CN115597795A - Buckle closure type leakage detection device, method and system for inflatable sealed container - Google Patents
Buckle closure type leakage detection device, method and system for inflatable sealed container Download PDFInfo
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- CN115597795A CN115597795A CN202211256601.XA CN202211256601A CN115597795A CN 115597795 A CN115597795 A CN 115597795A CN 202211256601 A CN202211256601 A CN 202211256601A CN 115597795 A CN115597795 A CN 115597795A
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- sealed container
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
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Abstract
The invention discloses a buckle closure type leakage detection device, method and system for an inflatable sealed container. The device comprises: a base plate; the buckle cover is connected with the bottom plate in a sealing way and forms an accommodating cavity for accommodating the inflatable sealed container with the bottom plate; a carbon dioxide sensor is arranged in the accommodating cavity and is in communication connection with the upper computer; the gas in the gas-filled sealed container is a gas without carbon dioxide or a gas with the concentration of the carbon dioxide less than a set value; the gas in the accommodating cavity is the atmosphere in the current environment; the pressure of the gas in the gas-filled sealed container is larger than the atmospheric pressure in the containing cavity. According to the invention, the inflatable sealed container is placed in a specific space, and the change of the concentration of carbon dioxide in the space is detected by using the carbon dioxide sensor, so that whether the inflatable sealed container leaks or not can be judged, and the inflatable sealed container has the characteristics of simple structure, convenience in detection and the like.
Description
Technical Field
The invention belongs to the technical field of leakage detection of inflatable sealed containers, and particularly relates to a buckle closure type leakage detection device, method and system for an inflatable sealed container.
Background
In the atmosphere, leak detection is performed on a sealed container filled with a gas which does not contain carbon dioxide and exceeds the ambient atmospheric pressure, and the detection of the content of a gas component leaked from the sealed container is generally used as a method for judging whether the sealed container leaks, which requires that the type of the gas filled in the sealed container be known in advance and a corresponding gas component sensor be used for testing, so that the method is very inconvenient to use.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides the buckle cover type leakage detection device, the method and the system for the inflatable sealed container.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
in a first aspect, there is provided a buckle-cover leak testing device for a gas-filled sealed container, comprising: a base plate; the buckle cover is connected with the bottom plate in a sealing mode and forms an accommodating cavity for accommodating the inflatable sealed container with the bottom plate in an enclosing mode; a carbon dioxide sensor is arranged in the accommodating cavity and is in communication connection with an upper computer; the gas in the gas-filled sealed container is a gas without carbon dioxide or a gas with the concentration of the carbon dioxide less than a set value; the gas in the accommodating cavity is the atmosphere in the current environment; the gas pressure in the gas-filled sealed container is greater than the atmospheric pressure in the containing cavity.
Further, the value range of the set value is 1% -3% of the concentration of carbon dioxide in the atmosphere.
In a second aspect, there is provided a buckle and cover type leak testing method for an inflatable sealed container, using the buckle and cover type leak testing apparatus for an inflatable sealed container of the first aspect, the method comprising: collecting and recording the concentration of carbon dioxide in the accommodating cavity according to a set time interval; and judging whether the inflatable sealed container leaks or not according to the change of the concentration of the carbon dioxide in the accommodating cavity along with the time.
Further, according to the change of the concentration of the carbon dioxide in the accommodating cavity along with the time, whether the air-filled sealed container leaks is judged, and the method specifically comprises the following steps: when the concentration of the carbon dioxide in the accommodating cavity does not change along with the change of time, judging that the inflatable sealed container does not leak; when the concentration of carbon dioxide in the accommodating chamber decreases with time, it is determined that the air-tight container leaks.
Further, the greater the rate of change in the decrease in the concentration of carbon dioxide in the containing chamber with time, the higher the leak rate of the gas-filled sealed container.
Further, before the detection is started, the accommodating cavity is in a non-sealing state, namely the inside and the outside of the accommodating cavity are communicated; after the detection is started, the accommodating cavity is in a sealed state, namely, the gas in the accommodating cavity is not communicated with the atmosphere outside the accommodating cavity.
In a third aspect, there is provided a buckle closure leak detection system for a gas-filled sealed container, comprising the buckle closure leak detection apparatus for a gas-filled sealed container of the first aspect, and further comprising: the data acquisition module is used for acquiring and recording the concentration of the carbon dioxide in the accommodating cavity according to a set time interval; and the leakage early warning module is used for judging whether the inflatable sealed container leaks or not according to the change of the concentration of the carbon dioxide in the accommodating cavity along with the time.
Compared with the prior art, the invention has the following beneficial effects:
(1) According to the invention, the inflatable sealed container is placed in a specific space, and the change of the concentration of carbon dioxide in the space is detected by using the carbon dioxide sensor, so that whether the inflatable sealed container leaks or not can be judged, and the inflatable sealed container has the characteristics of simple structure, convenience in detection and the like;
(2) The invention does not need to consider what gas is in the inflatable sealed container (only need to know that the inflatable sealed container does not contain carbon dioxide or the concentration of the carbon dioxide is negligible compared with the concentration of the carbon dioxide in the air), does not need to prepare a corresponding gas component analysis sensor, only needs to prepare a carbon dioxide sensor, reduces the detection cost and improves the economic benefit.
Drawings
FIG. 1 is a schematic view of a snap-on leak testing apparatus for an inflatable sealed container according to an embodiment of the present invention;
in the figure: 1. a base plate; 2. buckling a cover; 3. a carbon dioxide sensor; 4. and (5) inflating and sealing the container.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
The first embodiment is as follows:
as shown in fig. 1, a snap-on leak test device for a gas-filled sealed container, comprising: bottom plate 1, buckle closure 2 and carbon dioxide sensor 3.
The buckle cover 2 is connected with the bottom plate 1 in a sealing way and forms an accommodating cavity for accommodating the inflatable sealed container 4 with the bottom plate 1; the carbon dioxide sensor 3 is arranged in the accommodating cavity, the carbon dioxide sensor 3 is in communication connection with an upper computer, and the upper computer is used for storing, analyzing and processing data acquired by the carbon dioxide sensor 3; the gas in the gas-filled sealed container 4 is a gas not containing carbon dioxide or a gas having a carbon dioxide concentration less than a set value; the gas in the accommodating cavity is the atmosphere in the current environment; the gas pressure in the gas-filled sealed container 4 is greater than the atmospheric pressure in the containing chamber.
The gas with the concentration of the carbon dioxide less than the set value means that the concentration of the carbon dioxide in the inflatable sealed container is less than a set value, and the range of the set value generally means 1% -3% of the concentration of the carbon dioxide in the atmosphere.
In the embodiment, the buckle cover 2 is detachably connected with the bottom plate 1 in a sealing way; before use, the buckle cover 2 is separated from the bottom plate 1, the inflatable sealed container 4 is placed on a designated position of the bottom plate 1, and then the buckle cover 2 is connected with the bottom plate 1 in a sealing mode; after the detection is finished, the buckle cover 2 is separated from the bottom plate 1, and the inflatable sealed container 4 is taken away for the next detection. Or the buckle cover 2 is in non-detachable sealing connection with the bottom plate 1; but a passage is provided on the buckle closure 2 or the base plate 1 to allow the air-tight container 4 to enter the receiving cavity and the passage can be sealed before the detection starts.
Example two:
based on the buckle closure type leakage detection device for the inflatable sealed container provided by the first embodiment, the present embodiment provides a buckle closure type leakage detection method for the inflatable sealed container.
Step 1: before the detection is started, the accommodating cavity is in a non-sealing state, and the inside and the outside of the accommodating cavity are communicated; and covering the sealed container filled with the gas which does not contain the carbon dioxide component and exceeds the ambient atmospheric pressure (namely, putting the inflatable sealed container into the accommodating cavity), wherein the atmosphere is outside the covering, and the inflatable sealed container filled with the gas which does not contain the carbon dioxide component and exceeds the ambient atmospheric pressure is inside the covering.
Step 2: after the detection is started, the accommodating cavity is in a sealed state, namely, the gas in the accommodating cavity is not communicated with the atmosphere outside the accommodating cavity; and collecting and recording the concentration of the carbon dioxide in the accommodating cavity according to a set time interval.
And 3, step 3: according to the change of the concentration of the carbon dioxide in the containing cavity along with the time, whether the inflatable sealing container leaks is judged, and the method specifically comprises the following steps:
when the concentration of the carbon dioxide in the accommodating cavity does not change along with the change of time, judging that the inflatable sealed container does not leak;
when the concentration of the carbon dioxide in the accommodating cavity is reduced along with the change of time, judging that the inflatable sealed container leaks; and the larger the rate of change in the decrease in the concentration of carbon dioxide in the accommodating chamber with time, the higher the leak rate of the gas-filled sealed container.
Typically, the carbon dioxide content of the atmosphere is about 320-450ppm. When the gas in the gas-filled sealed container does not contain carbon dioxide or the content of the carbon dioxide is far lower than the content of the carbon dioxide in the atmosphere (for example, the concentration of the carbon dioxide in the gas-filled sealed container is lower than 3 percent of the concentration of the carbon dioxide in the atmosphere), whether the gas-filled sealed container leaks or not can be accurately detected by using the method.
The invention overcomes the defect that the prior art needs to use the gas component sensor in the inflatable sealed container to detect the leakage of the leakage component, can detect the leakage or the sealing state of the sealed container which is filled with the gas which does not contain the carbon dioxide component and exceeds the ambient atmospheric pressure by combining the most commonly used carbon dioxide gas component sensor and the form of a buckle cover method under the condition of not influencing the sealed container, and has wide use value in practice.
Example three:
based on the first embodiment and the second embodiment, the present embodiment provides a buckle-cover type leakage detection system for an inflatable sealed container, including the buckle-cover type leakage detection device for an inflatable sealed container in the first embodiment, further including:
the data acquisition module is used for acquiring and recording the concentration of the carbon dioxide in the accommodating cavity according to a set time interval;
and the leakage early warning module is used for judging whether the inflatable sealed container leaks or not according to the change of the concentration of the carbon dioxide in the accommodating cavity along with the time.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (7)
1. A buckle-cover leak detector device for a gas-filled sealed container, comprising:
a base plate (1);
the buckle cover (2) is connected with the bottom plate (1) in a sealing mode and encloses an accommodating cavity for accommodating the inflatable sealed container (4) with the bottom plate (1);
a carbon dioxide sensor (3) is installed in the accommodating cavity, and the carbon dioxide sensor (3) is in communication connection with an upper computer;
the gas in the inflatable sealed container (4) is a gas without carbon dioxide or a gas with the concentration of carbon dioxide less than a set value;
the gas in the accommodating cavity is the atmosphere in the current environment;
the gas pressure in the inflatable sealed container (4) is larger than the atmospheric pressure in the containing cavity.
2. The buckle closure type leak detection device for the inflatable sealed container according to claim 1, wherein the set value is in a range of 1% to 3% of the concentration of carbon dioxide in the atmosphere.
3. A buckle closure type leakage detection method for an inflatable sealed container, which is characterized in that the buckle closure type leakage detection device for the inflatable sealed container as claimed in any one of claims 1 to 2 is adopted, and the method comprises the following steps:
collecting and recording the concentration of carbon dioxide in the accommodating cavity according to a set time interval;
and judging whether the inflatable sealed container leaks or not according to the change of the concentration of the carbon dioxide in the accommodating cavity along with the time.
4. The buckle closure type leakage detection method for the inflatable sealed container according to claim 3, wherein the judgment of whether the inflatable sealed container leaks or not is made according to the change of the concentration of carbon dioxide in the accommodating cavity with time, specifically:
when the concentration of the carbon dioxide in the accommodating cavity does not change along with the change of time, judging that the inflatable sealed container does not leak;
when the concentration of carbon dioxide in the accommodating chamber decreases with time, it is determined that the air-tight container leaks.
5. The buckle closure type leak detection method for a gas-filled sealed container according to claim 4, wherein the larger the rate of change in decrease in the concentration of carbon dioxide in the containing chamber with time, the higher the leak rate of the gas-filled sealed container.
6. The buckle closure type leakage detecting method for an inflatable sealed container according to claim 3, wherein before the detection is started, the accommodating chamber is in a non-sealing state, i.e., the inside and the outside of the accommodating chamber are communicated; after the detection is started, the accommodating cavity is in a sealed state, namely, the gas in the accommodating cavity is not communicated with the atmosphere outside the accommodating cavity.
7. A buckle closure leakage detection system for an inflatable sealed container, comprising the buckle closure leakage detection device for an inflatable sealed container as claimed in any one of claims 1 to 2, further comprising:
the data acquisition module is used for acquiring and recording the concentration of the carbon dioxide in the accommodating cavity according to a set time interval;
and the leakage early warning module is used for judging whether the inflatable sealed container leaks or not according to the change of the concentration of the carbon dioxide in the accommodating cavity along with the time.
Priority Applications (1)
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CN202211256601.XA CN115597795A (en) | 2022-10-14 | 2022-10-14 | Buckle closure type leakage detection device, method and system for inflatable sealed container |
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CN202211256601.XA CN115597795A (en) | 2022-10-14 | 2022-10-14 | Buckle closure type leakage detection device, method and system for inflatable sealed container |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117073904A (en) * | 2023-08-21 | 2023-11-17 | 中南大学 | System and method for detecting leakage speed of carbon dioxide high-pressure container |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117073904A (en) * | 2023-08-21 | 2023-11-17 | 中南大学 | System and method for detecting leakage speed of carbon dioxide high-pressure container |
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