CN115637524A - Home textile fabric with 3D multicolor embossment effect - Google Patents
Home textile fabric with 3D multicolor embossment effect Download PDFInfo
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- CN115637524A CN115637524A CN202211100346.XA CN202211100346A CN115637524A CN 115637524 A CN115637524 A CN 115637524A CN 202211100346 A CN202211100346 A CN 202211100346A CN 115637524 A CN115637524 A CN 115637524A
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- 230000000694 effects Effects 0.000 title claims abstract description 46
- 239000004753 textile Substances 0.000 title claims abstract description 28
- 239000010410 layer Substances 0.000 claims abstract description 35
- 239000002344 surface layer Substances 0.000 claims abstract description 27
- 239000000835 fiber Substances 0.000 claims description 37
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- 238000010438 heat treatment Methods 0.000 claims description 4
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- 238000000034 method Methods 0.000 description 21
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- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 1
- 235000005731 Bambusa membranacea Nutrition 0.000 description 1
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- 229920002334 Spandex Polymers 0.000 description 1
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention provides a home textile fabric with a 3D multicolor embossment effect, which belongs to the technical field of home textile fabrics and comprises a raised pattern tissue part and a ground tissue part, wherein the warp density of the fabric is set to be 80-180 threads/inch, and the weft density of the fabric is set to be 80-120 threads/inch; the jacquard weave part is selected from at least one of warp-side satin weave, plain weave and weft-side satin weave, the ground weave part adopts a single-group warp and weft yarn interweaving mode, the jacquard weave part also comprises reinforced satin weave or twill, the proportion of surface layer warp yarns and lining layer warp yarns selected by the jacquard weave part is respectively 1.
Description
Technical Field
The invention belongs to the technical field of home textile fabrics, and particularly relates to a home textile fabric with a 3D (three-dimensional) multicolor embossment effect.
Background
At present, home textile products in domestic markets have single style and quality and serious homogenization. The fabric used by the jacquard product is generally flat and solid in vision and touch sense, and the texture and the space sense of the product can be increased only by post-processing modes such as style processing and the like, so that the appearance of the finished product is improved, and the quality of the product is improved. The production method is time-consuming and labor-consuming, and the product cost is increased. In the foreign home textile market, jacquard products with texture, strong texture and rich design feel gradually replace part of embroidery products and printing products to become the mainstream of the market.
At present, most of fabrics with micro-relief effects are manufactured in a fabric composite quilting mode, not only a primary fabric needs to be provided, but also the next production can be carried out after secondary or even more processing and finishing by more manpower, time and labor are wasted, the production efficiency is low, the three-dimensional effect of the fabrics is weak, and the application limitation is large (generally only a thin blanket, a headrest or a baby quilt and the like). The other mode is that double warp beams are arranged on a weaving machine, the let-off speed and the warp tension of the two warp beams are respectively controlled, so that the weaving of the double-layer fabric is realized, and the next step of piece dyeing and finished product production is carried out. In the weaving process, warping, sizing and drafting operations of two warp beams and double-time and energy warp beam nursing are carried out, so that the production efficiency is influenced, and the production cost is increased.
Chinese patent publication No. CN106676734B (application No. CN 201611263736.3) discloses a weaving process of three-dimensional relief weft-knitted fabric, which adopts a weft-knitted double-faced jacquard machine for weaving, adopts a computer for jacquard, and is divided into two areas: the pattern area and the non-pattern area, wherein the first path and the second path in the pattern area are combined into a path, the roving is adopted to carry out high-density weaving on the surface of the fabric, the third path and the fourth path are combined into a path, and the spun yarn is mixed with a spandex coated yarn to carry out low-density weaving on the back of the fabric; the non-pattern area is a common plain weave mechanism. The fabric with the embossment effect woven by the weaving process is complex in manufacturing process, influences production efficiency and does not have good skin feeling.
Disclosure of Invention
In view of this, the invention provides a home textile fabric with a 3D multicolor embossment effect, which is simple in weaving manner and has good skin feel.
The invention is realized in the following way:
the invention provides a home textile fabric with a 3D multi-color embossment effect, which comprises a raised pattern tissue part and a ground tissue part, wherein the warp density of the fabric is set to be 80-180 threads/inch, and the weft density of the fabric is set to be 80-120 threads/inch; the pattern weave part is selected from at least one of warp surface satin weave, plain weave and weft surface satin weave, and the pattern weave part adopts a mode of interweaving single group of warp and weft yarns.
The method adopts satin, twill, plain weave, weft long float long and double-group warp and weft yarns and uses the warp and weft yarns to be interpenetrated with the single-group warp and weft yarns to form the concave-convex tactile effect, the theme is prominent, and the function is displayed. The functional fiber is applied in the weft direction, long-floating-length process combining points are adopted, or the middle layer is assisted by roving, so that the effects of protruding drum feeling and stabilizing products are achieved, and the health-care effects of skin friendliness, ventilation, bacteriostasis and improvement of human microcirculation are achieved. The surface main body mainly adopts the combination of surface warp and white bamboo fiber weft, the pattern forming part (adopting colored yarn containing alginate fiber) is the combination of warp and weft twill weave interweaving, the bottom part adopts partial bulked roving (primary color regenerated cellulose fiber) to interweave with surface warp twill, the middle layer roving is combined with long floating length as a combination point, so that the surface theme of the fabric is outstanding, the color is rich, the relief feeling is realized, and the micro friction feeling can be generated in application.
On the basis of the technical scheme, the home textile fabric with the 3D multicolor embossment effect can be further improved as follows:
wherein, the pattern weave part also comprises reinforced satin or twill.
The raised pattern portion further includes a plain weave.
Furthermore, the ratio of the surface layer warp yarn to the inner layer warp yarn selected by the jacquard weave part is respectively 1.
Wherein, 1-2 groups of weft yarns of the fabric are dyed by 21S-40S pure cotton.
Wherein, 1 group of weft yarns of the fabric are functional fibers, and the functional fibers comprise at least one of heating functional fibers, bacteriostatic functional fibers, breathable functional fibers, moisture-removing functional fibers and heat-preserving functional fibers.
The reasonable application proportion of different fibers is selected according to different applications of products, particularly the reasonable application parameters of the parts attached to human bodies, the adoption proportion of the fibers and the organizational structure.
Wherein, the OE yarn or the carding yarn or the plied yarn in the range of 10S-21S of the weft yarn of the fabric, and the single yarn or the plied yarn of the combed cotton original yarn in the range of 20S-60S is selected as the warp yarn of the fabric.
Further, the jacquard weave part adopts a surface layer warp and a lining warp in a ratio of 1.
Furthermore, the ratio of the surface layer warp to the inner layer warp is respectively 3.
Further, the ratio of the weft yarns in the inner layer in the surface is selected from 2.
Further, the ratio of the weft yarns in the inner layer in the surface is selected from 2.
Compared with the prior art, the home textile fabric with the 3D multicolor embossment effect provided by the invention has the beneficial effects that: the fabric is divided into a pattern weave part and a ground weave part which are made of different warp and weft materials, wherein the pattern weave part is selected from at least one of warp surface satin, plain weave and weft surface satin, the ground weave part is woven in a single-group warp and weft yarn interweaving mode, the ratio of surface layer warp yarns to inner layer warp yarns selected by the pattern weave part is 1-3, and the ratio of the surface layer weft yarns to the inner layer weft yarns selected by the pattern weave part is 2-2. Satin, twill, plain weave, long floating weft and double groups of warp and weft yarns are adopted and are interpenetrated with single group of warp and weft yarns to form a concave-convex tactile effect, the theme is prominent, and the function is displayed; the functional fiber is applied in the weft direction, long-floating-length process combining points are adopted, or the middle layer is assisted by roving, so that the effects of protruding drum feeling and stabilizing products are achieved, and the health-care effects of skin friendliness, ventilation, bacteriostasis and improvement of human microcirculation are achieved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments of the present invention will be briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.
Fig. 1 is a schematic diagram of a 3D embossment effect of a home textile fabric with a 3D multicolor embossment effect provided by the invention;
in the drawings, the reference numbers indicate the following list of parts:
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
As shown in fig. 1, the first embodiment of the home textile fabric with 3D multi-color embossment effect provided by the invention comprises a raised pattern portion and a ground pattern portion, wherein the warp density of the fabric is set to be in the range of 80 to 180 threads/inch, and the weft density of the fabric is set to be in the range of 80 to 120 threads/inch; the pattern weave part is selected from at least one of warp surface satin weave, plain weave and weft surface satin weave, and the pattern weave part adopts a mode of interweaving single group of warp and weft yarns.
In the technical scheme, the pattern-forming weave part also comprises reinforced satin or twill.
The following examples provide illustrations of the warp ratios of the surface layer and the inner layer and the weft ratios of the surface layer and the inner layer of the figured texture part of the home textile fabric with 3D multi-color embossment effect provided by the invention.
Example 1:
the warp proportion of the surface layer and the inner layer selected by the pattern-forming part is respectively 1, and the weft proportion of the surface layer, the middle layer and the inner layer selected by the pattern-forming part is 2;
example 2:
the warp proportion of the surface layer and the inner layer selected by the pattern-forming part is respectively 2;
example 3:
the warp proportion of the surface layer and the inner layer selected by the pattern-forming part is respectively 3;
example 4:
the warp proportion of the surface layer and the inner layer selected by the pattern-forming part is respectively 1, and the weft proportion of the surface layer, the middle layer and the inner layer selected by the pattern-forming part is 2;
example 5:
the warp proportion of the surface layer and the inner layer selected by the pattern-forming part is respectively 2;
example 6:
the warp proportion of the surface layer and the inner layer selected by the pattern-forming part is respectively 3;
example 7:
the warp proportion of the surface layer and the inner layer selected by the pattern-forming part is respectively 4;
example 8:
the warp proportion of the surface layer and the inner layer selected by the pattern-forming part is respectively 4;
in addition, the fabric in the embodiment needs to meet the following main technical indexes:
(1) Water fastness (grade): not less than 4;
(2) Color shift (stage): 4-5;
(3) Seam Strength (N/cm): the warp direction is more than or equal to 50, and the weft direction is more than or equal to 50;
(4) Wear resistance (rotational): martindall method, back, dry no less than 25000, alkaline no less than 12000;
(5) Tear strength (N): the warp direction is more than or equal to 30, and the weft direction is more than or equal to 30;
(6) Tensile breaking strength (N/cm): the warp direction is more than or equal to 100, and the weft direction is more than or equal to 90;
(7) And (3) pattern forming: pattern effect, 3 or more.
The following is a scoring statistics table:
| examples | Feeling of air permeability | Sense of dampness elimination | Thermal insulation feeling |
| Example 1 | 8 | 6 | 6 |
| Example 2 | 9 | 7 | 9 |
| Example 3 | 6 | 7 | 8 |
| Example 4 | 8 | 7 | 7 |
| Example 5 | 9 | 8 | 6 |
| Example 6 | 9 | 8 | 8 |
| Example 7 | 6 | 6 | 5 |
| Example 8 | 6 | 5 | 6 |
According to the scoring table, when the proportion of the surface layer warp yarn and the inner layer warp yarn selected by the jacquard weave part is respectively 2; when the ratio of the surface layer warp yarn to the inner layer warp yarn selected by the jacquard weave part is more than 4.
According to the analysis of the above embodiment, in the above technical scheme, the ratio of the surface layer warp yarn to the inner layer warp yarn selected by the raised structure part is 1.
Preferably, the ratio of the surface layer warp yarn to the inner layer warp yarn selected by the jacquard weave part is 2.
In the technical scheme, 1-2 groups of weft yarns of the fabric are dyed by 21S-40S pure cotton.
In the technical scheme, 1 group of weft yarns of the fabric are functional fibers, and the functional fibers comprise at least one of heating functional fibers, bacteriostatic functional fibers, breathable functional fibers, moisture-removing functional fibers and heat-preserving functional fibers.
In the technical scheme, the OE yarn or the carding yarn or the plied yarn in the range of 10S-21S of the weft yarn of the fabric is selected, and the single yarn or the plied yarn of the combed cotton original yarn in the range of 20S-60S is selected as the warp yarn of the fabric.
Specific weaving scenes and effects:
scene 1: in the weaving process of the fabric, a single-warp-beam raw yarn machine and an air-jet jacquard loom are adopted, and a Staublil (Statobil) and bonas (Bonass) electronic jacquard machine faucet is applied. The speed of the weaving machine is adjusted according to different qualities, basically controlled at 130-350 r/min, and the machine tension is 200-220 kg. After weaving, fabric desizing, overflow rope-shaped loose pre-shrinking, softening and micro-drawing auxiliary forming are carried out, the cloth cover forming is controlled to retract within 5-10% through the weft direction, secondary processing (embroidering and the like) is not needed for finished fabrics, the production link of home textile finished products is directly carried out, and the production rate is improved; the design originality and the process technology are integrated, the originality and the process realization complement each other, the design essence is fully embodied, the consistency of the traditional product production is changed, the visual beauty, the unique touch and the health care performance of regulating the human microcirculation are combined, and the product forms unique characteristics of distinctive and unified applicability and functional health care performance. The single warp beam is used for manufacturing multiple layers, so that the traditional process of realizing multilayer jacquard weaving by using a conventional double warp beam is changed. The original yarn warp beam is combined with design originality to form a unique style of the product, so that the multilayer stereoscopic vision and touch effect of the product can be embodied by using a single warp beam on the machine, the functional health-care effect of regulating the microcirculation of a human body is achieved, the production process flow is simplified, the process route is shortened, the production cost is reduced, the production efficiency is improved, and high efficiency and energy conservation are realized. In order to reduce cost and protect environment, the original yarn single shaft and the dyed yarn are alternately used to form a three-dimensional effect, and a proper weave structure is matched to embody the multicolor effect of the product. The defect that original yarn is easy to store impurities to influence the cloth cover effect is overcome by effectively combining the originality and the process, the method is one of the core technologies of the patent, the product visual effect is improved, the process flow is reduced, and the production cost is reduced. The product is finished later, the modified foothold of the reinforced fiber is selected according to the type of the selected fiber, various process parameters are optimized, the process route with low cost, high efficiency and short process flow is adopted, the production efficiency of the product is improved, the cost is reduced, the health care and environmental protection effects are realized, and the product has strong market competitiveness.
Scene 2: in addition, a single-warp-beam large jacquard loom can be used, the drawing draft selected for the fabric patterns requires smooth lines, the pattern composition is simple and clear, and the proportion of the composition part and the blank part is suitable. In addition, yarns with different counts and colors (including partial functional yarns) are applied, and a special tissue process is combined, so that the fabric which is relatively plain in the broad sense is endowed with a multicolor 3D stereoscopic effect with obvious concave-convex feeling, the texture feeling and the spatial feeling of the product can be enhanced when the fabric is applied to the production of home textile products, and the unique home integrated series is made more beautiful for creating fashionable home textile products. (1) Weft yarn tissue interweaving distribution adopts a variable float length process technology according to a pattern effect, presents a concave-convex elasticity effect through reasonable combination with bottom warps, is simultaneously integrated with novel fibers with different functions, highlights a good skin-friendly effect and realizes functional addition; (2) The weft yarns are interwoven into multiple proportion distribution, the weaving process of the single warp beam is applied, the effect of double warp beams is reflected, the yarn tension of different tissue layers on the same warp beam is balanced, and the fabric weaving is smoothly carried out. Thereby fully embodying the transition effect of the pattern, applying the unique organization structure, improving the production efficiency and reducing the production cost.
Specifically, the principle of the invention is as follows: the fabric is divided into a pattern weave part and a ground weave part which are made of different warp and weft materials, wherein the pattern weave part is selected from at least one of warp surface satin, plain weave and weft surface satin, the ground weave part is woven in a mode of interweaving single-group warp and weft yarns, and the multilayer structure has different heights compared with a double-layer structure due to the fact that the pattern weave part and the ground weave part are different in hierarchical structure, so that a 3D relief effect can be generated, wherein the ratio of surface layer warp yarns to inner layer warp yarns selected by the pattern weave part is 1-3; on the other hand, 1 group of weft yarns of the fabric are functional fibers, wherein the functional fibers comprise at least one of heating functional fibers, antibacterial functional fibers, breathable functional fibers, moisture-discharging functional fibers and heat-insulating functional fibers, so that the touch feeling of skin contact can be improved, and the skin health-care function is achieved.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The home textile fabric with the 3D multi-color embossment effect is characterized by comprising a pattern forming tissue part and a ground tissue part, wherein the warp density of the fabric is set to be 80-180 threads/inch, and the weft density of the fabric is set to be 80-120 threads/inch; the pattern weave part is selected from at least one of warp surface satin weave, plain weave and weft surface satin weave, and the pattern weave part adopts a mode of interweaving single group of warp and weft yarns.
2. The home textile fabric with the 3D multicolor relief effect according to claim 1, wherein the jacquard weave part further comprises reinforced satin or twill.
3. The home textile fabric with the 3D multicolor relief effect according to claim 2, wherein the ratio of surface layer warp yarns to inner layer warp yarns of the figured texture part is respectively 1-3.
4. The home textile fabric with the 3D multicolor relief effect according to claim 1, wherein 1-2 groups of weft yarns of the fabric are dyed with 21S-40S pure cotton.
5. The home textile fabric with the 3D multi-color embossment effect according to claim 1, wherein 1 group of weft yarns of the fabric are functional fibers, and the functional fibers comprise at least one of heating functional fibers, bacteriostatic functional fibers, air-permeable functional fibers, moisture-removing functional fibers and heat-preserving functional fibers.
6. The home textile fabric with the 3D multicolor relief effect according to claim 1, wherein the fabric comprises OE yarns or carded yarns or plied yarns within the range of 10S-21S as weft yarns, and combed cotton raw yarn single yarns or plied yarns within the range of 20S-60S as warp yarns.
7. The home textile fabric with the 3D multicolor relief effect according to claim 3, wherein the ratio of surface layer warp yarns to inner layer warp yarns is 1.
8. The home textile fabric with the 3D multicolor relief effect according to claim 3, wherein the raised pattern part is formed by selecting a surface layer warp yarn and a lining warp yarn in a ratio of 3.
9. The home textile fabric with the 3D multicolor relief effect according to claim 3, wherein the raised pattern tissue part is selected from the group consisting of surface weft yarn, middle weft yarn and inner weft yarn in the ratio of 2.
10. The home textile fabric with the 3D multicolor relief effect according to claim 3, wherein the raised texture part is selected from the following components in a ratio of weft yarns in the surface layer to weft yarns in the inner layer of 2.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211100346.XA CN115637524A (en) | 2022-09-09 | 2022-09-09 | Home textile fabric with 3D multicolor embossment effect |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211100346.XA CN115637524A (en) | 2022-09-09 | 2022-09-09 | Home textile fabric with 3D multicolor embossment effect |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205046272U (en) * | 2015-04-23 | 2016-02-24 | 江苏金太阳纺织科技有限公司 | Big jacquard fabric of three -dimensional relief (sculpture) |
| CN205635970U (en) * | 2016-03-22 | 2016-10-12 | 江苏金太阳纺织科技股份有限公司 | Big jacquard fabric of polychrome radiant splendour |
| CN106757652A (en) * | 2017-01-20 | 2017-05-31 | 青岛莫特斯家居用品有限公司 | A kind of 3D polychromes man textile fabric |
| CN208933589U (en) * | 2018-09-26 | 2019-06-04 | 江苏金太阳纺织科技股份有限公司 | A kind of big jacquard home textile with embroidery line style |
-
2022
- 2022-09-09 CN CN202211100346.XA patent/CN115637524A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205046272U (en) * | 2015-04-23 | 2016-02-24 | 江苏金太阳纺织科技有限公司 | Big jacquard fabric of three -dimensional relief (sculpture) |
| CN205635970U (en) * | 2016-03-22 | 2016-10-12 | 江苏金太阳纺织科技股份有限公司 | Big jacquard fabric of polychrome radiant splendour |
| CN106757652A (en) * | 2017-01-20 | 2017-05-31 | 青岛莫特斯家居用品有限公司 | A kind of 3D polychromes man textile fabric |
| CN208933589U (en) * | 2018-09-26 | 2019-06-04 | 江苏金太阳纺织科技股份有限公司 | A kind of big jacquard home textile with embroidery line style |
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Application publication date: 20230124 |
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| RJ01 | Rejection of invention patent application after publication |