CN115586354A - Solar energy component detection mechanism and system - Google Patents

Solar energy component detection mechanism and system Download PDF

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Publication number
CN115586354A
CN115586354A CN202211225114.7A CN202211225114A CN115586354A CN 115586354 A CN115586354 A CN 115586354A CN 202211225114 A CN202211225114 A CN 202211225114A CN 115586354 A CN115586354 A CN 115586354A
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CN
China
Prior art keywords
positioning
piece
connector
detection
clamping
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Pending
Application number
CN202211225114.7A
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Chinese (zh)
Inventor
黄磊
郑小亮
陆雷
蒋威
陈列波
李海彬
孙小杰
卢玉
魏燕平
刘尚昆
刘大亮
黄朝麟
赵越
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Huansheng New Energy Jiangsu Co ltd
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Huansheng New Energy Jiangsu Co ltd
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Priority to CN202211225114.7A priority Critical patent/CN115586354A/en
Publication of CN115586354A publication Critical patent/CN115586354A/en
Pending legal-status Critical Current

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02—General constructional details
    • G01R1/04—Housings; Supporting members; Arrangements of terminals
    • G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G01R1/0425—Test clips, e.g. for IC's
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02—General constructional details
    • G01R1/04—Housings; Supporting members; Arrangements of terminals
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02—General constructional details
    • G01R1/04—Housings; Supporting members; Arrangements of terminals
    • G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G01R1/0416—Connectors, terminals
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02—General constructional details
    • G01R1/06—Measuring leads; Measuring probes
    • G01R1/067—Measuring probes
    • G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S50/00—Monitoring or testing of PV systems, e.g. load balancing or fault identification
    • H02S50/10—Testing of PV devices, e.g. of PV modules or single PV cells
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
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  • Pathology (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

The invention provides a solar module detection mechanism and a solar module detection system, which comprise a clamping device, a detection device and an adjusting device, wherein the detection device and the adjusting device are arranged opposite to the clamping device, the adjusting device is respectively connected with the clamping device and the detection device, the positions of the clamping device and the detection device are adjusted, so that the clamping device clamps a connector of a module, and the detection device is in plug-in connection with the connector. The invention has the advantages that the full-automatic plug-in test is realized, the personnel intervention is not needed, the work and personnel for mounting and taking the test tool are not needed, and the production cost and the labor cost are reduced; a test tool is cancelled, and the test is performed without using the tool, so that the production cost is reduced; the detection head is directly connected with the connector in an inserting mode, resistance among the test probes is reduced, accuracy of a test effect is guaranteed, and yield of the assembly is improved.

Description

Solar energy component detection mechanism and system
Technical Field
The invention belongs to the technical field of solar assemblies, and particularly relates to a solar assembly detection mechanism and system.
Background
The solar module finished product detection end comprises detection modules such as IV/withstand voltage/grounding/EL, a transfer test tool is used for detection at present, automatic action cannot be realized, the yield of a detection result cannot be guaranteed, the tool has a service life cycle and is replaced, the replacement cost of spare parts is high, personnel work with low efficiency is high, the labor cost is high, the turnover and the loss of the test tool are large, the stability of a probe of the test tool is poor, and the yield cannot be guaranteed.
Disclosure of Invention
In view of the above problems, the present invention provides a solar module inspection mechanism and system to solve the above or other problems in the prior art.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the utility model provides a solar energy component detection mechanism, includes clamping device, the detection device and the adjusting device that set up with clamping device relatively, and adjusting device is connected with clamping device and detection device respectively, adjusts clamping device and detection device's position to make clamping device carry out the centre gripping to the connector of subassembly, detection device and connector are to inserting the connection.
Furthermore, the clamping device comprises a first positioning clamping component, a second positioning clamping component and a power driving component which are arranged oppositely, the power driving component is connected with the first positioning clamping component and the second positioning clamping component respectively and drives the first positioning clamping component and the second positioning clamping component to move, and the second positioning clamping component is arranged on one side, close to the detection device, of the first positioning clamping component and positions and clamps the connector of the component.
Furthermore, the first positioning and clamping assembly comprises a first positioning piece and a second positioning piece, and the first positioning piece and the second positioning piece are both connected with the power driving assembly and drive the first positioning piece and the second positioning piece to move relatively to position the connector;
the second positioning and clamping assembly comprises a third positioning piece and a fourth positioning piece, the third positioning piece and the fourth positioning piece are both connected with the power driving assembly, and the third positioning piece and the fourth positioning piece are driven to move relatively to position and clamp the connector.
Furthermore, the corresponding positions of the opposite side surfaces of the first positioning piece and the second positioning piece are provided with inclined planes, and when the first positioning piece and the second positioning piece are relatively close to each other and are in contact, a V-shaped groove structure is constructed to position the connector of the component.
Furthermore, a groove is arranged at the corresponding position of the opposite side surfaces of the third positioning piece and the fourth positioning piece, and when the third positioning piece and the fourth positioning piece are relatively close to each other and are in contact with each other, a containing groove is formed to position the connector of the assembly.
Furthermore, the first positioning and clamping assembly and the second positioning and clamping assembly are coaxially arranged.
Furthermore, the second positioning and clamping assembly further comprises a position adjusting assembly, and the position adjusting assembly is connected with the third positioning piece and the fourth positioning piece respectively to adjust the positions of the third positioning piece and the fourth positioning piece.
Further, the position adjusting assembly comprises a first guiding member connected with the third positioning member, a second guiding member connected with the fourth positioning member, and a reset member, wherein,
the third positioning piece can move relative to the first guiding piece, and the first guiding piece guides the movement of the third positioning piece;
the fourth positioning piece can move relative to the second guide piece, and the second guide piece guides the movement of the fourth positioning piece;
one end of the resetting piece is connected with the power driving assembly, the other end of the resetting piece is connected with the third positioning piece and the fourth positioning piece, and the third positioning piece and the fourth positioning piece can move relative to the end.
Furthermore, the other end of the reset piece is provided with a third guide piece, the third positioning piece and the fourth positioning piece are respectively connected with the third guide piece, and the third guide piece guides the movement of the third positioning piece and the fourth positioning piece.
Furthermore, detection device is including detecting the head and with detecting the driving piece that the head is connected, and the driving piece drive is detected the head and is close to relatively or keep away from clamping device, pegs graft or separate with the connector.
Furthermore, the adjusting device comprises an adjusting power piece and a sliding piece which are connected, and the sliding piece is respectively connected with the detecting device and the clamping device, so that the detecting device and the clamping device move relative to the adjusting power piece under the action of the adjusting power piece, and the positions of the detecting device and the clamping device are adjusted.
Furthermore, the device also comprises an image detection device, wherein the image detection device is arranged on the other side of the clamping device relative to the detection device and used for acquiring a position image of the connector of the assembly.
The device further comprises a control device, wherein the control device is respectively connected with the clamping device, the detection device, the adjusting device and the image detection device, receives signals of the image detection device and controls the clamping device, the detection device and the adjusting device to act according to the signals.
The utility model provides a solar energy component detecting system, includes at least one detecting element, and detecting element includes horizontal adjusting device, vertical adjusting device and as above-mentioned solar energy component detection mechanism, and solar energy component detection mechanism is connected with horizontal adjusting device, and horizontal adjusting device is connected with vertical adjusting device, adjusts solar energy component detection mechanism's position.
Furthermore, the plurality of detection units are arranged on the peripheral side of the solar module.
By adopting the technical scheme, the clamping device is provided with the first positioning clamping component and the second positioning clamping component, the first positioning clamping component performs coarse positioning on the connector, the second positioning clamping component performs accurate positioning and clamping on the connector, and the connector is kept at the position of the clamping device; the detection device is provided with a driving piece and a detection head, and the detection head can be oppositely inserted with the connector under the action of the driving piece, so that the connection between the detection head and the connector is realized, and the component is detected; the connector clamping device is provided with an adjusting device, the positions of the clamping device and the detecting device can be adjusted, so that the clamping device can quickly position and clamp the connector, and the detecting device can quickly be connected with the connector in an opposite insertion mode; the connector is provided with the resetting piece, so that the connector can be buffered when the connector and the detection device are subjected to overlarge stress in the opposite insertion connection process, and the connector is prevented from being damaged; the device is provided with an image detection device, can shoot images of the connector on the assembly and provides a moving basis for the actions of the adjusting device, the clamping device and the detection device; the full-automatic plug-in test is realized, personnel intervention is not needed, the work and personnel for installing and taking the test tool are not needed, and the production cost and the labor cost are reduced; a test tool is cancelled, and the test is performed without using the tool, so that the production cost is reduced; the detection head is directly inserted with the connector, so that the resistance between the test probes is reduced, the accuracy of the test effect is ensured, and the yield of the assembly is improved.
Drawings
FIG. 1 is a schematic view of an angle of a solar module inspection mechanism according to an embodiment of the present invention;
FIG. 2 is a schematic view of another angle of the solar module inspection mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic side view of a solar module inspection mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a solar module detection mechanism according to an embodiment of the present invention.
In the figure:
1. first location centre gripping subassembly 2, second location centre gripping subassembly 3, position control subassembly
4. Reset piece 5, first connecting piece 6 and second connecting piece
7. Power drive unit 8, detection device 9, and image detection device
10. Adjusting power piece 11, sliding piece 12 and connector
100. A first positioning member 101, a second positioning member 200, and a third positioning member
201. A fourth positioning member 300, a first guide 301, a second guide
800. Detection head 801, driving piece 900 and auxiliary light lamp
901. Camera with a camera module
Detailed Description
The invention is further described with reference to the following figures and specific examples.
Fig. 1 shows a schematic structural diagram of an embodiment of the invention, which relates to a solar module detection mechanism and system, and is used for detecting a solar module in a finished product detection stage, including tests of IV, voltage withstanding, grounding, EL and the like, and detecting the solar module by adopting a connector plug-in mode, so that tool turnover is not required, the test efficiency is improved, automatic linkage action is realized, the automation degree is high, the test stability is improved, and the labor cost is reduced.
A solar component detection mechanism is shown in figures 1-4 and comprises a clamping device, a detection device 8 and an adjusting device, wherein the detection device 8 and the adjusting device are arranged opposite to the clamping device, the adjusting device is respectively connected with the clamping device and the detection device 8, and the positions of the clamping device and the detection device 8 are adjusted, so that the positions of the clamping device and the detection device 8 correspond to the position of a connector 12 of a component, the clamping device is convenient to clamp the connector 12 of the component, and the detection device 8 is used for detecting the connector 12.
When the solar component detection mechanism is used, in the detection process of the connector 12 of the component, when the component is conveyed to the mechanism, the adjusting device acts to adjust the position of the clamping device, so that the position of the clamping device corresponds to the position of the connector 12 of the component, the connector 12 is positioned and clamped, the position of the detection device 8 is adjusted, so that the position of the detection device 8 corresponds to the position of the connector 12, and the connector 12 is inserted to detect the component.
Specifically, the clamping device comprises a first positioning clamping assembly 1, a second positioning clamping assembly 2 and a power driving assembly 7 which are arranged oppositely, the power driving assembly 7 is respectively connected with the first positioning clamping assembly 1 and the second positioning clamping assembly 2 to drive the first positioning clamping assembly 1 and the second positioning clamping assembly 2 to move, the second positioning clamping assembly 2 is arranged on one side, close to the detection device 8, of the first positioning clamping assembly 1, and the connector 12 of the assembly is positioned and clamped. The setting of first location centre gripping subassembly 1 for carry out the coarse location to connector 12, tentatively confirm the roughly position of connector 12, the setting of second location centre gripping subassembly 2 for carry out accurate location to connector 12, and press from both sides tightly connector 12, confirm the accurate position of connector 12, and keep connector 12 motionless, so that detection device 8 pegs graft with connector 12, detect the subassembly.
In this embodiment, preferably, first location centre gripping subassembly 1 and the coaxial setting of second location centre gripping subassembly 2 to in first location centre gripping subassembly 1 preliminary location back to connector 12, second location centre gripping subassembly 2 carries out accurate location, presss from both sides tightly to connector 12, makes connector 12 be located same axis, can not cause the damage to connector 12.
Because detection device 8 detects the subassembly, detection device 8 is to inserting with connector 12, can exert certain effort to connector 12, so, in order to avoid connector 12 to remove and lead to the testing result inaccurate among the testing process, first location centre gripping subassembly 1 is when the installation with second location centre gripping subassembly 2, second location centre gripping subassembly 2 sets up the one side that is close to detection device 8 at first location centre gripping subassembly 1, the second centre gripping subassembly carries out accurate location and presss from both sides tightly connector 12, prevent that connector 12 from removing among the testing process, in order to guarantee the accuracy of testing result.
A certain distance is arranged between the first positioning and clamping assembly 1 and the second positioning and clamping assembly 2, and the distance is selected and set according to the size of the connector 12, so that after the first positioning and clamping assembly 1 positions the connector 12, the second positioning and clamping assembly 2 positions and clamps the connector 12.
The first positioning and clamping assembly 1 includes a first positioning element 100 and a second positioning element 101, the first positioning element 100 and the second positioning element 101 are both connected to the power driving assembly 7 to drive the first positioning element 100 and the second positioning element 101 to move relatively, and the first positioning element 100 and the second positioning element 101 can be relatively close to or far away from each other to position the connector 12. First locating piece 100 and second locating piece 101 are platelike structure, first locating piece 100 is connected with first connecting piece 5, first connecting piece 5 is connected with power drive assembly 7, so that first locating piece 100 installs on power drive assembly 7, and in the same way, second locating piece 101 is connected with second connecting piece 6, second connecting piece 6 is connected with power drive assembly 7, so that second locating piece 101 installs on power drive assembly 7, under the effect of power drive assembly 7, drive first locating piece 100 and second locating piece 101 and be close to relatively or keep away from. In this embodiment, the first connecting member 5 and the second connecting member 6 are both plate-shaped structures, the first positioning member 100 is disposed to intersect with the first connecting member 5 and located on the other side of the first connecting member 5 opposite to the power driving assembly 7, and preferably, the first positioning member 100 is disposed perpendicular to the first connecting member 5; the second positioning element 101 intersects with the second connecting element 6 and is located on the other side surface of the second connecting element 6 opposite to the power driving assembly 7, and preferably, the second positioning element 101 is perpendicular to the second connecting element 6.
In order to facilitate the positioning of the connector 12 when the first positioning element 100 contacts the second positioning element 101, the first positioning element 100 and the second positioning element 101 are provided with inclined planes at corresponding positions on opposite sides, and when the first positioning element 100 and the second positioning element 101 are relatively close to each other and contact each other, a V-shaped groove structure is formed to position the connector 12 of the component. In this embodiment, the first positioning element 100 and the second positioning element 101 are located on the same straight line, one side of the first positioning element 100 facing the second positioning element 101 is provided with an inclined surface, the inclined surface is inclined from the other side of the first positioning element 100 opposite to the side connected to the first connecting element 5 to the directions of the first connecting element 5 and the second positioning element 101, so as to form an inclined surface structure, correspondingly, the corresponding position of the side of the second positioning element 101 facing the first positioning element 100 is also provided with an inclined surface with the same structure, when the first positioning element 100 and the second positioning element 101 are relatively close to each other and the opposite sides are in contact, the inclined surface on the first positioning element 100 and the inclined surface on the second positioning element 101 form a V-shaped groove structure, and when the connector 12 is located in the V-shaped groove, the connector 12 is tangential to the two inclined surfaces, so as to position the connector 12.
The second positioning and clamping assembly 2 includes a third positioning element 200 and a fourth positioning element 201, the third positioning element 200 and the fourth positioning element 201 are both connected to the power driving assembly 7, and drive the third positioning element 200 and the fourth positioning element 201 to move relatively, and the third positioning element 200 and the fourth positioning element 201 can be relatively close to or far away from each other to position and clamp the connector 12. The third positioning element 200 and the fourth positioning element 201 are both plate-shaped structures, the third positioning element 200 is connected with the first connecting element 5 and is positioned on the same side of the first connecting element 5 as the first positioning element 100, and the third positioning element 200 and the first connecting element 5 are arranged in an intersecting manner, preferably in a vertical manner; the fourth positioning element 201 is connected to the second connecting element 6, and is located on the same side of the second connecting element 6 as the second positioning element 101, and the fourth positioning element 201 and the second connecting element 6 are disposed in an intersecting manner, preferably vertically, so that the power driving assembly 7 can drive the third positioning element 200 and the fourth positioning element 201 to move relatively close to or away from each other.
The arrangement of the first connecting part 5 and the second connecting part 6 enables the power driving assembly 7 to drive the first positioning part 100 and the third positioning part 200 at the same time, and enables the power driving assembly 7 to drive the second positioning part 101 and the fourth positioning part 201 at the same time, so that the first positioning part 100 and the third positioning part 200 act at the same time, and the second positioning part 101 and the fourth positioning part 201 act at the same time.
Of course, the third positioning element 200 may be connected with a third connecting element, the fourth positioning element 201 may be connected with a fourth connecting element, the third connecting element and the fourth connecting element are respectively connected with the power driving assembly 7, the third connecting element and the fourth connecting element are driven to move, and further the third positioning element 200 and the fourth positioning element 201 are driven to move, in this case, the third positioning element 200 may move simultaneously with the first positioning element 100, and may not move simultaneously, the fourth positioning element 201 may move simultaneously with the second positioning element 101, and may not move simultaneously, the third positioning element 200 and the fourth positioning element 201 are installed according to actual requirements, and no specific requirements are made here.
The corresponding positions of the opposite side surfaces of the third positioning element 200 and the fourth positioning element 201 are provided with grooves, and when the third positioning element 200 and the fourth positioning element 201 are relatively close to each other and contact each other, a receiving groove is formed to position the connector 12 of the component. The third positioning element 200 and the fourth positioning element 201 are located on the same straight line, a side surface of the third positioning element 200 facing the fourth positioning element 201 is provided with a groove, the side surface is formed by inward depression, a corresponding position of a side surface of the fourth positioning element 201 facing the third positioning element 200 is also provided with a groove, the side surface is formed by inward depression, the cross-sectional shape of the groove is a curve, preferably an arc, when the third positioning element 200 and the fourth positioning element 201 are relatively close to each other and the opposite side surfaces are contacted, the groove on the third positioning element 200 and the groove on the fourth positioning element 201 form a roughly hole-shaped structure, the connector 12 is contacted with the side wall of the groove, the third positioning element 200 and the fourth positioning element 201 position and clamp the connector 12, and the connector 12 is positioned at the clamping device, so that the detection device 8 is connected with the connector 12 in an inserting manner.
In this embodiment, preferably, the first positioning element 100 is disposed parallel to the third positioning element 200, and the second positioning element 101 is disposed parallel to the fourth positioning element 201.
In order to buffer the force applied when the connector 12 and the detecting device 8 are plugged, and avoid the damage of the connector 12 due to excessive force, the second positioning and clamping assembly 2 further includes a position adjusting assembly 3, the position adjusting assembly 3 is respectively connected with the third positioning element 200 and the fourth positioning element 201, and the positions of the third positioning element 200 and the fourth positioning element 201 are adjusted, so that the positions of the third positioning element 200 and the fourth positioning element 201 can be moved according to the actual force applied to the connector 12, and the force applied to the connector 12 is buffered.
The position adjusting assembly 3 includes a first guiding element 300 connected to the third positioning element 200, a second guiding element 301 connected to the fourth positioning element 201, and a resetting element 4, wherein the third positioning element 200 is movable relative to the first guiding element 300, the first guiding element 300 guides the movement of the third positioning element 200, in this embodiment, the first guiding element 300 is preferably a guide rail structure, the first guiding element 300 is installed on the first connecting element 5, the third positioning element 200 is connected to a sliding block of the first guiding element 300, and the third positioning element 200 is movable relative to the first connecting element 5 through the first guiding element 300;
the fourth positioning element 201 can move relative to the second guiding element 301, and the second guiding element 301 guides the movement of the fourth positioning element 201, in this embodiment, the second guiding element 301 is preferably a guide rail structure, the second guiding element 301 is installed on the second connecting element 6, the fourth positioning element 201 is connected with the sliding block of the second guiding element 301, and the fourth positioning element 201 can move relative to the second connecting element 6 through the second guiding element 301;
one end of the resetting member 4 is connected to the power driving assembly 7, the other end is connected to the third positioning member 200 and the fourth positioning member 201, and the third positioning member 200 and the fourth positioning member 201 can move relative to the end, so that the third positioning member 200 and the fourth positioning member 201 can move along with the resetting member 4, and the resetting member 4 does not interfere with the relative movement of the third positioning member 200 and the fourth positioning member 201. Reset piece 4 when setting up, the direction setting that sets gradually along first location centre gripping subassembly 1 and second location centre gripping subassembly 2, through the motion that resets 4, drive third setting element 200 and fourth setting element 201 motion, be close to relatively or keep away from first location centre gripping subassembly 1, the effort that connector 12 received when connecting to inserting is cushioned to detection device 8 and connector 12, avoid detection device 8 to cause the damage to connector 12, and reset piece 4 can drive third setting element 200 and fourth setting element 201 and resume to the normal position after connector 12 is detected to be accomplished, so that connector 12 to next subassembly is fixed a position, press from both sides tightly, so that detection device 8 and connector 12 of next subassembly are to inserting, detect next subassembly.
This piece 4 that resets includes plug-in connection's support piece and moving member, but moving member relative support piece reciprocating motion, the suit has the elastic component on the moving member, and the elastic component contacts or is connected with support piece, utilize the compression and the extension of elastic component, realize the reciprocating motion of the relative support piece of moving member, during initial state, the elastic component is in free state, when the moving member receives pressure, compress the elastic component, after the pressure that the moving member received disappears, the elastic component resumes to the normal position under the effect of restoring force, drive moving member and resume to the normal position, realize the resetting of moving member. This support piece is tubular structure, one end is connected with the mounting panel, mounting panel fixed mounting is on power drive assembly 7, other end opening, the moving member is shaft-like structure, the one end of moving member is stair structure, the path section that has a diameter and is less than the major diameter, the elastic component suit is on this path section, the terminal surface that the main part section of one end and moving member is connected with the path section contacts, this end and the elastic component of moving member stretch into in the support piece, the other end of elastic component can be connected with the mounting panel, or the contact cooperation, or contactless, select the setting according to the actual demand, the elastic component removes along with the removal of moving member, so that the effect of moving member under the elastic component realizes resetting.
The resilient member is preferably a spring.
When the resetting piece 4 is arranged, the resetting piece 4 is positioned between the first positioning piece 100 and the second positioning piece 101, and through holes are formed in corresponding positions of the first positioning piece 100 and the second positioning piece 101 so that the resetting piece 4 can pass through; the reset piece 4 is located between the third positioning piece 200 and the fourth positioning piece 201 and below the third positioning piece 200 and the fourth positioning piece 201, and does not interfere with the relative movement of the third positioning piece 200 and the fourth positioning piece 201. Meanwhile, when the reset piece 4 is arranged, the reset piece has a gap with the first connecting piece 5 and the second connecting piece 6, and cannot contact with the first connecting piece 5 and the second connecting piece 6, so that interference cannot be caused to relative movement of the first connecting piece 5 and the second connecting piece 6.
The other end of the resetting piece 4 is provided with a third guiding piece, the third positioning piece 200 and the fourth positioning piece 201 are respectively connected with the third guiding piece, and the third guiding piece guides the relative movement of the third positioning piece 200 and the fourth positioning piece 201. That is, the third guiding part is installed at the one end of the moving part that is located outside the supporting part, the third guiding part is preferably a guide rail structure, and has two sliding blocks, one sliding block is connected with the third positioning part 200 through a connecting block, the other sliding block is connected with the fourth positioning part 201 through another connecting block, the third positioning part 200 and the fourth positioning part 201 can slide along the guide rail, and are relatively close to or far away from each other, so as to realize the relative movement of the third positioning part 200 and the fourth positioning part 201, and simultaneously realize that the third positioning part 200 and the fourth positioning part 201 are relatively close to or far away from the first positioning clamping assembly 1 under the effect of the reset part 4.
The power driving assembly 7 includes a power member and a frame body (not shown in the figure) connected with each other, the power member is mounted on the frame body, the power member is preferably a pneumatic sliding table, the first connecting member 5 and the second connecting member 6 are respectively connected with two sliding blocks on the power member, and a mounting plate on a supporting member of the reset member 4 is connected with the frame body. The number of the power parts is selected according to the setting mode of the third positioning part 200 and the fourth positioning part 201, and the number of the power parts can be one, the first positioning clamping assembly 1 and the second positioning clamping assembly 2 are both connected with the power parts, or two, and the first positioning clamping assembly 1 and the second positioning clamping assembly 2 are respectively installed on one power part.
The detecting device 8 includes a detecting head 800 and a driving member 801 connected to the detecting head 800, wherein the driving member 801 drives the detecting head 800 to move relatively close to or away from the clamping device, so that the detecting head 800 can be plugged into or separated from the connector 12. The test head 800 is preferably an electrical test head having a probe that is plugged into the connector 12 and is connected to external solar module test equipment to test the module. The driving member 801 is preferably a cylinder, and the electrical probe is mounted on the cylinder, and under the action of the cylinder, the electrical probe is relatively close to or far away from the second positioning and clamping assembly 2, so that the electrical probe is plugged into the connector 12, and the electrical probe is separated from the connector 12 after the test is finished. The cylinder can realize the transverse movement of the electric probe and also can realize the transverse movement and the longitudinal movement of the electric probe so as to adjust the position of the electric probe, send the electric probe to the connector 12 and be plugged with the connector 12. The air cylinder is a commercially available product and is selected according to actual requirements, and no specific requirements are made here.
The adjusting device comprises an adjusting power piece 10 and a sliding piece 11 which are connected, wherein the sliding piece 11 is respectively connected with the detecting device 8 and the clamping device, so that the detecting device 8 and the clamping device move relative to the adjusting power piece 10 under the action of the adjusting power piece 10, the positions of the detecting device 8 and the clamping device are adjusted, the clamping device can move to the position of the connector 12, and the connector 12 is clamped, so that the detecting device 8 moves to the position of the connector 12 and is connected with the connector 12 in an inserting mode.
Adjusting power spare 10 is installed on fixed support body, and slider 11 is connected with adjusting power spare 10 through first backup pad, and slider 11 is connected with clamping device and detection device 8 through the second backup pad, and when adjusting power spare 10 drive clamping device and detection device 8 action, slider 11 leads clamping device and detection device 8's removal.
The adjusting power member 10 is preferably a sliding table cylinder, and the sliding member 11 is preferably a guide rail structure.
The solar module detection mechanism further comprises an image detection device 9, the image detection device 9 is arranged on the other side face, opposite to the detection device 8, of the clamping device, the position of the connector 12 of the module is detected, the image detection device 9 photographs the module, the approximate position of the connector 12 of the module is determined, then the adjusting device acts, the position of the clamping device is adjusted to the position of the connector 12, the clamping device acts, the position is further adjusted, and the connector 12 is located and clamped. Along the incoming material direction of the assembly, the image detection device 9 and the clamping device are sequentially arranged and are positioned on the same side face of the assembly, and the distance from the image detection device 9 to the assembly is larger than the distance from the clamping device to the assembly, so that the image detection device 9 cannot interfere with the clamping action of the clamping device on the connector 12.
The image detection device 9 includes a camera 901 and an auxiliary light 900, the auxiliary light 900 provides a lighting condition for the photographing of the camera 901, and the camera 901 is preferably a CCD camera, and is a commercially available product, and is selected according to actual requirements, where no specific requirements are made.
The solar component detection mechanism further comprises a control device, the control device is respectively connected with the clamping device, the detection device 8, the adjusting device and the image detection device 9, receives signals of the image detection device 9, controls the clamping device according to the signals, and controls the detection device 8 to act with the adjusting device, the image detection device 9 obtains position pictures of a connector 12 of the component and transmits the position pictures to the control device, the control device analyzes the position of the connector 12 according to the position pictures, controls the action of the adjusting device, adjusts the positions of the clamping device and the detection device 8, controls the action of the clamping device, positions and clamps the connector 12, controls the action of the detection device 8, is inserted into the connector 12, and measures the component.
In this embodiment, the control device may be a PLC controller.
A solar module detection system comprises at least one detection unit, wherein the detection unit comprises a transverse adjusting device, a longitudinal adjusting device and the solar module detection mechanism, the solar module detection mechanism is connected with the transverse adjusting device, the transverse adjusting device is connected with the longitudinal adjusting device, the position of the solar module detection mechanism is adjusted, and the transverse adjusting device and the longitudinal adjusting device are respectively connected with a control device of the mechanism to control the actions of the transverse adjusting device and the longitudinal adjusting device.
The solar component detection system further comprises a gantry support body, the gantry support body is arranged on the component conveying line body in a crossing mode and located at the detection position of the conveying line body, the gantry support body is formed by welding a plurality of square tubes, a transverse adjusting device is installed on the gantry support body, a longitudinal adjusting device is installed on the transverse adjusting device, the transverse adjusting device drives the longitudinal adjusting device to move, the position of the longitudinal adjusting device in the transverse direction is adjusted, a solar component detection mechanism is installed on the longitudinal adjusting device, the longitudinal adjusting device drives the mechanism to move, the position of the mechanism in the longitudinal direction is adjusted, and the position of the clamping device and the position of the detection device 8 in the three directions are adjusted (for convenience in understanding, the transverse direction is set to be the X-axis direction, the longitudinal direction is the Y-axis direction, and the direction of the adjusting device is the Z-axis direction).
A detection unit is composed of a transverse adjusting device, a longitudinal adjusting device and a solar component detection mechanism, in the embodiment, the number of the detection units is multiple, the detection units are arranged along the peripheral side of the solar component, and preferably arranged at the upper side, the lower side, the left side and the right side of the solar component; the solar detection system can also be provided with a control system, the control system is respectively connected with each detection unit, and the mechanisms at different positions can be controlled to detect the components according to the types of the components, so that the solar detection system can detect various types of solar components.
When the solar detection system works, the conveying line body conveys the solar assembly to the solar assembly detection system, the solar assembly is controlled to stop at a test position and to be centered through the blocking device and the centering device on the line body, the position of the connector 12 can be known according to the type of the solar assembly, and the control system controls the corresponding detection unit to act to detect the assembly;
the image detection device 9 acts to photograph the position of the connector 12 of the component, the specific position of the connector 12 is determined, the transverse adjustment device and the longitudinal adjustment device act to adjust the position of the solar component detection mechanism, the mechanism is adjusted to the position of the connector 12, the adjustment device acts to enable the clamping device and the detection device 8 to be close to the connector 12, the connector 12 is enabled to correspond to the first positioning clamping component 1 and the second positioning clamping component 2, the power driving component 7 acts, the first positioning piece 100 is enabled to be relatively close to the second positioning piece 101, the connector 12 is enabled to be positioned at a V-shaped groove, the connector 12 is positioned, the third positioning piece 200 and the fourth positioning piece 201 act relatively, the connector 12 is enabled to be positioned in a hole type structure, and the connector 12 is positioned and clamped;
the driving element 801 acts to enable the detection head 800 to approach the connector 12 and to be plugged with the connector 12 to detect the solar module, wherein the test items comprise IV, voltage resistance, grounding, EL and the like; when the detection head 800 and the connector 12 are plugged into each other, the force applied to the connector 12 is greater than the force of the elastic member, so as to push the third positioning member 200 and the fourth positioning member 201 to move toward the first positioning and clamping assembly 1, and compress the elastic member until the force applied to the connector 12 is balanced; after the test is finished, the driving part 801 acts, the detection head 800 is far away from the connector 12, the elastic part resets under the action of restoring force, the third positioning part 200 and the fourth positioning part 201 are pushed to move to the original position, the power part acts, the third positioning part 200 and the fourth positioning part 201 are relatively far away, the first positioning part 100 and the second positioning part 101 are relatively far away, the connector 12 is loosened, and the adjusting device, the transverse adjusting device and the longitudinal adjusting device act to enable the clamping device to be far away from the connector 12;
the blocking device and the centering device are used for releasing the limitation on the solar assembly, and the solar assembly is conveyed to the next station under the action of the conveyor line body.
And repeating the steps to detect the plurality of solar assemblies.
By adopting the technical scheme, the clamping device is provided with the first positioning clamping component and the second positioning clamping component, the first positioning clamping component performs coarse positioning on the connector, the second positioning clamping component performs accurate positioning and clamping on the connector, and the connector is kept at the position of the clamping device; the detection device is provided with a driving piece and a detection head, and the detection head can be oppositely inserted with the connector under the action of the driving piece, so that the connection between the detection head and the connector is realized, and the component is detected; the connector clamping device is provided with an adjusting device, the positions of the clamping device and the detecting device can be adjusted, so that the clamping device can quickly position and clamp the connector, and the detecting device can quickly be connected with the connector in an opposite insertion mode; the connector is provided with the resetting piece, so that the connector can be buffered when the connector and the detection device are subjected to overlarge stress in the opposite insertion connection process, and the connector is prevented from being damaged; the device is provided with an image detection device, can shoot images of the connector on the assembly and provides a moving basis for the actions of the adjusting device, the clamping device and the detection device; the full-automatic plug-in test is realized, personnel intervention is not needed, the work and personnel for installing and taking the test tool are not needed, and the production cost and the labor cost are reduced; a test tool is cancelled, and the test is performed without using the tool, so that the production cost is reduced; the detection head is directly inserted with the connector, so that the resistance between the test probes is reduced, the accuracy of the test effect is ensured, and the yield of the assembly is improved.
The embodiments of the present invention have been described in detail, but the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.

Claims (15)

1. The utility model provides a solar energy component detection mechanism which characterized in that: the clamping device comprises a clamping device, a detection device and an adjusting device, wherein the detection device and the adjusting device are arranged opposite to the clamping device, the adjusting device is respectively connected with the clamping device and the detection device, the position of the clamping device and the position of the detection device are adjusted, so that the clamping device clamps a connector of an assembly, and the detection device is connected with the connector in an opposite insertion mode.
2. The solar module inspection mechanism of claim 1, wherein: clamping device is including relative first location centre gripping subassembly and the second location centre gripping subassembly and the power drive subassembly that sets up, the power drive subassembly respectively with first location centre gripping subassembly with the second location centre gripping subassembly is connected, drives first location centre gripping subassembly with the action of second location centre gripping subassembly, second location centre gripping subassembly is located being close to of first location centre gripping subassembly one side of detection device is fixed a position, is pressed from both sides tightly the connector of subassembly.
3. The solar module detection mechanism of claim 2, wherein: the first positioning and clamping assembly comprises a first positioning piece and a second positioning piece, and the first positioning piece and the second positioning piece are both connected with the power driving assembly and drive the first positioning piece and the second positioning piece to move relatively to position the connector;
the second positioning and clamping assembly comprises a third positioning part and a fourth positioning part, the third positioning part and the fourth positioning part are both connected with the power driving assembly, and the third positioning part and the fourth positioning part are driven to move relatively to position and clamp the connector.
4. The solar module inspection mechanism of claim 3, wherein: the first positioning piece and the second positioning piece are provided with inclined planes at corresponding positions of opposite side surfaces, and when the first positioning piece and the second positioning piece are relatively close to each other and are in contact, a V-shaped groove structure is constructed to position the connector of the component.
5. The solar module inspection mechanism of claim 4, wherein: the third setting element with the relevant position of fourth setting element opposite flank is provided with the recess, works as the third setting element with construct a holding tank when the fourth setting element is close to relatively and contacts, fixes a position the connector of subassembly.
6. The solar module inspection mechanism of any one of claims 2-5, wherein: the first positioning clamping assembly and the second positioning clamping assembly are coaxially arranged.
7. The solar module inspection mechanism of any one of claims 3-5, wherein: the second positioning and clamping assembly further comprises a position adjusting assembly, and the position adjusting assembly is connected with the third positioning piece and the fourth positioning piece respectively and used for adjusting the positions of the third positioning piece and the fourth positioning piece.
8. The solar module inspection mechanism of claim 7, wherein: the position adjusting assembly comprises a first guide part connected with the third positioning part, a second guide part connected with the fourth positioning part and a resetting part, wherein,
the third positioning part can move relative to the first guide part, and the first guide part guides the movement of the third positioning part;
the fourth positioning part can move relative to the second guide part, and the second guide part guides the movement of the fourth positioning part;
one end of the resetting piece is connected with the power driving assembly, the other end of the resetting piece is connected with the third positioning piece and the fourth positioning piece, and the third positioning piece and the fourth positioning piece can move relative to the end.
9. The solar module inspection mechanism of claim 8, wherein: the other end of the reset piece is provided with a third guide piece, the third positioning piece and the fourth positioning piece are respectively connected with the third guide piece, and the third guide piece guides the movement of the third positioning piece and the fourth positioning piece.
10. The solar module inspection mechanism of any of claims 1-5 and 8-9, wherein: the detection device comprises a detection head and a driving piece connected with the detection head, wherein the driving piece drives the detection head to be relatively close to or far away from the clamping device and to be spliced or separated with the connector.
11. The solar module inspection mechanism of claim 10, wherein: the adjusting device comprises an adjusting power piece and a sliding piece which are connected, and the sliding piece is respectively connected with the detecting device and the clamping device, so that the detecting device and the clamping device move relative to the adjusting power piece under the action of the adjusting power piece to adjust the positions of the detecting device and the clamping device.
12. The solar module inspection mechanism of any one of claims 1-5, 8-9 and 11, wherein: the clamping device is arranged on the other side of the clamping device opposite to the detection device, and the position image of the connector of the assembly is acquired.
13. The solar module detection mechanism of claim 12, wherein: the device also comprises a control device which is respectively connected with the clamping device, the detection device, the adjusting device and the image detection device, receives signals of the image detection device and controls the clamping device, the detection device and the adjusting device to act according to the signals.
14. A solar energy component detection system is characterized in that: comprises at least one detection unit, wherein the detection unit comprises a transverse adjusting device, a longitudinal adjusting device and the solar component detection mechanism as claimed in any one of claims 1-13, the solar component detection mechanism is connected with the transverse adjusting device, and the transverse adjusting device is connected with the longitudinal adjusting device to adjust the position of the solar component detection mechanism.
15. The solar module inspection system of claim 14, wherein: the plurality of detection units are arranged on the peripheral side of the solar module.
CN202211225114.7A 2022-10-09 2022-10-09 Solar energy component detection mechanism and system Pending CN115586354A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211225114.7A CN115586354A (en) 2022-10-09 2022-10-09 Solar energy component detection mechanism and system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211225114.7A CN115586354A (en) 2022-10-09 2022-10-09 Solar energy component detection mechanism and system

Publications (1)

Publication Number Publication Date
CN115586354A true CN115586354A (en) 2023-01-10

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211225114.7A Pending CN115586354A (en) 2022-10-09 2022-10-09 Solar energy component detection mechanism and system

Country Status (1)

Country Link
CN (1) CN115586354A (en)

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