CN115626454B - Automatic container scrapping equipment during irradiation abnormal interruption - Google Patents
Automatic container scrapping equipment during irradiation abnormal interruption Download PDFInfo
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- CN115626454B CN115626454B CN202211644976.3A CN202211644976A CN115626454B CN 115626454 B CN115626454 B CN 115626454B CN 202211644976 A CN202211644976 A CN 202211644976A CN 115626454 B CN115626454 B CN 115626454B
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- scrapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
Abstract
The invention belongs to the technical field of disinfection and sterilization treatment, and particularly relates to automatic container scrapping equipment during abnormal irradiation interruption, which comprises: the automatic stacking system comprises a conveying mechanism, a material returning mechanism and a material discharging mechanism, wherein the conveying mechanism comprises a roller conveying line body used for conveying a container, an automatic scrapping area arranged on the roller conveying line body, an electronic accelerator beam arranged below the automatic scrapping area and used for irradiation, and a bar code scanner arranged on the roller conveying line body and used for scanning codes. Can realize through transport mechanism the automatic identification and scrap to the packing box, record packing box traffic route through sweeping the sign indicating number, then carry out the operation such as detection of pertinence, disinfect and discharge, need not manual intervention, when the irradiation was interrupted unusually, can be with scrapping the automatic clearance of product and record, adopt this device to handle the product that the irradiation anomaly leads to, both can guarantee that operating personnel's is healthy, also can guarantee that production quality reaches relevant requirement and can realize information-based management, be convenient for statistics and measurement.
Description
Technical Field
The invention relates to the technical field of disinfection and sterilization treatment, in particular to automatic container scrapping equipment during abnormal irradiation interruption.
Background
In the irradiation processing of the electron accelerator, when the electron accelerator is abnormally stopped due to the generation of abnormal conditions, the dosage of the container under the beam is abnormal, the container under the beam cannot achieve the effect of disinfection and sterilization, and therefore according to the requirements of relevant regulations, the container under the beam is directly scrapped and cannot normally flow into the market.
Therefore, in the case of an abnormal beam stop of the electron accelerator, automatic rejection is very necessary.
Disclosure of Invention
The present invention is directed to solving one of the technical problems of the prior art or the related art.
Therefore, the technical scheme adopted by the invention is as follows:
an automatic container scrapping device during irradiation abnormal interruption comprises: the conveying mechanism comprises a roller conveying line body for conveying a container, an automatic scrapping area arranged on the roller conveying line body, an electron accelerator beam arranged below the automatic scrapping area for irradiation and a bar code scanner arranged on the roller conveying line body for scanning codes; the material returning mechanism comprises a plurality of groups of robots arranged on the side of the roller conveying line and used for driving, a detector arranged on the robot and used for detecting dosage, a liquid storage tank arranged on the other group of robots, a spray head connected with the liquid storage tank and a code scanning instrument arranged on the other group of robots and used for rechecking; the discharging mechanism comprises a chain type movable plate connected to the roller conveying line body, a first driving machine connected to the chain type movable plate and used for driving, a second driving machine installed on the chain type movable plate and a waste bin arranged below the chain type movable plate.
Through adopting above-mentioned technical scheme, can realize the automatic identification and scrap to the packing box, through sweeping yard record packing box traffic route, then carry out the detection of pertinence, disinfect and operations such as discharge, need not manual intervention, when the irradiation was interrupted unusually, can be with scrapping automatic clear empty and the record of product, adopt this device to handle the product that the irradiation anomaly leads to, both can guarantee that operating personnel's is healthy, also can guarantee that production quality reaches relevant requirement and can realize information-based management, be convenient for make statistics of and measure, in addition can carry the qualified packing box after cleaning again to A end input material loading, this assembly line of packing box discharge after will scrapping simultaneously, it is simple and convenient to utilize row material mechanism, convenient to popularize and use.
The invention in a preferred example may be further configured to: the roller conveying line body comprises two sections which are connected in a surrounding mode and are respectively from A to C1 and from J to M.
By adopting the technical scheme, the containers can be matched and distributed in the front section and the rear section, so that statistics and records of the containers are facilitated.
The present invention in a preferred example may be further configured to: the front end of the automatic scrapping area is provided with a close-packed connecting section, the length range of the whole interval of the automatic scrapping area is 1-5m, and the length of the front close-packed connecting section is 0-3m.
By adopting the technical scheme, the goods can be closely arranged at the position so as to achieve the maximum utilization rate under the bundle.
The present invention in a preferred example may be further configured to: the bar code scanners are arranged at positions B1, B2, B3, B4, B5, B6 and B7 and used for flow tracking of the containers.
By adopting the technical scheme, the containers can be recorded in multiple places, and the containers can be guaranteed to be timely marked and updated after irradiation interruption.
The invention in a preferred example may be further configured to: the bar code scanner at B3 records the cargo box bar codes entering the irradiation zone, and the bar code scanner at B7 records cargo box bar codes normally processed and cargo boxes with abnormal dose due to abnormal interruption.
Through adopting above-mentioned technical scheme, can guarantee the precision degree of packing box irradiation, guarantee the smoothness of operation and go on.
The present invention in a preferred example may be further configured to: the detector, the sprayer and the code scanning instrument are respectively positioned at R1, R2 and R3.
Through adopting above-mentioned technical scheme, can transport to A end after cleaning again and drop into the material loading with qualified packing box, this assembly line of packing box discharge after will scrapping simultaneously utilizes row material mechanism to arrange material simple and convenient, convenient to popularize and use.
The present invention in a preferred example may be further configured to: and a waste reporting area positioned at the lower rear end of the electron accelerator beam is arranged in the automatic waste area.
Through adopting above-mentioned technical scheme for the scrap treatment of the unqualified packing box of irradiation.
The present invention in a preferred example may be further configured to: the method also comprises the following operation methods:
s1: when a fault occurs, the whole production line stops working and gives an alarm;
s2: the worker operates the control system to process the normal containers which have finished the irradiation process, the conveying section from the J position to the M position recovers work, and the containers from the J position to the M position which have normally finished the irradiation process complete the subsequent process flow;
s3: after all normal irradiation products from the J position to the I position pass through a bar code scanner at the B7 position, a worker issues a scrapping instruction, the container at the automatic scrapping area is scrapped, the automatic scrapping area starts to work, the scrapped container passes through the bar code scanner at the B7 position to record bar codes and feeds the bar codes back to a management system, the management system records the bar codes as scrapped container bar codes, and the scrapped container directly undergoes scrapping processes through the bar code scanners at the B4, B5 and B6 positions and falls into a scrap box;
s4: and after all the scrapped containers pass through the bar code scanner at the position B7, the conveying systems from the position A to the position Q work normally, and the production line recovers normal production.
The technical scheme of the invention has the following beneficial technical effects:
1. according to the invention, the automatic identification and scrapping of the container can be realized through the conveying mechanism, the running path of the container is recorded through code scanning, and then the operations such as targeted detection, sterilization, discharge and the like are carried out, so that manual intervention is not needed, when the irradiation is abnormally interrupted, the scrapped product can be automatically emptied and recorded, and the product caused by the abnormal irradiation can be processed by adopting the device, so that the health of operators can be ensured, the production quality can be ensured to meet the relevant requirements, the information management can be realized, and the statistics and the measurement are convenient.
2. According to the invention, the qualified container can be conveyed to the end A to be fed after being cleaned again through the material returning mechanism, and the scrapped container is discharged out of the assembly line, so that the material is discharged simply and conveniently by the material discharging mechanism, and the popularization and the use are convenient.
Drawings
FIG. 1 is a top view of one embodiment of the present invention;
FIG. 2 is a partial side view of one embodiment of the present invention;
FIG. 3 is a schematic view of a material return mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of a detector according to an embodiment of the present invention;
FIG. 5 is a schematic view of a code scanner according to an embodiment of the present invention;
FIG. 6 is a partial cross-sectional view of one embodiment of the present invention.
Reference numerals:
100. a transfer mechanism; 110. a roller conveyor line body; 120. automatically scrapping the area; 130. under the beam of an electron accelerator; 140. a barcode scanner;
200. a material returning mechanism; 210. a robot; 220. a detector; 230. a liquid storage tank; 240. a spray head; 250. a code scanning instrument;
300. a discharge mechanism; 310. a chain type movable plate; 320. a first driving machine; 330. a second driving machine; 340. a waste bin.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the accompanying drawings in combination with the embodiments. It should be noted that the embodiments of the present invention and features of the embodiments may be combined with each other without conflict.
It is to be understood that this description is made only by way of example and not as a limitation on the scope of the invention.
The following describes an automatic container scrapping device in the case of radiation abnormal interruption, which is provided by some embodiments of the present invention, with reference to the attached drawings.
Referring to fig. 1 to 6, the automatic container discarding apparatus for radiation abnormal interruption provided by the present invention includes:
the conveying mechanism 100 comprises a roller conveying line body 110 used for conveying containers, an automatic scrapping area 120 arranged on the roller conveying line body 110, an electronic accelerator beam lower 130 arranged in the automatic scrapping area 120 and used for irradiation, and a bar code scanner 140 arranged on the roller conveying line body 110 and used for scanning codes, automatic identification and scrapping of the containers can be achieved through the conveying mechanism 100, a scrapping area located at the rear end of the electronic accelerator beam lower 130 is arranged in the automatic scrapping area 120, the operation path of the containers is recorded through code scanning, then targeted detection, sterilization, discharge and other operations are carried out, manual intervention is not needed, when irradiation is abnormally interrupted, scrapped products can be automatically emptied and recorded, products caused by abnormal irradiation are processed by the conveying mechanism, the health of operators can be guaranteed, production quality can be guaranteed to meet relevant requirements, information management can be achieved, and statistics and measurement are facilitated.
In this embodiment, specifically, the roller conveying line body 110 includes two sections connected in a surrounding manner, and the two sections are a to C1 and J to M, the roller conveying line body 110 is a roller conveying structure, and is in a surrounding T-shaped structure, a material returning structure connected to the B1 and a material conveying structure directly conveying the container to the next process are provided at the tail end of the M, and a conveying structure for feeding the material is provided at the a, and is connected to the tail end of the previous processing procedure to form a complete operation line, a scrapping device is provided in the automatic scrapping area 120 for scrapping the container with unqualified irradiation, the electron accelerator beam lower 130 is provided inside the automatic scrapping area 120 for performing irradiation sterilization operation on the container, and the barcode scanners 140 are provided at the B1, B2, B3, B4, B5, B6 and B7 for flow tracking of the container, and can track the moving process of the container in real time through the multiple groups of barcode scanners 140, thereby updating information of different containers and ensuring the systematicness of irradiation.
Furthermore, the front end of the automatic scrapping area 120 is provided with a densely-arranged connecting section, the whole interval length range of the automatic scrapping area 120 is 1-5m, the length of the preposed densely-arranged connecting section is 0-3m, goods can be tightly arranged at the position through the densely-arranged connecting section so as to achieve the maximum utilization rate of under-beam irradiation, and the densely-arranged connecting section is an inclined slope section and is used for centralizing containers.
It should be noted that the barcode scanner 140 at B3 records the barcode of the cargo box entering the irradiation area, and the barcode scanner 140 at B7 records the barcode of the cargo box after normal processing and the cargo box with abnormal dosage due to abnormal interruption, and the barcode scanners 140 at B3 and B7 can mark the position of the rejected cargo box, so as to facilitate uniform recording.
As shown in fig. 1 to 5, the material returning mechanism 200 includes a plurality of sets of robots 210 disposed at the side of the roller conveyor line 110 for driving, a detector 220 mounted on the robot 210 for dose detection, a storage tank 230 mounted on another set of robots 210, a spray head 240 connected to the storage tank 230, and a code scanner 250 mounted on another set of robots 210 for review, the qualified containers can be re-cleaned by the material returning mechanism 200 and then conveyed to the a end for feeding, and the discarded containers are discharged from the assembly line, the discharging mechanism 300 is used for discharging materials simply and conveniently, specifically, the detector 220, the spray head 240, and the code scanner 250 are respectively located at R1, R2, and R3, so as to sequentially perform identification, sterilization, disinfection and secondary detection operations on the containers, distinguish the containers that are qualified in irradiation, unqualified in irradiation, and non-irradiated containers, and perform processing operations on the containers as required, and the special disinfectant for irradiation is stored in the storage tank 230.
As shown in fig. 6, the discharging mechanism 300 includes a chain movable plate 310 connected to the roller conveyor line 110, a first driving machine 320 connected to the chain movable plate 310 for driving, a second driving machine 330 mounted on the chain movable plate 310, and a waste bin 340 disposed below the chain movable plate 310, the first driving machine 320 drives the movable end of the chain movable plate 310 to align with the waste bin 340, so that the subsequent waste bin falls into the waste bin 340, and the collection of unqualified irradiation products is completed.
The working principle and the using process of the invention are as follows: when a fault occurs, the whole production line stops working and gives an alarm; the worker operates the control system to process the normal containers which have finished the irradiation process, the conveying section from the J position to the M position recovers work, and the containers from the J position to the M position which have finished the irradiation process normally finish the subsequent process flow; after all the normal irradiation products from the J position to the I position pass through the bar code scanner 140 at the B7 position, a worker issues a scrapping instruction, the container at the automatic scrapping area 120 is scrapped, the automatic scrapping area 120 starts to work, the scrapped container passes through the bar code scanner 140 at the B7 position to record bar codes and feeds the bar codes back to the management system, the management system records the bar codes as scrapped container bar codes, and the scrapped container passes through the bar code scanners at the B4, B5 and B6 to be directly scrapped and falls into a waste container 340; and after all the scrapped containers pass through the bar code scanner 140 at the position B7, the conveying systems from the position A to the position Q work normally, and the production line recovers to normal production.
In the present invention, the term "plurality" means two or more unless explicitly defined otherwise. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. The terms "mounted," "connected," "fixed," and the like are used broadly and should be construed to mean, for example, that the elements are connected, either fixedly, detachably, or integrally, or indirectly through intervening elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
It will be understood that when an element is referred to as being "mounted to," "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
In the description herein, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (4)
1. The utility model provides an automatic equipment of scrapping of packing box when irradiation is interrupted unusually which characterized in that includes:
the conveying mechanism (100) comprises a roller conveying line body (110) used for conveying a container, an automatic scrapping area (120) arranged on the roller conveying line body (110), an electron accelerator beam lower part (130) arranged in the automatic scrapping area (120) and used for irradiation, and a bar code scanner (140) arranged on the roller conveying line body (110) and used for scanning codes;
the material returning mechanism (200) comprises a plurality of groups of robots (210) arranged on the side of the roller conveying line body (110) for driving, a detector (220) installed on the robots (210) for dose detection, a liquid storage tank (230) installed on the other group of robots (210), a spray head (240) connected to the liquid storage tank (230) and a code scanning instrument (250) installed on the other group of robots (210) for rechecking;
the discharging mechanism (300) comprises a chain type movable plate (310) connected to the roller conveying line body (110), a first driving machine (320) connected to the chain type movable plate (310) for driving, a second driving machine (330) installed on the chain type movable plate (310) and a waste bin (340) arranged below the chain type movable plate (310);
the roller conveying line body (110) is of a T-shaped roller conveying structure formed by encircling and connecting two sections from A to C1 and from J to M, and B1, B2, B3, B4, B5, B6, B7, R1, R2, R3, I and Q are further arranged on the roller conveying line body (110);
the bar code scanner (140) is arranged at B1, B2, B3, B4, B5, B6 and B7 and is used for flow tracking of the container;
the detector (220), the spray head (240) and the code scanning instrument (250) are respectively positioned at R1, R2 and R3;
the automatic scrapping method of the automatic scrapping equipment for the container during abnormal irradiation interruption comprises the following steps:
s1: when a fault occurs, the whole production line stops working and gives an alarm;
s2: the worker operates the control system to process the normal containers which have finished the irradiation process, the conveying section from the J position to the M position recovers work, and the containers from the J position to the M position which have normally finished the irradiation process complete the subsequent process flow;
s3: after all normal irradiation products from the J position to the I position pass through the bar code scanner (140) at the B7 position, a worker issues a scrapping instruction, scrapping operation is carried out on containers at the automatic scrapping area (120), the automatic scrapping area (120) starts to work, the scrapped containers pass through the bar code scanner (140) at the B7 position to record bar codes and feed back the bar codes to the management system, the management system records the bar codes as scrapped container bar codes, and the scrapped containers directly undergo scrapping process through the bar code scanners at the B4 position, the B5 position and the B6 position and fall into a scrap box (340);
s4: after all the scrapped containers pass through the bar code scanner (140) at the position B7, the conveying system from the position A to the position Q works normally, and the production line recovers normal production.
2. The automatic container scrapping device during irradiation abnormal interruption as claimed in claim 1, wherein the front end of the automatic scrapping region (120) is provided with a closely-arranged connecting section, the length of the whole region of the automatic scrapping region (120) ranges from 1 m to 5m, and the length of the closely-arranged connecting section is 0 m to 3m.
3. The equipment for automatically scrapping containers during abnormal irradiation interruption as claimed in claim 1, wherein the bar code scanner (140) at B3 records the container bar code entering the irradiation zone, and the bar code scanner (140) at B7 records the container bar code of normally processed containers and containers with abnormal dosage due to abnormal interruption.
4. The equipment for automatically scrapping the cargo box during the abnormal interruption of the irradiation, as recited in claim 1, wherein a scrapping area located at the rear end of the lower beam (130) of the electron accelerator is arranged in the automatic scrapping area (120).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211644976.3A CN115626454B (en) | 2022-12-21 | 2022-12-21 | Automatic container scrapping equipment during irradiation abnormal interruption |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211644976.3A CN115626454B (en) | 2022-12-21 | 2022-12-21 | Automatic container scrapping equipment during irradiation abnormal interruption |
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| Publication Number | Publication Date |
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| CN115626454A CN115626454A (en) | 2023-01-20 |
| CN115626454B true CN115626454B (en) | 2023-04-07 |
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| CN202211644976.3A Active CN115626454B (en) | 2022-12-21 | 2022-12-21 | Automatic container scrapping equipment during irradiation abnormal interruption |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT406805B (en) * | 1998-02-06 | 2000-09-25 | Bse Mediscan Ges M B H & Co Kg | METHOD FOR TREATING A GOOD |
| CN102092112B (en) * | 2009-12-09 | 2013-08-28 | 软控股份有限公司 | Method for controlling electron irradiation device |
| CN205526559U (en) * | 2016-04-12 | 2016-08-31 | 常州创盛智能装备股份有限公司 | Conveyer is shunted from top to bottom to oscillating |
| CN208126881U (en) * | 2018-03-15 | 2018-11-20 | 北京核二院比尼新技术有限公司 | irradiation processing system |
| CN113521326A (en) * | 2021-07-12 | 2021-10-22 | 中国原子能科学研究院 | Control system and control method of electron beam irradiation sterilization system |
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Address after: 1036 CHENFENG Road, Jintan District, Changzhou City, Jiangsu Province 213200 Patentee after: Tongwei Xinda Technology (Jiangsu) Co.,Ltd. Address before: 1036 CHENFENG Road, Jintan District, Changzhou City, Jiangsu Province 213200 Patentee before: Jiangsu Tongwei Xinda Technology Co.,Ltd. |
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