of claims 1 to 3, and is characterized by comprising the following steps:
placing the semi-finished aluminum-plastic plate (7) which is bonded with the film and is not subjected to hot pressing in a placing groove (55) in a placing frame (51), and adjusting a height of a height adjusting plate (56) by adjusting an adjusting bolt (57) so that the height of the top surface of the semi-finished aluminum-plastic plate (7) extending out of the placing groove (55) reaches a set height value;
then the placing frame (51) is integrally placed on the conveying belt assembly (1) and is driven by the conveying belt assembly to convey forwards;
with the forward movement of the placing frame (51), when the zigzag-shaped sliding rails are about to contact with the two ends of the leveling roller (21), the two second limiting strips (53) on the two sides of the placing frame (51) move to the positions below the two first limiting strips (42) on the inner side of the U-shaped fixing frame (41), and the placing frame (51) can be limited in the vertical direction through clamping sliding of the first limiting strips (42) and the second limiting strips (53);
then the fold-line-shaped slide rails contact two ends of the leveling roller (21), two ends of the leveling roller (21) are driven by the guide of the fold-line-shaped sliding groove (54), so that the leveling roller (21) gradually moves downwards, when the leveling roller (21) moves to the lowest position, the roller surface of the leveling roller (21) contacts a film on the top surface of the semi-finished aluminum-plastic plate (7) which is adjusted to a set height value in advance, the bonded film is leveled, and air existing between the bonded film and the top surface of the semi-finished aluminum-plastic plate (7) is pressed out;
in the process that the leveling roller (21) gradually moves downwards, the leveling roller (21) drives the first lifting rod (22), the connecting rod (34) and the second lifting rod (32) to synchronously move downwards, so that the first elastic part (23) and the second elastic part (33) are compressed, the hot pressing roller (31) is synchronously driven to move through the movement of the leveling roller (21), when the leveling roller (21) moves to the lowest position, the roller surface of the hot pressing roller (31) also contacts a film on the top surface of a semi-finished aluminum-plastic plate (7) which is adjusted to a set height value in advance, after the leveling roller (21) levels the film, the hot pressing roller (31) can then carry out hot pressing on the leveled film, so that the film is finally coated on the top surface of the semi-finished aluminum-plastic plate (7), and a finished aluminum-plastic plate (7) is formed;
in the process that the placing frame (51) is conveyed forwards to enable the film on the top surface of the semi-finished aluminum-plastic plate (7) to be extruded with the leveling roller (21) and the hot pressing roller (31), the leveling roller (21) and the hot pressing roller (31) are always limited and guided through the fold-line-shaped sliding groove (54), and the height of the top surface of the semi-finished aluminum-plastic plate (7) is always at a preset height value by pre-adjusting the height of the height adjusting plate (56), so that the extrusion force of the leveling roller (21) and the hot pressing roller (31) on the film is always constant in the extrusion process;
after the semi-finished aluminum-plastic plate (7) is extruded by the leveling roller (21) and the hot-pressing roller (31), and two ends of the leveling roller (21) leave the zigzag-shaped sliding chute (54), the leveling roller (21) and the hot-pressing roller (31) are lifted upwards to the original positions under the action force of the first elastic piece (23) and the second elastic piece (33) to wait for the next placement frame (51);
after the semi-finished aluminum-plastic plate (7) is extruded by the leveling roller (21) and the hot-pressing roller (31) to form the finished aluminum-plastic plate (7), the finished aluminum-plastic plate is conveyed forwards continuously, and finally the finished aluminum-plastic plate (7) and the placing frame (51) are integrally taken down from the conveying belt assembly (1) by a worker, so that the film coating work of the semi-finished aluminum-plastic plate (7) is completed.
CN202211575621.3A 2022-12-09 2022-12-09 Production and processing device for fireproof building curtain wall material aluminum-plastic plate Active CN115648608B (en)

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