CN115593807A - Integrated air cannon system and assembly method thereof - Google Patents

Integrated air cannon system and assembly method thereof Download PDF

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Publication number
CN115593807A
CN115593807A CN202211523347.5A CN202211523347A CN115593807A CN 115593807 A CN115593807 A CN 115593807A CN 202211523347 A CN202211523347 A CN 202211523347A CN 115593807 A CN115593807 A CN 115593807A
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China
Prior art keywords
valve
air
quick
valve body
air cannon
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CN202211523347.5A
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Chinese (zh)
Inventor
倪海鸥
高宇
胡国芳
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Herman (nanjing) Technical & Engineering Pte Ltd
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Herman (nanjing) Technical & Engineering Pte Ltd
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Priority to CN202211523347.5A priority Critical patent/CN115593807A/en
Publication of CN115593807A publication Critical patent/CN115593807A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • B65D88/64Large containers characterised by means facilitating filling or emptying preventing bridge formation
    • B65D88/70Large containers characterised by means facilitating filling or emptying preventing bridge formation using fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The invention discloses an integrated air cannon system and an assembly method thereof, the system comprises an air storage tank, a control box and a plurality of air cannon components, wherein the air storage tank is connected with an air inlet pipe a through a pressure-resistant hose, a three-way ball valve, a one-way valve a, a dual-piece a and a manual ball valve a are sequentially arranged on the air inlet pipe a, the air storage tank is sequentially connected with a rubber expansion joint and a movable bent pipe and then serially connected with the plurality of air cannon components, each air cannon component comprises a valve body component, a positive pressure quick-discharge valve and a nozzle component, one end of the valve body component is connected with the nozzle component, the other end of the valve body component is connected with the positive pressure quick-discharge valve, the positive pressure quick-discharge valve of each air cannon component is connected with an electromagnetic valve island through a hose, the electromagnetic valve island is connected with an air inlet pipe b, and the air inlet pipe b is sequentially provided with a one-way valve b, a dual-piece b and a manual ball valve b; according to the invention, one air storage tank can be provided with a plurality of air cannon components, so that the utilization rate of the air storage tank is greatly improved, and the use cost of the air cannon is greatly reduced.

Description

Integrated air cannon system and assembly method thereof
Technical Field
The invention belongs to the technical field of air cannons, and particularly relates to an integrated air cannon system and an assembly method thereof, which relate to a special device for preventing and eliminating the phenomena of arching, blocking of sticky bins and the like of materials at the branching parts of various bins, hoppers, cement preheater kilns and pipelines, mine drop shafts and slide slopes by using the air blasting principle. It is widely used in cement, metallurgy, chemical industry, coal, electric power, mine, coking, steel and other industries.
Background
In the existing air cannon product, the air cannon is limited by the volume of the air storage tank, so that the application of narrow space and occasions needing intensive arrangement is difficult to meet. Therefore, under the conditions of narrow space and limited space, the air cannon cannot be installed, and the bin of the occasions is difficult to clean. However, in these places, the installation of an air cannon is often urgently needed to solve the problem of material blockage. The integrated air cannon system developed by the company excellently solves the problems of a storage bin and a pipeline with limited space and the application occasions needing intensive arrangement of the air cannons, and fills the blank in relevant aspects in China.
The conventional system and the working principle of the existing air cannon product are as follows:
the air cannon valve body and the air storage tank are integrated, and compressed air is directly filled into the air storage tank of each air cannon through a gas transmission pipeline or is filled into the tank through a quick discharge valve. When the air pressure in the air storage tank is the same as the air pressure in the air transmission pipeline, the balance is achieved, and the air cannon is in a waiting working state; when the control system sends a working instruction, a two-position two-way electromagnetic valve in the system acts to open a quick valve core in the quick discharge valve; because the quick valve core is opened, pressure difference is quickly formed on two surfaces of a closed piston in the air cannon, and the closed piston is opened; at the moment, a large amount of compressed air in the air storage tank is directionally sprayed out through the spraying pipe in a spraying explosion state, so that the effects of breaking an arch and clearing blockage are achieved.
The specific structure of the valve body and the air storage tank of the air cannon in the prior art is already described in the background and the specification attached figures of patent No. 202211438747.6.
Disclosure of Invention
The invention provides an integrated air cannon system, which aims to solve the problems in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
an integrated air cannon system is provided,
comprises an air storage tank 4, a control box 14 and a plurality of air cannon components,
the air storage tank 4 is connected with an air inlet pipe a12 through a pressure-resistant hose 7, a three-way ball valve 8, a one-way valve a9, a two-piece part a10 and a manual ball valve a11 are sequentially arranged on the air inlet pipe a12 from the end close to the pressure-resistant hose 7 to the end far away from the pressure-resistant hose 7,
the air storage tank 4 is sequentially connected with the rubber expansion joint 2 and the movable bent pipe 1 and then is connected with a plurality of air cannon components in series,
each air cannon assembly comprises a valve body assembly 24, a positive pressure quick-release valve 22 and a nozzle assembly 25, one end of the valve body assembly 24 is connected with the nozzle assembly 25, the other end of the valve body assembly 24 is connected with the positive pressure quick-release valve 22,
the positive pressure quick exhaust valve 22 of each air cannon assembly is connected with an electromagnetic valve island 20 through a soft air pipe 21, the electromagnetic valve island 20 is connected with an air inlet pipe b19, the air inlet pipe b19 is sequentially provided with a one-way valve b16, a two-way member b17 and a manual ball valve b18 from the end close to the electromagnetic valve island 20 to the end far from the electromagnetic valve island 20,
the control box 14 is respectively connected with the solenoid valve island 20 and the pressure switch 6 on the air storage tank 4 through a control cable 13.
Further, the valve body assembly 24 comprises a four-way valve 241, the four-way valve 241 comprises two sets of opposite ends, wherein one set of opposite ends is used for connecting a plurality of air cannon assemblies in series, the other set of opposite ends is respectively connected with the nozzle assembly 25 and the positive pressure quick-discharge valve 22,
a gland 243 is arranged at one end of the four-way valve 241 connected with the positive pressure quick exhaust valve 22, and a piston seat 249, a dry bearing 246, a piston b245 and a spring b244 are sleeved in the gland 243 from the inside to the outside in sequence.
Furthermore, two ends and an outer wall of the piston seat 249 are respectively provided with a sealing ring c2411, a sealing ring b2410 and a sealing ring a248, the piston seat 249 is fixedly connected with the cross 241 through a plurality of groups of bolt assemblies b247, and the gland 243 is fixedly connected with a flange at the end of the cross 241 through a bolt assembly a 242.
Further, the positive pressure quick exhaust valve 22 includes a piston rod 221, a quick exhaust valve body 222 and a quick exhaust valve cover 2211, the piston rod 221 is inserted into the quick exhaust valve body 222, and sequentially passes through a steel sleeve 223, a sliding bearing 224, a spring a225 and a piston a226 which are arranged in the quick exhaust valve body 222, and is fixed at the end of the piston rod 221 through a piston rod fixing sleeve 227, a piston rod gland 228 is added on the piston rod fixing sleeve 227, the quick exhaust valve body 222 is covered with the quick exhaust valve cover 2211, a push rod 2210 is arranged on the quick exhaust valve cover 2211, one end of the push rod 2210 supports against the piston rod gland 228, one end of the push rod 2210 passes through the quick exhaust valve cover 2211, a groove of the quick exhaust valve cover 2211 is connected with a manual rod 2213 through a fixing pin 2212, and an air inlet is further arranged on the quick exhaust valve cover 2211.
Further, the piston rod gland 228 is fixed to the piston a226 by a plurality of M6 bolts 229, and the 2211 is fixed to the quick-release valve body 222 by a plurality of M12 bolts 2214.
Further, the movable elbow 1 comprises a movable rotating flange 101 and an elbow 102, one end of the elbow 102 is connected with the first valve body assembly 24, and the other end of the elbow 102 is connected with the rubber expansion joint 2 through the movable rotating flange 101.
Furthermore, a plurality of air cannon components are connected through a pressure-resistant corrugated pipe 26, a four-way valve 241 of the first valve body component 24 is respectively connected with the bent pipe 102, the positive pressure quick-release valve 22, the pressure-resistant corrugated pipe 26 and the nozzle component 25, and a four-way valve of the last valve body component 24 is respectively connected with the pressure-resistant corrugated pipe 26, the positive pressure quick-release valve 22, the end gland 23 and the nozzle component 25.
Further, the nozzle assembly 25 includes a nozzle tube 251 and a nozzle 252, wherein one end of the nozzle tube 251 is connected to the four-way valve 241 of the valve body assembly 24, and the other end of the nozzle tube 251 is connected to the nozzle 252.
Further, a pressure gauge 3 and a safety valve 5 are arranged on the gas storage tank 4;
further, the control box 14 is externally connected with a power supply through a power cable 15.
An assembly method of an integrated air cannon system, comprising the steps of:
step 1: the valve body assemblies 24, the nozzle assemblies 25 and the positive pressure quick exhaust valves 22 are the same in number, each valve body assembly 24 is connected with one nozzle assembly 25 and one positive pressure quick exhaust valve 22, a plurality of valve body assemblies 24 are connected in series by adopting a pressure-resistant corrugated pipe 26, an end gland 23 is connected to the last valve body assembly 24, the end of the movable elbow 1 is in flange butt joint with the initial section of the first valve body assembly 24, and the other end of the movable elbow 1 is connected with the gas storage tank 4 through a rubber expansion joint 2;
and 2, step: a pressure gauge 3, a safety valve 5 and a pressure switch 6 are arranged on a gas storage tank 4;
and step 3: one end of a pressure-resistant hose 7 is connected to the air storage tank 4, the other end of the pressure-resistant hose 7 is connected with an air inlet pipe a12 through a three-way ball valve 8, and a one-way valve a9, a two-way piece a10 and a manual ball valve a11 are sequentially arranged on the air inlet pipe a 12;
and 4, step 4: respectively connecting ports A of a plurality of electromagnetic valves of an electromagnetic valve island 20 to air inlets of a plurality of positive pressure quick exhaust valves 22 by using air hoses 21, connecting one end of a one-way valve b16 to a public air inlet end of the electromagnetic valve island 20, connecting the other end of the one-way valve b16 to an air inlet pipe b19, and sequentially installing a duplex piece b17 and a manual ball valve b18 on the air inlet pipe b 19;
and 5: the pressure switch 6 and the solenoid valve island 20 are respectively connected to the control box 14 by the control cable 13, and the control box 14 is externally connected with a power supply through the power supply cable 15.
Compared with the prior art, the invention has the following beneficial effects:
one air tank of the present invention may be equipped with a plurality of air cannon assemblies. The utilization rate of the air storage tank is greatly improved, and therefore the use cost of the air cannon is greatly reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an overall layout of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a further top view of the present invention;
FIG. 5 is yet another top view of the present invention;
FIG. 6 is a schematic view of a partial structure of the present invention;
FIG. 7 is a schematic view of the movable elbow of the present invention;
FIG. 8 is a schematic view of another embodiment of the flexible elbow of the present invention;
FIG. 9 is a schematic view of another configuration of the live elbow of the present invention;
FIG. 10 is an exploded view of the valve body assembly of the present invention;
FIG. 11 is an exploded view of the positive pressure quick release valve of the present invention;
FIG. 12 is a schematic view of the construction of a nozzle assembly according to the present invention;
FIG. 13 is a schematic diagram of the structure of an island of the solenoid valve of the present invention;
wherein: 1-movable elbow, 101-movable rotary flange, 102-elbow, 2-rubber expansion joint, 3-pressure gauge, 4-air storage tank, 5-safety valve, 6-pressure switch, 7-pressure-resistant hose, 8-three-way ball valve, 9-one-way valve a, 10-duplex piece a, 11-manual ball valve a, 12-air inlet pipe a, 13-control cable, 14-control box, 15-power cable, 16-one-way valve b, 17-duplex piece b, 18-manual ball valve b, 19-air inlet pipe b, 20-electromagnetic valve island, 21-air hose, 22-positive pressure quick-discharge valve, 221-piston rod, 222-quick-discharge valve body, 223-steel sleeve, 224-sliding bearing, 225-spring a, 226-piston a, 227-piston rod, 228-piston rod gland, 229-M6 bolt, 2210-ejector rod, 2211-quick-discharge valve cover, 2212-fixed pin, 2213-manual rod, 2210-M12 bolt, 23-2214-M12 bolt, 23-gland, 24-valve body assembly, bolt-242-nozzle assembly, 242-nozzle assembly, 243-nozzle assembly, 245-piston gland assembly, 2411-bushing assembly, 2411-plunger assembly, 2212-plunger assembly, 2213-steel sleeve assembly, plunger assembly, 2411-bushing assembly, 23-bushing assembly, 2412-bushing assembly, 2411-bushing assembly, 251-bushing assembly, 23-bushing assembly, 251-bushing assembly, etc.
Detailed Description
The present invention will be further described with reference to the following examples.
Example 1
As shown in fig. 1-13, the present invention integrates multiple air cannon assemblies into a single air reservoir. Compressed air is sequentially filled into the air storage tanks of the air cannons through the working air path through the two-way ball valve, the two-way piece, the one-way valve, the three-way ball valve and the pressure-resistant hose, when the air pressure in the air storage tanks is the same as that in the air transmission pipeline, the balance is achieved, and at the moment, a plurality of nozzles of the air cannons are all in a waiting working state; when the control system sends a working instruction, a designated electromagnetic valve in a valve island in the system acts to enable a designated positive pressure quick discharge valve to act, and after the positive pressure quick discharge valve acts, a corresponding valve body piston of an air cannon is opened, and the air cannon is exploded, so that the fixed-point arch breaking and blockage removing effects are achieved; and after the control box is powered off for the corresponding electromagnetic valve of the valve island, the air storage tank is continuously inflated to wait for the next circulation.
The integrated air cannon system comprises an air storage tank 4, a control box 14 and a plurality of air cannon assemblies, wherein the air storage tank 4 is provided with a pressure gauge 3 and a safety valve 5, the air storage tank 4 is connected with an air inlet pipe a12 through a pressure hose 7, the air inlet pipe a12 is sequentially provided with a three-way ball valve 8, a one-way valve a9, a two-way piece a10 and a manual ball valve a11 from a near pressure hose 7 end to a far pressure hose 7 end, the air storage tank 4 is sequentially connected with a rubber expansion joint 2 and a movable elbow 1 and then is connected with the plurality of air cannon assemblies in series, each air cannon assembly comprises a valve body assembly 24, a positive pressure quick-discharge valve 22 and a nozzle assembly 25, one end of the valve body assembly 24 is connected with the nozzle assembly 25, the other end of the valve body assembly 24 is connected with the positive pressure quick-discharge valve 22, the positive pressure quick-discharge valve 22 of each air cannon assembly is connected with an electromagnetic valve island 20 through a hose 21, the electromagnetic valve island 20 is connected with an air inlet pipe b19, the air inlet pipe b19 is sequentially connected with a one-way valve b16, a two-way piece b17 and a manual valve b18 are connected with a power supply box 14 through a control cable 13 and a power supply box 15, and the control box is connected with a power supply box.
As a preferable scheme, the valve body assembly 24 includes a four-way valve 241, the four-way valve 241 includes two sets of opposite ends, wherein one set of opposite ends is used for connecting a plurality of air cannon assemblies in series, the other set of opposite ends is respectively connected with the nozzle assembly 25 and the positive pressure quick-discharge valve 22, a gland 243 is arranged outside one end of the four-way valve 241 connected with the positive pressure quick-discharge valve 22, and a piston seat 249, a dry bearing 246, a piston b245 and a spring b244 are sequentially sleeved inside the gland 243 from outside to inside. The two ends and the outer wall of the piston seat 249 are respectively provided with a sealing ring c2411, a sealing ring b2410 and a sealing ring a248, the piston seat 249 is fixedly connected with the cross 241 through a plurality of groups of bolt assemblies b247, and the gland 243 is fixedly connected with the end flange of the cross 241 through a bolt assembly a 242.
As a preferable scheme, the positive pressure quick exhaust valve 22 includes a piston rod 221, a quick exhaust valve body 222 and a quick exhaust valve cover 2211, the piston rod 221 is inserted into the quick exhaust valve body 222, and sequentially passes through a steel sleeve 223, a sliding bearing 224, a spring a225 and a piston a226 which are arranged in the quick exhaust valve body 222, and is fixed at the end of the piston rod 221 through a piston rod fixing sleeve 227, a piston rod gland 228 is covered on the piston rod fixing sleeve 227, the quick exhaust valve body 222 is covered with the quick exhaust valve cover 2211, a push rod 2210 is arranged on the quick exhaust valve cover 2211, one end of the push rod 2210 props against the piston rod gland 228, one end of the push rod 2210 passes through the quick exhaust valve cover 2211, a groove of the quick exhaust valve cover 2211 is connected with a manual rod 2213 through a fixing pin 2212, and an air inlet is further arranged on the quick exhaust valve cover 2211. The piston rod gland 228 is fixed to the piston a226 by a plurality of M6 bolts 229, and the 2211 is fixed to the quick-release valve body 222 by a plurality of M12 bolts 2214.
Preferably, the movable elbow 1 comprises a movable rotating flange 101 and an elbow 102, one end of the elbow 102 is connected to the first valve body assembly 24, and the other end of the elbow 102 is connected to the rubber expansion joint 2 through the movable rotating flange 101.
As a preferred scheme, a plurality of air cannon components are connected through a pressure-resistant corrugated pipe 26, a four-way valve 241 of a first valve body component 24 is respectively connected with the bent pipe 102, the positive pressure quick-release valve 22, the pressure-resistant corrugated pipe 26 and the nozzle component 25, and a four-way valve of a last valve body component 24 is respectively connected with the pressure-resistant corrugated pipe 26, the positive pressure quick-release valve 22, the end gland 23 and the nozzle component 25. Preferably, the air cannon assembly is in 5 groups, namely 5 positive pressure quick-release valves 22, 5 valve body assemblies 24, 5 nozzle assemblies 25 and 4 pressure-resistant bellows 26.
Preferably, the nozzle assembly 25 includes a nozzle tube 251 and a nozzle 252, wherein one end of the nozzle tube 251 is connected to the four-way valve 241 of the valve body assembly 24, and the other end of the nozzle tube 251 is connected to the nozzle 252.
Example 2
An assembly method of an integrated air cannon system, comprising the steps of:
step 1: the automatic air-conditioning system comprises 5 valve body assemblies 24, 5 nozzle assemblies 25 and 5 positive pressure quick exhaust valves 22, wherein each valve body assembly 24 is connected with one nozzle assembly 25 and one positive pressure quick exhaust valve 22, a plurality of valve body assemblies 24 are connected in series by adopting 4 pressure-resistant corrugated pipes 26, an end gland 23 is connected to the last valve body assembly 24 and is in butt joint with a flange at the initial section of the first valve body assembly 24 at one end of a movable elbow 1, and the other end of the movable elbow 1 is connected with an air storage tank 4 through a rubber expansion joint 2;
and 2, step: a pressure gauge 3, a safety valve 5 and a pressure switch 6 are arranged on a gas storage tank 4;
and step 3: one end of a pressure-resistant hose 7 is connected to the air storage tank 4, the other end of the pressure-resistant hose 7 is connected with an air inlet pipe a12 through a three-way ball valve 8, and a one-way valve a9, a two-way piece a10 and a manual ball valve a11 are sequentially arranged on the air inlet pipe a 12;
and 4, step 4: a ports A of a plurality of electromagnetic valves of an electromagnetic valve island 20 are respectively connected to air inlets of a plurality of positive pressure quick exhaust valves 22 through air hoses 21, one end of a one-way valve b16 is connected to a public air inlet end of the electromagnetic valve island 20, the other end of the one-way valve b16 is connected with an air inlet pipe b19, and a duplex piece b17 and a manual ball valve b18 are sequentially arranged on the air inlet pipe b 19;
and 5: the pressure switch 6 and the solenoid valve island 20 are respectively connected to the control box 14 by the control cable 13, and the control box 14 is externally connected with a power supply through the power supply cable 15.
The working principle of the invention is as follows:
and opening the manual ball valve a11, and filling the working gas source into the gas storage tank 4 through the gas inlet pipe a12, the manual ball valve a11, the duplex piece 10, the one-way valve 9, the three-way ball valve 8 and the pressure-resistant hose 7 in sequence. And opening the manual ball valve b18, and filling the control gas source into the electromagnetic valve island 20 through the air inlet pipe b19, the manual ball valve b18, the two-piece member b17 and the one-way valve b16 in sequence for standby. When the air storage tank 4 is inflated to the rated pressure, the pressure switch 6 sends a full signal to the control box 14 through the control cable 13, and the integrated air cannon is in a ready state. When the control box 14 is driven by an internal control program, the control box 14 commands one of the electromagnetic valves appointed by the electromagnetic valve island 20 to act through the control cable 13, at this time, a control air source reaches an A port of the appointed electromagnetic valve through a common port P of the electromagnetic valve island 20, then the control air source reaches an appointed positive pressure quick discharge valve 22 through a soft air pipe 21, the positive pressure quick discharge valve 22 acts, a corresponding valve body assembly 24 performs a spray explosion action, at this time, all compressed air in the air storage tank 4 passes through the rubber expansion joint 2, the movable bent pipe 1, the pressure resistant corrugated pipe 26, the valve body assembly 24 and the nozzle assembly 25 in sequence, and after the compressed air is quickly flushed out, the effects of material clearing and flowing assisting are achieved. After blasting, the electromagnetic valve corresponding to the electromagnetic valve island 20 is powered off, the corresponding positive pressure quick exhaust valve 22 residual control gas reaches the corresponding electromagnetic valve port a of the electromagnetic valve island 20 through the corresponding soft air pipe 21, and then the residual control gas is exhausted through the electromagnetic valve port R of the electromagnetic valve corresponding to the electromagnetic valve island 20. The working air supply continues to be inflated until the pressure switch 6 again sends a full signal to the control box 14 via the control cable 13, and the whole system is ready again. Waiting for the next work order.
Compared with the traditional control system, the control system greatly widens the application of the air cannon in narrow space or occasions needing intensive arrangement.
The invention greatly reduces the use cost of the air cannon, one air storage tank of the traditional air cannon needs to be provided with one air cannon component, and one air storage tank of the invention can be provided with a plurality of air cannon components. The utilization rate of the air storage tank is greatly improved, and therefore the use cost of the air cannon is greatly reduced.
The air cannon component and the air cannon component are connected through the flexible and telescopic pressure-resistant corrugated pipe, so that the installation flexibility of the air cannon under various working conditions is greatly improved, and meanwhile, the overhaul convenience is greatly improved.
The movable bent pipe is used for connecting the air storage tank and the air cannon component, so that the air storage tank can be installed at any angle of 360 degrees, and the flexibility of special field installation is greatly improved.
The rubber expansion joint greatly reduces the influence of vibration of an air cannon during spray explosion on the air storage tank, and is convenient for mounting the air storage tank bracket.
The working air source and the control air source which are filled into the air storage tank by the control system are separated and do not interfere with each other, and compared with the traditional single-path air source air cannon control system, the control system does not influence the instability of the action of the control execution element due to low air source pressure.
Compared with the traditional air cannon control system, the control system of the invention greatly improves the safety, the air cannon can not be exploded when the control air source is disconnected, and the air cannon can be exploded when the traditional air cannon system is disconnected, thus greatly increasing the safety risk of workers when the air cannon is maintained.
The control system of the present invention has an increased service life over conventional control systems, which employ fast bleed valves having rubber diaphragms that are susceptible to damage during reciprocation. The positive pressure quick discharge valve uses a metal piston, so that the service life of the air cannon is greatly prolonged.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.

Claims (10)

1. An integrated air cannon system, comprising:
comprises an air storage tank (4), a control box (14) and a plurality of air cannon components,
the air storage tank (4) is connected with an air inlet pipe a (12) through a pressure-resistant hose (7), a three-way ball valve (8), a one-way valve a (9), a duplex piece a (10) and a manual ball valve a (11) are sequentially arranged on the air inlet pipe a (12) from the end close to the pressure-resistant hose (7) to the end far away from the pressure-resistant hose (7),
the air storage tank (4) is sequentially connected with the rubber expansion joint (2) and the movable bent pipe (1) and then is connected with a plurality of air cannon components in series,
each air cannon component comprises a valve body component (24), a positive pressure quick-discharge valve (22) and a nozzle component (25), one end of the valve body component (24) is connected with the nozzle component (25), the other end of the valve body component (24) is connected with the positive pressure quick-discharge valve (22),
the positive pressure quick exhaust valve (22) of each air cannon component is connected with an electromagnetic valve island (20) through a soft air pipe (21), the electromagnetic valve island (20) is connected with an air inlet pipe b (19), the air inlet pipe b (19) is sequentially provided with a one-way valve b (16), a duplex piece b (17) and a manual ball valve b (18) from the end close to the electromagnetic valve island (20) to the end far away from the electromagnetic valve island (20),
the control box (14) is respectively connected with the electromagnetic valve island (20) and a pressure switch (6) on the air storage tank (4) through a control cable (13).
2. The integrated air cannon system of claim 1, wherein:
the valve body assembly (24) comprises a four-way joint (241), the four-way joint (241) comprises two groups of opposite ends, wherein one group of opposite ends are used for being connected with a plurality of air cannon assemblies in series, the other group of opposite ends are respectively connected with a nozzle assembly (25) and a positive pressure quick discharge valve (22),
a gland (243) is arranged outside one end of a four-way valve (241) connected with the positive pressure quick exhaust valve (22), and a piston seat (249), a dry bearing (246), a piston b (245) and a spring b (244) are sequentially sleeved in the gland (243) from inside to outside.
3. The integrated air cannon system of claim 2, wherein:
the two ends and the outer wall of the piston seat (249) are respectively provided with a sealing ring c (2411), a sealing ring b (2410) and a sealing ring a (248), the piston seat (249) is fixedly connected with the cross joint (241) through a plurality of groups of bolt assemblies b (247), and the gland (243) is fixedly connected with a flange at the end part of the cross joint (241) through a bolt assembly a (242).
4. The integrated air cannon system of claim 1, wherein:
the positive pressure quick-release valve (22) comprises a piston rod (221), a quick-release valve body (222) and a quick-release valve cover (2211), wherein the piston rod (221) is inserted into the quick-release valve body (222) and sequentially penetrates through a steel sleeve (223), a sliding bearing (224), a spring a (225) and a piston a (226) which are arranged in the quick-release valve body (222), then the piston rod is fixed at the end part of the piston rod (221) through a piston rod fixing sleeve (227), a piston rod gland (228) is covered on the piston rod fixing sleeve (227), the quick-release valve body (222) is covered with the quick-release valve cover (2211), a push rod (2210) is arranged on the quick-release valve cover (2211), one end of the push rod (2210) abuts against the piston rod gland (228), one end of the push rod (2210) penetrates through the quick-release valve cover (2211), a manual rod (2213) is connected to a groove of the quick-release valve cover (2211) through a fixing pin (2), and an air inlet is further arranged on the quick-release valve cover (2211).
5. The integrated air cannon system of claim 4, wherein:
the piston rod gland (228) is fixed on the piston a (226) through a plurality of M6 bolts (229), and the piston rod gland (2211) is fixed on the quick-release valve body (222) through a plurality of M12 bolts (2214).
6. The integrated air cannon system of claim 1, wherein:
the movable elbow (1) comprises a movable rotating flange (101) and an elbow (102), one end of the elbow (102) is connected with the first valve body assembly (24), and the other end of the elbow (102) is connected with the rubber expansion joint (2) through the movable rotating flange (101).
7. The integrated air cannon system of claim 1, wherein:
the air cannon components are connected through a pressure-resistant corrugated pipe (26), a four-way joint (241) of a first valve body component (24) is respectively connected with a bent pipe (102), a positive pressure quick-discharge valve (22), the pressure-resistant corrugated pipe (26) and a nozzle component (25), and a four-way joint of a last valve body component (24) is respectively connected with the pressure-resistant corrugated pipe (26), the positive pressure quick-discharge valve (22), an end gland (23) and the nozzle component (25).
8. The integrated air cannon system of claim 1, wherein:
the nozzle assembly (25) comprises a spray pipe (251) and a nozzle (252), one end of the spray pipe (251) is connected with the four-way joint (241) of the valve body assembly (24), and the other end of the spray pipe (251) is connected with the nozzle (252).
9. The integrated air cannon system of claim 1, wherein:
the gas storage tank (4) is also provided with a pressure gauge (3) and a safety valve (5);
the control box (14) is also externally connected with a power supply through a power cable (15).
10. The method of assembling an integrated air cannon system of claims 1-9, comprising the steps of:
step 1: the automatic air-conditioning system comprises a same number of valve body assemblies (24), nozzle assemblies (25) and positive pressure quick exhaust valves (22), wherein each valve body assembly (24) is connected with one nozzle assembly (25) and one positive pressure quick exhaust valve (22), a plurality of valve body assemblies (24) are connected in series by adopting a pressure-resistant corrugated pipe (26), an end gland (23) is connected to the last valve body assembly (24) and is in butt joint with an initial section flange of the first valve body assembly (24) to one end of a movable bent pipe (1), and the other end of the movable bent pipe (1) is connected with an air storage tank (4) through a rubber expansion joint (2);
step 2: a pressure gauge (3), a safety valve (5) and a pressure switch (6) are arranged on the gas storage tank (4);
and step 3: one end of a pressure-resistant hose (7) is connected to the gas storage tank (4), the other end of the pressure-resistant hose (7) is connected with a gas inlet pipe a (12) through a three-way ball valve (8), and a one-way valve a (9), a two-way piece a (10) and a manual ball valve a (11) are sequentially arranged on the gas inlet pipe a (12);
and 4, step 4: a ports A of a plurality of electromagnetic valves of an electromagnetic valve island (20) are respectively connected to air inlets of a plurality of positive pressure quick exhaust valves (22) through air hoses (21), one end of a one-way valve b (16) is connected to a public air inlet end of the electromagnetic valve island (20), the other end of the one-way valve b16 is connected with an air inlet pipe b (19), and a duplex piece b (17) and a manual ball valve b (18) are sequentially arranged on the air inlet pipe b (19);
and 5: the pressure switch (6) and the electromagnetic valve island (20) are respectively connected to the control box (14) through control cables (13), and the control box (14) is externally connected with a power supply through a power supply cable (15).
CN202211523347.5A 2022-12-01 2022-12-01 Integrated air cannon system and assembly method thereof Pending CN115593807A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211523347.5A CN115593807A (en) 2022-12-01 2022-12-01 Integrated air cannon system and assembly method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211523347.5A CN115593807A (en) 2022-12-01 2022-12-01 Integrated air cannon system and assembly method thereof

Publications (1)

Publication Number Publication Date
CN115593807A true CN115593807A (en) 2023-01-13

Family

ID=84853399

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211523347.5A Pending CN115593807A (en) 2022-12-01 2022-12-01 Integrated air cannon system and assembly method thereof

Country Status (1)

Country Link
CN (1) CN115593807A (en)

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