CN116984897A - Continuous processing device for manufacturing roller shaft of printing machine - Google Patents
Continuous processing device for manufacturing roller shaft of printing machine Download PDFInfo
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- CN116984897A CN116984897A CN202311243106.XA CN202311243106A CN116984897A CN 116984897 A CN116984897 A CN 116984897A CN 202311243106 A CN202311243106 A CN 202311243106A CN 116984897 A CN116984897 A CN 116984897A
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- 238000012545 processing Methods 0.000 title claims abstract description 62
- 238000007639 printing Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 238000000227 grinding Methods 0.000 claims abstract description 37
- 238000003801 milling Methods 0.000 claims abstract description 35
- 238000007514 turning Methods 0.000 claims abstract description 33
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 238000004891 communication Methods 0.000 claims description 19
- 238000003754 machining Methods 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 16
- 230000010354 integration Effects 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000000306 component Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
Abstract
A continuous processingequipment for printing machine roller axle is made relates to metal part's combination processing technology field, right angle mounting panel including the level setting, the top of right angle mounting panel is fixed with horizontal layer board, the one end that is close to the right angle mounting panel of horizontal layer board articulates and is equipped with swing grip block, the other end rigid coupling of horizontal layer board has vertical fixed grip block, the upper end rigid coupling of the vertical part of right angle mounting panel has horizontal centre gripping roof, swing grip block, be equipped with linkage clamping assembly between fixed grip block and the centre gripping roof, the vertical board part of right angle mounting panel is equipped with the gliding turning subassembly from top to bottom, be equipped with horizontal slip milling and grinding integration subassembly on the horizontal layer board. The invention solves the problems of reduced processing efficiency and processing quality, inconvenient processing and clamping of the roller shaft and poor coordination and linkage of different processing procedures caused by single function when the equipment in the prior art performs integrated processing of the roller shaft.
Description
Technical Field
The invention relates to the technical field of combined machining of metal parts, in particular to a continuous machining device for manufacturing a roller shaft of a printing machine.
Background
A printer is a machine that prints text and images. Modern printers typically consist of mechanisms for loading, inking, stamping, paper feeding, and the like. The working principle of the device is as follows: the characters and images to be printed are first made into printing plate, then installed on the printer, and the ink is then applied to the places with characters and images on the printing plate by means of manual or printer, and then transferred directly or indirectly onto paper or other printing stock, so that the same printed matter as the printing plate can be copied.
The roller is a core component in the printer, the printing process is essentially a roller movement process, the printer roller structurally comprises a roller shaft and a roller body, the roller shaft consists of a shaft neck and a shaft head, the shaft neck is a supporting part of the roller, the shaft head is used for installing parts such as a transmission gear, a cam and the like, and the roller body is a direct working part for embossing or paper transfer and is cylindrical; the roller shaft and the roller body are mainly assembled in two ways, one is fixed, the roller body and the roller shaft are connected through bearings, the roller body can roll on the roller shaft, and therefore printing work is completed, the other is rotated, and the roller body is fixedly connected with the roller shaft through a flat key or a welding way.
The requirement of high assembly precision between the roller shaft and the roller body makes the roller shaft required to be subjected to multiple processing procedures including turning, milling grooves, grinding and polishing and chromium plating in the manufacturing process. However, due to the numerous processes, problems often occur during actual processing, including:
1. the existing processing machine tool has single function, is difficult to realize turning, milling and grinding of the roller shaft on one device, and the roller shaft is transferred among different devices for multiple times, so that the continuity of the processing process can be damaged, the processing efficiency is reduced, the uniformity of the processing standard of the roller shaft on different devices is also difficult to ensure, and the processing quality is influenced.
2. The processing and clamping of the roller shaft are inconvenient. Specifically, the raw material for processing the roller shaft is an elongated steel bar, the clamping positions and the clamping modes are different in different processing processes, for example, in the turning and grinding processes, the processing positions are the whole outer circumferential surface of the roller shaft, so that the clamping modes also adopt a mode of clamping by rotating two ends, in the milling process, a keyseat is formed along the axial direction of the roller shaft, and the roller shaft needs to be integrally and fixedly clamped in the clamping process; it is clear that in the integrated processing, real-time conversion of different clamping modes is required according to the processing procedure.
3. The coordination and linkage of different processing procedures are poor. Specifically, different processing procedures need to be performed according to a specific sequence, and when multiple processing is performed on the same equipment, not only is the continuity of transition between different processing procedures ensured, but also interference between different processing tools needs to be avoided.
In summary, it is clear that the prior art has inconvenience and defects in practical use, so that improvement is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a continuous processing device for manufacturing a roller shaft of a printing machine, which is used for solving the problems of reduced processing efficiency and processing quality, inconvenient processing and clamping of the roller shaft and poor coordination and linkage of different processing procedures caused by single function when equipment in the prior art performs integrated processing of the roller shaft.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a continuous processingequipment for printing machine roller axle is made, right angle mounting panel including the level setting, the top of right angle mounting panel is fixed with horizontal layer board, be close to of horizontal layer board the one end of right angle mounting panel articulates and is equipped with the swing grip block, the other end rigid coupling of horizontal layer board has vertical fixed grip block, the upper end rigid coupling of the vertical part of right angle mounting panel has horizontal centre gripping roof, be equipped with linkage clamping assembly between swing grip block, fixed grip block and the centre gripping roof, the vertical board part of right angle mounting panel is equipped with the gliding turning subassembly from top to bottom, be equipped with horizontal slip milling and grinding integration subassembly on the horizontal layer board.
As an optimized scheme, the linkage clamping assembly comprises a vertical clamping chuck which is rotationally arranged on the inner top surface of the clamping top plate, a rotation driving motor is fixedly connected to the upper surface of the clamping top plate, the output end of the rotation driving motor penetrates through the clamping top plate and is fixedly connected with a horizontal rotating plate, a vertical telescopic cylinder is fixedly connected to the center of the lower surface of the horizontal rotating plate, and the lower telescopic end of the vertical telescopic cylinder is fixedly connected to the upper surface of the vertical clamping chuck.
As an optimized scheme, a stepping motor is fixedly connected to the outer side wall of the fixed clamping plate, the tail end of an output shaft of the stepping motor penetrates through the fixed clamping plate and is fixedly connected with a vertical rotating plate, a transverse telescopic cylinder is fixedly connected to the side end face of the vertical rotating plate, and a transverse clamping chuck is fixedly connected to the telescopic tail end of the transverse telescopic cylinder.
As an optimized scheme, the clamping telescopic cylinder is rotatably arranged on the inner side end face of the swing clamping plate, the telescopic tail end of the clamping telescopic cylinder is fixedly connected with the transfer clamping chuck, when the swing clamping plate swings to the vertical position, the transfer clamping chuck is opposite to the vertical clamping chuck up and down, and when the swing clamping plate swings to the horizontal position, the transfer clamping chuck is opposite to the horizontal clamping chuck horizontally.
As an optimized scheme, milling and grinding integrated assembly comprises a transversely sliding U-shaped machining plate, a U-shaped mounting frame is arranged on the single-side inner wall of the vertical part of the U-shaped machining plate in a telescopic mode, a horizontal grinding roller is arranged between the U-shaped mounting frames in a rotating mode, a grinding driving motor is fixedly connected to the outer side wall of the U-shaped mounting frames, and the tail end of an output shaft of the grinding driving motor penetrates through the U-shaped mounting frames and is fixedly connected to the center of the side end face of the grinding roller.
As an optimized scheme, an electric control telescopic cylinder is arranged between the U-shaped mounting frame and the U-shaped processing plate, the fixed end of the electric control telescopic cylinder is fixedly connected to the inner side wall of the U-shaped processing plate, and the telescopic end of the electric control telescopic cylinder is fixedly connected to the back surface of the U-shaped mounting frame.
As an optimized scheme, a hydraulic telescopic cylinder is fixedly connected to the inner wall of the other side of the U-shaped processing plate, a telescopic middle plate is fixedly connected to the telescopic end of the hydraulic telescopic cylinder, a milling driving motor is fixedly connected to the outer side wall of the telescopic middle plate, and the tail end of an output shaft of the milling driving motor penetrates through the telescopic middle plate and is fixedly connected with a horizontal milling cutter.
As an optimized scheme, the right-angle part of the right-angle mounting plate is provided with a swing avoiding port, the vertical plate part of the right-angle mounting plate is provided with a vertical sliding communication port, and the lower end of the sliding communication port is communicated with the swing avoiding port.
As an optimized scheme, the turning assembly comprises a sliding turning seat which is arranged in the sliding communication port in a sliding mode, a storage groove is formed in the inner side end face of the sliding turning seat, and a turning knife is arranged in the storage groove in a telescopic mode.
As an optimized scheme, the outer side of the sliding communication port is slidably provided with a connecting beam, and the closed end of the sliding turning seat is fixedly connected to the side end face of the connecting beam.
As an optimized scheme, two symmetrical motor mounting frames are fixedly connected to the outer side wall, close to the upper end, of the right-angle mounting plate, vertical sliding driving motors are fixedly connected to the motor mounting frames respectively, the tail ends of output shafts of the sliding driving motors penetrate through the motor mounting frames and are fixedly connected with vertical threaded rods, and the vertical threaded rods penetrate downwards and are connected with the connecting cross beams in a threaded mode.
As an optimized scheme, the hinged part of the swing clamping plate and the horizontal supporting plate is provided with a hinged shaft, two symmetrical driving wheels are fixedly connected to the peripheral wall of the hinged shaft, the driving wheels are arranged between the swing clamping plate and the horizontal supporting plate, a double-shaft driving motor is arranged between the right-angle mounting plate and the horizontal supporting plate, and the double-shaft driving motor is fixedly connected to the upper surface of the right-angle mounting plate.
As an optimized scheme, the tail end of each output shaft of the double-shaft driving motor is fixedly connected with a driving wheel respectively, the driving wheels are arranged opposite to the driving wheels, and a driving belt is sleeved between the driving wheels and the driving wheels.
As an optimized scheme, the horizontal part of the U-shaped processing plate is tightly attached to the lower surface of the horizontal supporting plate, a transversely extending communication limiting opening is formed in the middle of the horizontal supporting plate, a square limiting frame is fixedly connected to the upper surface of the horizontal supporting plate, and the square limiting frame is arranged on the outer side of the communication limiting opening.
As an optimized scheme, the upper surface of the U-shaped processing plate is fixedly connected with a sliding driving block, and the upper part of the sliding driving block penetrates through the communication limiting opening and extends into the square limiting frame.
As an optimized scheme, a displacement driving motor is fixedly connected to the outer side wall of the square limiting frame, the tail end of an output shaft of the displacement driving motor penetrates through the square limiting frame and is fixedly connected with a horizontal threaded rod, the horizontal threaded rod transversely penetrates through and is in threaded connection with the sliding driving block, and the tail end of the horizontal threaded rod is rotatably mounted on the inner wall of the square limiting frame.
As an optimized scheme, the outer side wall and the lower surface of the right-angle mounting plate are fixedly connected with supporting plates respectively, and the lower end of the vertical threaded rod is rotatably supported on the upper surface of the supporting plates.
Compared with the prior art, the invention has the beneficial effects that:
the combined machining comprising turning, milling and grinding of the roller shaft can be realized on one piece of equipment, wherein the turning assembly which is arranged in a vertical sliding way can realize the machining of the outer circle surface of the roller shaft, the milling and grinding integrated assembly which is arranged in a horizontal sliding way can realize the milling key groove and the outer circle surface grinding of the roller shaft, and a plurality of machining processes are continuously carried out on the same device, so that the machining efficiency is improved, the uniformity of the machining standard of the roller shaft on the device is ensured, and the machining quality is improved.
The linkage clamping assembly provided by the invention can simultaneously realize two different clamping modes of fixed clamping and rotary clamping, wherein the fixed clamping mode can be suitable for processing a fixed keyseat, and the rotary clamping mode can be suitable for rotary turning and grinding processing; in addition, through the swing of swing grip block, can realize the continuity conversion of roller axle by vertical turning station to horizontal milling station, need not to dismantle the heavy dress to the roller axle in the conversion process, both guaranteed the precision of centre gripping, saved the time that the centre gripping was switched again, improved holistic machining efficiency.
The cylindrical turning of the roller shaft is carried out in the vertical direction, after the turning is finished, the vertical roller shaft is turned to the horizontal direction for milling a key groove and surface grinding, and all components can be matched together to realize the combined machining of the roller shaft, and the roller shaft can be operated independently in the machining process without interference, so that the use convenience is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
FIG. 1 is a schematic cross-sectional view of the internal structure of the components of the present invention in a front view;
FIG. 2 is a schematic view of the internal structure of the present invention in a top view;
FIG. 3 is a schematic view of the internal structure of the present invention in a side view;
FIG. 4 is a schematic view of the external overall structure of the components of the present invention in a front view;
FIG. 5 is an external overall schematic of the present invention in a top view;
fig. 6 is an external overall schematic of the invention in a side view.
In the figure: the milling cutter comprises a right-angle mounting plate, a 2-horizontal supporting plate, a 3-connection supporting block, a 4-swinging clamping plate, a 5-fixed clamping plate, a 6-clamping top plate, a 7-vertical clamping chuck, an 8-rotation driving motor, a 9-horizontal rotating plate, a 10-vertical telescopic cylinder, a 11-stepping motor, a 12-vertical rotating plate, a 13-horizontal telescopic cylinder, a 14-horizontal clamping chuck, a 15-clamping telescopic cylinder, a 16-transit clamping chuck, a 17-hinged shaft, a 18-driving wheel, a 19-double-shaft driving motor, a 20-driving wheel, a 21-driving belt, a 22-swinging avoidance port, a 23-sliding communication port, a 24-sliding turning seat, a 25-storage groove, a 26-turning cutter, a 27-connection cross beam, a 28-motor mounting frame, a 29-sliding driving motor, a 30-vertical threaded rod, a 31-supporting plate, a 32-U-shaped processing plate, a 33-communication limit port, a 34-square limit frame, a 35-sliding driving block, a 36-displacement driving motor, a 37-horizontal threaded rod, a 38-U-shaped mounting frame, a 39-grinding roller, a 40-grinding driving motor, a 41-electric control motor, a 42-electric control telescopic driving cylinder, a 43-middle telescopic milling cutter, a 45-telescopic milling cutter and a 45-hydraulic milling cutter.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.
As shown in fig. 1 to 6, a continuous processing device for manufacturing a roller shaft of a printing machine comprises a right-angle mounting plate 1 which is horizontally arranged, a horizontal supporting plate 2 is arranged above the right-angle mounting plate 1, a connecting supporting block 3 is fixedly connected between the upper surface of the right-angle mounting plate 1 and the lower surface of the horizontal supporting plate 2, one end, close to the right-angle mounting plate 1, of the horizontal supporting plate 2 is hinged with a swinging clamping plate 4, the other end of the horizontal supporting plate 2 is fixedly connected with a vertical fixed clamping plate 5, the upper end of the vertical part of the right-angle mounting plate 1 is fixedly connected with a horizontal clamping top plate 6, a linkage clamping assembly is arranged between the swinging clamping plate 4, the fixed clamping plate 5 and the clamping top plate 6, a turning assembly which slides up and down is arranged on the vertical plate part of the right-angle mounting plate 1, and a milling and grinding integrated assembly which slides transversely is arranged on the horizontal supporting plate 2.
The linkage clamping assembly comprises a vertical clamping chuck 7 which is rotationally arranged on the inner top surface of a clamping top plate 6, a rotation driving motor 8 is fixedly connected to the upper surface of the clamping top plate 6, the output end of the rotation driving motor 8 penetrates through the clamping top plate 6 and is fixedly connected with a horizontal rotating plate 9, a vertical telescopic cylinder 10 is fixedly connected to the center of the lower surface of the horizontal rotating plate 9, and the lower telescopic end of the vertical telescopic cylinder 10 is fixedly connected to the upper surface of the vertical clamping chuck 7.
The outer side wall of the fixed clamping plate 5 is fixedly connected with a stepping motor 11, the tail end of an output shaft of the stepping motor 11 penetrates through the fixed clamping plate 5 and is fixedly connected with a vertical rotating plate 12, a lateral telescopic cylinder 13 is fixedly connected on the lateral end face of the vertical rotating plate 12, and the telescopic tail end of the lateral telescopic cylinder 13 is fixedly connected with a lateral clamping chuck 14.
The swing clamping plate 4 is a right-angle plate, the clamping telescopic cylinder 15 is rotatably arranged on the inner side end surface of the swing clamping plate 4, the transfer clamping chuck 16 is fixedly connected to the telescopic tail end of the clamping telescopic cylinder 15, when the swing clamping plate 4 swings to a vertical position, the transfer clamping chuck 16 is opposite to the vertical clamping chuck 7 up and down, and when the swing clamping plate 4 swings to a horizontal position, the transfer clamping chuck 16 is opposite to the horizontal clamping chuck 14 horizontally.
The hinged part of the swing clamping plate 4 and the horizontal supporting plate 2 is provided with a hinged shaft 17, two symmetrical driving wheels 18 are fixedly connected to the peripheral wall of the hinged shaft 17, the driving wheels 18 are arranged between the swing clamping plate 4 and the horizontal supporting plate 2, a double-shaft driving motor 19 is arranged between the right-angle mounting plate 1 and the horizontal supporting plate 2, and the double-shaft driving motor 19 is fixedly connected to the upper surface of the right-angle mounting plate 1.
The tail end of each output shaft of the double-shaft driving motor 19 is fixedly connected with a driving wheel 20 respectively, the driving wheel 20 is arranged opposite to the driving wheel 18, and a driving belt 21 is sleeved between the driving wheel 20 and the driving wheel 18.
The right angle portion of right angle mounting panel 1 is equipped with the swing and dodges mouthful 22 separately, and vertical slip intercommunication mouth 23 has been seted up to the vertical board portion of right angle mounting panel 1, and the lower extreme of slip intercommunication mouth 23 is linked together with the swing and dodges mouthful 22, is equipped with the slip turning seat 24 in the slip intercommunication mouth 23, has seted up on the inboard terminal surface of slip turning seat 24 and has accomodate groove 25, accomodates the flexible car cutter 26 that is equipped with in the groove 25.
The outside of the sliding communication port 23 is slidably provided with a connecting beam 27, and the closed end of the sliding turning seat 24 is fixedly connected to the side end face of the connecting beam 27.
Two symmetrical motor mounting frames 28 are fixedly connected to the outer side wall, close to the upper end, of the right-angle mounting plate 1, vertical sliding driving motors 29 are fixedly connected to each motor mounting frame 28 respectively, the tail ends of output shafts of the sliding driving motors 29 penetrate through the motor mounting frames 28 and are fixedly connected with vertical threaded rods 30, and the vertical threaded rods 30 penetrate downwards and are connected to the connecting cross beams 27 in a threaded mode.
The outer side wall and the lower surface of the right-angle mounting plate 1 are fixedly connected with a supporting plate 31 respectively, and the lower end of the vertical threaded rod 30 is rotatably supported on the upper surface of the supporting plate 31.
The milling and grinding integrated assembly comprises a U-shaped machining plate 32 which transversely slides, the horizontal part of the U-shaped machining plate 32 is tightly attached to the lower surface of a horizontal supporting plate 2, a transversely extending communication limit opening 33 is formed in the middle of the horizontal supporting plate 2, a square limit frame 34 is fixedly connected to the upper surface of the horizontal supporting plate 2, and the square limit frame 34 is arranged on the outer side of the communication limit opening 33.
The upper surface rigid coupling of U type processing board 32 has slip drive piece 35, and the upper portion of slip drive piece 35 passes intercommunication spacing mouth 33 and extends to square spacing frame 34 in.
The outer side wall of the square limiting frame 34 is fixedly connected with a displacement driving motor 36, the tail end of an output shaft of the displacement driving motor 36 penetrates through the square limiting frame 34 and is fixedly connected with a horizontal threaded rod 37, the horizontal threaded rod 37 transversely penetrates through and is in threaded connection with the sliding driving block 35, and the tail end of the horizontal threaded rod 37 is rotatably arranged on the inner wall of the square limiting frame 34.
A U-shaped mounting frame 38 is arranged on the single-side inner wall of the vertical part of the U-shaped processing plate 32 in a telescopic mode, horizontal grinding rollers 39 are rotatably arranged between the U-shaped mounting frames 38, a grinding driving motor 40 is fixedly connected to the outer side wall of the U-shaped mounting frame 38, and the tail end of an output shaft of the grinding driving motor 40 penetrates through the U-shaped mounting frame 38 and is fixedly connected to the center of the side end face of the grinding roller 39.
An electric control telescopic cylinder 41 is arranged between the U-shaped mounting frame 38 and the U-shaped processing plate 32, the fixed end of the electric control telescopic cylinder 41 is fixedly connected to the inner side wall of the U-shaped processing plate 32, and the telescopic end of the electric control telescopic cylinder 41 is fixedly connected to the back surface of the U-shaped mounting frame 38.
A hydraulic telescopic cylinder 42 is fixedly connected to the inner wall of the other side of the U-shaped processing plate 32, a telescopic middle plate 43 is fixedly connected to the telescopic end of the hydraulic telescopic cylinder 42, a milling driving motor 44 is fixedly connected to the outer side wall of the telescopic middle plate 43, and the tail end of an output shaft of the milling driving motor 44 penetrates through the telescopic middle plate 43 and is fixedly connected with a horizontal milling cutter 45.
The invention is used when in use: firstly, a double-shaft driving motor 19 is started, the double-shaft driving motor 19 drives a driving wheel 20 to rotate, a swing clamping plate 4 is swung to a vertical position through the transmission of a transmission belt 21 and a transmission wheel 18, a steel bar raw material for manufacturing a roller shaft is vertically clamped between a vertical clamping chuck 7 and a transfer clamping chuck 16, a vertical telescopic cylinder 10 and a clamping telescopic cylinder 15 are respectively controlled to stretch and retract, and the turning position of the steel bar is adjusted; starting a rotary driving motor 8, and driving the steel bar in clamping to rotate around a shaft by the rotary driving motor 8; starting a sliding driving motor 29, driving a vertical threaded rod 30 to rotate by the sliding driving motor 29, further driving a connecting beam 27 to slide up and down, and turning the outer circular surface of the steel rod by using a turning tool 26; after the turning is finished, the turning tool 26 is retracted, the vertical clamping chuck 7 loosens the clamping of the upper end of the steel bar, and the vertical telescopic cylinder 10 and the clamping telescopic cylinder 15 are controlled to be shortened respectively; starting the double-shaft driving motor 19 again to enable the swing clamping plate 4 to swing to a horizontal position, controlling the transverse telescopic cylinder 13 to extend, and clamping the tail end of the steel rod by using the transverse clamping chuck 14; starting a milling driving motor 44, driving a milling cutter 45 to rotate by the milling driving motor 44, controlling the extension of a hydraulic telescopic cylinder 42, starting a displacement driving motor 36, driving a horizontal threaded rod 37 to rotate by the displacement driving motor 36, driving a sliding driving block 35 to transversely slide along a communication limiting port 33, further driving a U-shaped processing plate 32 to slowly displace, and processing a key slot of a roller shaft; after the single key groove is machined, the milling cutter 45 withdraws, the stepping motor 11 is started, the transverse clamping chuck 14 clamping the roller shaft rotates for a certain angle, and then the key groove is machined again; after finishing milling the key groove, starting a grinding driving motor 40, driving a grinding roller 39 to rotate by the grinding driving motor 40, controlling an electric control telescopic cylinder 41 to extend, enabling the grinding roller 39 to be close to the outer peripheral surface of the roller shaft, performing grinding and polishing processing, and driving a U-shaped processing plate 32 to transversely move through a displacement driving motor 36 in the grinding process, so that the grinding processing range completely covers the outer surface of the roller shaft.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, not for limiting the same, and although the present invention has been described in detail with reference to the above embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some or all of the technical features may be replaced with other technical solutions, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and all the modifications or replacements are included in the scope of the claims and the specification of the present invention.
Claims (7)
1. A continuous processing device for manufacture of printing machine roller axle, its characterized in that: the horizontal milling and grinding integrated assembly comprises a right-angle mounting plate (1) which is horizontally arranged, wherein a horizontal supporting plate (2) is fixed above the right-angle mounting plate (1), one end, close to the right-angle mounting plate (1), of the horizontal supporting plate (2) is hinged with a swinging clamping plate (4), the other end of the horizontal supporting plate (2) is fixedly connected with a vertical fixed clamping plate (5), the upper end of the vertical part of the right-angle mounting plate (1) is fixedly connected with a horizontal clamping top plate (6), a linkage clamping assembly is arranged between the swinging clamping plate (4), the fixed clamping plate (5) and the clamping top plate (6), the vertical plate part of the right-angle mounting plate (1) is provided with a turning assembly which slides up and down, and the horizontal supporting plate (2) is provided with a horizontal sliding milling and grinding integrated assembly;
the linkage clamping assembly comprises a vertical clamping chuck (7) which is rotationally arranged on the inner top surface of a clamping top plate (6), a rotation driving motor (8) is fixedly connected to the upper surface of the clamping top plate (6), the output tail end of the rotation driving motor (8) penetrates through the clamping top plate (6) and is fixedly connected with a horizontal rotating plate (9), a vertical telescopic cylinder (10) is fixedly connected to the center of the lower surface of the horizontal rotating plate (9), and the lower telescopic end of the vertical telescopic cylinder (10) is fixedly connected to the upper surface of the vertical clamping chuck (7);
the outer side wall of the fixed clamping plate (5) is fixedly connected with a stepping motor (11), the tail end of an output shaft of the stepping motor (11) penetrates through the fixed clamping plate (5) and is fixedly connected with a vertical rotating plate (12), the side end face of the vertical rotating plate (12) is fixedly connected with a transverse telescopic cylinder (13), and the telescopic tail end of the transverse telescopic cylinder (13) is fixedly connected with a transverse clamping chuck (14);
a clamping telescopic cylinder (15) is rotatably arranged on the inner side end surface of the swing clamping plate (4), a transfer clamping chuck (16) is fixedly connected to the telescopic tail end of the clamping telescopic cylinder (15), when the swing clamping plate (4) swings to a vertical position, the transfer clamping chuck (16) is vertically opposite to the vertical clamping chuck (7), and when the swing clamping plate (4) swings to a horizontal position, the transfer clamping chuck (16) is horizontally opposite to the horizontal clamping chuck (14);
the milling and grinding integrated assembly comprises a U-shaped machining plate (32) which transversely slides, a U-shaped mounting frame (38) is arranged on the single-side inner wall of the vertical part of the U-shaped machining plate (32) in a telescopic manner, a horizontal grinding roller (39) is rotatably arranged between the U-shaped mounting frames (38), a grinding driving motor (40) is fixedly connected to the outer side wall of the U-shaped mounting frames (38), and the tail end of an output shaft of the grinding driving motor (40) penetrates through the U-shaped mounting frames (38) and is fixedly connected to the center of the side end face of the grinding roller (39);
an electric control telescopic cylinder (41) is arranged between the U-shaped mounting frame (38) and the U-shaped processing plate (32), the fixed end of the electric control telescopic cylinder (41) is fixedly connected to the inner side wall of the U-shaped processing plate (32), and the telescopic end of the electric control telescopic cylinder (41) is fixedly connected to the back surface of the U-shaped mounting frame (38);
the milling device is characterized in that a hydraulic telescopic cylinder (42) is fixedly connected to the inner wall of the other side of the U-shaped machining plate (32), a telescopic middle plate (43) is fixedly connected to the telescopic end of the hydraulic telescopic cylinder (42), a milling driving motor (44) is fixedly connected to the outer side wall of the telescopic middle plate (43), and the tail end of an output shaft of the milling driving motor (44) penetrates through the telescopic middle plate (43) and is fixedly connected with a horizontal milling cutter (45).
2. The continuous processing apparatus for manufacturing a printer roller shaft according to claim 1, wherein: the right angle part of the right angle mounting plate (1) is provided with a swing avoiding opening (22), the vertical plate part of the right angle mounting plate (1) is provided with a vertical sliding communication opening (23), and the lower end of the sliding communication opening (23) is communicated with the swing avoiding opening (22);
the turning assembly comprises a sliding turning seat (24) which is arranged in the sliding communication port (23) in a sliding mode, a containing groove (25) is formed in the inner side end face of the sliding turning seat (24), and a turning knife (26) is arranged in the containing groove (25) in a telescopic mode.
3. The continuous processing apparatus for manufacturing a printer roller shaft according to claim 2, wherein: the outer side of the sliding communication port (23) is provided with a connecting cross beam (27) in a sliding manner, and the closed end of the sliding turning seat (24) is fixedly connected to the side end surface of the connecting cross beam (27);
two symmetrical motor mounting frames (28) are fixedly connected to the outer side wall, close to the upper end, of the right-angle mounting plate (1), vertical sliding driving motors (29) are fixedly connected to the motor mounting frames (28) respectively, the tail ends of output shafts of the sliding driving motors (29) penetrate through the motor mounting frames (28) and are fixedly connected with vertical threaded rods (30), and the vertical threaded rods (30) penetrate downwards and are connected with the connecting cross beams (27) in a threaded mode.
4. A continuous processing apparatus for manufacturing a printer roller shaft according to claim 3, wherein: the swing clamping plate (4) and the horizontal supporting plate (2) are hinged, a hinge shaft (17) is arranged at the hinge joint position, two symmetrical driving wheels (18) are fixedly connected to the peripheral wall of the hinge shaft (17), the driving wheels (18) are arranged between the swing clamping plate (4) and the horizontal supporting plate (2), a double-shaft driving motor (19) is arranged between the right-angle mounting plate (1) and the horizontal supporting plate (2), and the double-shaft driving motor (19) is fixedly connected to the upper surface of the right-angle mounting plate (1);
the tail end of each output shaft of the double-shaft driving motor (19) is fixedly connected with a driving wheel (20) respectively, the driving wheels (20) are arranged opposite to the driving wheels (18), and a driving belt (21) is sleeved between the driving wheels (20) and the driving wheels (18).
5. The continuous processing apparatus for manufacturing a printer roller shaft according to claim 1, wherein: the horizontal part of the U-shaped processing plate (32) is tightly attached to the lower surface of the horizontal supporting plate (2), a transversely extending communication limit opening (33) is formed in the middle of the horizontal supporting plate (2), a square limit frame (34) is fixedly connected to the upper surface of the horizontal supporting plate (2), and the square limit frame (34) is arranged on the outer side of the communication limit opening (33);
the upper surface rigid coupling of U type processing board (32) has slip drive piece (35), the upper portion of slip drive piece (35) pass intercommunication spacing mouth (33) and extend to in square spacing frame (34).
6. The continuous processing apparatus for manufacturing a printer roller shaft according to claim 5, wherein: the outer side wall of the square limiting frame (34) is fixedly connected with a displacement driving motor (36), the tail end of an output shaft of the displacement driving motor (36) penetrates through the square limiting frame (34) and is fixedly connected with a horizontal threaded rod (37), the horizontal threaded rod (37) transversely penetrates through and is in threaded connection with the sliding driving block (35), and the tail end of the horizontal threaded rod (37) is rotatably mounted on the inner wall of the square limiting frame (34).
7. A continuous processing apparatus for manufacturing a printer roller shaft according to claim 3, wherein: the outer side wall and the lower surface of the right-angle mounting plate (1) are fixedly connected with a supporting plate (31) respectively, and the lower end of the vertical threaded rod (30) is rotatably supported on the upper surface of the supporting plate (31).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311243106.XA CN116984897B (en) | 2023-09-26 | 2023-09-26 | Continuous processing device for manufacturing roller shaft of printing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311243106.XA CN116984897B (en) | 2023-09-26 | 2023-09-26 | Continuous processing device for manufacturing roller shaft of printing machine |
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| CN116984897A true CN116984897A (en) | 2023-11-03 |
| CN116984897B CN116984897B (en) | 2023-12-08 |
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| CN202311243106.XA Active CN116984897B (en) | 2023-09-26 | 2023-09-26 | Continuous processing device for manufacturing roller shaft of printing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117589481A (en) * | 2024-01-19 | 2024-02-23 | 寿光福麦斯轮胎有限公司 | Rubber tyre performance testing device |
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| Publication number | Publication date |
|---|---|
| CN116984897B (en) | 2023-12-08 |
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