CN212636845U - Demolding mechanism and production line with same - Google Patents

Demolding mechanism and production line with same Download PDF

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Publication number
CN212636845U
CN212636845U CN201922382758.7U CN201922382758U CN212636845U CN 212636845 U CN212636845 U CN 212636845U CN 201922382758 U CN201922382758 U CN 201922382758U CN 212636845 U CN212636845 U CN 212636845U
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China
Prior art keywords
guide
mold
assembly
film
guiding
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CN201922382758.7U
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Chinese (zh)
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张轲
王晓光
崔怀志
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Zhejiang Dinmei Intelligent Decoration Co ltd
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Zhejiang Dinmei Intelligent Decoration Co ltd
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Abstract

The utility model discloses a demolding mechanism, which comprises a mold component and a mold supporting seat, wherein the mold component is provided with at least one pair of molds, and a plurality of demolding models are arranged along the circumferential direction of the molds; the die supporting seat is connected with the frame and used for supporting the die assembly; the mold assembly is configured to be a liftable structure. The utility model provides a demolding mechanism and be equipped with this demolding mechanism's production line, the panel shaping is effectual, and can be applicable to the production of different model multi-dimension boards or other composite sheets, and application range is wide.

Description

Demolding mechanism and production line with same
Technical Field
The utility model relates to a mechanical production equipment especially relates to a demolding mechanism and be equipped with this demolding mechanism's multi-dimension board production line.
Background
The composite board (or plate) is used as a building material, particularly a metal composite board, and has the advantages of better effects of the traditional wood material, such as good mechanical strength, good corrosion resistance, long service life and the like.
When the composite board is produced, a production line is usually adopted for production, a composite board such as a multi-dimensional board is obtained from a rolled raw material such as an aluminum plate after production, and the composite board is subjected to the procedures of raw material flattening, forming, cutting, finished product conveying and the like.
Disclosure of Invention
The utility model discloses to not enough among the prior art, provide a demolding mechanism and be equipped with this demolding mechanism's multi-dimension board production line, the panel shaping is effectual, and can be applicable to the production of different model multi-dimension boards or other composite sheets, and application range is wide.
In order to solve the technical problem, the utility model discloses a following technical scheme can solve:
a demolding mechanism for a multi-dimensional panel, comprising:
a mold assembly configured with a pair of molds, a plurality of mold-stripping patterns being provided along a circumferential direction of the molds;
the die supporting seat is connected with the rack and is used for supporting the die assembly;
the mold assembly is configured to be a liftable structure.
Preferably, the die assembly comprises an upper die and a lower die, and a die discharging channel is formed between the pair of upper die and the lower die and used for conveying and forming the plate.
Preferably, the rows of the ejector molds are arranged in a circumferential direction of the upper mold and/or the lower mold, the ejector molds are arranged in a square structure, and an upper surface of the ejector molds has an arc-shaped chamfer.
Preferably, the upper die and/or the lower die are arranged to be adjustable in the vertical and/or horizontal direction, the fourth adjusting device adjusts the die to move in the vertical direction, the fourth adjusting device comprises a fourth guide part and a fourth guide channel, the fourth guide part is connected with the upper die and/or the lower die, and the fourth guide channel is arranged on the die supporting seat and arranged in the length direction of the die supporting seat.
Preferably, the die support further comprises a guide unit disposed on the die support base, including:
the fourth guide assembly is arranged at the upstream of the die assembly and is used for guiding the plate to be fed from the first film laminating mechanism to the die assembly for forming and/or;
and the fifth guide assembly is arranged at the downstream of the die assembly and used for guiding the template to be fed from the die assembly to the first leveling mechanism for leveling.
Preferably, the fourth guide assembly comprises a fourth guide roller and a fourth guide support member for supporting the fourth guide roller, the fourth guide support member is connected with the mold supporting seat, and two ends of the fourth guide roller are connected with the fourth guide support member through a rotating shaft and can rotate relative to the fourth guide support member.
Preferably, the fifth guide assembly comprises a fifth guide roller and a fifth guide support member for supporting the fifth guide roller, the fifth guide support member is connected with the mold support seat, and two ends of the fifth guide roller are connected with the fifth guide support member through a rotating shaft and can rotate relative to the fifth guide support member.
Preferably, the fourth adjusting device comprises a fourth guiding element and a fourth guiding channel, the fourth guiding element is connected with the upper die and/or the lower die, the fourth guiding channel is arranged on the die supporting seat and arranged along the length direction of the die supporting seat, and the upper die and/or the lower die can be vertically adjusted relative to the die supporting seat through the fourth guiding element under the driving of a driving force.
Preferably, the die driving device comprises a driving body, a die rotating shaft and a gear assembly, the upper die and the lower die are connected with the driving body through the die rotating shaft and are synchronously connected through the gear assembly, and the upper die and the lower die synchronously rotate under the driving of the driving body so as to realize the forming of the plate.
A multi-dimensional sheet production line, comprising:
the raw material feeding mechanism comprises a raw material placing assembly and a raw material guiding device, wherein the raw material guiding device is used for guiding the raw material to be leveled or unfolded along the length direction and comprises a first guiding assembly and a second guiding assembly, and the first guiding assembly and the second guiding assembly are arranged into structures with different heights;
the first film laminating mechanism is used for laminating the film on the surface of the plate;
the above-mentioned demolding mechanism, the demolding mechanism sets up the low reaches at raw materials feed mechanism.
Preferably, the first guide assembly comprises a first guide roller and a first guide support part for supporting the first guide roller, and the first guide support part is connected with the frame and/or;
the second guide assembly comprises a second guide roller and a second guide supporting piece used for supporting the second guide roller, the second guide roller and the first guide roller are arranged in different heights, and a space used for stretching the plate is formed between the second guide roller and the first guide roller.
Preferably, the first film coating mechanism includes:
the first film device is used for placing film materials, and the film materials are conveyed to the first composite device through power drive to be coated;
and/or the second membrane device is used for placing membrane materials, and the membrane materials are conveyed to the first composite device through power drive to be coated;
the first composite device is provided with a first composite channel, and when the plate and the membrane material are synchronously conveyed into the first composite channel, the first composite device extrudes and covers the membrane on the plate and the membrane material.
The utility model discloses gain following beneficial effect:
(1) the mold stripping mechanism of the utility model is used for the mold stripping and forming of the plate, the plate can be formed at one time through the mold stripping mechanism to obtain a mold stripping plate, namely the supporting splint of the composite board, the upper mould and/or the lower mould of the utility model can be adjusted along the horizontal direction and the vertical direction, the position of the upper mould and/or the lower mould along the vertical direction can be adjusted, on one hand, the depth dimension of the demoulding channel can be adjusted, so as to realize the demolding and molding of the plates with different thicknesses, and on the other hand, the upper die and/or the lower die can be adjusted to a proper height to adapt to the normal feeding and conveying of other plates, when the demolding mechanism of this embodiment need not adopt, the utility model discloses a production line can also be applicable to the processing of other panels such as honeycomb panel, need not to launch two or many production lines, has solved area big, problem with high costs.
(2) The utility model discloses a demolding model sets up to square structure, and panel passes through the play template after this demolding mechanism shaping, and the bearing structure and the panel area of contact of formation are big to the multidimensional plate structural strength who obtains is better.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
fig. 1 is a schematic structural diagram of an embodiment of a mold stripping mechanism of the present invention;
FIG. 2 is a schematic structural diagram of an embodiment of a mold stripping mechanism of the present invention;
FIG. 3 is a front view of an embodiment of the mold stripping mechanism of the present invention;
fig. 4 is a rear view of the embodiment of the mold stripping mechanism of the present invention;
fig. 5 is a schematic structural diagram of an embodiment of the demolding assembly of the present invention;
fig. 6 is a schematic structural diagram of an embodiment of the mold of the present invention;
FIG. 7 is a partial enlarged view of the demolding model of the present invention;
fig. 8 is a first schematic structural diagram of a multi-dimensional board production line provided with a mold stripping mechanism of the present invention;
fig. 9 is a schematic structural diagram of a multi-dimensional board production line provided with a mold stripping mechanism of the present invention;
FIG. 10 is a schematic structural view of an embodiment of the material feeding mechanism of the present invention;
FIG. 11 is a front view of a first embodiment of the film coating mechanism of the present invention;
FIG. 12 is a schematic structural view of an embodiment of the material placing assembly of the present invention;
FIG. 13 is a schematic structural view of an embodiment of the material guiding device of the present invention;
FIG. 14 is a schematic structural view of a first embodiment of a film covering mechanism according to the present invention;
FIG. 15 is a schematic structural diagram of a first embodiment of the composite device of the present invention;
FIG. 16 is a front view of a first embodiment of the compound device of the present invention;
fig. 17 is a first schematic structural view of a first membrane device according to an embodiment of the present invention;
fig. 18 is a schematic structural view of an embodiment of the guide passage of the present invention;
FIG. 19 is a second schematic structural view of a first membrane unit according to an embodiment of the present invention;
fig. 20 is a schematic structural view of a second membrane device according to an embodiment of the present invention.
Detailed Description
In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined below to clearly and completely describe the technical solution of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be obtained by a person skilled in the art without any inventive work based on the described embodiments of the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and in the claims does not indicate any order, quantity, or importance, but rather is used to distinguish one element from another. Also, the use of the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one.
According to the utility model discloses an embodiment, panel enters into and carries out the mould shaping on demolding mechanism 300 after accomplishing the upper and lower surface tectorial membrane to panel through first tectorial membrane mechanism 200, obtains the play template that has the model structure. In this embodiment, as shown in fig. 1 to 7, one or more mold ejection mechanisms 300 may be provided and are disposed along the multi-dimensional board feeding direction, the mold ejection mechanism 300 includes a mold assembly 301, a mold support 302, a fourth guide assembly 303, and a fifth guide assembly 304, the mold support 302 of this embodiment is used for supporting the mold assembly 301 and/or the fourth guide assembly 303, and/or the fifth guide assembly 304, the mold support 302 is connected to the frame 1000, and two ends of the mold assembly 301 are respectively connected to the mold support 302 and can be adjusted in the vertical direction and the horizontal direction with respect to the mold support 302. In this embodiment, the sheet material is formed from the first laminating mechanism 200 by guiding or drawing the sheet material onto the mold assembly 301 through the fourth guide assembly 303, the fourth guide assembly 303 of this embodiment includes a guide roller set 3031 and a guide support set 3032, and the space formed between the guide roller set 3031 and the first composite assembly facilitates the stretching of the sheet material. The guide roller set 3031 in this embodiment may be provided in one or more number, the guide roller set 3031 is supported by the guide support set 3032, the guide support set 3032 in this embodiment is connected to the die supporting base 302, and the guide support set 3032 may be provided in a fixed structure relative to the die supporting base 302 or may be provided in an adjustable structure, for example, the length of the guide roller set may be adjusted in time according to the type and size of the plate material to adapt to the stretching and conveying of the plate material. The two ends of the guide roller four 3031 in this embodiment are connected to the guide support four 3032 and can rotate relative to the guide support four 3032, so that the two ends of the guide roller four 3031 in this embodiment are connected to the guide support four 3032 through the rotating shaft, and the guide roller four rotates relatively under the driving of the power source, and in this embodiment, the rotating direction of the guide roller four is preferably consistent with the feeding direction of the plate material, so as to drive the plate material to be fed along the feeding direction and conveyed to the die assembly 301 for forming and demolding.
In the present embodiment, the template is guided out from the mold assembly 301 to the downstream structural unit by the fifth guiding assembly 304 for processing, the fifth guiding assembly 304 of the present embodiment includes a guiding roller five 3041 and a guiding support five 3042, and a space formed between the guiding roller five 3041 and the downstream first leveling mechanism 500 facilitates the extension of the template. The five guide rollers 3041 of this embodiment may be one or more, the five guide rollers 3041 are supported by the five guide supports 3042, the five guide supports 3042 of this embodiment are connected to the mold supporting base 302, and the five guide supports 3042 may be set to be fixed structures relative to the mold supporting base 302, or may be set to be adjustable structures, for example, the length of the five guide rollers may be adjusted in time according to the type and size of the plate material, so as to adapt to the extension and transportation of the plate discharging plate. In this embodiment, two ends of the five guide rollers 3041 are connected to the five guide supports 3042 and can rotate relative to the five guide supports 3042, so that two ends of the five guide rollers 3041 of this embodiment are connected to the five guide supports 3042 through rotating shafts, and the five guide rollers rotate relative to each other under the driving of a power source, preferably, the rotating direction of the five guide rollers is the same as the feeding direction of the plate material, so as to drive the plate material to be fed along the feeding direction and conveyed to the die assembly 301 for forming and demolding.
According to the embodiment of the present invention, as shown in fig. 11-7, the mold assembly 301 includes at least a pair of molds, which is divided into an upper mold 3011 and a lower mold 3012, the upper mold 3011 and the lower mold 3012 are provided with a plurality of mold stripping models 3014, the mold stripping models 3014 are arranged along the circumferential direction of the upper mold 3011 and/or the lower mold 3012, and are used for mold stripping and forming of the plate, the mold stripping model 3014 of the present example is configured as shown in fig. 13 and 7, the mold stripping models in a row are arranged along the circumferential direction of the upper mold and/or the lower mold, and the mold stripping models are set to be square, so that the mold-shaped groove of the obtained mold stripping is similar to a square structure, the contact area of the mold stripping is large, and therefore the multi-dimensional plate structure obtained when the mold stripping and the panel are shaped is good in stability; the upper surface of this embodiment demolding model has the arc chamfer, the shaping and the demolding of the demolding model of being convenient for. In this embodiment, a mold-out passage 3013 is formed between the pair of upper mold 3011 and lower mold 3012, when the sheet material passes through the mold-out passage 3013, the pair of upper mold 3011 and lower mold 3012 extrudes the end face of the sheet material, the mold-out mold 3014 is printed on the sheet material to complete the forming of the sheet material, the size of the path of the mold-out passage 3013 can be adjusted, for example, by adjusting the upper mold 3011 and/or lower mold 3012, the depth of the mold-out passage 3013 can be changed, in this embodiment, the upper mold 3011 and/or lower mold 3012 can be adjusted along both horizontal direction and vertical direction, this embodiment is explained by taking the vertical direction of the upper mold 3011 and/or lower mold 3012 as an example, and the upper mold 3011 and/or lower mold 3012 is adjusted by the fourth adjusting device 305 to realize the position adjustment of the upper mold 3011 and/or lower mold 3012 along the vertical direction, the degree of depth size that demolding passageway 3013 can be adjusted to the drawing of patterns shaping of the panel of realization different thickness on the one hand, on the other hand can also adjust suitable height with last mould 3011 and/or bed die 3012, in order to adapt to the normal feeding and the transport of other panels, when the drawing of patterns mechanism 300 of this embodiment need not adopt, the utility model discloses a production line can also be applicable to the processing of other panels for example honeycomb panel, need not to launch two or many production lines, has solved area big, problem with high costs.
In this embodiment, the fourth adjusting device 305 includes a guide four 3051 (which may be configured as a slider), a guide channel four 3052 (which may be configured as a guide rail), and an operating element four 3053, in this embodiment, the upper die 3011 and/or the lower die 3012 are connected to the guide four 3051, the guide channel four 3052 is disposed on the die supporting seat 302 and is disposed along the length direction of the die supporting seat 302, and the guide channel four 3052 may be configured as an integral structure of the die supporting seat 302 or as a separate structure of the die supporting seat 302, that is, the guide channel four 3052 is a guide rail structure detachably disposed on the die supporting seat 302. The upper and/or lower dies 3011 and 3012 as a whole can slide along the guide channel four 3052 to a desired position under the drive of the driving force to achieve the adjustment of the position of the upper and/or lower dies 3011 and 3012. The operating element quad 3053 of this embodiment may be configured to be a manual or automatic operating structure, so as to facilitate adjustment of the position of the upper die 3011 and/or the lower die 3012, or a combination of a manual and an automatic operating structure, and on the premise of automatically adjusting the position of the upper die 3011 and/or the lower die 3012, the operating element quad 3053 is configured with the manual operating structure, so as to adjust the required position of the upper die 3011 and/or the lower die 3012 more precisely, so that the upper die 3011 and/or the lower die 3012 of this embodiment are adjusted to the required position by operating the operating element quad 3053, so as to adapt to processing of boards with different thicknesses, and also, under the driving of a power source, the upper die 3011 can be adjusted upward to a relatively large position, and/or the lower die 3012 can be adjusted downward to a relatively large position, so that the mold exit channel 3013 is in a sufficiently deep position, that is, that the space formed by the upper die 3011 and the lower die 3012 is large, can be applied to the processing of other plates such as honeycomb plates. In this embodiment, when the fourth adjusting device 305 is connected to the upper die 3011, preferably, both ends of the upper die 3011 are connected to the four guide 3051, and the four guide channels 3052 are correspondingly disposed on both sides of the die supporting seat 302, respectively, for being engaged with the four guide elements 3051. In order to ensure the synchronism of the adjustment of the upper die 3011 in the vertical direction, the four guide pieces 3051 arranged at the two ends of the upper die 3011 are connected through the first linkage assembly 3054 to realize the synchronous sliding of the four guide pieces 3051 arranged at the two ends of the upper die 3011, so that the position of the upper die 3011 is stably and accurately adjusted; the above technical solution is also applicable to the adjustment of the lower mold 3012.
According to the utility model discloses an embodiment, mould drive arrangement 306 includes driving body 3061, mould axis of rotation 3062 and gear assembly, goes up mould 3011 and lower mould 3012 and connects through the gear assembly, realizes that mould subassembly 301 is when going on out the mould shaping to panel, goes up mould 3011 and lower mould 3012 pivoted synchronism, so through same driving body 3061 drive go up mould 3011 and lower mould 3012's rotation. The gear assembly of this embodiment includes a first gear 3063 and a second gear 3064, the first gear 3063 is connected to one end of the upper die 3011, and the lower die 3012 corresponding to the end is connected to the second gear 3064, when the die assembly 301 performs the demolding molding of the plate, the first gear 3063 is engaged with the second gear 3064, and the upper die 3011 and the lower die 3012 rotate synchronously under the driving of the driving body 3061, so as to implement the molding of the plate.
According to the utility model discloses an embodiment obtains out the template after the demolding shaping through demolding mechanism 300, and this mold on template surface's model is shaping basically, and the rethread first levelling mechanism 500 levels out the template surface, so the first levelling mechanism 500 of this embodiment, the preferred downstream that sets up at demolding mechanism 300.
As shown in fig. 15 to 20, an embodiment of the present invention is a production line, which is mainly used for producing composite boards such as multi-dimensional boards, and can also be used for processing other composite boards with a multi-layer structure, and is within the scope of the present embodiment. In the present embodiment, as shown in fig. 15 and 9, the production line includes a raw material feeding mechanism 100, a first laminating mechanism 200, a demolding mechanism 300, a first leveling mechanism 500, a shaping mechanism 400, an auxiliary driving mechanism 900, a cooling mechanism 600, a third laminating mechanism 700, and a shearing mechanism 800, and the production line is used to complete full-chain production of multi-dimensional boards from feeding to finished products, and the production line is automated, so that the production efficiency and quality of products are greatly improved. The material feeding mechanism 100 of the present embodiment is used for feeding a sheet material, that is, a rolled sheet material is unfolded by the material feeding mechanism 100 to a suitable flat structure, and then enters the next step of the first film covering mechanism 200 to be covered with a film, and then is processed into a mold by the mold discharging mechanism 300. As shown in fig. 10, the raw material feeding mechanism 100 includes a raw material placing assembly 101 and a raw material guiding device 102, the raw material placing assembly 101 can be provided in plural, and can be set according to the processing requirement, and is mainly used for placing the raw material of the board of the present invention, the raw material placing assembly 101 can be adjusted with respect to the rack, for example, an adjusting structure is provided at the bottom of the raw material placing assembly 101, and the position required for adjusting is adjusted according to the requirement for placing the raw material, as shown in fig. 12, wherein the raw material placing assembly 101 includes a raw material placing roller 103 and a raw material placing rack 104, the raw material placing roller 103 is sleeved on the raw material placing roller 103, the raw material placing roller 103 is supported by the raw material placing rack 104, the raw material placing rack 104 is connected with the rack 1000, the raw material placing rack 104 can be adjusted with respect to the rack, the raw material placing assembly 101 is adjusted to a containing position for placing, the placing position of the raw material placing assembly 101 can be used for processing and placing other plates, the raw material placing roller 103 of the embodiment can rotate around the raw material placing rack 104 under the driving of a power unit, and the conveying of raw materials along the feeding direction is assisted; the raw material is provided with a plurality of guide units and arranged along the feeding direction of the plate (multi-dimensional plate), and is used for unfolding the raw material on the raw material placing assembly 101 and conveying the raw material to the first film coating mechanism 200 for film coating under the driving of a power source.
According to an embodiment of the present invention, as shown in fig. 11, the raw material guiding device 102 comprises a first guiding component 1, a second guiding component 2 and a third guiding component 3 for leveling or spreading the raw material along the length direction. First direction subassembly 1 and the unequal height of second direction subassembly 2 setting of this embodiment, first direction subassembly 1 or second direction subassembly 2 can set up to the multiunit, be as multiple implementation mode promptly, first direction subassembly 1 and second direction subassembly 2 respectively set up to a set of, or first direction subassembly 1 sets up to a set of, second direction subassembly 2 respectively sets up to multiunit such as two sets of, or first direction subassembly 1 sets up to multiunit such as two sets of, second direction subassembly 2 respectively sets up to a set of, the combination of first direction subassembly 1 and second direction subassembly 2 is used for the raw materials to expand along length direction, the raw materials is through first direction subassembly 1 and second direction subassembly 2 of unequal height, the area that the increase raw materials expanded, thereby realize the extension of raw materials. In order to further stretch the raw material to the flatness required by the demolding mechanism 300, and then flatten the raw material by the third guiding component 3, the third guiding component 3 of this embodiment may be set to one or more groups, one or more groups may be set after the second guiding component 2, or one or more groups may be set between the second guiding component 2 and the next first guiding component 1, the third guiding component 3 of this embodiment is preferably set at the downstream of the second guiding component 2, and the raw material is conveyed and pulled onto the first film covering mechanism 200 by the third guiding component 3 after being flattened by the first guiding component 1 and the second guiding component 2. The raw materials of this embodiment pass through first direction subassembly 1, second direction subassembly 2 and third direction subassembly 3, and it is long to make the stroke that the raw materials expandes, more can improve the roughness that the raw materials extends, and the raw materials of this embodiment passes through the third direction subassembly 3 that the raw materials that first direction subassembly 1 or second direction subassembly 2 extend again and flattens, accomplishes the material loading of raw materials, expandes the raw materials and carries out the tectorial membrane of the upper surface and/or the lower surface of raw materials on first tectorial membrane mechanism 200.
According to the embodiment of the present invention, as shown in fig. 13, the first guiding assembly 1 includes a first guiding rod 11 and a first guiding support member 12, the first guiding rod 11 of the present embodiment can be set to one or more, the first guiding rod 11 is supported by the first guiding support member 12, the first guiding support member 12 of the present embodiment is connected to the frame 1000, the first guiding support member 12 can be set to a fixed structure or an adjustable structure with respect to the frame 1000, for example, according to the model size of the plate, the length of the first guiding rod can be adjusted in time to adapt to the extension conveying of the plate. The two ends of the first guide roller 11 are connected with the first guide support 12 and can rotate relative to the first guide support 12, so that the two ends of the first guide roller 11 are connected with the first guide support 12 through the rotating shafts, the first guide roller can rotate relative to the second guide roller under the driving of the power source, and the rotating direction of the first guide roller is preferably consistent with the feeding direction of the plates, so that the plates are driven to be fed and conveyed along the feeding direction.
According to the embodiment of the present invention, as shown in fig. 13, the second guiding component 2 comprises a second guiding roller 21 and a second guiding supporting component 22, wherein the second guiding roller 21 and the first guiding roller 11 are set in different heights, and the space formed between the second guiding roller 21 and the first guiding roller 11 is convenient for the extension of the raw material. The second guide rollers 21 of this embodiment may be one or more, the second guide rollers 21 are supported by the second guide support 22, the second guide support 22 of this embodiment is connected to the frame 1000, and the second guide support 22 may be set to be a fixed structure relative to the frame 1000, or may be set to be an adjustable structure, for example, according to the type size of the plate, the length size of the second guide rollers 21 may be adjusted in time to adapt to the stretching and conveying of the plate. In this embodiment, both ends of the second guide roller 21 are connected to the second guide support 22 and can rotate relative to the second guide support 22, so both ends of the second guide roller 21 in this embodiment are connected to the second guide support 22 through a rotating shaft, and the second guide roller 21 rotates relative to the second guide support under the driving of the power source, and in this embodiment, it is preferable that the rotating direction of the second guide roller 21 coincides with the feeding direction of the sheet material, so as to drive the sheet material to be fed and conveyed along the feeding direction.
According to the embodiment of the present invention, as shown in fig. 14, the third guiding assembly 3 includes three guiding rods 31 and three guiding support members 32, the three guiding rods 31 of the present embodiment can be set to one or more, the three guiding rods 31 are supported by the three guiding support members 32, the three guiding support members 32 of the present embodiment are connected to the frame 1000, the three guiding support members 32 can be set to a fixed structure or an adjustable structure relative to the frame 1000, for example, according to the model size of the plate, the length of the three guiding rods 31 can be adjusted in time to adapt to the extension conveying of the plate. In the present embodiment, both ends of the guide roller three 31 are connected to the guide support member three 32 and can rotate relative to the guide support member three 32, so both ends of the guide roller three 31 in the present embodiment are connected to the guide support member three 32 through a rotating shaft, and the guide roller three can rotate relative to each other under the driving of the power source, and the rotating direction of the guide roller three is preferably consistent with the feeding direction of the sheet material, so as to drive the sheet material to be conveyed to the first laminating mechanism 200 along the feeding direction.
According to the embodiment of the present invention, as shown in fig. 11, the first film covering mechanism 200 includes a first film device 201, a second film device 202, a first compound device 203, and a film covering support base 204, the film covering support base 204 is disposed on the frame 1000 for supporting the first film device 201, the second film device 202, and the first compound device 203, wherein the first film device 201 conveys the adhesive film to the first compound device 203, the second film device 202 conveys the adhesive film to the first compound device 203, the third guiding component 3 conveys and guides the sheet material to the first compound device 203, so that the upper surface and the lower surface of the sheet material are respectively attached with the adhesive film by the first compound device 203, after the sheet material is compounded by the first compound device 203, the upper surface and the lower surface of the sheet material are covered with the adhesive film, and then conveyed to the film discharging mechanism 300 for forming, the upper surface and the lower surface of the sheet material are covered with the film by the first film covering mechanism 200, on one hand, the adhesive film plays a role in protecting the surface of the plate, the plate can buffer the damage to the plate when being accumulated and formed on the mold stripping mechanism 300 through a mold, and on the other hand, the composite capacity of connecting the stripping plate and the panel is further improved when the stripping plate is shaped, namely the obtained multi-dimensional plate structure is firmer.
According to the embodiment of the present invention, as shown in fig. 17 and 18, the first film device 201 includes a first film placing roller 2011, a first film supporting frame 2012, a first film guiding roller 2013 and a first adjusting device 2014, wherein a rolled film material is placed on the first film placing roller 2011, the first film supporting frame 2012 is preferably disposed below and connected to the frame 1000, the first film placing roller 2011 of the present embodiment can be disposed in one or more number, the first film placing roller 2011 is supported by the first film supporting frame 2012, the first film supporting frame 2012 is connected to the first adjusting device 2014 and connected to the frame 1000 by the first adjusting device 2014, the first adjusting device 2014 can be disposed in a fixed structure or an adjustable structure relative to the frame 1000, the first adjusting device 2014 is preferably disposed in an adjustable structure relative to the frame 1000 for adjusting the position of the first film placing roller 2011, for example, according to the size of the plate, the length size or position requirement of the first film placing roller 2011 can be adjusted in time to adapt to the placing and conveying of the film materials. The first adjusting device 2014 comprises a first adjusting support 2015, a first guide member 2016 and a first guide channel 2017, wherein the first adjusting support 2015 is connected with the first guide member 2016, the first guide channel 2017 is arranged on the rack 1000, the first guide channel 2017 of the embodiment is arranged in a similar guide rail structure, as shown in fig. 18, the first guide channel 2017 comprises a first guide part 20171 and a second guide part 20172, the first guide part 20171 and the second guide part 20172 are arranged in an inclined plane and combined to form the first guide channel 2017 of the embodiment, the first guide member 2016 corresponding to the embodiment is configured in a guide wheel structure, and the first guide member 2016 is arranged in a groove shape matched with the first guide channel and used for being clamped on the first guide part 20171 and the second guide part 20172 and capable of sliding relative to the first guide channel 2017. Roller 2011 and film support frame 2012 are placed in the top of adjusting support frame 2015 to the membrane of this embodiment, and film support frame 2012 links to each other with adjusting support frame 2015, so the membrane of this embodiment is placed roller 2011 and is carried out the regulation of position through adjusting support frame 2015 relative frame 1000, realizes that roller 2011 is placed to the membrane and carries out the regulation of position along X direction (width direction) and Y direction (panel feed direction), adapts to the required position of placing of membrane material. Similarly, the first guide channel 2017 may be disposed at the bottom of the first adjustment support 2015, and the first guide member 2016 may be connected to the frame 1000, so that the position adjustment of the first film-placing roller 2011 in the X direction (width direction) and the Y direction (plate feeding direction) can be achieved.
According to the utility model discloses an embodiment, furtherly technical scheme, a relative adjusting device 2014 of a membrane support frame 2012 of this implementation sets up to adjustable structure, a position control for roller 2011 is placed to the membrane, for example according to the model size of panel, length dimension or position that roller 2011 was placed to the adjustable membrane in time, so a 2012 below of the membrane support frame of this embodiment is provided with a slider 2018, a 2012 of membrane support frame links to each other with an 2015 of adjusting the support frame through a slider 2018, be provided with a 2019 of guide rail on the adjusting the support frame 2015, so a 2011 is placed to the membrane of this implementation and carries out the regulation of position through a 2012 of membrane support frame relatively adjusting the support frame 2015, realize that a 2011 of placing the membrane carries out the regulation of position along X direction (width direction) and Y direction (panel feed direction), adapt to the required position of placing of membrane material. Similarly, the first guide rail 2019 can be arranged at the bottom of the first film supporting frame 2012, and the first slider 2018 can be arranged on the first adjusting supporting frame 2015, so that the position of the first film placing roller 2011 in the X direction (width direction) and the Y direction (plate feeding direction) can be adjusted.
In this embodiment, both ends of the first film placing roller 2011 are connected with the first film supporting frame 2012 and can rotate relative to the first film supporting frame 2012, so both ends of the first film placing roller 2011 of this embodiment are connected with the first film supporting frame 2012 through a rotating shaft, and the first film placing roller 2011 can rotate relative to each other under the driving of a power source. The two ends of the first film guide roller 2013 are connected with the first laminating support base 204 and can rotate relative to the first laminating support base 204, so that the two ends of the first film guide roller 2013 are connected with the first laminating support base 204 through a rotating shaft, the first film guide roller 2013 can rotate relative to each other under the driving of a power source, the rotating direction of the first film guide roller 2013 is preferably consistent with the feeding direction of a film material, the film material is guided by the first film placing roller 2011 and the first film guide roller 2013, guiding of the film material is facilitated, and the film material is conveyed to the first compound device 203 along the feeding direction to carry out laminating on the surface of a plate.
According to the embodiment of the present invention, as shown in fig. 14-16, the second film device 202 includes a second film placing roller 2021, a second film supporting frame 2022, a second film guiding roller 2023 and a second adjusting device 2024, wherein the rolled film material is placed on the second film placing roller 2021, the second film placing roller 2021 is preferably disposed above the first film covering supporting frame 204, the second film placing roller 2021 of this embodiment can be disposed in one or more number, the second film placing roller 2021 is supported by the second film supporting frame 2022, the second film supporting frame 2022 is connected to the second adjusting device 2024 and is connected to the first film covering supporting frame 204 through the second adjusting device 2024, the second adjusting device 2024 can be disposed in a fixed structure or an adjustable structure relative to the first film covering supporting frame 204, the second adjusting device 2024 is preferably disposed in an adjustable structure relative to the first film covering supporting frame 204 for position adjustment of the second film placing roller 2021, for example, according to the type and size of the sheet material, the length and the position of the second film placing roller 2021 can be adjusted in time to adapt to the placing and conveying of the film material. The second adjusting device 2024 includes an adjusting support frame two 2025, a guide member two 2026, and a guide channel two 2027, in which the adjusting support frame two 2025 is connected to the guide member two 2026 (which may be configured as a slider), the guide channel two 2027 (which may be configured as a guide) is disposed on the first film covering support base 204, the second film placing roller 2021 and the second film support frame 2022 of this embodiment are disposed above the adjusting support frame two 2025, and the second film support frame 2022 is connected to the adjusting support frame two 2025, so that the position of the second film placing roller 2021 is adjusted in the X direction (width direction) and the Y direction (sheet material feeding direction) by adjusting the position of the second support frame 2025 relative to the first film covering support base 204, so as to adjust the position of the second film placing roller 2021 in the X direction (width direction) and the Y direction (sheet material feeding direction) to adapt. Similarly, the second guide channel 2027 may be disposed at the bottom of the second adjustment support frame 2025, and the second guide element 2026 is connected to the first film covering support base 204, so as to achieve the position adjustment of the second film placing roller 2021 along the X direction (width direction) and the Y direction (sheet feeding direction).
According to the embodiment of the present invention, further technical solution, the second film supporting frame 2022 of this embodiment can be set to be an adjustable structure relative to the second adjusting device 2024, and is used for adjusting the position of the second film supporting frame 2021, for example, according to the size of the board, the length or the position of the second film supporting frame 2021 can be adjusted in time, so a second slider 2028 is disposed below the second film supporting frame 2022 of this embodiment, the second film supporting frame 2022 is connected to the second adjusting supporting frame 2025 through the second slider 2028, and a second guide rail 2029 is disposed on the second adjusting supporting frame 2025, so that the second film supporting frame 2021 of this embodiment can adjust the position through the second film supporting frame 2022 relative to the second adjusting supporting frame 2025, so as to adjust the position of the second film supporting frame 2021 along the X direction (width direction) and the Y direction (board feeding direction), and adapt to the required position of the film material. Similarly, the position adjustment of the second film placing roller 2021 in the X direction (width direction) and the Y direction (plate feeding direction) can be achieved by arranging the second guide rail 2029 at the bottom of the second film supporting frame 2022 and arranging the second slider 2028 on the first film covering supporting base 204.
In this embodiment, both ends of the second film placing roller 2021 are connected to the second film supporting frame 2022 and can rotate relative to the second film supporting frame 2022, so both ends of the second film placing roller 2021 in this embodiment are connected to the second film supporting frame 2022 through a rotating shaft, and the second film placing roller 2021 can rotate relative to each other under the driving of a power source. In this embodiment, both ends of the second film guide roller 2023 are connected to the first laminating support base 204 and can rotate relative to the first laminating support base 204, so both ends of the second film guide roller 2023 of this embodiment are connected to the first laminating support base 204 through a rotating shaft, and the second film guide roller 2023 can rotate relative to each other under the driving of a power source.
According to the embodiment of the present invention, as shown in fig. 15, the first combining device 203 comprises a first combining guide roller 2031, a second combining guide roller 2032 and a third adjusting device 2034, which are arranged in pairs, wherein both ends of the first combining guide roller 2031 and the second combining guide roller 2032 of the embodiment are respectively connected with the first film covering supporting seat 204 through rotating shafts, under the driving of the power source, the first composite guide roller 2031 and the second composite guide roller 2032 can rotate relatively, in this embodiment, the rotation direction of the first composite guide roller 2031 and the second composite guide roller 2032 is preferably consistent with the feeding direction of the film material, that is, the directions of the traction forces generated by the first composite guide roller 2031 and the second composite guide roller 2032 under synchronous rotation are consistent, therefore, the membrane material is compounded with the plate material on the upper and lower surfaces of the plate material under the stress action of the first composite guide roller 2031 and the second composite guide roller 2032, so that the membrane material is attached to the surface of the plate material, and the film coating on the surface of the plate material is completed.
In this embodiment, a first composite channel 2033 for conveying the board is formed between the first composite guide roller 2031 and the second composite guide roller 2032, the first composite channel 2033 has a thickness equal to the thickness of the board and the film material after being stacked, so as to better adhere the film material to the surface of the board, when the board and the film material are synchronously conveyed into the first composite channel 2033, the first composite guide roller 2031 and the second composite guide roller 2032 extrude the board and the film material, and the like, so as to realize the film coating of the board. When the film material is conveyed to the inlet of the first compound channel 2033 by the first film device 201 and the second film device 202, and meanwhile, the plate material is also conveyed or pulled to the inlet of the first compound channel 2033 by the third guide assembly 3, the film material for coating the upper surface and/or the lower surface of the plate material is conveyed to the inlet of the first compound channel 2033 synchronously with the plate material under normal conditions, and then the film material passes through the traction force and the extrusion force generated by the first compound guide roller 2031 and the second compound guide roller 2032 under the power source, the plate material and the film material are adhered after being subjected to the extrusion force, and are continuously conveyed and fed along the feeding direction under the action of the traction force, so that the film coating of the whole plate material is.
According to the embodiment of the utility model, compound deflector roll 2031 and/or compound two 2032 of deflector roll can also carry out height or horizontal direction's position control relatively tectorial membrane supporting seat 204, compound deflector roll 2031 and/or compound two 2032 of deflector roll of this embodiment are adjusted through third adjusting device 2034, the regulation of vertical direction position is selected for the example to the regulation of compound deflector roll 2031 of this embodiment and/or compound two 2032 of deflector roll explains, vertical direction's regulation, can adjust the height of compound deflector roll 2031 and/or compound two 2032 of deflector roll, with the compound of the panel of model such as adaptation various length or width or thickness, can also be through the size of compound passageway 2033 of adjusting formation between compound deflector roll 2031 and the compound two 2032, with the tectorial membrane of the panel of adaptation different thickness. In this embodiment, the third adjusting device 2034 includes a guide three 2035 (which may be configured as a slider), a guide channel three 2036 (which may be configured as a guide rail), and an operating element three 2037, in which the first composite guide roller 2031 and/or the second composite guide roller 2032 of this embodiment are connected to the guide three 2035, the third guide channel three 2036 is disposed on the first film support base 204 and is disposed along the length direction of the first film support base 204, that is, the third guide channel three 2036 with a length corresponding to that is disposed from top to bottom, and under the driving force, the first composite guide roller 2031 and/or the second composite guide roller 2032 and the guide three 2035 as a whole can slide to a desired position along the third guide channel three 2036, so as to achieve the adjustment of the position of the first composite guide roller 2031 and/or the second composite guide roller 2032. The operation element three 2037 of the embodiment may be configured as a manual or automatic operation structure, so as to adjust the position of the first composite guide roller 2031 and/or the second composite guide roller 2032, or may be a combination of the manual and automatic operation structures, and on the premise of automatically adjusting the position of the first composite guide roller 2031 and/or the second composite guide roller 2032, the operation element three 2037 is configured with the manual operation structure, so as to adjust the position of the first composite guide roller 2031 and/or the second composite guide roller 2032 more precisely, so that the first composite guide roller 2031 and/or the second composite guide roller 2032 of the embodiment are adjusted to a desired position by the operation adjustment of the operation element three 2037.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
In short, the above description is only a preferred embodiment of the present invention, and all the equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the scope of the present invention.

Claims (9)

1. A demolding mechanism, characterized by comprising:
the mold assembly is provided with at least one pair of molds, and a plurality of demolding models are arranged along the circumferential direction of the molds;
the die supporting seat is connected with the rack and is used for supporting the die assembly;
the mold assembly is configured to be a liftable structure.
2. The demolding mechanism as claimed in claim 1, wherein the mold assembly comprises an upper mold and a lower mold, and a demolding channel is formed between the pair of the upper mold and the lower mold for conveying and molding the sheet material.
3. The ejector mechanism according to claim 2, wherein the ejector molds in the row are arranged in a circumferential direction of the upper mold and/or the lower mold, and an upper surface of the ejector molds has an arc-shaped chamfer.
4. The ejector mechanism as claimed in any one of claims 2 to 3, wherein said upper and/or lower dies are provided in an adjustable configuration in a vertical and/or horizontal direction, the dies being adjusted to move in the vertical direction by a fourth adjustment means, said fourth adjustment means comprising a fourth guide member and a fourth guide channel, said fourth guide member being connected to the upper and/or lower dies, said fourth guide channel being provided on the die supporting base and being provided along the length of the die supporting base.
5. The ejector mechanism of claim 4, further comprising a guide unit provided on the mold bearer, comprising:
the fourth guide assembly is arranged at the upstream of the die assembly and is used for guiding the plate to be fed from the first film laminating mechanism to the die assembly for forming and/or;
and the fifth guide assembly is arranged at the downstream of the die assembly and used for guiding the template to be fed from the die assembly to the first leveling mechanism for leveling.
6. The ejector mechanism of claim 5, wherein said fourth guide assembly includes a fourth guide roller and a fourth guide support member for supporting said fourth guide roller, said fourth guide support member being connected to the mold support base, and both ends of said fourth guide roller being connected to the fourth guide support member via a rotation shaft and being rotatable with respect to the fourth guide support member.
7. The demolding mechanism as claimed in claim 5, wherein the fifth guide assembly includes a guide rod five and a guide support member five for supporting the guide rod five, the guide support member five is connected to the mold supporting base, and both ends of the guide rod five are connected to the guide support member five through a rotating shaft and are rotatable with respect to the guide support member five.
8. The demolding mechanism as claimed in claim 4, wherein the upper mold and/or the lower mold is vertically adjustable with respect to the mold supporting base by four guide members.
9. A production line provided with a stripping mechanism according to any one of claims 1 to 8, comprising:
the raw material feeding mechanism comprises a raw material placing assembly and a raw material guiding device, wherein the raw material guiding device is used for guiding the raw material to be leveled or unfolded along the length direction and comprises a first guiding assembly and a second guiding assembly, and the first guiding assembly and the second guiding assembly are arranged into structures with different heights;
the first film laminating mechanism is used for laminating the film on the surface of the plate;
and the demolding mechanism is arranged at the downstream of the raw material feeding mechanism.
CN201922382758.7U 2019-12-26 2019-12-26 Demolding mechanism and production line with same Active CN212636845U (en)

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Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111376567A (en) * 2019-12-26 2020-07-07 浙江鼎美智装股份有限公司 Demolding mechanism and production line with same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111376567A (en) * 2019-12-26 2020-07-07 浙江鼎美智装股份有限公司 Demolding mechanism and production line with same
CN111376567B (en) * 2019-12-26 2024-02-20 浙江鼎美智装股份有限公司 Demolding mechanism and production line provided with demolding mechanism

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