CN115625529A - A processing device for turbocharger turbine shaft - Google Patents
A processing device for turbocharger turbine shaft Download PDFInfo
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- 230000005540 biological transmission Effects 0.000 claims description 45
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- 238000005242 forging Methods 0.000 description 1
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Abstract
一种涡轮增压器涡轮轴的加工装置,涉及轴类零件铣削磨削技术领域,包括水平底板,水平底板上分别设有夹持定位组件、铣槽组件、圆面磨削组件;圆面磨削组件包括固接于水平底板上表面一侧的竖向支撑板,竖向支撑板靠近上端的内侧壁上固接有两个对称的调节伸缩缸,两个调节伸缩缸的伸缩端固接有U形安装板,U形安装板之间转动安装有圆面磨削辊;每块U形安装板的侧壁上分别固接有打磨驱动电机,打磨驱动电机的输出轴末端水平穿过U形安装板,并同轴固接至圆面磨削辊的侧端面。本发明解决了传统技术中的装置在用于涡轮轴铣槽和磨削加工时存在的夹持不足导致加工误差大、频繁拆装导致加工效率低以及涡轮轴安装、调整不便的问题。
A processing device for a turbocharger turbine shaft, relating to the technical field of milling and grinding of shaft parts, comprising a horizontal bottom plate, on which a clamping and positioning component, a milling groove component, and a circular surface grinding component are respectively arranged; the circular surface grinding The cutting assembly includes a vertical support plate affixed to one side of the upper surface of the horizontal base plate. Two symmetrical adjustable telescopic cylinders are affixed to the inner wall of the vertical support plate near the upper end. The telescopic ends of the two adjustable telescopic cylinders are affixed with U-shaped mounting plates, circular surface grinding rollers are installed between the U-shaped mounting plates; grinding drive motors are fixedly connected to the side walls of each U-shaped mounting plate, and the end of the output shaft of the grinding drive motor passes through the U-shaped plate horizontally. The mounting plate is fixed coaxially to the side end face of the disc grinding roll. The invention solves the problems of large machining errors caused by insufficient clamping, low machining efficiency due to frequent disassembly and assembly, and inconvenient installation and adjustment of the turbine shaft when the device in the traditional technology is used for milling and grinding the turbine shaft.
Description
技术领域technical field
本发明涉及轴类零件铣削磨削技术领域,具体涉及一种涡轮增压器涡轮轴的加工装置。The invention relates to the technical field of milling and grinding of shaft parts, in particular to a processing device for a turbine shaft of a turbocharger.
背景技术Background technique
涡轮增压器实际上是一种空气压缩机,通过压缩空气来增加进气量。A turbocharger is actually an air compressor that compresses air to increase intake air.
涡轮增压器主要由压气机和涡轮机两部分组成,其中,压气机的主要作用结构为叶轮,涡轮机的主要作用结构为涡轮,而叶轮和涡轮又通过一根轴固定相连,即涡轮轴,涡轮轴主要起到传递扭矩的作用。The turbocharger is mainly composed of two parts: a compressor and a turbine. Among them, the main function structure of the compressor is the impeller, and the main function structure of the turbine is the turbine, and the impeller and the turbine are fixedly connected by a shaft, that is, the turbine shaft, the turbine The shaft mainly plays the role of transmitting torque.
在组装时,涡轮轴贯穿整个增压器的中间壳体,为保证涡轮增压器的密封性以及转动的流畅性,需要在涡轮轴上安装包括密封垫和滚珠轴承在内的若干个部件,这些部件通常是安装在涡轮轴上开设的周向环形凹槽内。During assembly, the turbine shaft runs through the middle casing of the entire supercharger. In order to ensure the sealing of the turbocharger and smooth rotation, several components including gaskets and ball bearings need to be installed on the turbo shaft. These parts are usually installed in the circumferential annular groove opened on the turbine shaft.
由锻造得到的涡轮轴毛坯件需要经过包括车削、铣削和磨削在内的多步精加工工艺,才能得到符合使用条件的涡轮轴成品,而由于涡轮轴毛坯棒状的外形特征,使得其在铣削和磨削过程中存在诸多不便,特别是现有的用于涡轮轴车间生产加工的装置在使用过程中,不可避免地会出现以下的问题:The turbine shaft blank obtained by forging needs to go through a multi-step finishing process including turning, milling and grinding to obtain a finished turbine shaft that meets the conditions of use. And there are many inconveniences in the grinding process, especially in the use of the existing devices for turbine shaft workshop production and processing, the following problems will inevitably occur:
1、现有的涡轮轴加工装置在对涡轮轴进行铣削和磨削等加工时,主要采用对涡轮轴单侧一端进行夹持的方式,而对于涡轮轴这种长轴类零件来说,单侧加持会导致夹持不足,特别是在涡轮轴的加工过程中,需要驱动涡轮轴绕轴自转,而夹持力度不足一方面容易导致高速转动中的涡轮轴发生掉落,存在安全隐患,另一方面夹持不足也会导致涡轮轴在加工过程中发生振动偏移,产生加工误差,影响涡轮轴的加工品质。1. The existing turbine shaft processing device mainly adopts the method of clamping one end of the turbine shaft when milling and grinding the turbine shaft. For long-axis parts such as the turbine shaft, a single Side clamping will lead to insufficient clamping, especially in the process of machining the turbine shaft, which needs to drive the turbine shaft to rotate around the axis, and insufficient clamping force will easily lead to the fall of the high-speed rotating turbine shaft on the one hand, posing a safety hazard. On the one hand, insufficient clamping will also cause the turbine shaft to vibrate and deviate during the machining process, resulting in machining errors and affecting the machining quality of the turbine shaft.
2、现有的涡轮轴的铣削和磨削加工通常是在不同的装置上进行的,不能同时对涡轮轴进行铣削和磨削加工,加工效率较低;在整个加工过程中,需要频繁地对涡轮轴进行拆卸安装,且安装基准难以做到精确统一,会导致在多步加工的过程中,由于安装偏差而产生的加工误差会逐渐增大,且难以消除;而且频繁地对工件进行拆卸安装也会降低加工效率。2. The milling and grinding of the existing turbine shaft are usually carried out on different devices, and the milling and grinding of the turbine shaft cannot be performed at the same time, and the processing efficiency is low; during the entire processing process, it is necessary to frequently The turbine shaft is disassembled and installed, and the installation datum is difficult to be accurate and uniform, which will lead to a gradual increase in the machining error due to the installation deviation in the process of multi-step processing, and it is difficult to eliminate; and the workpiece is frequently disassembled and installed It also reduces processing efficiency.
3、涡轮轴上的环形凹槽的加工位置及加工深度不是固定不变的,需要根据其应用的涡轮增压器的型号进行调整,而现有的加工装置,在涡轮轴一次装夹后,是难以对待加工的涡轮轴进行位置和铣槽深度调整的。3. The processing position and processing depth of the annular groove on the turbine shaft are not fixed, and need to be adjusted according to the type of turbocharger it is applied to. However, the existing processing device, after the turbine shaft is clamped once, It is difficult to adjust the position and milling depth of the turbine shaft to be processed.
4、现有的加工装置由于部件繁多,结构复杂,导致其在进行涡轮轴的加工安装时存在诸多不便,常常出现由于其他机构的干涉导致涡轮轴安装困难的问题。4. Due to the many parts and complex structure of the existing processing device, there are many inconveniences in the processing and installation of the turbine shaft, and the problem of difficult installation of the turbine shaft often occurs due to the interference of other mechanisms.
综上可知,现有技术在实际使用上显然存在不便与缺陷,所以有必要加以改进。In summary, there are obviously inconveniences and defects in the actual use of the prior art, so it is necessary to improve it.
发明内容Contents of the invention
针对现有技术中的缺陷,本发明提供一种涡轮增压器涡轮轴的加工装置,用以解决传统技术中的装置在用于涡轮轴铣槽和磨削加工时存在的夹持不足导致加工误差大、频繁拆装导致加工效率低、加工过程中调整不便以及涡轮轴加工时不便于安装的问题。Aiming at the defects in the prior art, the present invention provides a machining device for a turbocharger turbine shaft, which is used to solve the problem of lack of clamping in the traditional technology when it is used for turbine shaft milling and grinding, which leads to machining Large errors, frequent disassembly and assembly lead to low processing efficiency, inconvenient adjustment during processing, and inconvenient installation of the turbine shaft during processing.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种涡轮增压器涡轮轴的加工装置,包括水平底板,所述水平底板上分别设有夹持定位组件、铣槽组件、圆面磨削组件。A processing device for a turbine shaft of a turbocharger includes a horizontal bottom plate, and the horizontal bottom plate is respectively provided with a clamping and positioning assembly, a milling groove assembly, and a circular surface grinding assembly.
作为一种优化的方案,所述夹持定位组件包括竖向固定板和竖向滑动板,所述竖向固定板固接于所述水平底板的上表面,所述竖向滑动板滑动卡装在所述水平底板上,所述竖向固定板和所述竖向滑动板对称设置于所述水平底板的两端。As an optimized solution, the clamping and positioning assembly includes a vertical fixing plate and a vertical sliding plate, the vertical fixing plate is fixed on the upper surface of the horizontal bottom plate, and the vertical sliding plate is slidably engaged On the horizontal bottom plate, the vertical fixing plate and the vertical sliding plate are symmetrically arranged at two ends of the horizontal bottom plate.
作为一种优化的方案,所述竖向固定板的上方转动设有转动夹持板,所述转动夹持板的下表面中心处固接有转动轴,所述转动轴的下端转动安装至所述竖向固定板的上表面中心处。As an optimized solution, a rotating clamping plate is installed above the vertical fixed plate, and a rotating shaft is fixed at the center of the lower surface of the rotating clamping plate, and the lower end of the rotating shaft is rotatably mounted to the above the center of the upper surface of the vertical fixing plate.
作为一种优化的方案,所述转动夹持板的侧壁上开设有转动安装槽,所述转动安装槽内转动设有圆形转板,所述圆形转板的外侧端面中心处固接有水平伸缩缸,所述水平伸缩缸的伸缩末端固接有安装卡盘,所述安装卡盘上滑动设有四个液压卡爪,四个所述液压卡爪呈中心对称设置。As an optimized solution, a rotation mounting groove is opened on the side wall of the rotating clamping plate, and a circular rotating plate is installed in the rotating mounting groove, and the center of the outer end surface of the circular rotating plate is fixed to There is a horizontal telescopic cylinder, the telescopic end of the horizontal telescopic cylinder is fixedly connected with an installation chuck, and four hydraulic claws are slid on the installation chuck, and the four hydraulic claws are symmetrically arranged in the center.
作为一种优化的方案,所述转动夹持板与所述转动安装槽相对的另一侧壁上固接有步进电机,所述步进电机的输出轴末端穿过所述转动夹持板并固接至所述圆形转板的侧端面中心处。As an optimized solution, a stepper motor is fixedly connected to the other side wall of the rotating clamping plate opposite to the rotating mounting groove, and the end of the output shaft of the stepping motor passes through the rotating clamping plate And be fixed to the center of the side end surface of the circular rotating plate.
作为一种优化的方案,所述圆面磨削组件包括固接于所述水平底板上表面一侧的竖向支撑板,所述竖向支撑板靠近上端的内侧壁上固接有两个对称的调节伸缩缸,两个所述调节伸缩缸的伸缩端固接有U形安装板,所述U形安装板之间转动安装有圆面磨削辊。As an optimized solution, the circular surface grinding assembly includes a vertical support plate fixed on one side of the upper surface of the horizontal bottom plate, and two symmetrical The adjustable telescopic cylinders, the telescopic ends of the two adjustable telescopic cylinders are fixedly connected with U-shaped mounting plates, and circular surface grinding rollers are installed in rotation between the U-shaped mounting plates.
作为一种优化的方案,每块所述U形安装板的外侧壁上分别固接有打磨驱动电机,所述打磨驱动电机的输出轴末端水平穿过所述U形安装板,并同轴固接至所述圆面磨削辊的侧端面。As an optimized solution, a grinding drive motor is fixedly connected to the outer wall of each U-shaped mounting plate, and the end of the output shaft of the grinding drive motor passes through the U-shaped mounting plate horizontally and is fixed coaxially. Connected to the side end surface of the circular grinding roller.
作为一种优化的方案,所述转动轴上固接有水平传动锥齿轮。As an optimized solution, a horizontal transmission bevel gear is fixedly connected to the rotating shaft.
作为一种优化的方案,所述竖向固定板的外侧壁上固接有转动驱动电机,所述转动驱动电机的输出轴末端穿过所述竖向固定板并固接有竖直传动锥齿轮,所述竖直传动锥齿轮与所述水平传动锥齿轮啮合传动。As an optimized solution, a rotary drive motor is fixed on the outer wall of the vertical fixed plate, and the end of the output shaft of the rotary drive motor passes through the vertical fixed plate and is fixed with a vertical transmission bevel gear , the vertical transmission bevel gear meshes with the horizontal transmission bevel gear for transmission.
作为一种优化的方案,所述水平底板的端部对应所述竖向滑动板开设有滑动限位槽,所述竖向滑动板的下端滑动卡装在所述滑动限位槽内。As an optimized solution, the end of the horizontal bottom plate is provided with a sliding limiting groove corresponding to the vertical sliding plate, and the lower end of the vertical sliding plate is slidably engaged in the sliding limiting groove.
作为一种优化的方案,所述竖向滑动板的下端设有两个对称的移动滚轮 。As an optimized solution, the lower end of the vertical sliding plate is provided with two symmetrical moving rollers.
作为一种优化的方案,所述水平底板的上表面固接有两块对称设置的横向限位板,两块所述横向限位板分别设置于所述滑动限位槽的两侧,所述竖向滑动板卡装于两块所述横向限位板之间。As an optimized solution, the upper surface of the horizontal bottom plate is fixed with two symmetrically arranged transverse limiting plates, and the two transverse limiting plates are respectively arranged on both sides of the sliding limiting groove. The vertical sliding plate is clamped between the two transverse limiting plates.
作为一种优化的方案,所述竖向滑动板上开设有横向的螺纹连接孔,所述螺纹连接孔内螺纹连接有驱动螺纹杆,所述水平底板的上表面固接有横向的滑动驱动电机,所述滑动驱动电机的输出轴末端固接至所述驱动螺纹杆的末端。As an optimized solution, a horizontal threaded connection hole is opened on the vertical sliding plate, and a driving threaded rod is threaded inside the threaded connection hole, and a horizontal sliding drive motor is fixedly connected to the upper surface of the horizontal bottom plate , the end of the output shaft of the slide driving motor is fixedly connected to the end of the driving threaded rod.
作为一种优化的方案,所述夹持定位组件还包括固定连接板,所述固定连接板固接在所述竖向滑动板靠近上端的内侧壁上,所述固定连接板的外端面上固接有横向的压缩弹簧,所述压缩弹簧的末端固接有安装定位板,所述安装定位板上开设有横向的定位孔,所述安装定位板与所述安装卡盘水平相对设置。As an optimized solution, the clamping and positioning assembly further includes a fixed connection plate, the fixed connection plate is fixed on the inner side wall of the vertical sliding plate near the upper end, and the outer end surface of the fixed connection plate is fixed A transverse compression spring is connected, and the end of the compression spring is fixedly connected with a mounting positioning plate, and a transverse positioning hole is opened on the mounting positioning plate, and the mounting positioning plate is arranged horizontally opposite to the mounting chuck.
作为一种优化的方案,所述铣槽组件包括固接于所述水平底板上表面的第一伸缩缸和第二伸缩缸,所述第一伸缩缸和所述第二伸缩缸对称设置。As an optimized solution, the groove milling assembly includes a first telescopic cylinder and a second telescopic cylinder fixed to the upper surface of the horizontal base plate, and the first telescopic cylinder and the second telescopic cylinder are arranged symmetrically.
作为一种优化的方案,所述第一伸缩缸的上部伸缩端固接有水平的第一支撑板,所述第一支撑板的上表面固接有第一加工箱。As an optimized solution, a horizontal first support plate is fixedly connected to the upper telescopic end of the first telescopic cylinder, and a first processing box is fixedly connected to the upper surface of the first support plate.
作为一种优化的方案,所述第一加工箱的外侧壁上固接有第一传动电机,所述第一传动电机的输出轴延伸至所述第一加工箱内的末端固接有竖向的第一主动齿轮。As an optimized solution, the first transmission motor is fixed on the outer wall of the first processing box, and the end of the output shaft of the first transmission motor extending into the first processing box is fixed with a vertical the first drive gear.
作为一种优化的方案,所述第一加工箱的上箱面上设有纵向的第一开口,所述第一加工箱的上箱面上固接有第一连接座,所述第一连接座之间转动设有第一转轴,所述第一转轴与所述第一开口相对的一段的外壁上固接有单槽加工轮和第一传动齿轮,所述第一传动齿轮与所述第一主动齿轮啮合传动。As an optimized solution, a first longitudinal opening is provided on the upper surface of the first processing box, and a first connecting seat is fixedly connected to the upper surface of the first processing box. A first rotating shaft is provided for rotation between the seats, and a single-groove processing wheel and a first transmission gear are fixedly connected to the outer wall of the section of the first rotation shaft opposite to the first opening, and the first transmission gear and the first transmission gear are connected to each other. A drive gear meshes for transmission.
作为一种优化的方案,所述第二伸缩缸的上部伸缩端固接有水平的第二支撑板,所述第二支撑板的上表面固接有第二加工箱。As an optimized solution, a horizontal second support plate is fixedly connected to the upper telescopic end of the second telescopic cylinder, and a second processing box is fixedly connected to the upper surface of the second support plate.
作为一种优化的方案,所述第二加工箱的外侧壁上固接有第二传动电机,所述第二传动电机的输出轴延伸至所述第二加工箱内的末端固接有竖向的第二主动齿轮。As an optimized solution, a second transmission motor is fixed on the outer wall of the second processing box, and a vertical the second drive gear.
作为一种优化的方案,所述第二加工箱的上箱面上设有纵向的第二开口,所述第二加工箱的上箱面上固接有第二连接座,所述第二连接座之间转动设有第二转轴,所述第二转轴与所述第二开口相对的一段的外壁上固接有双槽加工轮和第二传动齿轮,所述第二传动齿轮设置于所述双槽加工轮之间,所述第二传动齿轮与所述第二主动齿轮啮合传动。As an optimized solution, a second longitudinal opening is provided on the upper surface of the second processing box, and a second connecting seat is fixedly connected to the upper surface of the second processing box. A second rotating shaft is provided for rotation between the seats, and a double-groove processing wheel and a second transmission gear are fixedly connected to the outer wall of the section of the second rotating shaft opposite to the second opening, and the second transmission gear is arranged on the Between the double-groove processing wheels, the second transmission gear is meshed with the second driving gear for transmission.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明中对加工过程中涡轮轴的夹持方式进行了优化,虽然整体上仍采用了液压卡爪对涡轮轴的单侧进行夹持的方式,但在涡轮轴的另一侧设置了用于支撑定位的安装定位板,在加工过程中涡轮轴未被固定的一端转动卡装在安装定位板的定位孔内,防止涡轮轴在加工过程中发生振动偏移,最大程度上减小了加工误差,避免了高速转动过程中涡轮轴掉落,消除了安全隐患。In the present invention, the clamping method of the turbine shaft in the machining process is optimized. Although the hydraulic claw is still used to clamp one side of the turbine shaft as a whole, a set for the turbine shaft is provided on the other side The installation positioning plate for supporting positioning, during the processing process, the unfixed end of the turbine shaft is rotated and snapped into the positioning hole of the installation positioning plate, preventing the turbine shaft from vibrating and shifting during the processing process, and reducing the processing error to the greatest extent , avoiding the falling of the turbine shaft during high-speed rotation, and eliminating potential safety hazards.
本发明中在同一台装置上同时设置了用于涡轮轴铣削加工的铣槽组件和用于涡轮轴磨削加工的磨削组件,且两组组件对于涡轮轴的加工过程互不影响,可同时进行,这使得对于涡轮轴的铣削和磨削加工可在一台装置上实现,无需更换装置及频繁地对涡轮轴进行拆卸安装,一方面提高了加工效率,另一方面由于是一次装夹,能够很大程度上保证安装基准的统一性,也能够有效地降低因基准选择而产生的加工误差。In the present invention, the milling assembly for turbine shaft milling and the grinding assembly for turbine shaft grinding are set on the same device at the same time, and the two groups of assemblies do not affect each other on the machining process of the turbine shaft, and can be simultaneously This enables the milling and grinding of the turbine shaft to be realized on one device without the need to replace the device and frequently disassemble and install the turbine shaft. On the one hand, the processing efficiency is improved. The uniformity of the installation datum can be guaranteed to a large extent, and the machining error caused by the selection of the datum can be effectively reduced.
本发明中设置的水平伸缩缸及竖向滑动板可在铣槽加工时对涡轮轴的加工位置进行调整,而可升降的第一加工箱和第二加工箱则可对涡轮轴的铣槽加工深度进行调节,增加了装置调节的灵活性,加工的适应性大大增加。The horizontal telescopic cylinder and the vertical sliding plate provided in the present invention can adjust the processing position of the turbine shaft during groove milling, and the first and second processing boxes that can be raised and lowered can process the milling of the turbine shaft The depth is adjusted, which increases the flexibility of device adjustment and greatly increases the adaptability of processing.
本发明中设置的转动夹持板可在转动驱动电机的驱动下转至侧向,使得涡轮轴的安装是侧向进行的,不会受到装置上其他机构的阻碍或干涉,便于拆卸安装。The rotating clamping plate provided in the present invention can be rotated to the side under the drive of the rotating drive motor, so that the installation of the turbine shaft is carried out laterally without being hindered or interfered by other mechanisms on the device, which is convenient for disassembly and installation.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments or the prior art. Throughout the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, elements or parts are not necessarily drawn in actual scale.
图1为本发明中的各机构在主视方向上的局部半剖示意图;Fig. 1 is a partial half-section schematic diagram of each mechanism in the present invention on the main viewing direction;
图2为本发明中的各机构在俯视方向上的外部结构示意图;Fig. 2 is the schematic diagram of the external structure of each mechanism in the plan view direction in the present invention;
图3为本发明在侧视方向上的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the present invention in the side view direction;
图4为本发明中的U形安装板及圆面磨削辊在侧视方向上的示意图。Fig. 4 is a schematic diagram of the U-shaped mounting plate and the circular grinding roller in the side view direction of the present invention.
图中:1-水平底板,2-竖向固定板,3-竖向滑动板,4-转动夹持板,5-转动轴,6-水平传动锥齿轮,7-转动驱动电机,8-竖直传动锥齿轮,9-转动安装槽,10-圆形转板,11-水平伸缩缸,12-安装卡盘,13-液压卡爪,14-步进电机,15-滑动限位槽,16-移动滚轮,17-横向限位板,18-螺纹连接孔,19-驱动螺纹杆,20-滑动驱动电机,21-固定连接板,22-压缩弹簧,23-安装定位板,24-定位孔,25-方形安装槽,26-连接螺栓,27-第一伸缩缸,28-第二伸缩缸,29-第一支撑板,30-第一加工箱,31-第一传动电机,32-第一主动齿轮,33-第一开口,34-第一连接座,35-第一转轴,36-单槽加工轮,37-第一传动齿轮,38-第二支撑板,39-第二加工箱,40-第二传动电机,41-第二主动齿轮,42-第二开口,43-第二连接座,44-第二转轴,45-双槽加工轮,46-第二传动齿轮,47-竖向支撑板,48-调节伸缩缸,49-U形安装板,50-圆面磨削辊,51-打磨驱动电机。In the figure: 1-horizontal bottom plate, 2-vertical fixing plate, 3-vertical sliding plate, 4-rotating clamping plate, 5-rotating shaft, 6-horizontal transmission bevel gear, 7-rotating drive motor, 8-vertical Straight-drive bevel gear, 9-rotating installation slot, 10-circular turntable, 11-horizontal telescopic cylinder, 12-installation chuck, 13-hydraulic jaw, 14-stepping motor, 15-sliding limit slot, 16 -moving roller, 17-transverse limit plate, 18-thread connection hole, 19-drive threaded rod, 20-sliding drive motor, 21-fixed connection plate, 22-compression spring, 23-installation positioning plate, 24-positioning hole , 25-square mounting slot, 26-connecting bolts, 27-the first telescopic cylinder, 28-the second telescopic cylinder, 29-the first support plate, 30-the first processing box, 31-the first transmission motor, 32-the first One driving gear, 33-the first opening, 34-the first connecting seat, 35-the first rotating shaft, 36-single groove processing wheel, 37-the first transmission gear, 38-the second support plate, 39-the second processing box , 40-the second transmission motor, 41-the second driving gear, 42-the second opening, 43-the second connecting seat, 44-the second rotating shaft, 45-double groove processing wheel, 46-the second transmission gear, 47- Vertical support plate, 48-adjust telescopic cylinder, 49-U-shaped mounting plate, 50-circular grinding roller, 51-grinding drive motor.
具体实施方式Detailed ways
下面将结合附图对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案,因此只作为示例,而不能以此来限制本发明的保护范围。Embodiments of the technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and therefore are only examples, rather than limiting the protection scope of the present invention.
如图1至图4所示,一种涡轮增压器涡轮轴的加工装置,包括水平底板1,水平底板1上分别设有夹持定位组件、铣槽组件、圆面磨削组件。As shown in FIGS. 1 to 4 , a machining device for a turbocharger turbine shaft includes a
夹持定位组件包括竖向固定板2和竖向滑动板3,竖向固定板2固接于水平底板1的上表面,竖向滑动板3滑动卡装在水平底板1上,竖向固定板2和竖向滑动板3对称设置于水平底板1的两端。The clamping and positioning assembly includes a
竖向固定板2的上方转动设有转动夹持板4,转动夹持板4的下表面中心处固接有转动轴5,转动轴5的下端转动安装至竖向固定板2的上表面中心处。The top of the vertical fixed
转动轴5上固接有水平传动锥齿轮6。A horizontal
竖向固定板2的外侧壁上固接有转动驱动电机7,转动驱动电机7的输出轴末端穿过竖向固定板2并固接有竖直传动锥齿轮8,竖直传动锥齿轮8与水平传动锥齿轮6啮合传动。The outer wall of the vertical fixed
转动夹持板4的侧壁上开设有转动安装槽9,转动安装槽9内转动设有圆形转板10,圆形转板10的外侧端面中心处固接有水平伸缩缸11,水平伸缩缸11的伸缩末端固接有安装卡盘12,安装卡盘12上滑动设有四个液压卡爪13,四个液压卡爪13呈中心对称设置。The side wall of the rotating clamping plate 4 is provided with a rotating mounting groove 9, and a circular rotating plate 10 is rotated in the rotating mounting groove 9, and a horizontal
转动夹持板4与转动安装槽9相对的另一侧壁上固接有步进电机14,步进电机14的输出轴末端穿过转动夹持板4并固接至圆形转板10的侧端面中心处。A stepping
水平底板1的端部对应竖向滑动板3开设有滑动限位槽15,竖向滑动板3的下端滑动卡装在滑动限位槽15内。The end of the
竖向滑动板3的下端设有两个对称的移动滚轮16 。The lower end of the vertical sliding
水平底板1的上表面固接有两块对称设置的横向限位板17,两块横向限位板17分别设置于滑动限位槽15的两侧,竖向滑动板3卡装于两块横向限位板17之间。The upper surface of the
竖向滑动板3上开设有横向的螺纹连接孔18,螺纹连接孔18内螺纹连接有驱动螺纹杆19,水平底板1的上表面固接有横向的滑动驱动电机20,滑动驱动电机20的输出轴末端固接至驱动螺纹杆19的末端。The vertical sliding
竖向滑动板3靠近上端部的内侧壁上固接有固定连接板21,固定连接板21的外端面上固接有横向的压缩弹簧22,压缩弹簧22的末端固接有安装定位板23,安装定位板23上开设有横向的定位孔24,安装定位板23与安装卡盘12水平相对设置。A fixed
竖向滑动板3的外侧壁上开设有方形安装槽25,方形安装槽25内设有若干个连接螺栓26,连接螺栓26穿过竖向滑动板3并连接至固定连接板21。The outer wall of the vertical sliding
铣槽组件包括固接于水平底板1上表面的第一伸缩缸27和第二伸缩缸28,第一伸缩缸27和第二伸缩缸28对称设置。The groove milling assembly includes a first
第一伸缩缸27的上部伸缩端固接有水平的第一支撑板29,第一支撑板29的上表面固接有第一加工箱30。A horizontal first support plate 29 is fixedly connected to the upper telescopic end of the first
第一加工箱30的外侧壁上固接有第一传动电机31,第一传动电机31的输出轴延伸至第一加工箱30内的末端固接有竖向的第一主动齿轮32。A
第一加工箱30的上箱面上设有纵向的第一开口33,第一加工箱30的上箱面上固接有第一连接座34,第一连接座34之间转动设有第一转轴35,第一转轴35与第一开口33相对的一段的外壁上固接有单槽加工轮36和第一传动齿轮37,第一传动齿轮37与第一主动齿轮32啮合传动。The upper box surface of the
第二伸缩缸28的上部伸缩端固接有水平的第二支撑板38,第二支撑板38的上表面固接有第二加工箱39。The upper telescopic end of the second telescopic cylinder 28 is fixedly connected with a horizontal second support plate 38 , and the upper surface of the second support plate 38 is fixedly connected with a second processing box 39 .
第二加工箱39的外侧壁上固接有第二传动电机40,第二传动电机40的输出轴延伸至第二加工箱39内的末端固接有竖向的第二主动齿轮41。A second transmission motor 40 is affixed to the outer wall of the second processing box 39 , and a vertical second driving gear 41 is affixed to the end of the output shaft of the second transmission motor 40 extending into the second processing box 39 .
第二加工箱39的上箱面上设有纵向的第二开口42,第二加工箱39的上箱面上固接有第二连接座43,第二连接座43之间转动设有第二转轴44,第二转轴44与第二开口42相对的一段的外壁上固接有双槽加工轮45和第二传动齿轮46,第二传动齿轮46设置于双槽加工轮45之间,第二传动齿轮46与第二主动齿轮41啮合传动。The upper box surface of the second processing box 39 is provided with the second vertical opening 42, and the upper box surface of the second processing box 39 is fixedly connected with a second connection seat 43, and a second connection seat 43 is rotated between the second connection seat 43. The rotating shaft 44, the outer wall of the second rotating shaft 44 and the second opening 42 are fixedly connected with a double groove processing wheel 45 and a second transmission gear 46, the second transmission gear 46 is arranged between the double groove processing wheels 45, the second The transmission gear 46 is engaged with the second driving gear 41 for transmission.
圆面磨削组件包括固接于水平底板1上表面一侧的竖向支撑板47,竖向支撑板47靠近上端的内侧壁上固接有两个对称的调节伸缩缸48,两个调节伸缩缸48的伸缩端固接有U形安装板49,U形安装板49之间转动安装有圆面磨削辊50。The circular surface grinding assembly includes a
U形安装板49的外侧壁上分别固接有打磨驱动电机51,打磨驱动电机51的输出轴末端水平穿过U形安装板49,并同轴固接至圆面磨削辊50的侧端面。Grinding
本发明在使用时:首先启动转动驱动电机7,使转动夹持板4转至侧向,将待加工的涡轮轴装夹在安装卡盘12上,并通过液压卡爪13卡紧;再次启动转动驱动电机7,使转动夹持板4转至与竖向滑动板3横向相对的位置;启动滑动驱动电机20,滑动驱动电机20带动驱动螺纹杆19转动并驱动竖向滑动板3沿横向滑动,使安装定位板23上的定位孔24移动卡装在涡轮轴的另一侧轴端上;启动水平伸缩缸11,调整涡轮轴的加工位置;位置调整完毕后,启动步进电机14,使涡轮轴转动;启动第一传动电机31,第一传动电机31驱动单槽加工轮36,使其沿与涡轮轴转向相反的方向转动,启动第一伸缩缸27,使第一加工箱30上升,实现加工进给,完成涡轮轴的单槽加工过程;启动第二传动电机40,第二传动电机40驱动双槽加工轮45,使其沿与涡轮轴转向相反的方向转动,启动第二伸缩缸28,使第二加工箱39上升,实现加工进给,完成涡轮轴的双槽加工过程;启动打磨驱动电机51,打磨驱动电机51带动圆面磨削辊50沿与涡轮轴转向相反的方向转动,启动调节伸缩缸48,调节伸缩缸48控制U形安装板49伸出,使圆面磨削辊50靠近涡轮轴的外圆面,完成磨削加工过程。When the present invention is in use: first start the rotating drive motor 7, turn the rotating clamping plate 4 to the side, clamp the turbine shaft to be processed on the installation chuck 12, and clamp it through the hydraulic claw 13; start again Rotate the drive motor 7 to turn the rotating clamping plate 4 to a position opposite to the vertical slide plate 3; start the slide drive motor 20, and the slide drive motor 20 drives the drive threaded rod 19 to rotate and drives the vertical slide plate 3 to slide laterally , so that the positioning hole 24 on the installation positioning plate 23 is moved and clamped on the other side of the turbine shaft; start the horizontal telescopic cylinder 11 to adjust the processing position of the turbine shaft; after the position adjustment is completed, start the stepper motor 14 to make The turbine shaft rotates; start the first transmission motor 31, and the first transmission motor 31 drives the single groove processing wheel 36 to rotate in the opposite direction with the turbine shaft, start the first telescopic cylinder 27, and make the first processing box 30 rise, Realize the processing feed, complete the single groove machining process of the turbine shaft; start the second transmission motor 40, the second transmission motor 40 drives the double groove processing wheel 45, make it rotate in the direction opposite to the turbine shaft, start the second telescopic cylinder 28. Make the second processing box 39 rise, realize the processing feed, and complete the double groove processing process of the turbine shaft; start the grinding drive motor 51, and the grinding drive motor 51 drives the circular grinding roller 50 to rotate in the direction opposite to the turbine shaft , Start and adjust the telescopic cylinder 48, adjust the telescopic cylinder 48 to control the U-shaped mounting plate 49 to stretch out, so that the circular surface grinding roller 50 is close to the outer circular surface of the turbine shaft, and the grinding process is completed.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制,尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围,其均应涵盖在本发明的权利要求和说明书的范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them, although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. All of them should be covered by the scope of the claims and description of the present invention.
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CN117984190A (en) * | 2024-04-01 | 2024-05-07 | 山东一立动力科技股份有限公司 | Turbine rotor combined machining device of turbojet engine |
CN118848030A (en) * | 2024-09-26 | 2024-10-29 | 江苏德林汽车零部件有限公司 | Turbocharger turbine shaft turning device and turning method thereof |
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CN114851029A (en) * | 2022-07-07 | 2022-08-05 | 山东信德玛珂增压器股份有限公司 | A grinding device for processing of turbo charger casing |
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CN115870860A (en) * | 2023-02-22 | 2023-03-31 | 山东恒涛节能环保有限公司 | Polishing and grinding equipment for finish machining of shoulder end face of stepped shaft |
CN116984897A (en) * | 2023-09-26 | 2023-11-03 | 青州神工机械设备有限公司 | Continuous processing device for manufacturing roller shaft of printing machine |
CN116984897B (en) * | 2023-09-26 | 2023-12-08 | 青州神工机械设备有限公司 | Continuous processing device for manufacturing roller shaft of printing machine |
CN117984190A (en) * | 2024-04-01 | 2024-05-07 | 山东一立动力科技股份有限公司 | Turbine rotor combined machining device of turbojet engine |
CN117984190B (en) * | 2024-04-01 | 2024-06-11 | 山东一立动力科技股份有限公司 | Turbine rotor combined machining device of turbojet engine |
CN118848030A (en) * | 2024-09-26 | 2024-10-29 | 江苏德林汽车零部件有限公司 | Turbocharger turbine shaft turning device and turning method thereof |
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