CN115573582A - A method for adjusting the elevation of unequal-height steel columns for horizontal sliding construction of steel trusses - Google Patents
A method for adjusting the elevation of unequal-height steel columns for horizontal sliding construction of steel trusses Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及钢桁架安装技术领域,具体涉及一种用于钢桁架水平滑移施工的不等高钢柱标高调整方法。The invention relates to the technical field of steel truss installation, in particular to a method for adjusting the elevation of unequal-height steel columns used in the horizontal sliding construction of steel trusses.
背景技术Background technique
随着建筑施工工艺的发展,钢结构因其具有自重轻、易安拆、精度高、周期短、残值高、抗震性能好、环境污染少等特点,日渐受市场青睐,被广泛地应用于各建筑结构领域,且随着很多机场、车站、体育馆等建筑的不断兴起,钢桁架结构得以迅速发展。该类型结构通常情况下跨度较大,能够满足建筑功能对空间的要求,钢桁架的滑移施工时,通常情况下,利用原有结构柱进行钢桁架的滑移施工,钢柱柱顶标高普遍是一致的,但是当遇到钢柱柱顶标高(也可以说是桁架支座底部标高)不一致时,这就给钢桁架水平直线滑移带来了很大的难题,甚至是无法采用滑移施工方案,使钢桁架水平直线移动,即使钢桁架移动的轨道在同一平面上,现有的方法是预埋临时支撑杆,支撑杆的顶部在同一平面,则轨道在同一平面,或者是采用起重设备支撑轨道,使轨道在同一平面,现有方法的缺点是:采用临时支撑杆支撑轨道,需要支撑架的安装和拆卸,且需要混凝土结构对临时支撑杆底部的加固,增加费用的支出,且拆除临时支撑杆时,增加拆装的难度,采用起重设备对轨道进行临时支撑时,收场地的限制,有些施工的场地不够大,起重设备无法进行场地进行长时间的支撑轨道,且设备一直在现场施工,费用较高,且对起重设备的起重高度和起重重量要求较高,例如申请号为201820335853 .4的中国专利公开了大跨度不等高支座钢桁架结构吊装滑移施工系统,包括起重设备,滑移结构、滑移支座和顶推系统,所述滑移结构包括轨道和滑靴,所述轨道上设置有滑槽,所述顶推系统包括滑移顶推器和液压输出系统,该专利起重设备支撑轨道,使轨道在同一平面上,以保证滑移支座沿直线移动,该专利的缺点是使用起重设备保证轨道在同一平面上,但是该专利的施工场地如果较小,仍然会是起重设备的使用受到限制,起重设备无法进行场地进行长时间的支撑轨道,且设备一直在现场施工,费用较高。With the development of building construction technology, steel structures are increasingly favored by the market and widely used in In various building structure fields, and with the continuous rise of many airports, stations, stadiums and other buildings, steel truss structures have developed rapidly. This type of structure usually has a large span, which can meet the space requirements of the building function. During the sliding construction of the steel truss, usually, the original structural column is used for the sliding construction of the steel truss, and the elevation of the top of the steel column is generally It is consistent, but when the elevation of the top of the steel column (it can also be said to be the elevation of the bottom of the truss support) is inconsistent, this brings great difficulties to the horizontal and linear sliding of the steel truss, and it is even impossible to use the sliding The construction plan is to make the steel truss move horizontally and straightly, even if the track of the steel truss is on the same plane, the existing method is to pre-bury the temporary support bar, and the top of the support bar is on the same plane, then the track is on the same plane, or adopt the lifting method The heavy equipment supports the track so that the track is on the same plane. The disadvantages of the existing method are: the use of temporary support rods to support the track requires the installation and disassembly of the support frame, and the reinforcement of the bottom of the temporary support rod by the concrete structure, which increases the expenditure. And when the temporary support rods are removed, the difficulty of disassembly and assembly will be increased. When the lifting equipment is used to temporarily support the track, the limitation of the site is limited. Some construction sites are not large enough, and the lifting equipment cannot support the track for a long time on the site, and The equipment has been being constructed on site, and the cost is high, and the lifting height and lifting weight of the lifting equipment are high. For example, the Chinese patent application number 201820335853 . The sliding construction system includes lifting equipment, a sliding structure, a sliding support and a pushing system. The sliding structure includes a track and a sliding shoe. Ejector and hydraulic output system, the patented lifting equipment supports the rails so that the rails are on the same plane to ensure that the sliding support moves along a straight line. The disadvantage of this patent is that the lifting equipment is used to ensure that the rails are on the same plane. But if the construction site of this patent is less, still can be that the use of hoisting equipment is restricted, and hoisting equipment can't carry out the long-time supporting track of site, and equipment is always on-site construction, and expense is higher.
因此,提供一种利用原结构的钢柱且通过对原结构的钢柱高度进行调整而是轨道处于水平面的用于钢桁架水平滑移施工的不等高钢柱标高调整方法,已是一个值得研究的问题。Therefore, it is worth studying to provide a method for adjusting the height of steel columns with different heights for the horizontal sliding construction of steel trusses by adjusting the height of the steel columns of the original structure so that the rails are in the horizontal plane. question.
发明内容Contents of the invention
本发明的目的是提供一种利用原结构的钢柱且通过对原结构的钢柱高度进行调整而是轨道处于水平面的用于钢桁架水平滑移施工的不等高钢柱标高调整方法。The object of the present invention is to provide a steel column elevation adjustment method for steel truss horizontal sliding construction using the steel column of the original structure and adjusting the height of the steel column of the original structure so that the track is in the horizontal plane.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
一种用于钢桁架水平滑移施工的不等高钢柱标高调整方法,包括以下步骤:步骤1:选取施工的基准,以基准结构为参照,设计并安装其他的结构;步骤2:在钢柱的顶部和轨道5之间加装若干调节垫板8以使轨道5呈水平设置,具体操作如下:钢柱2上部的桁架支座1底部设置滑靴6,滑靴6下设置滑移的轨道5,在轨道5底部设置钢柱间的滑移钢梁4,钢柱2的顶部与轨道5之间的间隙采用多层调节垫板8垫设;步骤3:桁架滑移到位后,采取措施拆除桁架支座1底部的滑靴6,拆除轨道5,拆除调节垫板8,安装铸钢支座3,桁架13卸载,最后拆除滑移钢梁4。A method for adjusting the elevation of unequal-height steel columns for the horizontal sliding construction of steel trusses, comprising the following steps: Step 1: Select a construction datum, and use the datum structure as a reference to design and install other structures; Add some adjusting pads 8 between the top and the
所述步骤1的具体操作如下:选取柱顶标高最低的第一钢柱2-1为基准,第一钢柱2-1的柱顶标高9-1为基准,与第一钢柱2-1的柱顶标高相差不大的钢柱为第三钢柱2-3,且H3 <h1-h2,H3为第三钢柱2-3与第一钢柱2-1之间的柱顶标高差,h1铸钢支座高度,h2为轨道高度;与第一钢柱2-1柱顶标高相差大的为第二钢柱2-2,H1>h1-h2;H1为与第一钢柱2-1柱顶标高相差较大的第二钢柱2-2的顶段2-2-U高度,h1铸钢支座高度,h2为轨道高度。The specific operation of said step 1 is as follows: select the first steel column 2-1 with the lowest column top elevation as a benchmark, the column top elevation 9-1 of the first steel column 2-1 as a benchmark, and the first steel column 2-1 The steel column with little difference in column top elevation is the third steel column 2-3, and H3<h1-h2, H3 is the column top elevation difference between the third steel column 2-3 and the first steel column 2-1 , h1 is the height of the cast steel support, h2 is the height of the track; the height difference from the top of the first steel column 2-1 is the second steel column 2-2, H1>h1-h2; H1 is the same as the first steel column 2 -1 The height of the top section 2-2-U of the second steel column 2-2 with a large difference in column top elevation, h1 is the height of the cast steel support, and h2 is the height of the track.
当与第一钢柱2-1的柱顶标高相差不大的钢柱为第三钢柱2-3,且H3 <h1-h2时,步骤2的具体操作如下:在第一钢柱2-1上部的第一桁架支座1-1底部设置正常滑靴6-1,滑靴厚度20~30mm也相当于滑移施工时,桁架13整体抬高20~30mm,便于在桁架13滑移完成后安装铸钢支座3;第三钢柱2-3的柱顶标高高于第一钢柱2-1柱顶标高,第三桁架支座1-3也同样会抬高,抬高部分采用加厚的滑靴6-3处理,轨道5底部与第一钢柱2-1柱顶的间隙采用调节垫板8垫设,轨道5底部与第三钢柱2-3柱顶的间隙采用调节垫板8垫设,直至第一钢柱2-1的调节垫板(8)的上表面与第三钢柱2-3的调节垫板8的上表面在同一平面上。When the steel column that is not much different from the column top elevation of the first steel column 2-1 is the third steel column 2-3, and H3<h1-h2, the specific operation of
当与第一钢柱2-1的柱顶标高相差不大的钢柱为第三钢柱2-3,且H3 <h1-h2时,步骤3的具体操作如下:桁架13滑移到位后,采取措施拆除第三铸钢支座1-3底部的加厚滑靴6-3和第一铸钢支座1-1底部的正常滑靴6-1,拆除轨道5,拆除第三钢柱2-3顶部调节垫板8和第一钢柱2-1顶部调节垫板8,安装铸钢支座3,桁架13卸载,最后拆除滑移钢梁4。When the steel column with the same elevation as the first steel column 2-1 is the third steel column 2-3, and H3<h1-h2, the specific operation of
当与第一钢柱2-1柱顶标高相差大的为第二钢柱2-2,H1>h1-h2时,步骤2的具体操作如下:将第二钢柱2-2临时分成两段,滑移施工时只安装底段2-2-D,上段2-2-U待滑移完成后,轨道5拆除后再安装;分段位置在轨道5底部的第二标高9-2;第二桁架支座1-2底部与轨道5之间的高度通过加高滑靴6-2实现,且加高滑靴6-2与桁架支座1-1增设水平连杆7。When the height difference from the top of the first steel column 2-1 is the second steel column 2-2, H1>h1-h2, the specific operation of
当与第一钢柱2-1柱顶标高相差大的为第二钢柱2-2,H1>h1-h2时,步骤3的具体操作如下:桁架13滑移到位后,采取措施拆除第二铸钢支座1-2底部的加高滑靴6-2和第一铸钢干支座1-1底部的正常滑靴6-1,拆除轨道5,拆除第二钢柱2-2顶部调节垫板8和第一钢柱2-1顶部调节垫板8,安装铸钢支座3,桁架13卸载,最后拆除滑移钢梁4。When the height difference from the top of the first steel column 2-1 is the second steel column 2-2, H1>h1-h2, the specific operation of
所述正常滑靴的厚度20~30mm。The thickness of the normal sliding shoe is 20-30mm.
积极有益效果:本发明通过对原有结构钢柱柱顶标高进行处理,保证上部钢桁架沿着水平直线滑移,有效解决了利用原有不等高钢柱进行直线滑移的难题;本发明设计巧妙,操作简单,安全稳定,在大跨度钢桁架滑移施工上有着广泛的应用前景。Positive and beneficial effects: the present invention ensures that the upper steel truss slides along a horizontal straight line by processing the height of the original structural steel column top, effectively solving the problem of using the original unequal-height steel columns for linear sliding; the design of the present invention is ingenious , easy to operate, safe and stable, and has broad application prospects in the sliding construction of large-span steel trusses.
附图说明Description of drawings
图1为本发明适用条件的结构示意图;Fig. 1 is the structural representation of applicable condition of the present invention;
图2为本发明钢柱标高调整方法的结构示意图;Fig. 2 is the structural representation of steel column elevation adjustment method of the present invention;
图3为本发明钢桁架安装后的结构示意图;Fig. 3 is the structural representation after steel truss installation of the present invention;
图中:桁架支座1,第一桁架支座1-1,第二桁架支座1-2,第三桁架支座1-3,钢柱2,第一钢柱2-1,第二钢柱2-2,第三钢柱2-3,铸钢支座3,滑移钢梁4,轨道5,滑靴6,正常滑靴6-1,加高滑靴6-2,加厚滑靴6-3,水平连杆7,调节垫板8,标高9,第一钢柱2-1柱顶标高9-1,滑移钢梁顶面标高9-2,轨道顶标高9-3,与第一钢柱2-1柱顶标高相差较大的第二钢柱2-2之间的高差H1,与第一钢柱2-1柱顶标高相差较大的第二钢柱2-2的顶段2-2-U高度H2,与第一钢柱2-1柱顶标高相差较小的第三钢柱2-3之间的高差H3。In the figure: truss support 1, first truss support 1-1, second truss support 1-2, third truss support 1-3,
具体实施方式detailed description
以下结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
一种用于钢桁架水平滑移施工的不等高钢柱标高调整方法,包括以下步骤:步骤1:选取施工的基准,以基准结构为参照,设计并安装其他的结构,选取柱顶标高最低的第一钢柱2-1为基准,第一钢柱2-1的柱顶标高9-1为基准,与第一钢柱2-1的柱顶标高相差不大的钢柱为第三钢柱2-3,且H3 <h1-h2,H3为第三钢柱2-3与第一钢柱2-1之间的柱顶标高差,h1铸钢支座高度,h2为轨道高度;与第一钢柱2-1柱顶标高相差大的为第二钢柱2-2,H1>h1-h2;H1为与第一钢柱2-1柱顶标高相差较大的第二钢柱2-2的顶段2-2-U高度,h1铸钢支座高度,h2为轨道高度。A method for adjusting the elevation of unequal-height steel columns for horizontal sliding construction of steel trusses, comprising the following steps: Step 1: Select a construction datum, use the datum structure as a reference, design and install other structures, and select the first column with the lowest elevation A steel column 2-1 is used as the reference, the column top elevation 9-1 of the first steel column 2-1 is used as the reference, and the steel column with the same elevation as the first steel column 2-1 is the third steel column 2 -3, and H3<h1-h2, H3 is the column top elevation difference between the third steel column 2-3 and the first steel column 2-1, h1 is the height of the cast steel support, h2 is the track height; The steel column 2-1 with a large difference in the top elevation is the second steel column 2-2, H1>h1-h2; H1 is the second steel column 2-2 with a large difference in the top elevation of the first steel column 2-1 The height of the top section of the 2-2-U, h1 is the height of the cast steel support, and h2 is the height of the track.
步骤2:在钢柱的顶部和轨道5之间加装若干调节垫板8以使轨道5呈水平设置,具体操作如下:钢柱2上部的桁架支座1底部设置滑靴6,滑靴6下设置滑移的轨道5,在轨道5底部设置钢柱间的滑移钢梁4,钢柱2的顶部与轨道5之间的间隙采用多层调节垫板8垫设。Step 2: Add some adjusting pads 8 between the top of the steel column and the
步骤3:桁架滑移到位后,采取措施拆除桁架支座1底部的滑靴6,拆除轨道5,拆除调节垫板8,安装铸钢支座3,桁架13卸载,最后拆除滑移钢梁4。Step 3: After the truss slides in place, take measures to remove the sliding shoe 6 at the bottom of the truss support 1, remove the
实施例1Example 1
屋面桁架13通过桁架支座1及铸钢支座3支撑在钢柱2柱顶;The
选取第一钢柱2-1为基准,第一钢柱2-1柱顶标高9-1为基准;Select the first steel column 2-1 as the benchmark, and the first steel column 2-1 column top elevation 9-1 as the benchmark;
当与第一钢柱2-1的柱顶标高相差不大的钢柱为第三钢柱2-3,且H3 <h1-h2时,具体操作如下:When the steel column with the same elevation as the first steel column 2-1 is the third steel column 2-3, and H3<h1-h2, the specific operation is as follows:
步骤1:选取施工的基准,以基准结构为参照,设计并安装其他的结构,选取柱顶标高最低的第一钢柱2-1为基准,第一钢柱2-1的柱顶标高9-1为基准,与第一钢柱2-1的柱顶标高相差不大的钢柱为第三钢柱2-3,且H3 <h1-h2,H3为第三钢柱2-3与第一钢柱2-1之间的柱顶标高差,h1铸钢支座高度,h2为轨道高度;步骤2:在第一钢柱2-1上部的第一桁架支座1-1底部设置正常滑靴6-1,正常滑靴6-1的厚度20~30mm,相当于滑移施工时,桁架13整体抬高20~30mm,便于在桁架13滑移完成后安装铸钢支座3;第三钢柱2-3的柱顶标高高于第一钢柱2-1柱顶标高,第三桁架支座1-3也同样会抬高,抬高部分采用加厚的滑靴6-3处理,轨道5底部与第一钢柱2-1柱顶的间隙采用调节垫板8垫设,轨道5底部与第三钢柱2-3柱顶的间隙采用调节垫板8垫设,直至第一钢柱2-1的调节垫板8的上表面与第三钢柱2-3的调节垫板8的上表面在同一平面上;Step 1: Select the construction datum, use the datum structure as a reference, design and install other structures, select the first steel column 2-1 with the lowest column top elevation as the datum, and the column top elevation of the first steel column 2-1 is 9- 1 as the benchmark, the steel column with the same elevation as the first steel column 2-1 is the third steel column 2-3, and H3<h1-h2, H3 is the third steel column 2-3 and the first steel column The elevation difference of the top of the steel column 2-1, h1 is the height of the cast steel support, and h2 is the height of the track; Step 2: Set a normal slide at the bottom of the first truss support 1-1 on the upper part of the first steel column 2-1 The shoe 6-1, the thickness of the normal sliding shoe 6-1 is 20~30mm, which is equivalent to the overall elevation of the
步骤3:桁架13滑移到位后,采取措施拆除第三铸钢支座1-3底部的加厚滑靴6-3和第一铸钢干支座1-1底部的正常滑靴6-1,拆除轨道5,拆除第三钢柱2-3顶部调节垫板8和第一钢柱2-1顶部调节垫板8,安装铸钢支座3,桁架13卸载。Step 3: After the
实施例2Example 2
面桁架13通过桁架支座1及铸钢支座3支撑在钢柱2柱顶;The
选取第一钢柱2-1为基准,第一钢柱2-1柱顶标高9-1为基准;Select the first steel column 2-1 as the benchmark, and the first steel column 2-1 column top elevation 9-1 as the benchmark;
当与第一钢柱2-1柱顶标高相差大的为第二钢柱2-2,H1>h1-h2;The second steel column 2-2 is the second steel column 2-2 when the height difference from the top of the first steel column 2-1 is large, H1>h1-h2;
具体步骤如下:Specific steps are as follows:
步骤1:选取施工的基准,以基准结构为参照,设计并安装其他的结构,选取柱顶标高最低的第一钢柱2-1为基准,第一钢柱2-1柱顶标高9-1为基准,与第一钢柱2-1柱顶标高相差大的为第二钢柱2-2,H1>h1-h2;H1为与第一钢柱2-1柱顶标高相差较大的第二钢柱2-2的顶段2-2-U高度,h1铸钢支座高度,h2为轨道高度。Step 1: Select the construction datum and use the datum structure as a reference to design and install other structures. Select the first steel column 2-1 with the lowest column top elevation as the datum, and the first steel column 2-1 column top elevation 9-1 As a benchmark, the second steel column 2-2 is the one with the largest difference in elevation from the top of the first steel column 2-1, H1>h1-h2; H1 is the second steel column with a large difference in elevation from the top of the first steel column 2-1 The height of the top section 2-2-U of the second steel column 2-2, h1 is the height of the cast steel support, and h2 is the height of the track.
步骤2:在第一钢柱2-1上部的第一桁架支座1-1底部设置正常滑靴6-1,正常滑靴6-1厚度20~30mm也相当于滑移施工时,桁架13整体抬高20~30mm,便于在桁架13滑移完成后安装铸钢支座3;第三钢柱2-3的柱顶标高高于第一钢柱2-1柱顶标高,第三桁架支座1-3也同样会抬高,将第二钢柱2-2临时分成两段,滑移施工时只安装底段2-2-D,上段2-2-U待滑移完成后,轨道5拆除后再安装;分段位置在轨道5底部标高9-2;第二桁架支座1-2底部与轨道5之间的高度通过加高滑靴6-2实现,且加高滑靴6-2与桁架支座1-1增设水平连杆7。Step 2: Set the normal sliding shoe 6-1 at the bottom of the first truss support 1-1 on the upper part of the first steel column 2-1. The overall elevation is 20~30mm, which is convenient for installing the
步骤3:桁架13滑移到位后,采取措施拆除第二铸钢支座1-2底部的加高滑靴6-2和第一铸钢干支座1-1底部的正常滑靴6-1,拆除轨道5,拆除第二钢柱2-2顶部调节垫板8和第一钢柱2-1顶部调节垫板8,安装铸钢支座3,桁架13卸载。Step 3: After the
本发明通过对原有结构钢柱柱顶标高进行处理,保证上部钢桁架沿着水平直线滑移,有效解决了利用原有不等高钢柱进行直线滑移的难题;本发明设计巧妙,操作简单,安全稳定,在大跨度钢桁架滑移施工上有着广泛的应用前景。The present invention ensures that the upper steel truss slides along a horizontal straight line by processing the height of the original structural steel column top, effectively solving the problem of using the original unequal-height steel columns for linear sliding; the present invention is ingenious in design and simple in operation. It is safe and stable, and has broad application prospects in the sliding construction of large-span steel trusses.
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