CN115594886B - Stabilizer for chlorinated polyethylene for flame-retardant ABS production and preparation method thereof - Google Patents
Stabilizer for chlorinated polyethylene for flame-retardant ABS production and preparation method thereof Download PDFInfo
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- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
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Abstract
The invention is applicable to the technical field of flame-retardant ABS additives and preparation methods thereof, and provides a stabilizer for chlorinated polyethylene for flame-retardant ABS production, which comprises the following components in parts by weight: 10-50 parts of 6-amino-1, 3 dimethyl uracil, 0-20 parts of dihydropyridine carboxylate, 0-10 parts of odorless phosphite ester, 0-10 parts of dipentaerythritol, 10-50 parts of 4A zeolite, 5-35 parts of hydrotalcite, 1-10 parts of hydrated sodium perchlorate, 5-10 parts of superfine talcum powder and 1-10 parts of antioxidant, thereby the invention achieves the effect of absorbing hydrogen chloride by reacting with hydrogen chloride, inhibits further catalytic decomposition of CPE, improves the thermal stability of CPE by using 6-amino-1, 3 dimethyl uracil, dihydropyridine carboxylate, odorless phosphite ester and the like to chlorinated polyethylene, and ensures the initial whiteness and long-term stability for producing flame-retardant ABS products.
Description
Technical Field
The invention relates to the technical field of flame-retardant ABS additives and preparation methods thereof, in particular to a stabilizer for chlorinated polyethylene used for flame-retardant ABS production and a preparation method thereof.
Background
Chlorinated Polyethylene (CPE) is a random polymer made from powdered High Density Polyethylene (HDPE) specialty by suspension chlorination with aqueous or hydrochloric acid phase. Chlorinated Polyethylene (CPE) is used as a saturated high polymer material, is nontoxic and odorless, has excellent weather resistance, ozone resistance, chemical resistance and ageing resistance, and has good oil resistance, flame retardance and coloring performance, and good toughness (the CPE has flexibility at-30 ℃). The chlorinated polyethylene resin has wide application, is not only an excellent impact modifier for PVC plastics, but also an elastomer material with good comprehensive performance, has been widely used for products such as wires and cables, rubber tubes, waterproof coiled materials and the like, and has good development prospect.
ABS plastic is a terpolymer of acrylonitrile (A) -butadiene (B) -styrene (S). ABS plastic is widely applied in manufacturing industries such as machinery, electricity, textile, automobiles, airplanes, ships and the like and chemical industry. With the increasingly strict requirements on the flame retardant performance of various equipment parts such as household appliances, communication and the like, the demand of flame retardant ABS plastic is rapidly increased. However, ABS itself has poor flame retardancy, and flame retardant is added to improve flame retardant effect in practical application, and the addition of flame retardant reduces physical properties of ABS, especially impact properties of products. In order to ensure that the ABS plastic has good flame retardant property and still can keep good mechanical property and molding processability, a third component, namely a thermoplastic elastomer with polar groups, is often added into the ABS resin and brominated flame retardant formula system. The Chlorinated Polyethylene (CPE) has good performance in the aspect of impact modification of products, and meanwhile, the CPE contains chlorine element, so that the flame retardant has good flame retardant property and has the characteristic of flame dripping prevention, and the flame retardant is matched and cooperated with a brominated flame retardant, antimony oxide and other proper proportions to be applied to ABS, so that the flame retardant is an ABS flame retardant material with excellent flame retardant property and low cost.
The melting temperature of ABS plastic is 217-237 deg.C, the thermal decomposition temperature is above 250 deg.C, and the forming temperature is 200-240 deg.C. And the thermal stability time measured by the Congo red method of chlorinated polyethylene: dehydrochlorination decomposition and yellowing problems occur at high temperatures exceeding 200 ℃ for about 12min at 165 ℃. Therefore, when the chlorinated polyethylene is used for flame-retardant ABS, calcium stearate, a calcium zinc stabilizer, an organic tin stabilizer and the like are required to be added to improve the heat stability of CPE, so that the stability and whiteness of the flame-retardant ABS are improved. However, due to the defects of the calcium carbonate and the zinc carbonate, the whiteness of the calcium carbonate is poor at high temperature, the common calcium zinc stabilizer is insufficient in heat resistance, changes color for a long time, the organic tin stabilizer is peculiar smell and the like, and the flame-retardant ABS plastic molded product often has the problems of color difference, yellowing, black macula and the like, and seriously influences the product quality.
In summary, it is clear that the prior art has inconvenience and defects in practical use, so that improvement is needed.
Disclosure of Invention
In view of the above-mentioned drawbacks, the present invention is to provide a stabilizer for chlorinated polyethylene used for producing flame-retardant ABS and a preparation method thereof, which can solve the problem that the existing stabilizer such as calcium stearate, calcium zinc stabilizer, organotin stabilizer and the like used for producing flame-retardant ABS has influence on product quality.
In order to achieve the above purpose, the invention provides a stabilizer for chlorinated polyethylene for flame-retardant ABS production, which comprises the following components in parts by weight: 10 to 50 parts of 6-amino-1, 3-dimethyluracil, 0 to 20 parts of dihydropyridine carboxylate, 0 to 10 parts of odorless phosphite ester, 0 to 10 parts of dipentaerythritol, 10 to 50 parts of 4A zeolite, 5 to 35 parts of hydrotalcite, 1 to 10 parts of hydrated sodium perchlorate, 5 to 10 parts of superfine talcum powder and 1 to 10 parts of antioxidant.
The stabilizer for chlorinated polyethylene for flame-retardant ABS production is a mixture of one or more than one of beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid n-stearyl alcohol ester, tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester, tri [2, 4-di-tert-butylphenyl ] phosphite and 1,3, 5-tri (3, 5-di-tert-butyl-4-hydroxybenzyl) isocyanuric acid according to any proportion.
The invention also provides a preparation method of the stabilizer for chlorinated polyethylene for flame-retardant ABS production, which comprises the following steps: step one: each raw material was accurately weighed according to the formulation. Adding talcum powder and hydrated sodium perchlorate into a stirrer, and stirring for 5-8min at 30-40 ℃ to obtain a mixture A; step two: adding antioxidant, hydrotalcite, 4A zeolite and dipentaerythritol into the mixture A obtained in the step one, and stirring for 5-10min at 30-50 ℃ to obtain a mixture B; step three: adding 6-amino-1, 3 dimethyl uracil, dihydropyridine carboxylic ester and odorless phosphite ester into the mixture B obtained in the step two, stirring for 10-15min at 30-50 ℃, and cooling to obtain the stabilizer for chlorinated polyethylene for flame-retardant ABS production.
Compared with the prior art, the invention has the beneficial effects that:
the stabilizer for chlorinated polyethylene for flame-retardant ABS production disclosed by the invention mainly achieves the effect of absorbing hydrogen chloride by reacting with hydrogen chloride, inhibits further catalytic decomposition of CPE, improves the heat stability of CPE on chlorinated polyethylene by using 6-amino-1, 3-dimethyl uracil, dihydropyridine carboxylate, odorless phosphite ester and the like, and ensures the initial whiteness and long-term stability for producing flame-retardant ABS products.
Detailed Description
The present invention will be further described in detail with reference to the following examples, for the purpose of making the objects, technical solutions and advantages of the present invention more apparent, and it should be understood that the specific examples described herein are only for explaining the present invention and are not intended to limit the present invention.
Example 1
The stabilizer for chlorinated polyethylene for flame-retardant ABS production comprises the following components in parts by weight: 15 parts of 6-amino-1, 3-dimethyluracil, 10 parts of dihydropyridine carboxylic ester, 4 parts of odorless phosphite ester, 1 part of dipentaerythritol, 30 parts of 4A zeolite, 10 parts of hydrotalcite, 1 part of hydrated sodium perchlorate, 5 parts of superfine talcum powder and 3 parts of antioxidant, wherein the antioxidant is a mixture of n-octadecyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate and pentaerythritol tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] in any proportion.
According to the formula, the stabilizer for chlorinated polyethylene applied to flame-retardant ABS production and the preparation method thereof comprise the following steps:
step one: accurately weighing the raw materials according to the formula, adding talcum powder and hydrated sodium perchlorate into a stirrer, and stirring for 5min at 30 ℃ to obtain a mixture A;
step two: adding an antioxidant, hydrotalcite, 4A zeolite and dipentaerythritol into the mixture A obtained in the step one, and stirring for 8min at 40 ℃ to obtain a mixture B;
step three: adding 6-amino-1, 3 dimethyl uracil, dihydropyridine carboxylic ester and odorless phosphite ester into the mixture B obtained in the step two, stirring for 10min at 47 ℃, and cooling to obtain the stabilizer for chlorinated polyethylene for flame-retardant ABS production.
Example 2
The stabilizer for chlorinated polyethylene for flame-retardant ABS production comprises the following components in parts by weight: 40 parts of 6-amino-1, 3-dimethyluracil, 5 parts of dihydropyridine carboxylic ester, 5 parts of odorless phosphite ester, 3 parts of dipentaerythritol, 40 parts of 4A zeolite, 10 parts of hydrotalcite, 2 parts of hydrated sodium perchlorate, 5 parts of superfine talcum powder and 3 parts of antioxidant, wherein the antioxidant is a mixture of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester, tri [2, 4-di-tert-butylphenyl ] phosphite ester and the mixture mixed according to any proportion.
According to the formula, the stabilizer for chlorinated polyethylene applied to flame-retardant ABS production and the preparation method thereof comprise the following steps:
step one: accurately weighing the raw materials according to the formula, adding talcum powder and hydrated sodium perchlorate into a stirrer, and stirring for 8min at 35 ℃ to obtain a mixture A;
step two: adding an antioxidant, hydrotalcite, 4A zeolite and dipentaerythritol into the mixture A obtained in the step one, and stirring for 8min at 35 ℃ to obtain a mixture B;
step three: adding 6-amino-1, 3 dimethyl uracil, dihydropyridine carboxylate and odorless phosphite ester into the mixture B obtained in the step two, stirring for 12min at 50 ℃, and cooling to obtain the stabilizer for chlorinated polyethylene for flame-retardant ABS production.
Example 3
The stabilizer for chlorinated polyethylene for flame-retardant ABS production comprises the following components in parts by weight: 45 parts of 6-amino-1, 3-dimethyluracil, 15 parts of dihydropyridine carboxylate, 6 parts of odorless phosphite, 5 parts of dipentaerythritol, 50 parts of 4A zeolite, 15 parts of hydrotalcite, 6 parts of hydrated sodium perchlorate, 10 parts of superfine talcum powder and 5 parts of antioxidant, wherein the antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid n-octadecanol ester, tris [2, 4-di-tert-butylphenyl ] phosphite and 1,3, 5-tris (3, 5-di-tert-butyl-4-hydroxybenzyl) isocyanuric acid, and the mixture is mixed according to any proportion.
According to the formula, the stabilizer for chlorinated polyethylene applied to flame-retardant ABS production and the preparation method thereof comprise the following steps:
step one: accurately weighing the raw materials according to the formula, adding talcum powder and hydrated sodium perchlorate into a stirrer, and stirring for 8min at 30 ℃ to obtain a mixture A;
step two: adding an antioxidant, hydrotalcite, 4A zeolite and dipentaerythritol into the mixture A obtained in the step one, and stirring for 8min at 35 ℃ to obtain a mixture B;
step three: adding 6-amino-1, 3 dimethyl uracil, dihydropyridine carboxylate and odorless phosphite ester into the mixture B obtained in the step two, stirring for 12min at 40 ℃, and cooling to obtain the stabilizer for chlorinated polyethylene for flame-retardant ABS production.
Example 4
The stabilizer for chlorinated polyethylene for flame-retardant ABS production comprises the following components in parts by weight: 45 parts of 6-amino-1, 3-dimethyluracil, 2 parts of dihydropyridine carboxylic acid ester, 2 parts of odorless phosphite ester, 3 parts of dipentaerythritol, 30 parts of 4A zeolite, 20 parts of hydrotalcite, 6 parts of hydrated sodium perchlorate, 10 parts of superfine talcum powder and 5 parts of antioxidant, wherein the antioxidant is one or a mixture of more than one of beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid n-octadecyl alcohol ester, tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester, tri [2, 4-di-tert-butylphenyl ] phosphite ester and 1,3, 5-tri (3, 5-di-tert-butyl-4-hydroxybenzyl) isocyanuric acid according to any proportion.
According to the formula, the stabilizer for chlorinated polyethylene applied to flame-retardant ABS production and the preparation method thereof comprise the following steps:
step one: accurately weighing the raw materials according to the formula, adding talcum powder and hydrated sodium perchlorate into a stirrer, and stirring for 5min at 40 ℃ to obtain a mixture A;
step two: adding an antioxidant, hydrotalcite, 4A zeolite and dipentaerythritol into the mixture A obtained in the step one, and stirring for 5min at 40 ℃ to obtain a mixture B;
step three: adding 6-amino-1, 3 dimethyl uracil, dihydropyridine carboxylic ester and odorless phosphite ester into the mixture B obtained in the step two, stirring for 15min at 45 ℃, and cooling to obtain the stabilizer for chlorinated polyethylene for flame-retardant ABS production.
Comparative example 1:
and uniformly mixing 10 parts by weight of an organotin stabilizer, a calcium zinc stabilizer and calcium stearate to obtain the contrast stabilizer.
Test example 1:
the stabilizer samples of examples 1 to 4 of the present invention and 6g of the stabilizer of comparative example 1 were weighed, 5 parts of 200g of chlorinated polyethylene were additionally weighed, and mixed with the stabilizer, respectively, and then kneaded on an open mill at 135.+ -. 2 ℃ for 3 minutes to prepare a sheet. Then 10 pieces of 40mm x 25mm long strips of the test pieces were made and placed on an aluminum foil, and placed in a 401A type aging test box at 190.+ -. 1 ℃ and taken out every 10 minutes. The yellowness values of the various formulations were tested according to ASTM D1925-70 at various times, with specific results shown in Table 1:
TABLE 1
Experimental data shows that compared with the comparative example, the chlorinated polyethylene added with the stabilizer has better initial whiteness and corresponding long-term stability.
Test example 2
The stabilizer samples of examples 1 to 4 of the present invention were weighed out and 3g of the stabilizer of comparative example 1, 5 parts of 100g of chlorinated polyethylene were weighed out and mixed uniformly, and the heat stability of the chlorinated polyethylene mixture was tested by Congo red test paper method according to the specification of GB/T2917.1 at 220℃and the experimental results are shown in Table 2:
TABLE 2
Experimental data show that the heat stability time of the chlorinated polyethylene used for flame-retardant ABS production is obviously increased after the stabilizer provided by the invention is used, and the chlorinated polyethylene is also greatly helpful for improving the color difference stability and the long-term whiteness of the flame-retardant ABS product in the production process.
In summary, the invention provides a stabilizer for chlorinated polyethylene for flame-retardant ABS production, which comprises the following components in parts by weight: 10-50 parts of 6-amino-1, 3 dimethyl uracil, 0-20 parts of dihydropyridine carboxylate, 0-10 parts of odorless phosphite ester, 0-10 parts of dipentaerythritol, 10-50 parts of 4A zeolite, 5-35 parts of hydrotalcite, 1-10 parts of hydrated sodium perchlorate, 5-10 parts of superfine talcum powder and 1-10 parts of antioxidant.
Of course, the present invention is capable of other various embodiments and its several details are capable of modification and variation in light of the present invention, as will be apparent to those skilled in the art, without departing from the spirit and scope of the invention as defined in the appended claims.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or indicate the orientation or positional relationship as shown, but are merely for convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
Claims (3)
1. The stabilizer for chlorinated polyethylene used for flame-retardant ABS production is characterized by comprising the following components in parts by weight: 10 to 50 parts of 6-amino-1, 3-dimethyluracil, 2 to 20 parts of dihydropyridine carboxylic ester, 2 to 10 parts of odorless phosphite ester, 1 to 10 parts of dipentaerythritol, 10 to 50 parts of 4A zeolite, 5 to 35 parts of hydrotalcite, 1 to 10 parts of hydrated sodium perchlorate, 5 to 10 parts of superfine talcum powder and 1 to 10 parts of antioxidant.
2. The stabilizer for chlorinated polyethylene for flame retardant ABS production according to claim 1, wherein the antioxidant is a mixture of one or more of n-stearyl β - (3, 5-di-t-butyl-4-hydroxyphenyl) propionate, pentaerythritol tetrakis [ β - (3, 5-di-t-butyl-4-hydroxyphenyl) propionate ], tris [2, 4-di-t-butylphenyl ] phosphite, and 1,3, 5-tris (3, 5-di-t-butyl-4-hydroxybenzyl) isocyanuric acid mixed in any ratio.
3. A preparation method for preparing the stabilizer for chlorinated polyethylene for flame retardant ABS production according to any one of claims 1 to 2, characterized by comprising the steps of:
step one: accurately weighing the raw materials according to the formula, adding talcum powder and hydrated sodium perchlorate into a stirrer, and stirring for 5-8min at 30-40 ℃ to obtain a mixture A;
step two: adding antioxidant, hydrotalcite, 4A zeolite and dipentaerythritol into the mixture A obtained in the step one, and stirring for 5-10min at 30-50 ℃ to obtain a mixture B;
step three: adding 6-amino-1, 3 dimethyl uracil, dihydropyridine carboxylic ester and odorless phosphite ester into the mixture B obtained in the step two, stirring for 10-15min at 30-50 ℃, and cooling to obtain the stabilizer for chlorinated polyethylene for flame-retardant ABS production.
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