CN117549550B - Plastic-aluminum plate laminating device and application method thereof - Google Patents
Plastic-aluminum plate laminating device and application method thereof Download PDFInfo
- Publication number
- CN117549550B CN117549550B CN202410044848.8A CN202410044848A CN117549550B CN 117549550 B CN117549550 B CN 117549550B CN 202410044848 A CN202410044848 A CN 202410044848A CN 117549550 B CN117549550 B CN 117549550B
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- frame
- cover frame
- aluminum
- plastic
- plastic plate
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000010030 laminating Methods 0.000 title claims description 39
- 229920003023 plastic Polymers 0.000 claims abstract description 107
- 239000004033 plastic Substances 0.000 claims abstract description 106
- 238000010438 heat treatment Methods 0.000 claims abstract description 34
- 238000000576 coating method Methods 0.000 claims abstract description 28
- 239000011248 coating agent Substances 0.000 claims abstract description 26
- 238000003860 storage Methods 0.000 claims abstract description 25
- 238000001816 cooling Methods 0.000 claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 49
- 210000002489 tectorial membrane Anatomy 0.000 claims description 27
- 210000001503 joint Anatomy 0.000 claims description 20
- 238000001802 infusion Methods 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 12
- 239000002390 adhesive tape Substances 0.000 claims description 10
- 238000010992 reflux Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 4
- 239000007888 film coating Substances 0.000 description 29
- 238000009501 film coating Methods 0.000 description 29
- 230000000694 effects Effects 0.000 description 9
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000007731 hot pressing Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000012528 membrane Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of plastic-aluminum plate coating, in particular to a plastic-aluminum plate coating device and a use method thereof. According to the invention, through the upper cover frame, the lower cover frame, the film fixing frame, the film covering press roller, the heating press roller, the cooling press roller, the storage frame, the first mounting frame, the second mounting frame, the bottom plate, the refrigerator and the heater, the equipment can perform more efficient and stable film covering operation on the aluminum-plastic plate at the same time.
Description
Technical Field
The invention relates to the technical field of plastic-aluminum plate laminating, in particular to a plastic-aluminum plate laminating device and a using method thereof.
Background
The aluminum-plastic composite board is formed by compounding a plurality of layers of materials, the upper layer and the lower layer are made of high-purity aluminum alloy boards, the middle layer is a nontoxic low-density polyethylene core board, the front surface of the aluminum-plastic composite board is also adhered with a protective film, the front surface of the aluminum-plastic composite board is coated with a fluorocarbon resin coating outdoors, the front surface of the aluminum-plastic composite board is indoor, the front surface of the aluminum-plastic composite board can be coated with a non-fluorocarbon resin coating, the film is also called as 'overmoulding', 'mounting glue', 'attaching film', and the like, and the film is coated on the surface of a printed matter by hot pressing through a transparent plastic film, so as to play the roles of protecting and increasing gloss.
Chinese patent CN202211575621.3 discloses a device for producing and processing aluminum-plastic plate for fireproof building curtain wall material, comprising a conveyer belt assembly, a leveling assembly, a hot pressing assembly, a clamping limiting assembly and a plurality of film coating tools; the clamping limiting assembly comprises a U-shaped fixing frame and two first limiting strips; the leveling component comprises a leveling roller, two first lifting rods and two first elastic pieces; the hot pressing assembly comprises a hot pressing roller, two second lifting rods, two second elastic pieces and two connecting rods; the laminating tool comprises a placing frame, two fold-line-shaped guide rails and two second limit strips; a placing groove is formed in the placing frame, a height adjusting plate is connected in the placing groove in a sliding mode, and an adjusting bolt is contacted with the bottom surface of the height adjusting plate. The invention realizes that extrusion forces applied to semi-finished aluminum-plastic plates with different thicknesses are equal when a film laminating process is carried out, avoids the situation that the film is subjected to the extrusion force of a leveling roller and a hot-pressing roller and the hot-pressing force is overlarge, and avoids the situation that the film is easy to damage or adhere to the hot-pressing roller after hot-pressing.
However, in the practical use process of the structure, due to the limitation of the structure, the surface coating of the aluminum plastic plate can be realized only one by one, the problem that the force application of the upper surface coating and the lower surface coating of the aluminum plastic plate is inconsistent, and the upper surface coating effect and the lower surface coating effect are inconsistent easily occurs, the follow-up risk exists, the overall coating efficiency is relatively low, the efficient coating operation with more suitability cannot be provided for the aluminum plastic plate, in the overall coating process, the stable operation cannot be performed on the coating positions of the front surface and the rear surface of the aluminum plastic plate, the overall coating effect is influenced, meanwhile, the equipment cannot perform the stable conveying operation on the upper surface and the lower surface of the aluminum plastic plate, the equipment cannot perform the rapid assembly butt joint operation of the film body, and the daily use requirement cannot be met, so the aluminum plastic plate coating device and the use method thereof are required to be designed to solve the problems.
Disclosure of Invention
The invention aims to provide an aluminum-plastic plate film coating device and a use method thereof, so as to solve the problems that in the prior art, the existing structure is limited by the structure, film coating on the surface of an aluminum-plastic plate can be realized only one by one, the film coating effect of the upper surface and the lower surface of the aluminum-plastic plate is inconsistent due to inconsistent force application of the film coating on the upper surface and the lower surface of the aluminum-plastic plate, the follow-up risk exists, the overall film coating efficiency is relatively low, more adaptive high-efficiency film coating operation cannot be provided for the aluminum-plastic plate, in the overall film coating process, stable and rapid control operation cannot be performed on the film coating positions of the front surface and the rear surface of the aluminum-plastic plate, the overall film coating effect is influenced, meanwhile, the equipment cannot perform stable conveying operation without shielding the upper surface and the lower surface of the aluminum-plastic plate, the equipment cannot perform rapid assembly butt joint using operation of a film body, and the problem of daily use requirement cannot be met.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an aluminum plastic plate tectorial membrane device, includes cover frame and lower cover frame, the inner structure of cover frame is the same with lower cover frame, the inside of cover frame and lower cover frame is provided with the tectorial membrane frame, the membrane logical groove has been seted up at the center of tectorial membrane frame, the inner wall both sides fixedly connected with direction sloping of tectorial membrane frame, the bottom of direction sloping is provided with the spacing roller, the bottom center fixedly connected with solid membrane frame of direction sloping, the inside of solid membrane frame is provided with the tectorial membrane compression roller, the one end of cover frame and lower cover frame inner wall is provided with the heating compression roller, the other end of cover frame and lower cover frame inner wall is provided with the cooling compression roller, the inside center both sides of cover frame and lower cover frame are provided with the carriage.
Preferably, the upper cover frame and the lower cover frame are both provided with the storage frame, the first mounting bracket of bottom one end fixedly connected with of storage frame, the second mounting bracket of bottom other end fixedly connected with of storage frame, the bottom fixedly connected with bottom plate of first mounting bracket and second mounting bracket.
Preferably, the inside of second mounting bracket is provided with the refrigerator, the inside of first mounting bracket is provided with the heating machine, one side fixedly connected with infusion support of first mounting bracket and second mounting bracket, the opposite side fixedly connected with backward flow frame of first mounting bracket and second mounting bracket, infusion support and backward flow frame all are connected with upper cover frame and lower cover frame.
Preferably, one side of the infusion support and the reflux frame, which are close to each other, is fixedly connected with a split-flow seat, and a butt-joint valve seat is arranged in the split-flow seat.
Preferably, the upper end and the lower end of the conveying frame are fixedly connected with limiting strips, limiting rolling balls are uniformly arranged on the inner walls of the limiting strips, conveying belts are arranged in the conveying frame, and anti-slip adhesive tapes are arranged on the side faces of the conveying belts.
Preferably, the surface fixedly connected with guide holder of accomodating the frame, the inside of accomodating the frame has been seted up and has been drawn the groove, the inside of drawing the groove is equipped with the material loading seat, the one end fixedly connected with sealed lid of material loading seat.
Preferably, the two sides four corners of the upper cover frame are provided with first interfaces, the two sides four corners of the lower cover frame are provided with second interfaces, and the two sides of the first mounting frame and the second mounting frame are provided with third interfaces.
Preferably, torsion rotating shafts are arranged at two ends of the upper cover frame and the lower cover frame, and butt-joint inclined plates are movably connected at two ends of the upper cover frame and the lower cover frame through the torsion rotating shafts.
Preferably, a first movable shaft is arranged on the side face of the upper cover frame, a first side sealing cover is movably connected to the side face of the upper cover frame through the first movable shaft, a second movable shaft is arranged on the side face of the lower cover frame, and a second side sealing cover is movably connected to the side face of the lower cover frame through the second movable shaft.
The application method of the aluminum plastic plate laminating device comprises the following steps:
s1, two sides of an aluminum-plastic plate needing to be coated are connected to a conveying belt inside a conveying frame in an opposite mode, so that the aluminum-plastic plate can be conveyed rapidly along with the conveying frame, and in the conveying process, stable limiting operation on four corners of the aluminum-plastic plate is achieved through limiting rolling balls at the inner walls of limiting strips at the upper end and the lower end of the conveying frame;
s2, feeding the aluminum-plastic plate to be coated from one end of the upper cover frame and the lower cover frame, which is close to the heating press roller, by the conveying frame, then limiting the upper and lower surfaces of the aluminum-plastic plate by the butt joint sloping plates, and simultaneously, carrying out up-down synchronous laminating operation on the upper and lower surfaces of the aluminum-plastic plate through the film fixing frames and the film laminating press rollers at the central positions of the upper cover frame and the lower cover frame;
s3, starting a refrigerator and a heater in the first mounting frame and the second mounting frame, conveying a temperature-guiding liquid from a third interface through infusion frames on two sides respectively, then conducting flow from the first interface and the second interface of the upper cover frame and the lower cover frame respectively, and performing temperature control operation on the front end and the rear end of the plastic-aluminum plate coating through a heating press roller and a cooling press roller on the front end and the rear end of the inner part of the upper cover frame and the lower cover frame, so that the plastic-aluminum plate is heated, and then performing cooling solidification operation along with a surface film body after the coating is completed;
s4, replacing the film roll, directly withdrawing the whole of the feeding seat and the sealing cover from the drawing groove of the storage rack, and then replacing the new film roll.
The invention has the beneficial effects that:
1. according to the invention, the laminating press rollers are arranged, when the aluminum-plastic plate is laminated, the aluminum-plastic plate passes through the film fixing frames and the laminating press rollers at the central positions in the upper cover frame and the lower cover frame, the upper surface and the lower surface of the aluminum-plastic plate are respectively contacted with the laminating press rollers in the upper cover frame and the lower cover frame, the upper and lower synchronous laminating operation is carried out, the problem that the upper and lower laminating effects are inconsistent due to the fact that the aluminum-plastic plate is laminated one by one is avoided, the quality of the aluminum-plastic plate laminating is improved, the risk of subsequent reworking is reduced, and the efficiency of the aluminum-plastic plate laminating is also improved.
2. According to the invention, through the arrangement of the heating press roller and the cooling press roller, the aluminum-plastic plate is uniformly cooled and solidified together with the film body on the surface after being heated to complete the film covering, and the temperature is controlled, so that the phenomenon that the adhesion between the aluminum-plastic plate and the film is reduced and the blank surface is hollow is avoided, and the quality of the film covering of the aluminum-plastic plate is improved.
3. According to the invention, through the arrangement of the anti-slip adhesive tape, the limiting rolling balls and the storage rack, the anti-slip adhesive tape on the side surface of the conveying belt provides stable tight pushing and fixing force for two sides of the aluminum plastic plate, so that the aluminum plastic plate can be rapidly conveyed along with the conveying rack, in the conveying process, the limiting rolling balls on the upper and lower ends of the conveying rack at the inner walls of the limiting strips realize stable limiting operation on four corners of the aluminum plastic plate, and are mutually matched with the butt joint inclined plates, so that the limiting of the aluminum plastic plate is realized, the accuracy of film coating of the aluminum plastic plate is improved, the film coating position of the front and rear of the aluminum plastic plate can be stably regulated and controlled, the offset of the aluminum plastic plate in the film coating process is avoided, the film coating quality of the aluminum plastic plate is further improved, meanwhile, the film body can be rapidly assembled through the arrangement of the inner structure of the storage rack, and the film coating efficiency of the aluminum plastic plate is further improved.
Drawings
FIG. 1 is a schematic perspective view of the structure of the present invention;
FIG. 2 is an overall schematic view of the upper housing structure of the present invention;
FIG. 3 is an internal schematic view of the lower housing structure of the present invention;
FIG. 4 is a schematic view of the overall structure of the first and second mounting frames of the present invention;
FIG. 5 is an overall schematic view of the structure of the infusion support and reflux frame of the present invention;
FIG. 6 is an overall schematic of the carriage structure of the present invention;
FIG. 7 is a schematic view of a storage rack structure according to the present invention;
FIG. 8 is an enlarged schematic view of the structure of FIG. 1A according to the present invention;
FIG. 9 is an enlarged schematic view of the structure of FIG. 1B according to the present invention;
fig. 10 is an enlarged schematic view of the structure of fig. 2C according to the present invention.
In the figure: 1. a cover frame is arranged; 2. a lower cover frame; 3. a film coating frame; 4. a membrane through groove; 5. a guide inclined frame; 6. a limit roller; 7. a film fixing frame; 8. laminating press rolls; 9. heating the press roller; 10. cooling press rolls; 11. a carriage; 12. a storage rack; 13. a first mounting frame; 14. a second mounting frame; 15. a bottom plate; 16. a refrigerating machine; 17. a heating machine; 18. an infusion support; 19. a reflow frame; 20. a shunt seat; 21. a butt joint valve seat; 22. a limit bar; 23. limiting rolling balls; 24. a conveyor belt; 25. an anti-slip adhesive tape; 26. a guide seat; 27. pumping the groove; 28. a feeding seat; 29. sealing cover; 30. a first interface; 31. a second interface; 32. a third interface; 33. a torsion shaft; 34. a butt joint sloping plate; 35. a first movable shaft; 36. a first side cover; 37. a second movable shaft; 38. the second side cover.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The single face goes to realize the plastic-aluminum board surface tectorial membrane one by one, and the phenomenon that the plastic-aluminum board upper and lower two sides tectorial membrane application is inconsistent extremely easily appears, leads to the inconsistent problem of upper and lower tectorial membrane effect, reduces the quality of plastic-aluminum board tectorial membrane, and follow-up there is the risk of reworking, and single face tectorial membrane efficiency is also relatively lower one by one, can't provide the high-efficient tectorial membrane operation of more suitability for the plastic-aluminum board, has reduced the efficiency of plastic-aluminum board tectorial membrane.
As shown in fig. 1-2 and 10, an aluminum plastic plate laminating device comprises an upper cover frame 1 and a lower cover frame 2, wherein the inner structures of the upper cover frame 1 and the lower cover frame 2 are identical, a laminating frame 3 is arranged in the upper cover frame 1 and the lower cover frame 2, a film through groove 4 is formed in the center of the laminating frame 3, guide inclined frames 5 are fixedly connected to two sides of the inner wall of the laminating frame 3, limit rollers 6 are arranged at the bottom ends of the guide inclined frames 5, a film fixing frame 7 is fixedly connected to the center of the bottom ends of the guide inclined frames 5, laminating press rollers 8 are arranged in the film fixing frame 7, conveying frames 11 are arranged on two sides of the inner centers of the upper cover frame 1 and the lower cover frame 2, and storage frames 12 are arranged at the upper end and the lower end of the upper cover frame 1 and the lower cover frame 2. In the actual use process, two sides of an aluminum-plastic plate needing to be coated are connected to the conveyor belt 24 in the conveyor frame 11 in an opposite mode, the aluminum-plastic plate needing to be coated is fed from one ends of the upper cover frame 1 and the lower cover frame 2 through the conveyor belt 24, at the moment, the upper surface and the lower surface of the aluminum-plastic plate entering the inner portions of the upper cover frame 1 and the lower cover frame 2 can be contacted with the laminating press roller 8 through the fixed film frame 7 and the laminating press roller 8 in the central positions of the inner portions of the upper cover frame 1 and the lower cover frame 2, and the up-down synchronous laminating operation is carried out, so that the double-sided coating of the aluminum-plastic plate is realized.
This embodiment is through setting up tectorial membrane compression roller 8, when carrying out the tectorial membrane to the plastic-aluminum board, the plastic-aluminum board is through the solid membrane frame 7 and tectorial membrane compression roller 8 department of the inside central point of upper cover frame 1 and lower cover frame 2, the upper and lower two sides of plastic-aluminum board respectively with the inside tectorial membrane compression roller 8 contact of upper cover frame 1 and lower cover frame 2, carry out the synchronous roll tectorial membrane operation from top to bottom, realize the two-sided tectorial membrane of plastic-aluminum board, avoid the plastic-aluminum board to carry out single face tectorial membrane one by one, lead to the inconsistent problem of tectorial membrane effect to appear above the plastic-aluminum board, the quality of plastic-aluminum board tectorial membrane has been improved, reduce follow-up reworking's risk, the two-sided tectorial membrane of plastic-aluminum board has still improved the efficiency of plastic-aluminum board tectorial membrane.
Example two
On the basis of the embodiment, in the film coating process of the aluminum plastic plate, the aluminum plastic plate needs to be heated firstly to carry out film coating, in the film coating process, the aluminum plastic plate is in a state of being heated all the time, the overall temperature of the aluminum plastic plate rises, when the temperature is too high, the viscosity between the aluminum plastic plate and the film is reduced, the film coating of the aluminum plastic plate is unstable, the film cannot be firmly adhered to the aluminum plate, and the blank of the plate surface is caused, so that the quality of the film coating of the aluminum plastic plate is affected.
As shown in fig. 3, one end of the inner walls of the upper and lower cover frames 1 and 2 is provided with a heating press roller 9, the other end of the inner walls of the upper and lower cover frames 1 and 2 is provided with a cooling press roller 10, the heating press roller 9 in the upper cover frame 1 corresponds to the heating press roller 9 in the lower cover frame 2, the cooling press roller 10 in the upper cover frame 1 corresponds to the cooling press roller 10 in the lower cover frame 2, the four corners of the two sides of the upper cover frame 1 are provided with first interfaces 30, the four corners of the two sides of the lower cover frame 2 are provided with second interfaces 31, two of the first interfaces 30 which are symmetrically arranged are communicated with the heating press roller 9 in the upper cover frame 1, the other two of the first interfaces 30 which are symmetrically arranged are communicated with the cooling press roller 10 in the upper cover frame 1, the two of the second interfaces 31 which are symmetrically arranged are communicated with the heating press roller 9 in the lower cover frame 2, and the other two of the second interfaces 31 which are symmetrically arranged are communicated with the cooling press roller 10 in the lower cover frame 2.
As shown in fig. 1-4, a first mounting frame 13 is fixedly connected to one end of the bottom of a storage frame 12 located at the bottom of a lower cover frame 2, a second mounting frame 14 is fixedly connected to the other end of the bottom of the storage frame 12 located at the bottom of the lower cover frame 2, a bottom plate 15 is fixedly connected to the bottom ends of the first mounting frame 13 and the second mounting frame 14, a refrigerator 16 is arranged in the second mounting frame 14, a heating machine 17 is arranged in the first mounting frame 13, third interfaces 32 are respectively arranged on two sides of the first mounting frame 13 and the second mounting frame 14, an infusion frame 18 is fixedly connected to one side of the first mounting frame 13 and one side of the second mounting frame 14, two infusion frames 18 are respectively communicated with the two third interfaces 32 on one side of the first mounting frame 13 and the second mounting frame 14, two backflow frames 19 are respectively arranged on the other side of the first mounting frame 13 and the second mounting frame 14, and two backflow frames 19 are respectively communicated with the two third interfaces 32 on the other side of the first mounting frame 13 and the second mounting frame 14. As shown in fig. 5, a shunt seat 20 is fixedly connected to one side of the infusion support 18 and the reflux frame 19, which are close to each other, the shunt seat 20 on the infusion support 18 and the reflux frame 19 is provided with a plurality of shunt seats 21, the inside of the shunt seat 20 is provided with a butt joint valve seat 21, the butt joint valve seat 21 at the bottom of the infusion support 18 on the first mounting frame 13 is communicated with the heating press roller 9 in the lower frame 2 through a second interface 31 at one side of the lower frame 2, the butt joint valve seat 21 at the top of the infusion support 18 on the first mounting frame 13 is communicated with the heating press roller 9 in the upper frame 1 through a first interface 30 at one side of the upper frame 1, the butt joint valve seat 21 at the bottom of the reflux frame 19 on the first mounting frame 13 is communicated with the heating machine 17 through a third interface 32 at the other side of the first mounting frame 13, the butt joint valve seat 21 at the middle of the reflux frame 19 on the first mounting frame 13 is communicated with the heating press roller 9 in the lower frame 2 through a second interface 31 at the other side of the lower frame 2, the butt joint valve seat 21 on the top of the first mounting frame 13 is communicated with the heating press roller 9 in the upper frame 2 through the first interface 13 and the upper frame 1 at the other side of the upper frame 1, and the upper frame 19 is communicated with the upper frame 16 at the same temperature of the upper frame 1 and the upper frame 1, and the upper frame 19 is communicated with the upper frame 1 at the upper frame 1 and the upper frame 1 is communicated with the upper frame 16. In actual use, the heating press roller 9 and the cooling press roller 10 can be in contact with an aluminum plastic plate, the refrigerator 16 and the heating machine 17 in the first mounting frame 13 and the second mounting frame 14 are started, then the temperature-guiding liquid is conveyed from the third interface 32 through the infusion support 18 on two sides, then the diversion operation is carried out from the first interface 30 and the second interface 31 of the upper cover frame 1 and the lower cover frame 2, the temperature control operation on the front end and the rear end of the aluminum plastic plate coating is carried out through the heating press roller 9 and the cooling press roller 10 on the front end and the rear end of the upper cover frame 1 and the lower cover frame 2, the aluminum plastic plate is heated, the uniform cooling solidification operation is carried out together with the film body on the surface after the coating is completed, then the temperature-guiding liquid flows back to the refrigerator 16 and the heating machine 17 along the reflux frame 19, the recycling is realized, the cost is saved, the temperature-guiding liquid can be used for stably working in a certain temperature range, and the liquid for transferring heat is used for example: distilled water, the upper cover frame 1 and the lower cover frame 2 are provided with a heating press roller 9 and a cooling press roller 10 which work together, so that the speed of heating and cooling the whole aluminum-plastic plate is increased, the total time of the film coating process of the aluminum-plastic plate is shortened, and the production efficiency is improved.
This embodiment is through setting up of heating compression roller 9 and cooling compression roller 10, realizes that the plastic-aluminum board heats the tectorial membrane after, carries out unified cooling solidification operation again with the membranous body on surface, carries out the accuse temperature, avoids the whole high temperature of plastic-aluminum board, leads to the stickness between plastic-aluminum board and the membrane to reduce, causes the empty phenomenon of face, has improved the quality of plastic-aluminum board tectorial membrane.
Example III
On the basis of the embodiment, the operation of stable regulation and control can not be carried out on the film covering position around the plastic-aluminum plate in the film covering process of the plastic-aluminum plate, the integral film covering effect is influenced, the stable conveying operation of the upper surface and the lower surface of the plastic-aluminum plate without shielding can not be carried out, the rapid assembly butt joint using operation of the film body can not be carried out, and the production efficiency of the plastic-aluminum plate film covering is influenced.
As shown in fig. 6-9, the upper and lower ends of the conveying frame 11 are fixedly connected with limit strips 22, the inner walls of the limit strips 22 are uniformly provided with limit rolling balls 23, the inside of the conveying frame 11 is provided with a conveying belt 24, the side surfaces of the conveying belt 24 are provided with anti-slip adhesive tapes 25, in the actual use process, the two sides of an aluminum plastic plate needing to be coated are butt-jointed to the conveying belt 24 in the conveying frame 11, and the anti-slip adhesive tapes 25 on the side surfaces of the conveying belt 24 provide stable jacking and fixing force for the two sides of the aluminum plastic plate, so that the aluminum plastic plate can carry out quick conveying operation along with the conveying frame 11, in the conveying process, the limit rolling balls 23 on the inner walls of the limit strips 22 through the upper and lower ends of the conveying frame 11 realize stable limit operation on four corners of the aluminum plastic plate, can stably regulate and control the positions of the front and rear coating of the aluminum plastic plate in the coating process, and avoid deviation of the positions of the front and rear coating of the aluminum plastic plate, the conveying belt 24 conveys the aluminum-plastic plate into the upper cover frame 1 and the lower cover frame 2 from the direction of the heating press roller 9, torsion rotating shafts 33 are arranged at the two ends of the upper cover frame 1 and the lower cover frame 2, the two ends of the upper cover frame 1 and the lower cover frame 2 are movably connected with butt joint inclined plates 34 through the torsion rotating shafts 33, in the process of conveying the aluminum-plastic plate by the conveying belt 24, one end of the aluminum-plastic plate carries out rotary jacking operation on the butt joint inclined plates 34 designed by butt joint of the two ends of the upper cover frame 1 and the lower cover frame 2 along the respective torsion rotating shafts 33, then the butt joint inclined plates 34 carry out limit operation on the upper surface and the lower surface of the aluminum-plastic plate, the accuracy of the film coating of the aluminum-plastic plate is improved, a guide seat 26 is fixedly connected to the surface of the storage frame 12, a drawing groove 27 is arranged in the storage frame 12, a feeding seat 28 is arranged in the interior of the drawing groove 27, one end of the feeding seat 28 is fixedly connected with a sealing cover 29, the side face of the upper cover 1 is provided with a first movable shaft 35, the side of the upper cover frame 1 is movably connected with a first side cover 36 through a first movable shaft 35, the side of the lower cover frame 2 is provided with a second movable shaft 37, the side of the lower cover frame 2 is movably connected with a second side cover 38 through the second movable shaft 37, the first side cover 36 and the second side cover 38 respectively correspond to the film laminating press roller 8 in the upper cover frame 1 and the lower cover frame 2, when the film roll is replaced, the whole of the upper material seat 28 and the sealing cover 29 is directly pulled out from the drawing groove 27 of the storage frame 12, then the new film roll and the old film roll on the upper material seat 28 are replaced, the upper material seat 28 and the sealing cover 29 are reset, then an operator opens the first side cover 36 and the second side cover 38 along the first movable shaft 35 and the second movable shaft 37 respectively, then the operator quickly passes the film body through the guide seat 26 of the storage frame 12, then the film through groove 4 of the film laminating frame 3, finally the guide frame 5 is quickly fixed to the film roll 7, and finally the film roll is stably clamped to the film roll frame 8 in the inside the film frame 7 and the film roll is synchronously clamped along the guide groove 4.
According to the embodiment, through the arrangement of the anti-slip adhesive tape 25 and the limiting rolling balls 23, stable tight jacking and fixing force is provided for two sides of the aluminum plastic plate through the anti-slip adhesive tape 25 on the side face of the conveying belt 24, so that the aluminum plastic plate can be rapidly conveyed along with the conveying frame 11, in the conveying process, the limiting rolling balls 23 on the inner wall of the limiting strip 22 are arranged at the upper end and the lower end of the conveying frame 11, stable limiting operation on four corners of the aluminum plastic plate is realized, and the limiting of the aluminum plastic plate is realized by being matched with the butt joint inclined plates 34, so that the accuracy of the film coating of the aluminum plastic plate is improved, the film coating position of the aluminum plastic plate is stably regulated and controlled, the offset of the aluminum plastic plate in the film coating process is avoided, the stable conveying operation of the aluminum plastic plate can be carried out on the upper surface and the lower surface of the aluminum plastic plate, the film body can be rapidly assembled through the arrangement of the internal structure of the storage frame 12, and the film coating efficiency of the aluminum plastic plate is further improved.
Example IV
On the basis of the above embodiment, the present example provides a method for using an aluminum plastic plate laminating device, which specifically includes the following steps:
s1, two sides of an aluminum-plastic plate to be coated are butt-jointed to a conveying belt 24 in a conveying frame 11, and stable tight jacking and fixing force is provided for the two sides of the aluminum-plastic plate through an anti-slip adhesive tape 25 on the side surface of the conveying belt 24, so that the aluminum-plastic plate can be rapidly conveyed along with the conveying frame 11, and in the conveying process, stable limiting operation on four corners of the aluminum-plastic plate is realized through limiting rolling balls 23 on the inner walls of limiting strips 22 at the upper end and the lower end of the conveying frame 11;
s2, conveying the aluminum-plastic plate to be coated from the upper cover frame 1 and the lower cover frame 2 to one end close to the heating press roller 9, at the moment, rotating and jacking up the butt-joint inclined plates 34 designed by butt-joint of the two ends of the upper cover frame 1 and the lower cover frame 2 along the respective torsion rotating shafts 33 at one end of the aluminum-plastic plate, and then limiting the butt-joint inclined plates 34 on the upper surface and the lower surface of the aluminum-plastic plate, wherein the upper surface and the lower surface of the aluminum-plastic plate pass through the fixed film frame 7 and the film press roller 8 in the central positions of the upper cover frame 1 and the lower cover frame 2 to perform up-down synchronous film rolling and coating operation;
s3, starting a refrigerator 16 and a heating machine 17 in the first mounting frame 13 and the second mounting frame 14, conveying a temperature-guiding liquid from a third interface 32 through infusion supports 18 on two sides respectively, then conducting flow from a first interface 30 and a second interface 31 of the upper cover frame 1 and the lower cover frame 2 respectively, and conducting temperature control operation on the front end and the rear end of an aluminum plastic plate coating through a heating press roll 9 and a cooling press roll 10 on the front end and the rear end of the inner part of the upper cover frame 1 and the lower cover frame 2 so that the aluminum plastic plate is heated, and after the coating is completed, conducting uniform cooling and solidifying operation together with a surface film body;
s4, replacing the film roll, directly withdrawing the whole of the feeding seat 28 and the sealing cover 29 from the drawing groove 27 of the storage frame 12, then replacing the new film roll, resetting the feeding seat 28 and the sealing cover 29, then opening the first side sealing cover 36 and the second side sealing cover 38 along the first movable shaft 35 and the second movable shaft 37 respectively, then rapidly penetrating the film body through the guide seat 26 of the storage frame 12, and then stably guiding and limiting along the conveying belt 24 of the film coating frame 3 through the guide inclined frame 5, finally rapidly fixing the film coating press roller 8 inside the film fixing frame 7, and subsequently synchronously stably limiting and laminating by matching the limiting roller 6 at the bottom end of the guide inclined frame 5.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The aluminum plastic plate laminating device comprises an upper cover frame and a lower cover frame, and is characterized in that the inner structures of the upper cover frame and the lower cover frame are identical, a laminating frame is arranged in the upper cover frame and the lower cover frame, a film through groove is formed in the center of the laminating frame, guide inclined frames are fixedly connected to two sides of the inner wall of the laminating frame, a limit roller is arranged at the bottom end of each guide inclined frame, a film fixing frame is fixedly connected to the bottom end center of each guide inclined frame, laminating press rollers are arranged in the film fixing frame, heating press rollers are arranged at one ends of the inner walls of the upper cover frame and the lower cover frame, cooling press rollers are arranged at the other ends of the inner walls of the upper cover frame and the lower cover frame, and conveying frames are arranged on two sides of the inner centers of the upper cover frame and the lower cover frame;
the upper and lower ends of the upper cover frame and the lower cover frame are respectively provided with a storage frame, one end of the bottom of each storage frame is fixedly connected with a first installation frame, the other end of the bottom of each storage frame is fixedly connected with a second installation frame, and the bottom ends of the first installation frame and the second installation frame are fixedly connected with a bottom plate;
the inside of the second mounting frame is provided with a refrigerator, the inside of the first mounting frame is provided with a heating machine, one sides of the first mounting frame and the second mounting frame are fixedly connected with infusion frames, the other sides of the first mounting frame and the second mounting frame are fixedly connected with reflux frames, and the infusion frames and the reflux frames are connected with an upper cover frame and a lower cover frame;
the surface of the storage rack is fixedly connected with a guide seat, a drawing groove is formed in the storage rack, a feeding seat is arranged in the drawing groove, and one end of the feeding seat is fixedly connected with a sealing cover;
the side of going up the cover frame is provided with first loose axle, the side of going up the cover frame is through first loose axle swing joint has first side closing cap, the side of going up the cover frame is provided with the second loose axle, the side of going up the cover frame is through second loose axle swing joint has the second side closing cap.
2. The plastic-aluminum board tectorial membrane device of claim 1, wherein, infusion support and backward flow frame are close to one side fixedly connected with reposition of redundant personnel seat each other, the inside of reposition of redundant personnel seat is provided with the butt joint disk seat.
3. The plastic-aluminum board tectorial membrane device of claim 1, wherein, the upper and lower both ends of carriage are all fixedly connected with spacing, the inner wall of spacing evenly is provided with spacing spin, the inside of carriage is provided with the conveyer belt, the side of conveyer belt is provided with anti-skidding adhesive tape.
4. The aluminum-plastic panel laminating device according to claim 1, wherein first interfaces are arranged at four corners of two sides of the upper cover frame, second interfaces are arranged at four corners of two sides of the lower cover frame, and third interfaces are arranged at two sides of the first mounting frame and the second mounting frame.
5. The aluminum-plastic panel laminating device according to claim 1, wherein torsion rotating shafts are arranged at two ends of the upper cover frame and the lower cover frame, and butt-joint inclined plates are movably connected to the two ends of the upper cover frame and the lower cover frame through the torsion rotating shafts.
6. A method for using the aluminum-plastic plate laminating device, which is characterized by comprising the following steps:
s1, two sides of an aluminum-plastic plate needing to be coated are connected to a conveying belt inside a conveying frame in an opposite mode, so that the aluminum-plastic plate can be conveyed rapidly along with the conveying frame, and in the conveying process, stable limiting operation on four corners of the aluminum-plastic plate is achieved through limiting rolling balls at the inner walls of limiting strips at the upper end and the lower end of the conveying frame;
s2, feeding the aluminum-plastic plate to be coated from one end of the upper cover frame and the lower cover frame, which is close to the heating press roller, by the conveying frame, then limiting the upper and lower surfaces of the aluminum-plastic plate by the butt joint sloping plates, and simultaneously, carrying out up-down synchronous laminating operation on the upper and lower surfaces of the aluminum-plastic plate through the film fixing frames and the film laminating press rollers at the central positions of the upper cover frame and the lower cover frame;
s3, starting a refrigerator and a heater in the first mounting frame and the second mounting frame, conveying a temperature-guiding liquid from a third interface through infusion frames on two sides respectively, then conducting flow from the first interface and the second interface of the upper cover frame and the lower cover frame respectively, and performing temperature control operation on the front end and the rear end of the plastic-aluminum plate coating through a heating press roller and a cooling press roller on the front end and the rear end of the inner part of the upper cover frame and the lower cover frame, so that the plastic-aluminum plate is heated, and then performing cooling solidification operation along with a surface film body after the coating is completed;
s4, replacing the film roll, directly withdrawing the whole of the feeding seat and the sealing cover from the drawing groove of the storage rack, and then replacing the new film roll.
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| CN202410044848.8A CN117549550B (en) | 2024-01-12 | 2024-01-12 | Plastic-aluminum plate laminating device and application method thereof |
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