CN111376568B - Production method of multi-dimensional board - Google Patents
Production method of multi-dimensional board Download PDFInfo
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- CN111376568B CN111376568B CN201911367597.2A CN201911367597A CN111376568B CN 111376568 B CN111376568 B CN 111376568B CN 201911367597 A CN201911367597 A CN 201911367597A CN 111376568 B CN111376568 B CN 111376568B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
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Abstract
The invention discloses a production method of a multi-dimensional board, which is applied to a multi-dimensional board production line and is characterized by comprising the following steps: stretching the plate raw materials along the length direction by adopting a raw material feeding mechanism; compounding a mucosa on the surface of the plate through a first film laminating mechanism; performing demolding molding on the plate through a demolding mechanism to obtain a multi-dimensional plate core plate; preheating the upper surface and the lower surface of the core plate after demolding by a preheating device; sequentially compounding the mucosa and the panel to the surface of the core plate by using a shaping mechanism; continuously heating the surface of the compounded multidimensional plate to improve the viscosity of the mucosa; and flattening the surface of the heated multi-dimensional plate. The production method can realize the automatic production of the multi-dimensional boards, can be suitable for the production of the multi-dimensional boards of different models or other multi-dimensional boards, and has wide application range.
Description
Technical Field
The invention relates to mechanical production equipment, in particular to a production method of a multi-dimensional board.
Background
The multi-dimensional board (or board) is used as a building material, especially a metal multi-dimensional board, and has the advantages of better effect of the traditional wood material, such as good mechanical strength, good corrosion resistance, long service life and the like.
In the production of multidimensional plates, production lines are usually adopted for production, multidimensional plates such as multidimensional plates are obtained from rolled raw materials such as aluminum plates after production, and the multidimensional plates obtained after processing are poor in structural stability through the processes of raw material flattening, forming, cutting, finished product conveying and the like.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the method for producing the multi-dimensional board, which can realize the automatic production of the multi-dimensional board, can be suitable for producing the multi-dimensional boards with different models or other multi-dimensional boards and has wide application range.
In order to solve the technical problems, the invention is solved by the following technical scheme:
a production method of a multi-dimensional board is applied to a multi-dimensional board production line and comprises the following steps:
stretching the plate raw materials along the length direction by adopting a raw material feeding mechanism;
compounding a mucous membrane to the surface of the plate through a first membrane laminating mechanism;
performing demolding molding on the plate through a demolding mechanism to obtain a multi-dimensional plate core plate;
preheating the upper surface and the lower surface of the core plate after demolding by a preheating device;
sequentially compounding the mucosa and the panel to the surface of the core plate by using a shaping mechanism;
continuously heating the surface of the compounded multidimensional plate to improve the viscosity of the mucosa;
and flattening the surface of the heated multidimensional plate.
Preferably, before preheating, the core plate after being demoulded is further flattened by a flattening mechanism on the surface of the demoulded core plate.
Preferably, the step of sequentially compounding the adhesive film and the face plate to the surface of the multi-dimensional core plate by using a shaping mechanism specifically comprises:
compounding the adhesive film and the panel on each side to form a film-coated panel;
and simultaneously and respectively compositing the film-coated panels positioned on the two sides with the upper side and the lower side of the preheated multi-dimensional board core plate again, wherein the adhesive film is positioned between the panels and the multi-dimensional board core plate.
Preferably, the preheating device is set to preheat the upper and lower surfaces of the multi-dimensional board core plate at 70-220 ℃.
Preferably, the temperature for continuously heating the surface of the multi-dimensional board after the compounding is set to 80-250 ℃.
Preferably, the method further comprises the following steps:
rapidly cooling the multi-dimensional board subjected to continuous heating after compounding;
coating a film on one side/two sides of the cooled multidimensional plate;
and cutting the edge of the multi-dimensional plate after film covering to obtain a formed multi-dimensional plate, and conveying and blanking through a conveying device.
Preferably, the method further comprises the following steps: the cutting process is provided with one-time cleaning, and residues generated in the cutting process are cleaned and recovered in real time.
Preferably, secondary cleaning is further arranged in the conveying and blanking process, and impurities attached to the surface of the multi-dimensional board are cleaned and recovered.
Preferably, a multi-dimensional board production line is used comprising:
the raw material feeding mechanism is used for feeding and stretching the plates;
the first film laminating mechanism is used for laminating a film on the surface of the plate;
at least one demolding mechanism, the direction of feed setting along raw materials feed mechanism, demolding mechanism sets up for elevation structure, demolding mechanism includes:
the mould assembly comprises at least one pair of moulds, the pair of moulds are connected through a gear assembly to realize synchronous rotation, a plurality of mould stripping models are arranged along the circumferential direction of the moulds, the at least one mould is arranged into an adjustable structure along the vertical and/or horizontal direction, and the fourth adjusting device is used for adjusting the moulds to move along the vertical direction;
the mould supporting seat is used for supporting the mould assembly;
the fourth guide assembly is arranged at the upstream of the die assembly and is used for guiding the plate to be fed from the first laminating mechanism to the die assembly for molding;
and the fifth guide assembly is arranged at the downstream of the die assembly and used for guiding the template to be fed from the die assembly to the first leveling mechanism for leveling.
Preferably, the raw material feeding mechanism includes:
the raw material placing assembly is used for placing the plates and can be arranged into an adjustable structure relative to the rack;
the raw material guiding device is used for guiding the raw material to be flattened or unfolded along the length direction and comprises a first guiding assembly and a second guiding assembly, and the first guiding assembly and the second guiding assembly are arranged in an unequal-height structure;
the first film coating mechanism comprises:
the first membrane device is used for placing membrane materials, and the membrane materials are conveyed to the first composite device through power driving to be laminated;
and/or the second membrane device is used for placing membrane materials, and the membrane materials are conveyed to the first composite device through power drive to be coated;
the first composite device is provided with a first composite channel, and when the plate and the membrane material are synchronously conveyed into the first composite channel, the first composite device extrudes and covers the membrane on the plate and the membrane material.
The first film device comprises a first film placing roller, a first film supporting frame and a first film guiding roller, and the first film placing roller is used for adjusting the position through a first adjusting device and/or;
the second film device comprises a second film placing roller, a second film supporting frame and a second film guiding roller, and the position of the second film placing roller is adjusted through a second adjusting device.
The invention achieves the following beneficial effects:
(1) by adopting the production method, the full-chain production of the multi-dimensional board from the feeding to the finished product is completed, the full-automatic assembly line production is realized, and the production efficiency and the quality of the product are greatly improved;
(2) according to the production method, before the multi-dimensional board is formed through the die-stripping mechanism, the upper surface and the lower surface of the board are attached with the film-coating material through the first film-coating mechanism, on one hand, the film-coating material plays a role in protecting the surface of the board, the damage to the board can be buffered when the board is stacked and formed on the die-stripping mechanism through a die, on the other hand, preparation is made for improving the composite capacity of connecting the template and the panel when the subsequent template is formed, and the obtained multi-dimensional board is firmer in structure;
(3) the production method of the invention carries out the demoulding forming on the plate by the demoulding mechanism, the plate can be formed at one time by the demoulding mechanism to obtain the demoulding plate, namely the core plate of the multidimensional plate, the upper mould and/or the lower mould of the invention can be adjusted along the horizontal direction and the vertical direction, the position of the upper mould and/or the lower mould is adjusted along the vertical direction, on one hand, the depth dimension of the demoulding channel can be adjusted to realize the demoulding forming of the plate with different thickness, on the other hand, the upper mould and/or the lower mould can be adjusted to the proper height to adapt to the normal feeding and conveying of other plates, when the demoulding mechanism of the embodiment is not required to be adopted, the production line of the invention can also be suitable for the processing of other plates such as honeycomb plates, two or more production lines are not required to be started, the problem of large floor occupation is solved, the cost is high;
(4) according to the production method, the shaping mechanism is used for attaching the panels to the upper end face and the lower end face of the board on one hand, and on the other hand, the board is shaped after being compounded with the panel, and the board and the panel are extruded and shaped to obtain the multi-dimensional board.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention and do not constitute a limitation of the invention. In the drawings:
FIG. 1 is a flow chart of an embodiment of a method of producing a multi-dimensional panel according to the present invention;
FIG. 2 is a first schematic diagram of a multi-dimensional board production line according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a second embodiment of a multi-dimensional board production line of the present invention;
FIG. 4 is a schematic structural diagram of an embodiment of a material feeding mechanism of the present invention;
FIG. 5 is a front view of an embodiment of the material feed mechanism of the present invention;
FIG. 6 is a schematic structural diagram of a first embodiment of a compound device according to the present invention;
FIG. 7 is a schematic structural view of a first membrane device embodiment of the present invention;
FIG. 8 is a schematic view of a second membrane apparatus according to an embodiment of the present invention;
FIG. 9 is a schematic structural view of an embodiment of the demolding mechanism of the present invention;
FIG. 10 is a front view of an embodiment of the stripping mechanism of the present invention;
FIG. 11 is a schematic structural diagram of a first embodiment of a flattening mechanism according to the present invention;
FIG. 12 is a schematic structural view of an embodiment of the setting mechanism of the present invention;
FIG. 13 is a schematic diagram of a pre-heating apparatus according to an embodiment of the present invention;
FIG. 14 is a schematic view of a pre-heating assembly according to an embodiment of the present invention;
FIG. 15 is a schematic structural diagram of an embodiment of a panel assembly of the present invention;
FIG. 16 is a schematic structural view of an embodiment of the composite heating apparatus of the present invention;
FIG. 17 is a schematic structural diagram of an embodiment of the composite planarizing apparatus of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. It should be apparent that the described embodiments are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention without inventive step, are within the scope of protection of the invention.
The first embodiment is as follows:
as an embodiment of the present invention, a method for producing a multi-dimensional board, applied to a multi-dimensional board production line, includes the steps of:
stretching the plate raw materials along the length direction by adopting a raw material feeding mechanism;
compounding a mucosa on the surface of the plate through a first film laminating mechanism;
performing demolding molding on the plate through a demolding mechanism to obtain a multi-dimensional plate core plate;
before preheating processing, a first leveling mechanism is adopted to level a mold stripping model on the surface of the core plate after mold stripping;
preheating the upper surface and the lower surface of the core plate after demolding by a preheating device;
sequentially compounding a mucosa and a panel to the surface of the honeycomb core plate by using a shaping mechanism;
continuously heating the surface of the compounded multidimensional plate to improve the viscosity of the mucosa;
and flattening the surface of the heated multi-dimensional plate.
Rapidly cooling the multi-dimensional board subjected to continuous heating after compounding;
coating a film on one side/two sides of the cooled multidimensional plate;
and cutting the edge of the multi-dimensional plate after film covering to obtain a formed multi-dimensional plate, and conveying and blanking through a conveying device.
The method comprises the following steps of sequentially compounding a mucosa and a panel on the surface of the multi-dimensional plate core plate by using a shaping mechanism, and specifically comprises the following steps:
compounding the adhesive film and the panel on each side to form a film-coated panel;
and simultaneously and respectively compositing the film-coated panels positioned on the two sides with the upper side and the lower side of the preheated multidimensional core plate again, wherein the adhesive film is positioned between the panels and the multidimensional core plate.
In the production and processing method, the plate is unfolded through the raw material feeding mechanism, the rolled plate becomes a flat unfolded shape, the surface of the plate is attached with the mucosa through the first film covering mechanism, and the plate attached with the mucosa is subjected to demolding and molding through the demolding mechanism to obtain the multi-dimensional plate core plate. The multidimensional board core after the demolding of the demolding mechanism is leveled by the leveling mechanism, and before the second compositing is carried out, the board is preheated by the preheating device, so that the purpose of the second compositing is to prepare for the subsequent compositing of the board and the panel; when the ambient temperature is low, the preheating temperature can be adjusted in a floating manner at 80 ℃, for example, 83 ℃, 86 ℃ and the like, which are all within the selectable range of the embodiment.
According to the embodiment of the invention, in the step, a sizing mechanism is utilized to sequentially compound the mucosa and the panel to the surface of the honeycomb core plate, and the method specifically comprises the steps of compounding the mucosa and the panel on each side to form a film-coated panel; and simultaneously and respectively compositing the film-coated panels positioned on the two sides with the upper side and the lower side of the preheated honeycomb core plate again, wherein the adhesive film is positioned between the panels and the honeycomb core plate. The panel and the mucosa carry out once the complex, the upper and lower surface of panel and mucosa carry out the tectorial membrane promptly, after the surface tectorial membrane of panel, rethread second set composite comes to carry out the secondary complex with panel, in this second set composite, effort on the compound deflector roll two can be adjusted according to the needs of panel, adapt to the better combination of panel and panel, thereby realize the tectorial membrane and the complex of panel after once compounding and the secondary complex, obtain the multidimension board after the shaping, the multidimension board rethread composite heating device after the press forming heats, its purpose melts the mucosa, in order to realize combining more firmly between panel and the panel, this mucosa plays the effect of binding, bond panel and panel together, in this embodiment, compound deflector roll. The multi-dimensional board is obtained after two times of compounding, the temperature of the compound heating device is set to be 100 ℃, and timely adjustment can be carried out according to the ambient temperature at that time. The multidimensional plate after high-temperature heating, make the cohesiveness of the mucosa stronger, level and smooth to the multidimensional plate again, on the compound levelling device, not only carry on the level and smooth of the degree of flatness to the surface of the multidimensional plate, on the other hand also set up and have certain temperature on the compound levelling deflector roll, while leveling, further strengthen and melt the mucosa, make panel and panel combine better and get the multidimensional plate that the structure is firm, in this embodiment, compound levelling deflector roll that the compound levelling device includes can all set up certain temperature from top to bottom deflector roll at the same time, also can be as required, the compound levelling deflector roll from top to bottom chooses to set up certain temperature as required, its purpose is to level and smooth to the upper and lower surface of the multidimensional plate respectively.
After the processing method or the production method, the obtained multi-dimensional board is basically molded, and is heated by a front composite heating device and the like, particularly, the multi-dimensional board is rapidly cooled after being continuously heated and then is subjected to surface coating on one side/two sides of the multi-dimensional board after being cooled, and the coating in the step is mainly to coat a protective film on the surface of the multi-dimensional board and is used for protecting the surface of the multi-dimensional board from being scratched in the subsequent cutting and conveying processes. The multi-dimensional board coated with the protective film is subjected to edge cutting by a cutting device, so that the formed multi-dimensional board can be directly delivered for use, impurities or dust such as cut metal ruins can be remained on the multi-dimensional board in the cutting process and after the multi-dimensional board is cut, the surface of the multi-dimensional board needs to be cleaned by a first cleaning device, scrap iron or dust is cleaned, and residues generated in the cutting process are cleaned and recovered in real time. Through the multi-dimensional board after once cleaning, the surface is clean and tidy clean, and the unloading is carried to warehouse or packing etc. with complete multi-dimensional board to rethread unloading mechanism, and in the unloading transportation process of multi-dimensional board, the surface of rethread second cleaning device to multi-dimensional board is cleaned such as dust, with impurity such as dust clean, guarantee that the multi-dimensional board surface that produces is free of vestige such as dust.
The second embodiment:
in the embodiment, the preheating assembly comprises a first preheating structure and a second preheating structure, when the board is preheated, the temperature can be set to 120 ℃, and the preheating temperature can be adjusted at any time according to the change of the ambient temperature at that time, and when the ambient temperature is high, the preheating temperature can be adjusted in a floating manner at 120 ℃, for example, 118 ℃, 116 ℃ and the like; when the ambient temperature is low, the preheating temperature can be adjusted in a floating manner at 120 ℃, for example, set to 122 ℃, 123 ℃ and the like, which are all within the selectable range of the embodiment.
The multi-dimensional plate after being pressed and formed is heated by a composite heating device, the purpose is to melt a mucous membrane so as to realize more stable combination between the panel and the plate, the mucous membrane plays a role in connection and bonds the panel and the plate together, in the embodiment, the temperature of the composite heating device is set to be 150 ℃, the composite heating device can be timely adjusted according to the current environmental temperature, and when the environmental temperature is high, the preheating temperature can be adjusted in a floating way at 150 ℃, such as being set to be 148 ℃, 146 ℃ and the like; when the ambient temperature is low, the preheating temperature can be adjusted in a floating manner at 150 ℃, for example, set at 152 ℃, 154 ℃ and the like, and the range of the embodiment is optional.
Example three:
in the embodiment, the preheating assembly comprises a first preheating structure and a second preheating structure, when the board is preheated, the temperature can be set to 80 ℃, and the preheating temperature can be adjusted at any time according to the change of the ambient temperature at that time, and when the ambient temperature is high, the preheating temperature can be adjusted in a floating manner at 80 ℃, for example, set to 77 ℃, 76 ℃ and the like; when the ambient temperature is low, the preheating temperature can be adjusted in a floating manner at 80 ℃, for example, set to 83 ℃, 84 ℃ and the like, which are all within the optional range of the embodiment.
The multi-dimensional board after the press forming is heated by the composite heating device, which is used for melting the adhesive film to realize more stable combination between the panel and the board, the adhesive film plays a role of connection and adheres the panel and the board together, in the embodiment, the temperature of the composite heating device is set to be 180 ℃, the composite heating device can be adjusted in time according to the current environmental temperature, and when the environmental temperature is high, the preheating temperature can be adjusted in a floating way at 180 ℃, such as 178 ℃, 177 ℃ and the like; when the ambient temperature is low, the preheating temperature can be adjusted in a floating manner at 180 ℃, for example, set to 182 ℃, 186 ℃ and the like, and the range of the embodiment is optional.
Examples four to N mainly include that the preheating and heating temperatures can be selectively set, for example, the preheating setting can be set to 110 ℃,130 ℃,140 ℃,160 ℃ and the like within the range that the embodiment can be implemented, and the heating temperature of the composite board, i.e. the multi-dimensional board, can be set to 150 ℃,160,185 ℃,190 ℃,200 ℃,220 ℃,240 ℃ and the like.
As shown in fig. 1 to 17, as an embodiment of the present invention, a multi-dimensional board production line of the present invention is mainly used for production of multi-dimensional boards such as multi-dimensional boards, and can also be used for processing other multi-dimensional boards having a multi-layer structure, and is within the scope of the present embodiment. In the embodiment, as shown in fig. 1 and 2, the production line includes a raw material feeding mechanism 100, a first laminating mechanism 200, a demolding mechanism 300, a first leveling mechanism 500, a setting mechanism 400, a cooling mechanism 600, a third laminating mechanism 700, a shearing mechanism 800, and a conveying and blanking mechanism 900, and the production line is used for completing full-chain production of multi-dimensional boards from feeding to finished products, and the production efficiency and quality of products are greatly improved through automatic line production. The material feeding mechanism 100 of the present embodiment is used for feeding a plate material, that is, a rolled plate material is unfolded by the material feeding mechanism 100 to a suitable flat structure, and then enters the next step of the first film covering mechanism 200 to be covered with a film, and then is processed into a mold by the mold discharging mechanism 300. As shown in fig. 3, the raw material feeding mechanism 100 includes a raw material placing assembly 101 and a raw material guiding device 102, a plurality of raw material placing assemblies 101 can be arranged, and can be arranged according to processing requirements, and is mainly used for placing the plate raw material of the present invention, the raw material placing assembly 101 can be adjusted relative to the rack, for example, an adjusting structure is arranged at the bottom of the raw material placing assembly 101, and the required position is adjusted according to the raw material placing requirements, as shown in fig. 5, the raw material placing assembly 101 includes a raw material placing roller 103 and a raw material placing rack 104, the raw material placing roller 103 is sleeved with the raw material placing roller 103, the raw material placing roller 103 is supported by the raw material placing rack 104, and the raw material placing rack 104 is connected with the rack 1000.
According to an embodiment of the present invention, as shown in fig. 3, the material guide apparatus 102 includes first and second guide assemblies 1 and 2 and a third guide assembly 3 for flattening or spreading the material in a length direction. First direction subassembly 1 and the unequal height of second direction subassembly 2 setting of this embodiment, first direction subassembly 1 or second direction subassembly 2 can set up to the multiunit, be as multiple implementation mode promptly, first direction subassembly 1 and second direction subassembly 2 respectively set up to a set of, or first direction subassembly 1 sets up to a set of, second direction subassembly 2 respectively sets up to multiunit such as two sets of, or first direction subassembly 1 sets up to multiunit such as two sets of, second direction subassembly 2 respectively sets up to a set of, the combination of first direction subassembly 1 and second direction subassembly 2 is used for the raw materials to expand along length direction, the raw materials is through first direction subassembly 1 and second direction subassembly 2 of unequal height, the area that the increase raw materials expanded, thereby realize the extension of raw materials. The third guiding assembly 3 of this embodiment is preferably arranged downstream of the second guiding assembly 2, and the raw material is conveyed and drawn onto the first laminating mechanism 200 by the third guiding assembly 3 after being flattened by the first guiding assembly 1 and the second guiding assembly 2. The raw materials of this embodiment pass through first direction subassembly 1, second direction subassembly 2 and third direction subassembly 3, it is long that it makes the stroke that the raw materials expandes, more can improve the roughness that the raw materials extends, the raw materials of this embodiment is flattened through the third direction subassembly 3 that the raw materials that first direction subassembly 1 or second direction subassembly 2 extend rethread, accomplish the material loading of raw materials, expand the raw materials and carry out the tectorial membrane of the upper surface and/or the lower surface of raw materials on the first tectorial membrane mechanism 200.
According to an embodiment of the present invention, as shown in fig. 4, the first film covering mechanism 200 includes a first film device 201, a second film device 202, a first composite device 203, and a film covering support base 204, the film covering support base 204 is disposed on the frame 1000 for supporting the first film device 201, the second film device 202, and the first composite device 203, wherein the first film device 201 delivers the adhesive film to the first composite device 203, the second film device 202 delivers the adhesive film to the first composite device 203, the third guide assembly 3 delivers and guides the sheet material to the first composite device 203, so that the upper and lower surfaces of the sheet material are respectively attached with the adhesive film by the first composite device 203, the upper and lower surfaces of the sheet material are covered with the adhesive film after being composited by the first composite device 203, and then delivered to the mold discharging mechanism 300 for molding, the upper and lower surfaces of the sheet material are covered with the film by the first film covering mechanism 200, on one hand, the adhesive film plays a role in protecting the surface of the plate, the plate can buffer the damage to the plate when being accumulated and formed on the mold stripping mechanism 300 through a mold, and on the other hand, the composite capacity of connecting the stripping plate and the panel is further improved when the stripping plate is shaped, namely the obtained multi-dimensional plate structure is firmer.
According to an embodiment of the present invention, as shown in fig. 6 and 7, the first film device 201 includes a first film placing roller 2011, a first film supporting frame 2012, a first film guiding roller 2013 and a first adjusting device 2014, wherein a rolled film material is placed on the first film placing roller 2011, the first film supporting frame 2012 is preferably arranged below and connected to the frame 1000, the first film placing roller 2011 of the embodiment may be arranged in one or more number, the first film placing roller 2011 is supported by the first film supporting frame 2012, and the first film supporting frame 2012 is connected to the first adjusting device 2014 and connected to the frame 1000 by the first adjusting device 2014. According to an embodiment of the present invention, in a further technical solution, the first film supporting frame 2012 of the present embodiment can be set to an adjustable structure relative to the first adjusting device 2014, so as to adjust the position of the first film placing roller 2011, for example, the length or the position of the first film placing roller 2011 can be adjusted in time according to the model size of the plate.
According to the embodiment of the present invention, as shown in fig. 7 to 8, the second film device 202 includes a second film placing roller 2021, a second film supporting frame 2022, a second film guiding roller 2023, and a second adjusting device 2024, wherein the second film placing roller 2021 is used for placing the rolled film material, the second film placing roller 2021 is preferably disposed above the first film covering supporting base 204, the second film placing roller 2021 of this embodiment may be disposed in one or more number, the second film placing roller 2021 is supported by the second film supporting frame 2022, the second film supporting frame 2022 is connected to the second adjusting device 2024 and is connected to the first film covering supporting base 204 through the second adjusting device 2024, the second adjusting device 2024 may be disposed in a fixed structure or an adjustable structure relative to the first film covering supporting base 204, the second adjusting device 2024 is preferably disposed in an adjustable structure relative to the first film covering supporting base 204 for adjusting the position of the second film placing roller 2021, for example, according to the type and size of the plate, the length and the position of the second film placing roller 2021 can be adjusted in time to adapt to the placing and conveying of the film material. The second film supporting frame 2022 of this embodiment may be set to an adjustable structure relative to the second adjusting device 2024, and is used for adjusting the position of the second film placing roller 2021, for example, according to the type and size of the board, the length and position of the second film placing roller 2021 may be adjusted in time.
According to an embodiment of the present invention, as shown in fig. 5, the first combining device 203 includes a first combining guide roller 2031, a second combining guide roller 2032, and a third adjusting device 2034, which are arranged in pairs, two ends of the first combining guide roller 2031 and the second combining guide roller 2032 of the present embodiment are respectively connected to the first film covering support base 204 through rotating shafts, that is, the directions of the traction forces generated by the synchronous rotation of the first combining guide roller 2031 and the second combining guide roller 2032 are the same, so that the film material on the upper surface and the lower surface of the board is combined with the board under the stress of the first combining guide roller 2031 and the second combining guide roller 2032, the film material is attached to the surface of the board, and the film covering on the surface of the board is completed.
In this embodiment, a first composite channel 2033 for conveying the board is formed between the first composite guide roller 2031 and the second composite guide roller 2032, the first composite channel 2033 has a thickness equal to the thickness of the board and the film material after being stacked, and in order to better achieve the adhesion of the film material on the surface of the board, when the board and the film material are synchronously conveyed into the first composite channel 2033, the first composite guide roller 2031 and the second composite guide roller 2032 extrude the board and the film material, and the like, so as to achieve the film coating of the board. When the film material is conveyed to the inlet of the first compound channel 2033 by the first film device 201 and the second film device 202, and meanwhile, the plate material is also conveyed or pulled to the inlet of the first compound channel 2033 by the third guide assembly 3, the film material for coating the upper surface and/or the lower surface of the plate material is conveyed to the inlet of the first compound channel 2033 synchronously with the plate material under normal conditions, and then passes through the traction force and the extrusion force generated by the first compound guide roller 2031 and the second compound guide roller 2032 under the power source, the plate material and the film material are adhered after being subjected to the extrusion force, and are continuously conveyed and fed along the feeding direction under the action of the traction force, so that the film coating of the whole plate material is completed.
According to the embodiment of the invention, after the upper and lower surfaces of the plate are coated by the first coating mechanism 200, the plate enters the demolding mechanism 300 to be molded, so as to obtain the demolding plate with a model structure. In this embodiment, as shown in fig. 14 to 17, one or more mold ejection mechanisms 300 may be provided and are disposed along the multi-dimensional board feeding direction, the mold ejection mechanism 300 includes a mold assembly 301, a mold support 302, a fourth guiding assembly 303, and a fifth guiding assembly, the mold support 302 of this embodiment is used for supporting the mold assembly 301 and/or the fourth guiding assembly 303, and/or the fifth guiding assembly, the mold support 302 is connected to the frame 1000, two ends of the mold assembly 301 are respectively connected to the mold support 302, and can be adjusted in the vertical direction and the horizontal direction with respect to the mold support 302. In this embodiment, the sheet is guided or drawn from the first laminating mechanism 200 to the mold assembly 301 by the fourth guide assembly 303 for forming.
According to the embodiment of the present invention, as shown in fig. 8-10, the mold assembly 301 includes at least a pair of molds, which are divided into an upper mold 3011 and a lower mold 3012, the upper mold 3011 and the lower mold 3012 are provided with a plurality of mold stripping patterns, the mold stripping patterns are arranged along the circumferential direction of the upper mold 3011 and/or the lower mold 3012 for mold stripping forming of the sheet material, the mold stripping pattern of this example is formed as shown in the figure, a mold stripping channel 3013 is formed between the pair of upper mold 3011 and the lower mold 3012, the pair of upper mold 3011 and the lower mold 3012 squeeze the end face of the sheet material when the sheet material passes through the mold stripping channel 3013, the mold stripping pattern is printed on the sheet material to complete the forming of the sheet material, the size of the path of the mold stripping channel 3013 can be adjusted, for example, the depth of the mold stripping channel 3013 can be changed by adjusting the upper mold 3011 and/or the lower mold 3012 along both the horizontal direction and the vertical direction, in this embodiment, the upper mold 3011 and/or the lower mold 3012 can be adjusted along the horizontal direction and the vertical direction In this embodiment, the vertical direction of the upper die 3011 and/or the lower die 3012 is adjustable as an example, and the upper die 3011 and/or the lower die 3012 is adjusted by the fourth adjusting device to achieve position adjustment of the upper die 3011 and/or the lower die 3012 in the vertical direction, on one hand, the depth of the die-out channel 3013 can be adjusted to achieve die-out forming of boards with different thicknesses, on the other hand, the upper die 3011 and/or the lower die 3012 can be adjusted to a proper height to adapt to normal feeding and conveying of other boards.
According to the embodiment of the present invention, since the mold driving device 306 includes the driving body 3061, the mold rotating shaft 3062, and the gear assembly, and the upper mold 3011 and the lower mold 3012 are connected by the gear assembly, the upper mold 3011 and the lower mold 3012 rotate synchronously when the mold assembly 301 performs the demolding molding of the plate material, the upper mold 3011 and the lower mold 3012 are driven to rotate by the same driving body 3061.
According to the embodiment of the present invention, the pattern is obtained after the pattern forming by the pattern forming mechanism 300, the pattern on the surface of the pattern forming plate is basically formed, and the surface of the pattern forming plate is flattened by the first flattening mechanism 500, so the first flattening mechanism 500 of the embodiment is preferably disposed at the downstream of the pattern forming mechanism 300. In the present embodiment, as shown in fig. 1 to 17, the first leveling mechanism 500 includes a first leveling component 501 and a second leveling component 502, wherein the stripper plate is leveled by the first leveling component 501 and the first leveling component 501 along two directions, and is pulled or guided by the second leveling component 502 (also having a guiding function) to the next structural unit for processing, the first leveling component 501 in this embodiment may be set as one or more sets, the second leveling component 502 may be set as more sets, when the stripper plate is stripped from the mold assembly 301 and guided out to the leveling mechanism for processing, and for transporting and processing the stripper plate along the feeding direction of the production line, the pulling force on the second leveling component 502 for pulling the stripper plate along the feeding direction is slightly larger than the pulling force of the first leveling component 501, on one hand, traction feeding is realized, and on the other hand, the surface of the die plate is flattened. In this embodiment, the second leveling assembly 502 not only plays a leveling role, but also plays a role in traction and guidance, and the template discharging is performed by the first leveling assembly 501 after leveling, and then the second leveling assembly 502 levels and simultaneously guides the template discharging to a downstream structural unit for processing.
According to the embodiment of the present invention, as shown in fig. 12 to 17, after the surface of the demolding plate is flattened by the first flattening mechanism 500 after the demolding mechanism 300 is molded, a panel needs to be attached to the upper end surface (also referred to as the upper surface) and/or the lower end surface of the demolding plate, so that the shaping mechanism 400 of the embodiment is used to attach the panel to the upper end surface and the lower end surface of the demolding plate on the one hand, and on the other hand, shape the demolding plate after the panel is composited, and extrude and shape the demolding plate (the core plate of the multidimensional plate) and the panel to obtain the multidimensional plate, which is more than the multidimensional plate as the multidimensional plate of the embodiment produced by the production line. In this embodiment, the shaping mechanism 400 is preferably disposed downstream of the first flattening mechanism 500, and when the first flattening mechanism 500 is removed, the shaping mechanism 400 may be equally disposed downstream of the demolding mechanism 300, as shown in fig. 12, the shaping mechanism 400 of this embodiment includes a preheating device 4, a second film coating mechanism 5, a composite heating device 6, and a composite flattening device 7, wherein after the demolding plate passes through the first flattening mechanism 500, the demolding plate is preheated before the demolding plate is subjected to the composite panel by the first film coating mechanism 200 disposed upstream, and the film coating is softened or softened at a high temperature to prepare for the next step of panel compounding, so as to better compound the panel and the demolding plate, thereby the structure of the obtained multi-dimensional plate is more stable.
In the present embodiment, the preheating device 4 is configured to be adjustable with respect to the machine frame 1000, as shown in fig. 13-14, the preheating device 4 of the present embodiment includes a preheating assembly 41, a preheating support 42 and a preheating adjusting device 43, wherein the preheating support 42 is connected to the machine frame 1000 for supporting the preheating assembly 41 and the preheating adjusting device 43, the preheating assembly 41 of the present embodiment is adjusted by the preheating adjusting device 43 along the vertical and horizontal directions to meet the position requirement of the preheating assembly 41, the preheating assembly 41 of the present embodiment is adjusted along the vertical direction to meet the preheating of the plates with different thicknesses, and is adjusted along the horizontal direction, particularly along the direction parallel to the conveying direction of the plates to meet the position selection of the preheating assembly 41, so as to improve the control of the preheating time and temperature of the die plate, to facilitate the compositing of the rear face and the panel.
In the present embodiment, the preheating assembly 41 includes a first preheating structure 411 and a second preheating structure 412, the first preheating structure 411 and the second preheating structure 412 of the present embodiment are disposed oppositely, and a heat conduction source for supplying the template for preheating is formed, the temperature of the heat conduction source can be adjusted according to the requirement of the template, when the template passes through the preheating channel 413, the heat conduction source heats the template to preheat the template before compounding, the preheating channel 413 of the embodiment is formed by a space formed between the first preheating heat conduction structure 411 and the second preheating heat conduction structure 412, the preheating channel 413 can be adjusted according to the thickness of the plate such as the template, and the like, and the first preheating structure 411 and/or the second preheating structure 412 are/is adjusted in the vertical and horizontal directions mainly through the preheating adjusting device 43.
In the present embodiment, the preheating adjusting device 43 is connected to the preheating assembly 41, the preheating adjusting device 43 of the present embodiment includes a first heat-conducting supporting member 431, a second heat-conducting supporting member 432, a first preheating adjusting member 433, and a second preheating adjusting member 434, wherein the first heat-conducting supporting member 431 is connected to the first preheating structure 411 and is used for supporting the first preheating structure 411, the second heat-conducting supporting member 432 is connected to the second preheating structure 412 and is used for supporting the second preheating structure 412, the first heat-conducting supporting member 431 and the second heat-conducting supporting member 432 of the present embodiment may completely wrap the first preheating structure 411 and the second preheating structure 412, or may be connected to both ends of the first preheating structure 411 and the second preheating structure 412 and is equivalent to a supporting structure of a supporting rod to support the first preheating structure 411 and the second preheating structure 412, are within the scope of the present embodiment. In this embodiment, it is preferable that the first preheating adjusting assembly 433 is connected to the preheating support base 42, and the first preheating adjusting assembly 433 is disposed on the preheating support base 42 and can be adjusted in the horizontal direction with respect to the preheating support base 42, so as to adjust the position of the first preheating structure 411 and the second preheating structure 412 in the horizontal direction; the second preheating adjusting assembly 434 is connected to the first preheating adjusting assembly 431 and/or the second preheating adjusting assembly 432 at one end and connected to the first preheating adjusting assembly 433 at the other end, and is used for adjusting the position of the first preheating adjusting assembly 431 and/or the second preheating adjusting assembly 432 in the vertical direction, so as to adjust the position requirements of the first preheating structure 411 and the second preheating structure 412.
According to the embodiment of the present invention, as shown in fig. 12-17, the second film covering mechanism 5 is used for combining the panel and the template, specifically, the panel and the adhesive film are combined on the upper and lower surfaces of the template, the second film covering mechanism 5 of the present embodiment includes a third film device 51, a fourth film device 52, a first panel device 53, a second panel device 54 and a second composite device 55, the panel and the adhesive film are transported to the second composite device 55 by the third film device 51 and the fourth film device 52, the template is transported and guided to the second composite device 55 by the seventh guiding component, so that after the composite is performed by the second composite device 55, the upper surface and the lower surface of the template are respectively attached with the panel and the adhesive film, and then are transported to the composite heating device 6 for heating, the upper and lower surfaces of the template are covered with the film by the second film covering mechanism 5, the panel is combined with the demolding plate to realize compounding, and the stability of the multidimensional plate is enhanced.
In the present embodiment, the third membrane unit 51 is used for placing and transporting the adhesive film, the fourth membrane unit 52 is used for placing and transporting the panel, the first panel and the adhesive film are transported to the first panel unit 53 through the third membrane unit 51 and the fourth membrane unit 52, on one hand, the first panel and the adhesive film are integrated into one, on the other hand, the first panel and the adhesive film are guided and transported to the second composite unit 55 as a whole, and similarly, the second panel and the adhesive film are also transported to the second panel unit 54 through the third membrane unit 51 and the fourth membrane unit 52, on the one hand, the second panel and the adhesive film are integrated into one, on the other hand, the second panel and the adhesive film are guided and transported to the second composite unit 55 as a whole.
In this embodiment, two ends of the film placing roller three 511 are connected with the film supporting frame three 512 and can rotate relative to the film supporting frame three 512, so that two ends of the film placing roller three 511 in this embodiment are connected with the film supporting frame three 512 through a rotating shaft, the film placing roller three 511 can rotate relative to the film supporting frame three 512 under the driving of a power source, and in this embodiment, the rotating direction of the film placing roller three 511 is preferably consistent with the feeding direction of the film material, so that the film material is driven to be conveyed along the feeding direction.
In the embodiment, two ends of the film guide roller three 513 are connected with the film covering supporting seat two 56 and can rotate relative to the film covering supporting seat two 56, so that two ends of the film guide roller three 513 in the embodiment are connected with the film covering supporting seat two 56, and the film guide roller three 513 can rotate relative to each other under the driving of a power source.
In the embodiment, two ends of the film guide roller four 523 are connected with the film covering support seat two 56 and can rotate relative to the film covering support seat two 56, so that two ends of the film guide roller four 523 in the embodiment are connected with the film covering support seat two 56, and the film guide roller four 523 can rotate relative to each other under the driving of the power source.
According to the embodiment of the invention, the first panel and the mucosa material are conveyed to the first panel device 53 through the third membrane device 51 and the fourth membrane device 52, the first panel and the mucosa material are combined through the first panel device 53, and after the first panel and the mucosa material are combined into a whole, the first panel is conveyed to the second composite device 55 under the guidance and conveying of the first panel device 53, so as to realize the combination with one surface of the template; similarly, the second panel and the film material are combined by the second panel device 54 through the third film device 51 and the fourth film device 52, and the second panel and the film material are combined by the second panel device 54, and then the second panel and the film material are combined together and then are guided and conveyed by the second panel device 54 to be combined with the other surface of the template through the second combining device 55.
In this embodiment, the first panel device 53 includes a first panel guide roller 531 and a first panel support frame 532, the first panel support frame 532 is connected to the second film covering support base 56 and can rotate relative to the second film covering support base 56, so that two ends of the first panel guide roller 531 of this embodiment are connected to the second film covering support base 56 through a rotating shaft, the first panel guide roller 531 can rotate relative to the first panel guide roller under the driving of a power source, preferably, the rotating direction of the first panel guide roller 531 is the same as the feeding direction of the first panel, so that the first panel is guided by the first panel guide roller 531, and the first panel is conveyed to the second combining device 55 along the feeding direction to be combined with the demolding plate. Similarly, in the present embodiment, the second panel device 54 includes a second panel guide roller 541 and a second panel support bracket 542, and the second panel support bracket 542 is connected to the second film support base 56 and can rotate relative to the second film support base 56, so that two ends of the second panel guide roller 541 of the present embodiment are connected to the second film support base 56 through a rotating shaft, the second panel guide roller 541 can rotate relative to each other under the driving of the power source, and the second panel is conveyed to the second combining device 55 along the feeding direction to be combined with the demolding plate.
According to the embodiment of the invention, the second compound device 55 comprises a compound guide roller three 551, a compound guide roller four 552 and a ninth adjusting device 553, wherein the two ends of the compound guide roller three 551 and the compound guide roller four 552 of the embodiment are respectively connected with the second film covering supporting seat 56 through rotating shafts, under the driving of the power source, the compound guide roller three 551 and the compound guide roller four 552 can rotate relatively, in this embodiment, the rotation direction of the compound guide roller three 551 and the compound guide roller four 552 is preferably consistent with the feeding direction of the stripping plate, namely, the directions of the traction forces generated by the synchronous rotation of the compound guide roller three 551 and the compound guide roller four 552 are consistent, therefore, under the stress action of the composite guide roller three 551 and the composite guide roller four 552, the upper surface and the lower surface of the template are compounded with the panel I and the panel II, so that the panel I and the panel II are attached to the surface of the template, and the combination of the panel of the multi-dimensional board and the template is completed. In the embodiment, the composite guide roller three 551 and/or the composite guide roller four 552 are/is provided with a heat conduction source to realize heat conduction of the composite guide roller three 551 and/or the composite guide roller four 552, so that the multi-dimensional board and the panel are compounded under the dual effects of stress of the composite guide roller three 551 and the composite guide roller four 552 and heating of the panel.
In this embodiment, a second composite channel 554 for conveying the multi-dimensional board is formed between the third composite guide roller 551 and the fourth composite guide roller 552, the second composite channel 554 has a thickness equivalent to that of the multi-dimensional board and the panel after combination, so as to better realize the combination of the first panel, the second panel and the demolding plate, when the demolding plate, the first panel and the second panel are synchronously conveyed into the second composite channel 554, the third composite guide roller 551 and the fourth composite guide roller 552 extrude the demolding plate and the panel, and the like, so as to realize the shaping of the multi-dimensional board. When the first panel and the second panel are respectively conveyed to the inlet of the second composite channel 554 through the first panel device 53 and the second panel device 54, and meanwhile, the multi-dimensional board is also conveyed or pulled to the inlet of the second composite channel 554 through the guide device, under normal conditions, the first panel and the second panel which are used for coating the upper surface and/or the lower surface of the demolding board are synchronously conveyed to the inlet of the second composite channel 554 with the multi-dimensional board, then the first panel and the second panel are subjected to traction force and extrusion force generated by a power source through the third composite guide roller 551 and the fourth composite guide roller 552, the demolding board, the first panel and the second panel are combined after being subjected to the extrusion force, and are continuously conveyed and fed along the feeding direction under the action of the traction force, so that the compounding of the whole multi-dimensional board is completed.
According to the embodiment of the invention, the height or horizontal direction position of the composite guide roller three 551 and/or the composite guide roller four 552 can be adjusted relative to the second film coating supporting seat 56, the composite guide roller three 551 and/or the composite guide roller four 552 of the embodiment are adjusted by the ninth adjusting device 553, the adjustment of the composite guide roller three 551 and/or the composite guide roller four 552 of the embodiment is exemplified by the adjustment of the vertical direction position, the adjustment of the vertical direction can adjust the height of the composite guide roller three 551 and/or the composite guide roller four 552 to adapt to the composition of various types of boards with different lengths, widths, thicknesses and the like, and the size of the composite channel two 554 formed between the composite guide roller three 551 and the composite guide roller four 552 can also be adjusted to adapt to the film coating of boards with different thicknesses.
According to the embodiment of the invention, the composite heating device 6 is used for heating the compounded multi-dimensional board, the multi-dimensional board is compounded by the upstream second composite component, the heating temperature of the composite heating component 61 is raised, the adhesive film between the template and the panel is further melted, and therefore the multi-dimensional board is flattened on the upper surface and the lower surface of the multi-dimensional board by the composite flattening device 7, the template and the panel are better pressed and compounded, and the multi-dimensional board with good firmness is obtained. In the present embodiment, the composite heating device 6 includes a composite heating element 61 and a composite heating support frame 62, and the composite heating support frame 62 of the present embodiment is connected to the rack 1000 for supporting the composite heating element 61. The composite heating component 61 is arranged in a temperature-adjustable structure, and the temperature of the composite heating component 61 can be adjusted in due time according to the requirements of multi-dimensional boards of different models, so that a mucous membrane between the template and the panel can be better melted, and the template and the panel can be subjected to composite shaping. The structure that the compound heating element 61 of this embodiment can be set to and adjust along vertical and horizontal direction, adapt to compound heating element 61's position demand, the regulation of this embodiment compound heating element 61 along vertical direction, with the preheating of the panel that adapts to different thickness, along the horizontal direction, especially adjust along the parallel direction of panel direction of delivery, the position that adapts to this compound heating element 61 is selected, and then improve the control of the heat application time and the temperature of multidimension board, so that level at the back stereotypes.
In this embodiment, the composite heating assembly 61 includes a first composite heat conducting structure 611 and a second composite heat conducting structure 612, the first composite heat conducting structure 611 and the second composite heat conducting structure 612 of this embodiment are disposed oppositely, and a heating channel 613 for heating the multi-dimensional board is formed, the temperature of the heat conducting source generated by the heat conducting structure can be adjusted according to the needs of the multi-dimensional board, when the multi-dimensional board passes through the heating channel 613, the heat conduction source heats the multi-dimensional board to heat the multi-dimensional board before leveling and shaping, the heating channel 613 of the embodiment is formed by a space formed between the first composite heat conduction structure 611 and the second composite heat conduction structure 612, the heating channel 613 may be adjusted according to the thickness of a multi-dimensional board or other board, and the first composite heat conducting structure 611 and/or the second composite heat conducting structure 612 may be adjusted along the vertical and horizontal directions by an adjusting device or structure.
According to an embodiment of the present invention, as shown in fig. 12 to 17, the composite leveling device 7 includes at least one pair of composite leveling guide rollers and a composite leveling support seat, the pair of composite leveling guide rollers includes a first composite leveling guide roller 71 and a second composite leveling guide roller 72, the first composite leveling guide roller 71 and the second composite leveling guide roller 72 of this embodiment may be configured as a leveling guide roller, and may also be selectively configured as a guide roller having a heat conduction source, when a panel and a multi-dimensional board included in the multi-dimensional board are leveled on the composite leveling device 7, the upper panel and the lower panel may be leveled at the same time, and the upper panel and the lower panel may also be selectively leveled respectively. The first composite leveling guide roller 71 and/or the second composite leveling guide roller 72 of the embodiment are/is provided with a heat conduction source, and power is input to the first composite leveling guide roller 71 and/or the second composite leveling guide roller 72 under the action of power supply or other heat supply units, so that heat conduction of the first composite leveling guide roller 71 and/or the second composite leveling guide roller 72 is realized, and the multi-dimensional plate is leveled under the dual action of stress of the first composite leveling guide roller 71 and/or the second composite leveling guide roller 72 and heating of the panel. When the upper panel is leveled, the optional composite leveling device 7 comprises a common composite leveling guide roller I71 and another composite leveling guide roller II 72 with a heat guiding source, when the upper panel and the template discharging plate are leveled, the composite leveling guide roller II 72 with the heat guiding source is preferably arranged above, the common composite leveling guide roller I71 is arranged below, the composite leveling guide roller II 72 has the heat guiding source, when the multidimensional plate passes through the composite leveling channel 73, the compounding and leveling of the upper panel are further assisted, and the panel of the obtained multidimensional plate is pressed more firmly and more flatly relative to the template discharging plate; similarly, when the lower panel is leveled, the optional composite leveling device 7 includes a first common composite leveling guide roller 71 and a second common leveling guide roller 72 having a heat conduction source, when the lower panel and the template are leveled, the second common composite leveling guide roller 72 having the heat conduction source is preferably disposed below, the first common composite leveling guide roller 71 is disposed above, the second composite leveling guide roller 72 has the heat conduction source, when the multi-dimensional panel passes through the composite leveling channel 73, the lower panel is further assisted to be composited and leveled, and the panel of the obtained multi-dimensional panel is pressed more firmly and more smoothly relative to the template.
According to the embodiment of the invention, the first composite leveling guide roller 71 and/or the second composite leveling guide roller 72 can also perform height or horizontal position adjustment relative to the frame 1000, the first composite leveling guide roller 71 and/or the second composite leveling guide roller 72 of the embodiment can be adjusted by the tenth adjusting device 74, the height of the first composite leveling guide roller 71 and/or the second composite leveling guide roller 72 can be adjusted to adapt to the composition of boards with various types such as length, width, thickness and the like, and the leveling of multidimensional boards with different thicknesses can be adapted by the size of the composite leveling channel 73 formed between the first composite leveling guide roller 71 and/or the second composite leveling guide roller 72.
Claims (10)
1. A production method of a multi-dimensional board is applied to a multi-dimensional board production line, and is characterized in that the multi-dimensional board production line comprises the following steps:
the raw material feeding mechanism is used for feeding and stretching the plates;
the first film laminating mechanism is used for laminating a film on the surface of the plate;
the mold stripping mechanism is arranged along the feeding direction of the raw material feeding mechanism and is of a lifting structure;
the preheating device is arranged to be in an adjustable structure relative to the rack, and comprises a preheating assembly, a preheating support seat and a preheating adjusting device, wherein the preheating support seat is connected with the rack and used for supporting the preheating assembly and the preheating adjusting device; the preheating assembly comprises a first preheating heat conduction structure and a second preheating heat conduction structure, the first preheating heat conduction structure and the second preheating heat conduction structure are arranged oppositely, and a preheating channel is formed between the first preheating heat conduction structure and the second preheating heat conduction structure and can be adjusted according to the thickness and the like of plates such as a template;
the preheating adjusting device is connected with the preheating assembly and comprises a first heat conduction supporting piece, a second heat conduction supporting piece, a first preheating adjusting assembly and a second preheating adjusting assembly, wherein the first heat conduction supporting piece is connected with the first preheating structure and used for supporting the first preheating structure, and the second heat conduction supporting piece is connected with the second preheating structure and used for supporting the second preheating structure; the first preheating adjusting component is connected with the preheating supporting seat, is arranged on the preheating supporting seat and can be adjusted along the horizontal direction relative to the preheating supporting seat; one end of the second preheating adjusting component is connected with the first heat conduction supporting component and/or the second heat conduction supporting component, and the other end of the second preheating adjusting component is connected with the first preheating adjusting component and used for adjusting the position of the first heat conduction supporting component and/or the second heat conduction supporting component in the vertical direction;
the production method of the multi-dimensional board specifically comprises the following steps:
stretching the plate raw materials along the length direction by adopting a raw material feeding mechanism;
compounding a mucosa on the surface of the plate through a first film laminating mechanism;
performing demolding molding on the plate through a demolding mechanism to obtain a multi-dimensional plate core plate;
preheating the upper surface and the lower surface of the core plate after demolding by a preheating device;
sequentially compounding the mucosa and the panel to the surface of the core plate by using a shaping mechanism;
continuously heating the surface of the compounded multidimensional plate to improve the viscosity of the mucosa;
and flattening the surface of the heated multidimensional plate.
2. The production method according to claim 1, wherein the core plate after the core plate is subjected to the core plate stripping by a leveling mechanism before the preheating process.
3. The method for producing the multi-dimensional board core plate according to the claim 2, wherein the step of sequentially compounding the adhesive film and the face plate to the surface of the multi-dimensional board core plate by using a sizing mechanism comprises the following specific steps:
compounding the adhesive film and the panel on each side to form a film-coated panel;
and simultaneously and respectively compositing the film-coated panels positioned on the two sides with the upper side and the lower side of the preheated multidimensional core plate again, wherein the adhesive film is positioned between the panels and the multidimensional core plate.
4. The production method according to claim 3, characterized in that: the preheating device is set to be 70-220 ℃ for respectively preheating the upper surface and the lower surface of the multi-dimension plate core plate.
5. A method of producing multi-dimensional panels as claimed in claim 3, characterized in that: the temperature for continuously heating the surface of the compounded multidimensional plate is set to be 80-250 ℃.
6. The production method according to any one of claims 1 to 5, characterized by further comprising the steps of:
rapidly cooling the composite multi-dimensional board subjected to continuous heating;
coating a film on one side/two sides of the cooled multidimensional plate;
and cutting the edge of the multi-dimensional plate after film coating to obtain a formed multi-dimensional plate, and conveying and blanking through a conveying device.
7. The production method according to claim 6, further comprising: the cutting process is provided with one-time cleaning, and residues generated in the cutting process are cleaned and recovered in real time.
8. The production method according to claim 6, wherein a secondary cleaning is further provided during the feeding process to clean and recover impurities attached to the surface of the multidimensional plate.
9. The production method as claimed in claim 6, wherein the raw material feed mechanism comprises:
the raw material placing assembly is used for placing the plates and can be arranged into an adjustable structure relative to the rack;
the raw material guiding device is used for guiding the raw material to be flattened or unfolded along the length direction and comprises a first guiding assembly and a second guiding assembly, and the first guiding assembly and the second guiding assembly are arranged into structures with different heights;
the first film coating mechanism comprises:
the first film device is used for placing film materials, and the film materials are conveyed to the first composite device through power drive to be coated;
and/or the second membrane device is used for placing membrane materials, and the membrane materials are conveyed to the first composite device through power drive to be coated;
the first composite device is provided with a first composite channel, and when the plate and the membrane material are synchronously conveyed into the first composite channel, the first composite device extrudes and covers the membrane on the plate and the membrane material;
the first film device comprises a first film placing roller, a first film supporting frame and a first film guiding roller, and the first film placing roller is used for adjusting the position through a first adjusting device and/or;
the second film device comprises a second film placing roller, a second film supporting frame and a second film guiding roller, and the position of the second film placing roller is adjusted through a second adjusting device.
10. The production method according to claim 9, wherein the mold stripping mechanism comprises:
the mould assembly comprises at least one pair of moulds, the pair of moulds are connected through a gear assembly to realize synchronous rotation, a plurality of demoulding models are arranged along the circumferential direction of the moulds, the at least one mould is arranged into an adjustable structure along the vertical and/or horizontal direction, and the fourth adjusting device is used for adjusting the moulds to move along the vertical direction;
the mould supporting seat is used for supporting the mould assembly;
the fourth guide assembly is arranged at the upstream of the die assembly and used for guiding the plate to be fed from the first film laminating mechanism to the die assembly for molding;
the fifth guide assembly is arranged at the downstream of the die assembly and is used for guiding the discharged die plate to be fed from the die assembly to the first flattening mechanism for flattening;
the raw material guiding device further comprises a third guiding assembly, the third guiding assembly is arranged at the downstream of the second guiding assembly, and the raw material is conveyed and drawn to the first film covering mechanism through the third guiding assembly after being flattened by the first guiding assembly and the second guiding assembly.
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