CN115606747A - Suaeda glauca meal replacement rice - Google Patents
Suaeda glauca meal replacement rice Download PDFInfo
- Publication number
- CN115606747A CN115606747A CN202110480234.0A CN202110480234A CN115606747A CN 115606747 A CN115606747 A CN 115606747A CN 202110480234 A CN202110480234 A CN 202110480234A CN 115606747 A CN115606747 A CN 115606747A
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- rice
- screening
- main body
- suaeda
- tank main
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 158
- 235000009566 rice Nutrition 0.000 title claims abstract description 156
- 241000918237 Suaeda glauca Species 0.000 title claims abstract description 39
- 235000012054 meals Nutrition 0.000 title claims abstract description 28
- 240000007594 Oryza sativa Species 0.000 title description 7
- 238000012216 screening Methods 0.000 claims abstract description 173
- 241000209094 Oryza Species 0.000 claims abstract description 155
- 241000586290 Suaeda salsa Species 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 235000015112 vegetable and seed oil Nutrition 0.000 claims abstract description 6
- 238000000227 grinding Methods 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 6
- 238000007873 sieving Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 32
- 238000003756 stirring Methods 0.000 abstract description 19
- 238000007599 discharging Methods 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 31
- 235000017491 Bambusa tulda Nutrition 0.000 description 31
- 241001330002 Bambuseae Species 0.000 description 31
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 31
- 239000011425 bamboo Substances 0.000 description 31
- 238000012545 processing Methods 0.000 description 15
- 208000028659 discharge Diseases 0.000 description 13
- 238000012360 testing method Methods 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 10
- 239000008280 blood Substances 0.000 description 9
- 210000004369 blood Anatomy 0.000 description 9
- 230000007246 mechanism Effects 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 206010010774 Constipation Diseases 0.000 description 6
- 201000005569 Gout Diseases 0.000 description 6
- 206010024796 Logorrhoea Diseases 0.000 description 6
- 230000029087 digestion Effects 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000002035 prolonged effect Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000002596 correlated effect Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
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- 239000004744 fabric Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001007 puffing effect Effects 0.000 description 2
- 210000000582 semen Anatomy 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000001737 promoting effect Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/161—Puffed cereals, e.g. popcorn or puffed rice
- A23L7/165—Preparation of puffed cereals involving preparation of meal or dough as an intermediate step
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C11/00—Other auxiliary devices or accessories specially adapted for grain mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C9/00—Other milling methods or mills specially adapted for grain
- B02C9/04—Systems or sequences of operations; Plant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention discloses suaeda glauca meal replacing rice, and relates to the technical field of meal replacing rice production; in order to improve the screening effect and ensure the product quality; the equipment comprises a screening tank main body and a support frame, wherein a feeding end and a discharging end are respectively arranged at two ends of the screening tank main body, the screening tank main body is obliquely arranged, and the screening tank main body is rotatably arranged on the inner wall of the support frame; the suaeda glauca meal-replacing rice comprises the following components in parts by weight: 40-60 parts of rice raw material, 35-65 parts of suaeda salsa and 1-2.5 parts of suaeda salsa seed oil. According to the invention, through arranging the screening tank main body, the material stirring baffle plate, the rotary screen cylinder, the C-shaped conveying cylinder and other structures, the rotary screen cylinder is of a cylindrical surface structure, and the rotary screen cylinder synchronously rotates along with the screening tank main body, so that rice clamped in the screen holes can rotate to the bottom along with the rotary screen cylinder and is separated from the screen holes based on gravity and centrifugal force, and the problem of hole blockage is effectively solved.
Description
Technical Field
The invention relates to the technical field of meal replacement rice, in particular to suaeda glauca meal replacement rice.
Background
In the production and processing of rice, some broken rice that looses is often mixed, these shapes are incomplete for better utilization, the less rice of volume, often regard this kind of broken rice as the raw materials, further grinding, and puffing treatment, form the good puffed rice of shape, in the processing of puffed rice, more or less some broken rice that puffs incompletely exists, in order to ensure the quality of puffed rice product, still need to carry out the screening process with puffed rice, present screening treatment equipment sieves with the mode of reciprocating sieve more, although can satisfy certain user demand, but because puffed rice quality is lighter, utilize the shale shaker screening effect unsatisfactory, and puffed rice form is mellow, the phenomenon of stifled hole takes place more easily.
Through retrieval, the patent with the Chinese patent application number of CN201920480460.7 discloses a screening device for rice production and processing, and belongs to the technical field of rice processing. The utility model provides a screening plant is used in rice production and processing, includes the installing support, and the installing support top is provided with the screening box, and it is two-layer about screening box is divided into through the screen cloth to screening box inside, is located screening box upper portion and goes out the bed of material for the rice, is located screening box lower part and goes out the bed of material for impurity, and the screen cloth top is provided with cleans the subassembly, and screening box rear end is provided with the blast air subassembly to be provided with transmission assembly on screening box right side, motor mount frame top surface fixed mounting has power component. The screening device in the above patent has the following disadvantages: although certain user demand can be satisfied, because popped rice quality is lighter, lead to the screening effect unsatisfactory, and popped rice form is mellow and full, changes the phenomenon that takes place the stifled hole.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides suaeda glauca meal replacing rice.
In order to achieve the purpose, the invention adopts the following technical scheme:
a treatment device for suaeda salsa meal replacing rice comprises a screening tank main body and a support frame, wherein a feeding end and a discharging end are respectively arranged at two ends of the screening tank main body, the screening tank main body is obliquely arranged, the screening tank main body is rotatably arranged on the inner wall of the support frame, a driving part for driving the screening tank main body to rotate is arranged on the outer wall of one side of the support frame, uniformly distributed stirring baffles are welded on the inner wall of the circumference of the screening tank main body, connecting rods which are equidistantly distributed are welded on the outer wall of one side of the stirring baffles, the same rotating screen drum is welded on one end of each connecting rod, which is far away from the stirring baffles, screening holes which are uniformly distributed are formed in the outer wall of the circumference of the rotating screen drum, a fixing frame is fixed on the outer wall of one side of the support frame through screws, a fixing baffle is fixed at the top of the fixing frame through screws, the fixing baffle is positioned at one side of the discharging end of the screening tank main body, a C-type conveying drum is welded on the outer wall of one side of the fixing baffle, the C-type conveying drum is positioned at the inner side of the rotating screen drum, and the C-type conveying drum is superposed with the central axis of the rotating screen drum; the collecting pipe is bonded to the outer wall of one side of the fixed baffle, a first collecting box is arranged at one end of the collecting pipe, and the C-shaped conveying barrel is communicated with the first collecting box through the collecting pipe.
Preferably: the outer wall of one side of the connecting rod is provided with a conveying groove, and the position of one end of the conveying groove is matched with the sieve mesh.
Further: rotate a sieve section of thick bamboo circumference inner wall welding and have the deflector of even circumference distribution, one side outer wall welding that the deflector kept away from a rotation sieve section of thick bamboo has the slip ring, and slip ring sliding connection is in C type transport section of thick bamboo outer wall, and the one end outer wall welding of a rotation sieve section of thick bamboo has the annular baffle, and annular baffle sliding connection is in C type transport section of thick bamboo outer wall.
Further preferred is: the both sides outer wall that the deflector is close to rotation sieve section of thick bamboo department all welds and has the side blend stop, and deflector and two side blend stops constitute arrow point shape structure.
As a preferable aspect of the present invention: rotate sieve section of thick bamboo circumference outer wall integral type and be provided with evenly distributed's first annular arch, first annular arch is the staggered distribution setting with the sieve mesh, screening jar main part circumference inner wall integral type is provided with evenly distributed's second annular arch, and the second annular arch is the staggered distribution setting with the connecting rod.
Further preferred according to the invention are: the drive division includes driving motor and drive wheel, driving motor passes through the screw fixation in support frame one side outer wall, the drive wheel rotates the output of connecting in driving motor, screening jar main part circumference outer wall integral type is provided with driven tooth, the drive wheel passes through the driving chain and forms the transmission with driven tooth to be connected, the driving chain outside is provided with spacing, and the screw fixation is passed through at spacing both ends and is in support frame both sides outer wall.
As a still further scheme of the invention: an annular seat is fixed on the outer wall of the circumference of the screening tank main body through screws, annular chutes are formed in the inner wall of the support frame and the outer wall of the annular seat, and rolling balls are connected in the annular chutes in a sliding manner; the feed end welding of screening jar main part has the fill shape feed inlet.
On the basis of the scheme: a conveying belt is mounted on one side of the supporting frame through a conveying frame, and a conveying motor for controlling the conveying belt to work is fixed on the outer wall of one side of the conveying frame through screws; one end of the conveying belt is positioned below the discharge end of the screening tank main body, a second collecting box is arranged on the oblique lower side of the other end of the conveying belt, the same material guide inclined plate is fixed on the inner walls of the two sides of the conveying frame through screws, and one end of the material guide inclined plate is positioned above the second collecting box; mounting frames are mounted on two sides of the second collecting box, adjusting grooves are formed in the outer walls of the mounting frames, the same mounting rod is inserted into the adjusting grooves in an adjustable mode, and shielding curtains which are distributed closely are sleeved on the mounting rods; the outer surface of the conveying belt is integrally provided with strip-shaped bulges which are uniformly distributed.
On the basis of the scheme: screening jar main part's feed end one side is provided with screening mechanism in advance, and screening mechanism includes transfer passage and connecting hopper in advance, transfer passage passes through the locating rack and installs in one side of screening jar main part, and transfer passage's one end stretches into inside fill type feed inlet, it has same elastic rubber cover to bond between the top of transfer passage keeps away from the one end of screening jar main part and the connecting hopper bottom, elastic rubber cover is the structure that the narrow both ends in middle part are wide, evenly distributed's through-hole is seted up to transfer passage bottom outer wall, and there is the third collecting box through the support mounting below the through-hole.
On the basis of the foregoing scheme, it is preferable that: a pre-screening mechanism is arranged on one side of the feeding end of the screening tank main body and comprises a conveying channel and a connecting hopper; the conveying channel is installed on one side of the screening tank main body through the positioning frame, one end of the conveying channel extends into the hopper-shaped feed inlet, the top of one end, away from the screening tank main body, of the conveying channel is provided with a pre-screening chamber, the same elastic rubber sleeve is bonded between the outer wall of the top of the pre-screening chamber and the bottom end of the connecting hopper, and the elastic rubber sleeve is of a structure with a narrow middle part and wide two ends; the pre-screening chamber is of an inverted round table-shaped structure, a pre-screening motor is mounted on the inner wall of the pre-screening chamber through a support, the output end of the pre-screening motor is rotatably connected with a pre-screening container, and the pre-screening container is of a bowl-shaped structure; through holes which are uniformly distributed are formed in the bottom of the pre-screening container, and stirring ribs which are uniformly distributed circumferentially are integrally arranged on the inner wall of the pre-screening container; the inner wall of one side of the conveying channel is provided with a conveying pipe, one end of the conveying pipe is located under the through hole, and the other end of the conveying pipe is provided with a third collecting box.
The suaeda glauca meal-replacing rice comprises the following components in parts by weight: 40-60 parts of rice raw material, 35-65 parts of suaeda salsa and 1-2.5 parts of suaeda salsa seed oil;
wherein the rice material is one or more of crushed semen oryzae Sativae, and crushed Oryza Glutinosa.
Preferably, the following components: limiting the addition ratio of the suaeda salsa to be 50% of the total mass of the raw materials; the production method of the suaeda glauca meal replacing rice comprises the following steps:
s1: weighing and cleaning the rice raw material and the suaeda salsa according to the weight parts for later use;
s2: grinding suaeda salsa in a grinding machine, and sieving with a 200-300 mesh sieve to obtain suaeda salsa powder;
s3: putting the rice raw material into a grinder for grinding;
s4: placing the crushed rice and the suaeda salsa powder into a mixer for mixing, and gradually adding suaeda salsa seed oil during the mixing process to obtain a mixed rice material;
s5: placing the mixed rice material in a bulking machine for bulking to obtain puffed rice;
s6: placing the obtained puffed rice in a main body of a sieving tank for sieving, and sieving the part which is not puffed or is not puffed sufficiently;
s7: and obtaining the suaeda glauca meal replacing rice.
The invention has the beneficial effects that:
1. according to the invention, through the arrangement of the screening tank main body, the material stirring baffle plate, the rotary screen cylinder, the C-shaped conveying cylinder and other structures, the driving part can be used for controlling the screening tank main body to rotate on the support frame, so that the rice in the screening tank main body is driven to fall above the rotary screen cylinder through the blocking of the material stirring baffle plate, the falling rice slides down from the top surface of the rotary screen cylinder, and the non-puffed broken rice passes through the screen holes to fall into the C-shaped conveying cylinder through the screening of the screen holes, further slides down from the C-shaped conveying cylinder and is conveyed into the first collecting box through the collecting pipe; because it is the cylinder structure to rotate a sieve section of thick bamboo, and rotates a sieve section of thick bamboo and rotate along with screening jar main part is synchronous, and the rice of card in the sieve mesh can rotate to the bottom along with rotating a sieve section of thick bamboo to break away from the sieve mesh based on gravity and centrifugal force, the effectual problem of stifled hole of having solved, and dial the material baffle and can will sieve the continuous raising of rice in the jar main part, sieve, ensured screening efficiency and screening effect.
2. Through setting up the conveyer trough, can be along with dialling when the material baffle raises the rice to a take the altitude, the rice landing from dialling the material baffle, partial rice is screened by the direction of conveyer trough is direct to fall to sieve mesh department, the effectual screening efficiency that has promoted.
3. Through setting up the deflector, can lead to the garrulous rice that falls into a rotation sieve section of thick bamboo, make it fall into C type as far as and carry a section of thick bamboo in, effectively avoided falling into the garrulous rice that rotates in the sieve section of thick bamboo to fall to the phenomenon in the screening jar main part from the sieve mesh of bottom once more.
4. Through setting up the side blend stop, can accept the garrulous rice of landing downwards, avoid it to fall once more to screening jar main part in to along with rotating a sieve section of thick bamboo and rotate, raise the garrulous rice once more, make in its double-screw bolt C type carries a section of thick bamboo, promoted reliability and practicality.
5. Through setting up first annular arch, except that the guide rice slides to sieve mesh department, can also avoid falling on the rice that rotates a sieve section of thick bamboo top surface along the axis direction landing that rotates a sieve section of thick bamboo as far as to avoid the too early discharge end of following the screening jar main part of rice to deviate from, prolonged the screening cycle of rice, ensured the screening effect.
6. Through setting up the second annular arch, except that the guide rice slides to conveyer trough department, can also avoid screening jar main part's rice to slide to the axis direction along screening jar main part inner wall as far as possible to avoid the too early discharge end of following screening jar main part of rice to deviate from, prolonged the screening cycle of rice, ensured the screening effect.
7. Through setting up drive chain and drive wheel isotructure, can utilize driving motor work to drive the drive wheel and rotate, control screening jar main part and rotate on the support frame under the transmission of drive chain, and spacing can restrict the drive chain in the driven tooth outside, has ensured driven reliability.
8. By arranging the structures such as the rolling balls, the smoothness of rotation of the screening tank main body can be improved, and the reliability is improved; through setting up conveyer belt, guide swash plate and second collecting box, after the popped rice of being sieved is followed the discharge end ejection of compact back, fall to the conveyer belt on, carry to guide swash plate department by the conveyer belt, and then accomplish the collection in guide swash plate landing to the second collecting box, in addition, because fixed stop sets up in screening jar main part discharge end department, fixed stop can effectually block the rice that splashes, make falling to the conveyer belt that it can be accurate, promoted the reliability.
9. Through setting up shielding curtain isotructure, can carry out certain shielding to the rice that falls from the guide swash plate and block, avoid the rice to splash, promote reliability and practicality.
10. Through setting up transfer passage, connecting bucket and through-hole isotructure, can get into screening jar main part at the rice and sieve in advance, ensured the screening effect, and set up the elasticity gum cover and can make the connecting bucket carry out the multi-angle and adjust to in dock the primary equipment, promoted the flexibility.
11. The pre-screening container is driven to rotate by the operation of the pre-screening motor, the rice with small particle size falling into the pre-screening container is screened out by the through hole and falls into the third collecting box, and the rest of the rice is spilled out from the edge of the pre-screening container under the stirring action of the stirring rib and the centrifugal force; the scheme realizes the purpose of multi-stage screening and effectively improves the treatment effect.
Drawings
FIG. 1 is a schematic structural diagram of the whole processing equipment for Suaeda glauca alternative meal rice provided by the invention;
FIG. 2 is a schematic structural diagram of the other side of the processing equipment for Suaeda glauca alternative meal rice provided by the invention;
FIG. 3 is a schematic structural diagram of a screening tank main body of a processing device for Suaeda glauca alternative meal rice provided by the invention;
fig. 4 is a schematic structural diagram of a feeding end of a screening tank main body of a treatment device for suaeda glauca linn meal-replacing rice provided by the invention;
FIG. 5 is a schematic structural diagram of a discharge end of a screening tank main body of a processing device for suaeda glauca linn meal replacement rice, which is provided by the invention;
FIG. 6 is a schematic structural diagram of a cross-sectional view of a screening tank main body of a processing device for Suaeda glauca alternative meal rice provided by the invention;
FIG. 7 is a schematic structural diagram of a second collection box of the processing equipment for replacing rice with suaeda glauca provided by the invention;
fig. 8 is a schematic structural diagram of the whole processing equipment for replacing rice with suaeda glauca provided by embodiment 2 of the invention;
fig. 9 is a schematic structural diagram of a pre-screening mechanism of a suaeda glauca meal-replacing rice processing device according to embodiment 2 of the present invention;
fig. 10 is a schematic structural diagram of the whole processing equipment for suaeda glauca alterno rice in embodiment 3 of the present invention;
FIG. 11 is a schematic sectional view of a pre-screening chamber of a suaeda glauca meal-replacing rice processing device according to embodiment 3 of the present invention;
FIG. 12 is a graph showing the relationship between the addition ratio of suaeda salsa to the weight-reducing and blood sugar-lowering effects of suaeda salsa meal-replacing rice according to the present invention;
FIG. 13 is a graph showing the relationship between the addition ratio of suaeda salsa to rice for meal replacement and the effects of alleviating gout and constipation;
FIG. 14 is a graph showing the relationship between the addition ratio of suaeda salsa in the suaeda salsa meal-replacing rice and the degree of improving digestion and taste satisfaction.
In the figure: 1 screening tank main body, 2 driven teeth, 3 limiting frame, 4 supporting frames, 5 conveying belts, 6 strip-shaped bulges, 7 conveying motors, 8 mounting rods, 9 mounting frames, 10 conveying frames, 11 fixed baffles, 12 transmission chains, 13 driving wheels, 14 driving motors, 15 hopper-shaped feed inlets, 16 first collecting boxes, 17 collecting pipes, 18C-shaped conveying cylinders, 19 rotating screen cylinders, 20 fixing frames, 21 side baffles, 22 sliding rings, 23 guide plates, 24 connecting rods, 25 stirring baffles, 26 second annular bulges, 27 conveying grooves, 28 annular baffles, 29 screen holes, 30 first annular bulges, 31 rolling balls, 32 annular seats, 33 second collecting boxes, 34 shielding curtains, 35 guide inclined plates, 36 adjusting grooves, 37 third collecting boxes, 38 positioning frames, 39 conveying channels, 40 elastic rubber sleeves, 41 connecting hoppers, 42 through holes, 43 pre-screening chambers, 44 conveying pipes, 45 stirring ribs, 46 pre-screening motors and 47 pre-screening containers.
Detailed Description
The technical solution of the present patent will be further described in detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
a treatment device for suaeda glauca meal-replacing rice is shown in figures 1-7 and comprises a screening tank main body 1 and a support frame 4, wherein a feeding end and a discharging end are respectively arranged at two ends of the screening tank main body 1, the screening tank main body 1 is obliquely arranged, the screening tank main body 1 is rotatably arranged on the inner wall of the support frame 4, a driving part for driving the screening tank main body 1 to rotate is arranged on the outer wall of one side of the support frame 4, material stirring baffles 25 which are uniformly distributed are welded on the inner wall of the circumference of the screening tank main body 1, connecting rods 24 which are equidistantly distributed are welded on the outer wall of one side, away from the material stirring baffles 25, of the connecting rods 24, one end of each rotating screen cylinder 19 is welded on the outer wall of the circumference of the rotating screen cylinder 19, sieve holes 29 which are uniformly distributed are formed in the outer wall of one side of the support frame 4, a fixing frame 20 is fixed on the top of the fixing frame 20 through a central axis, a fixing baffle 11 is arranged on one side of the discharging end of the screening tank main body 1, a C-type conveying cylinder 18 is welded on one side of the fixing baffle 11, and the C-type conveying cylinder 18 is positioned on the inner side of the rotating screen cylinder 19; a collecting pipe 17 is bonded on the outer wall of one side of the fixed baffle 11, a first collecting box 16 is arranged at one end of the collecting pipe 17, and a C-shaped conveying cylinder 18 is communicated with the first collecting box 16 through the collecting pipe 17; through the arrangement of the screening tank main body 1, the material stirring baffle plate 25, the rotary screen cylinder 19, the C-shaped conveying cylinder 18 and other structures, the driving part can be used for controlling the screening tank main body 1 to rotate on the supporting frame 4, so that the rice in the screening tank main body is driven to fall above the rotary screen cylinder 19 under the blocking of the material stirring baffle plate 25, the falling rice slides down from the top surface of the rotary screen cylinder 19, and after being screened by the screen holes 29, the non-puffed broken rice passes through the screen holes 29 and falls into the C-shaped conveying cylinder 18, then slides down from the C-shaped conveying cylinder 18, and is conveyed into the first collecting box 16 through the collecting pipe 17; because rotation sieve section of thick bamboo 19 is the cylinder structure, and rotates sieve section of thick bamboo 19 along with screening jar main part 1 rotates in step, blocks that the rice in sieve mesh 29 can rotate to the bottom along with rotating sieve section of thick bamboo 19 to break away from sieve mesh 29 based on gravity and centrifugal force, the effectual problem of stifled hole of having solved, and dial material baffle 25 and can will sieve the continuous raising of rice in jar main part 1, sieve, ensured screening efficiency and screening effect.
In order to make the rice fall as much as possible on the sieve holes 29 of the rotary sieve drum 19; as shown in fig. 4 and 5, a conveying groove 27 is formed in the outer wall of one side of the connecting rod 24, and the position of one end of the conveying groove 27 is matched with the sieve hole 29; through setting up conveyer trough 27, can be along with dialling material baffle 25 and raise the rice to the take the altitude when, the rice landing from dialling material baffle 25, partial rice is screened by the direction of conveyer trough 27 is direct to fall to sieve mesh 29 department, the effectual screening efficiency that has promoted.
In order to make the broken rice falling into the inner side of the rotary screen cylinder 19 fall into the C-shaped conveying cylinder 18; as shown in fig. 4, guide plates 23 which are uniformly and circumferentially distributed are welded on the circumferential inner wall of the rotary screen drum 19, a sliding ring 22 is welded on the outer wall of one side, away from the rotary screen drum 19, of the guide plates 23, the sliding ring 22 is slidably connected to the outer wall of the C-shaped conveying drum 18, an annular baffle 28 is welded on the outer wall of one end of the rotary screen drum 19, and the annular baffle 28 is slidably connected to the outer wall of the C-shaped conveying drum 18; through setting up deflector 23, can lead to the broken rice that falls into in rotating sieve section of thick bamboo 19, make it fall into C type as far as and carry a section of thick bamboo 18 in, effectively avoided falling into the broken rice that rotates in the sieve section of thick bamboo 19 to fall to the phenomenon in the screening jar main part 1 from the sieve mesh 29 of bottom once more.
In order to further ensure that the broken rice falls into the C-shaped conveying cylinder 18; as shown in fig. 4, side barrier strips 21 are welded on the outer walls of the two sides of the guide plate 23 near the rotary screen drum 19, and the guide plate 23 and the two side barrier strips 21 form an arrow-shaped structure; through setting up side blend stop 21, can accept the garrulous rice of landing downwards, avoid it to fall once more to screening jar main part 1 in to along with rotating a sieve section of thick bamboo 19 and rotate, raise the garrulous rice once more, make in its double-screw bolt C type carries a section of thick bamboo 18, promoted reliability and practicality.
In order to improve the screening effect; as shown in fig. 6, rotation sieve section of thick bamboo 19 circumference outer wall integral type is provided with evenly distributed's first annular arch 30, first annular arch 30 is the staggered arrangement with sieve mesh 29, through setting up first annular arch 30, except that the guide rice slides to sieve mesh 29 department, can also avoid falling on the rice of rotation sieve section of thick bamboo 19 top surface along the axis direction landing of rotation sieve section of thick bamboo 19 as far as possible, thereby avoid the too early discharge end of following the screening jar main part 1 of rice to deviate from, the screening cycle of rice has been prolonged, the screening effect has been ensured.
In order to further improve the screening effect; as shown in fig. 5, the inner circumferential wall of the screening tank body 1 is integrally provided with second annular bulges 26 which are uniformly distributed, and the second annular bulges 26 and the connecting rods 24 are arranged in a staggered manner; through setting up the protruding 26 of second annular, except that the guide rice slides to conveyer trough 27 department, can also avoid screening jar main part 1's rice to slide to the axis direction along screening jar main part 1 inner wall as far as possible to avoid the too early discharge end of following screening jar main part 1 of rice to deviate from, prolonged the screening cycle of rice, ensured the screening effect.
In order to facilitate the control of the rotation of the screening tank main body 1; as shown in fig. 1 and 3, the driving portion includes a driving motor 14 and a driving wheel 13, the driving motor 14 is fixed on the outer wall of one side of the supporting frame 4 through a screw, the driving wheel 13 is rotatably connected to the output end of the driving motor 14, the outer wall of the circumference of the screening tank main body 1 is integrally provided with a driven tooth 2, the driving wheel 13 is in transmission connection with the driven tooth 2 through a transmission chain 12, a limiting frame 3 is arranged on the outer side of the transmission chain 12, and two ends of the limiting frame 3 are fixed on the outer walls of two sides of the supporting frame 4 through screws; through setting up structures such as driving chain 12 and drive wheel 13, can utilize 14 work of driving motor to drive wheel 13 and rotate, control screening jar main part 1 to rotate on support frame 4 under the transmission of driving chain 12, and spacing 3 can restrict driving chain 12 in the 2 outsides of driven tooth, has ensured driven reliability.
In order to improve the smoothness of the rotation of the screening tank main body 1; as shown in fig. 6, an annular seat 32 is fixed on the outer circumferential wall of the screening tank main body 1 through screws, annular chutes are formed in the inner wall of the support frame 4 and the outer wall of the annular seat 32, and rolling balls 31 are slidably connected in the annular chutes; a hopper-shaped feed port 15 is welded at the feed end of the screening tank main body 1; through setting up spin 31 isotructure, can promote screening jar main part 1 pivoted smoothness degree, promoted the reliability.
To facilitate collection of the screened rice; as shown in fig. 1 and 7, a conveyor belt 5 is installed on one side of the support frame 4 through a conveyor frame 10, and a conveyor motor 7 for controlling the conveyor belt 5 to work is fixed on the outer wall of one side of the conveyor frame 10 through screws; one end of the conveying belt 5 is positioned below the discharge end of the screening tank main body 1, a second collecting box 33 is arranged on the oblique lower side of the other end of the conveying belt 5, the same material guiding inclined plates 35 are fixed on the inner walls of the two sides of the conveying frame 10 through screws, and one end of each material guiding inclined plate 35 is positioned above the second collecting box 33; through setting up conveyer belt 5, guide swash plate 35 and second collecting box 33, after the popped rice of being sieved is followed the discharge end ejection of compact back, fall to conveyer belt 5 on, carry to guide swash plate 35 department by conveyer belt 5, and then accomplish the collection in the second collecting box 33 from guide swash plate 35 landing, in addition, because retaining plate 11 sets up in the 1 discharge end department of screening jar main part, retaining plate 11 can effectually block the rice that splashes, make falling to conveyer belt 5 that it can be accurate on, the reliability has been promoted.
In order to allow the rice to accurately fall into the second collection tank 33; as shown in fig. 7, mounting frames 9 are mounted on two sides of the second collection box 33, an adjusting groove 36 is formed in the outer wall of each mounting frame 9, the same mounting rod 8 is adjustably inserted into each adjusting groove 36, and the mounting rods 8 are sleeved with closely distributed shielding curtains 34; the outer surface of the conveying belt 5 is integrally provided with strip-shaped bulges 6 which are uniformly distributed; through setting up shielding curtain 34 isotructures, can carry out certain shielding to the rice that falls from guide swash plate 35 and block, avoid the rice to splash, promote reliability and practicality.
When the rice screening tank is used, a user adds the rice after puffing treatment into the screening tank main body 1 from the hopper-shaped feeding hole 15, the driving motor 14 is controlled to work to drive the driving wheel 13 to rotate, the screening tank main body 1 is controlled to rotate under the transmission of the transmission chain 12, the screening tank main body 1 rotates to drive the rice inside to rotate to the rotary screen cylinder 19 upwards through the blocking of the material stirring baffle plate 25, when the rice is driven to a certain height, the rice slides down from the material stirring baffle plate 25, the fallen rice slides down from the top surface of the rotary screen cylinder 19, a part of the rice directly falls to the screen holes 29 for screening through the guide of the conveying groove 27, and the non-puffed broken rice passes through the screen holes 29 and falls into the C-shaped conveying cylinder 18 to slide down from the C-shaped conveying cylinder 18 and is conveyed into the first collecting box 16 through the collecting pipe 17; because it is the cylinder structure to rotate sieve section of thick bamboo 19, and rotate sieve section of thick bamboo 19 and rotate along with screening jar main part 1 is synchronous, the rice of card in sieve mesh 29 can rotate to the bottom along with rotating sieve section of thick bamboo 19, and break away from sieve mesh 29 based on gravity and centrifugal force, the effectual problem of stifled hole of having solved, after the popped rice of being sieved is followed the discharge end ejection of compact back, fall on conveyer belt 5, carry to guide swash plate 35 department by conveyer belt 5, and then accomplish the collection in the second collecting box 33 from guide swash plate 35 landing, furthermore, because fixed stop plate 11 sets up in screening jar main part 1 discharge end department, fixed stop plate 11 can effectually block the rice that splashes, make falling to conveyer belt 5 that it can be accurate, the reliability has been promoted.
Example 2:
in order to improve the screening effect, the present embodiment improves the following on the basis of embodiment 1, as shown in fig. 8 and 9: a pre-screening mechanism is arranged on one side of the feeding end of the screening tank main body 1, the pre-screening mechanism comprises a conveying channel 39 and a connecting hopper 41, the conveying channel 39 is mounted on one side of the screening tank main body 1 through a positioning frame 38, one end of the conveying channel 39 extends into the hopper-shaped feeding hole 15, the same elastic rubber sleeve 40 is bonded between the top of one end, away from the screening tank main body 1, of the conveying channel 39 and the bottom end of the connecting hopper 41, the elastic rubber sleeve 40 is of a structure with a narrow middle part and wide two ends, through holes 42 which are uniformly distributed are formed in the outer wall of the bottom of the conveying channel 39, and a third collecting box 37 is mounted below the through holes 42 through a support; through setting up transfer passage 39, connecting bucket 41 and through-hole 42 isotructure, can get into screening jar main part 1 at the rice and sieve in advance, ensured the screening effect, and set up elastic rubber sleeve 40 and can make connecting bucket 41 carry out the multi-angle and adjust to in the butt joint first-level equipment, promoted the flexibility.
Example 3:
in order to improve the screening effect, this embodiment makes the following improvements on the basis of embodiment 1, as shown in fig. 10 and fig. 11: a pre-screening mechanism is arranged on one side of the feeding end of the screening tank main body 1 and comprises a conveying channel 39 and a connecting hopper 41; the conveying channel 39 is mounted on one side of the screening tank main body 1 through the positioning frame 38, one end of the conveying channel 39 extends into the hopper-shaped feed port 15, the top of one end, away from the screening tank main body 1, of the conveying channel 39 is provided with a pre-screening chamber 43, the same elastic rubber sleeve 40 is bonded between the outer wall of the top of the pre-screening chamber 43 and the bottom end of the connecting hopper 41, and the elastic rubber sleeve 40 is of a structure with a narrow middle part and wide two ends; the pre-screening chamber 43 is of an inverted round platform-shaped structure, a pre-screening motor 46 is mounted on the inner wall of the pre-screening chamber 43 through a support, the output end of the pre-screening motor 46 is rotatably connected with a pre-screening container 47, and the pre-screening container 47 is of a bowl-shaped structure; the bottom of the pre-screening container 47 is provided with through holes 42 which are uniformly distributed, and toggle ribs 45 which are uniformly distributed circumferentially are integrally arranged on the inner wall of the pre-screening container 47; a conveying pipe 44 is arranged on the inner wall of one side of the conveying channel 39, one end of the conveying pipe 44 is positioned right below the through hole 42, and the other end of the conveying pipe 44 is provided with a third collecting box 37; by arranging the structures of the pre-screening container 47, the pre-screening motor 46 and the like, the rice can be pre-screened before entering the screening tank main body 1, the pre-screening container 47 is driven to rotate by the work of the pre-screening motor 46, the rice with small particle size falling into the pre-screening container 47 is screened out by the through hole 42 and falls into the third collecting box 37 from the conveying pipe 44, the rest rice is sprayed out from the edge of the pre-screening container 47 under the stirring action of the stirring rib 45 and the centrifugal force, and the sprayed rice is guided by the pre-screening chamber 43 and the conveying channel 39 and is output into the screening tank main body 1; the scheme realizes the purpose of multi-stage screening and effectively improves the treatment effect.
Example 4:
the suaeda glauca meal-replacing rice comprises the following components in parts by weight: 40-60 parts of rice raw material, 35-65 parts of suaeda salsa and 1-2.5 parts of suaeda salsa seed oil;
wherein the rice material is one or more of crushed semen oryzae Sativae, and crushed Oryza Glutinosa.
The production method of the suaeda glauca meal replacing rice comprises the following steps:
s1: weighing and cleaning the rice raw material and the suaeda salsa according to the weight parts for later use;
s2: grinding suaeda salsa in a grinding machine, and sieving with a 200-300 mesh sieve to obtain suaeda salsa powder;
s3: putting the rice raw material into a grinder for grinding;
s4: placing the crushed rice and the suaeda salsa powder into a mixer for mixing, and gradually adding suaeda salsa seed oil during the mixing process to obtain a mixed rice material;
s5: placing the mixed rice material in a bulking machine for bulking to obtain puffed rice;
s6: placing the obtained puffed rice in a screening tank main body 1 for screening, and screening the part which is not puffed or is not puffed sufficiently;
s7: and obtaining the suaeda glauca meal replacing rice.
Experiment one:
as shown in fig. 12, in order to verify the influence of the added amount of suaeda salsa on the weight-reducing and blood sugar-lowering effects, other conditions were controlled to be unchanged, the added amount ratio of suaeda salsa was changed, a contrast test was performed on the same as that of common rice on the market, two groups of test persons with similar weights were selected, each group consisting of 10 persons, subjects were allowed to eat common rice (contrast group) and suaeda salsa meal replacement rice (experimental group) respectively, and the remaining food materials of each meal of the subjects were controlled to be unchanged, the test time was one week, and the test results were judged to obtain the following data:
| suaeda |
40％ | 45％ | 50％ | 55％ | 60％ |
| Body weight level was reduced compared to control group | 7.5％ | 8.6％ | 9.3％ | 10.1％ | 10.9％ |
| Blood glucose level was reduced compared to control group | 15.3％ | 22.7％ | 26.1％ | 26.3％ | 26.4％ |
As can be seen from the above, eating the suaeda glauca meal-replacing rice can achieve the effects of reducing weight and lowering blood sugar, and when the adding ratio of the suaeda glauca is 40 to 60%, the effects of reducing weight and lowering blood sugar are positively correlated with the adding ratio of the suaeda glauca, and when the adding ratio of the suaeda glauca is more than 50%, the effect of lowering blood sugar is slowly improved, so that when the product is produced for the purpose of reducing weight, the adding ratio of the suaeda glauca is preferably 60%, and when the product is produced for the purpose of lowering blood sugar, the adding ratio of the suaeda glauca is preferably 50%.
Experiment two:
as shown in fig. 13, in order to verify the influence of the added amount of suaeda salsa on the effect of relieving constipation and gout, the added ratio of suaeda salsa was changed and the test was performed for a plurality of times, wherein the test time is one week, and the test results were judged to obtain the following data:
| suaeda |
40％ | 45％ | 50％ | 55％ | 60％ |
| Effect of relieving gout | 38.7％ | 46.3％ | 51.8％ | 54.2％ | 55.1％ |
| Constipation relieving effect | 44.3％ | 52.1％ | 57.4％ | 59.3％ | 60.2％ |
As can be seen from the above, when the suaeda salsa meal replacing rice is eaten, the effects of relieving constipation and relieving gout can be achieved, when the adding amount of the suaeda salsa is 40-60%, the effects of losing weight and reducing blood sugar are positively correlated with the adding amount of the suaeda salsa, when the adding amount of the suaeda salsa is greater than 55%, the effect of relieving gout is slowly improved, and when the adding amount of the suaeda salsa is greater than 50%, the effect of relieving constipation is slowly improved, so when the product is produced for the purpose of relieving gout, the adding amount of the suaeda salsa is preferably 55%, and when the product is produced for the purpose of relieving constipation, the adding amount of the suaeda salsa is preferably 50%.
Experiment three:
as shown in fig. 14, in order to verify the influence of the added amount of suaeda salsa on the digestion promoting effect, control other conditions to be unchanged, change the added amount of suaeda salsa, perform a comparison test with common rice on the market, select two groups of test persons with similar digestion ability, each group having 30 persons, enable the subject to eat common rice (comparison group) and suaeda salsa meal replacement rice (experimental group), and control the remaining food materials of each meal of the subject to be unchanged, wherein the test time is one week, judge the test result, and investigate the satisfaction degree of the subject on the taste of the suaeda salsa meal replacement rice, thereby obtaining the following data:
| suaeda |
40％ | 45％ | 50％ | 55％ | 60％ |
| Increased digestive levels compared to control | 10.1％ | 13.8％ | 15.9％ | 16.3％ | 16.5％ |
| Satisfaction degree of taste of suaeda glauca meal replacing rice | 76.7％ | 86.7％ | 93.3％ | 83.3％ | 73.3％ |
From the above, the digestion capability can be improved by eating the suaeda glauca meal replacing rice, and when the adding ratio of the suaeda glauca is 40-60%, the effects of losing weight and reducing blood sugar are positively correlated with the adding ratio of the suaeda glauca; when the addition amount of the suaeda salsa is more than 50%, the effect of improving the digestion level is slowly improved; when the adding ratio of the suaeda glauca is 50%, the taste satisfaction degree reaches the highest level; therefore, when the product is produced with the aim of improving the digestion level and securing the mouthfeel, the addition ratio of the suaeda salsa is preferably 50%.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (1)
1. The suaeda glauca meal-replacing rice is characterized in that the adding ratio of the suaeda glauca is limited to be 50% of the total mass of raw materials; the production method of the suaeda glauca meal replacing rice comprises the following steps:
s1: weighing and cleaning the rice raw material and the suaeda salsa according to the weight parts for later use;
s2: grinding suaeda salsa in a grinding machine, and sieving with a 200-300 mesh sieve to obtain suaeda salsa powder;
s3: putting the rice raw material into a grinder for grinding;
s4: placing the crushed rice and the suaeda salsa powder into a mixer for mixing, and gradually adding suaeda salsa seed oil during the mixing process to obtain a mixed rice material;
s5: placing the mixed rice material in a bulking machine for bulking to obtain puffed rice;
s6: placing the obtained puffed rice in a screening tank main body (1) for screening, and screening the part which is not puffed or is not puffed sufficiently;
s7: and obtaining the suaeda glauca meal replacing rice.
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