CN115559518B - Supporting device for special-shaped curved surface roof template and using method thereof - Google Patents
Supporting device for special-shaped curved surface roof template and using method thereof Download PDFInfo
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- CN115559518B CN115559518B CN202211271561.6A CN202211271561A CN115559518B CN 115559518 B CN115559518 B CN 115559518B CN 202211271561 A CN202211271561 A CN 202211271561A CN 115559518 B CN115559518 B CN 115559518B
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000010276 construction Methods 0.000 claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims description 50
- 230000000149 penetrating effect Effects 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 21
- 239000004567 concrete Substances 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 4
- 238000005266 casting Methods 0.000 claims description 2
- 238000013016 damping Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 206010066054 Dysmorphism Diseases 0.000 abstract 1
- 238000009415 formwork Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
- E04G11/50—Girders, beams, or the like as supporting members for forms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a supporting device of a special-shaped curved surface roof template, which comprises a supporting base, wherein the bottom of the supporting base is fixedly connected with a pre-buried base, and the top of the supporting base is sleeved with a top supporting frame. The template support frame is fixedly assembled in the assembly groove through the assembly plate, the mounting height of the template support frame can be adjusted in the assembly groove, meanwhile, the angle of the template support frame for supporting the template can be adjusted through the rotating connecting frame and the template assembly frame, the template support frame is installed in different directions of the main frame body, the template support frame can adapt to roof modules in different directions and at different angles, and the assembly effect between the template and the roof template is guaranteed. Supporting device that carries out construction to the support of the supplementary crossbeam construction template of in-process different co-altitude and different angles of dysmorphism curved surface roof will need be under construction integrates, when reducing space occupation, also can guarantee to support the regulation to the construction template more quick, supports more stably.
Description
Technical Field
The invention relates to the technical field of special-shaped curved roof, in particular to a supporting device of a special-shaped curved roof template and a using method thereof.
Background
With the development of scientific technology, the main structure in the building field is increasingly novel, more individual and attractive, the space structure breaks through the original limitation, the large-span space structure is widely applied in recent years, the steel reinforced concrete mixed thin-shell structure is favored by designers, the special structure is greatly different from the flat roof and the inclined roof in construction method, and the construction difficulty is also improved. At present, the construction method of the special-shaped curved-surface roof building is mainly to modularize the roof, and the desired building effect is achieved by changing the angles of different roof modules. But current auxiliary cross beam need use the strutting arrangement of a plurality of not co-heights and different angles to support the template in the in-process of construction, strutting arrangement's mounted position and mounting height adjustment process are comparatively difficult, are difficult to guarantee strutting arrangement support position's stability in the in-process of construction to influence follow-up with concrete placement accomplish the shaping of crossbeam in the template. Therefore, we propose a supporting device of the profiled curved roof template and a using method thereof.
Disclosure of Invention
The invention aims to provide a supporting device for a special-shaped curved roof template and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the supporting device of the special-shaped curved surface roof template comprises a supporting base, wherein the bottom of the supporting base is fixedly connected with a pre-buried base, and the top of the supporting base is sleeved with a top supporting frame;
The top support frame comprises a main frame body, a connecting base is integrally formed at the bottom of the main frame body, a clamping mechanism which is fixedly clamped with the supporting base is assembled in the connecting base, the cross section of the main frame body is in a regular octagon shape, assembly grooves which are uniformly distributed in the circumference are formed in the center of the main frame body in a side wall of the main frame body, casting grooves communicated with the assembly grooves are formed in the top of the main frame body, and a template support frame is fixedly assembled in the assembly grooves through an assembly plate.
Preferably, the support base comprises a support bottom plate, an auxiliary fixing shaft is fixedly welded on the lower surface of the support bottom plate, a bottom support frame is integrally formed in the center of the upper surface of the support bottom plate, and clamping grooves are uniformly formed in the side walls of the bottom support frame.
Preferably, the bottom of the embedded base is fixedly connected with embedded columns which are uniformly distributed, and the bottom of the embedded base is integrally formed with an auxiliary fixing shaft which corresponds to the auxiliary fixing shaft in position.
Preferably, the clamping mechanism comprises a first clamping mechanism mounting cavity and a second clamping mechanism mounting cavity, the first clamping mechanism mounting cavity and the second clamping mechanism mounting cavity are respectively provided with an inner cavity connected with the base, clamping frames which are symmetrically distributed in the front and the back are connected in a sliding mode in the first clamping mechanism mounting cavity, two clamping blocks penetrating through the clamping grooves are uniformly and fixedly arranged on opposite side walls of the clamping frames, a first guide shaft penetrating through the clamping frames is uniformly and fixedly arranged in the first clamping mechanism mounting cavity, a first spring is sleeved on the outer side wall of the first guide shaft, two stress blocks are integrally formed on the side walls of the clamping frames, a trigger plate is connected in the second clamping mechanism mounting cavity in a sliding mode, a pressing block penetrating through the base is fixedly connected to the inner side wall of the trigger plate, a second guide shaft penetrating through the second guide shaft is fixedly arranged in the second clamping mechanism mounting cavity, and a second spring is sleeved on the outer side wall of the second guide shaft.
Preferably, the template support frame includes assembly plate mount, template assembly frame and link, assembly plate mount and assembly plate fixed connection, be equipped with rotatable link between assembly plate mount and the template assembly frame, assembly plate mount and template assembly frame's lateral wall is equipped with the positioning mechanism who carries out joint location to the link respectively, the template fixed slot has been seted up at the top of template assembly frame, the lateral wall spiro union of template assembly frame has the split bolt that runs through to the template fixed slot.
Preferably, the positioning mechanism comprises a positioning cavity formed in the connecting frame, a rotating shaft penetrating through the connecting frame is rotationally connected in the positioning cavity, a handle disc is fixedly connected to one end of the rotating shaft, a positioning screw is fixedly connected to the other end of the rotating shaft, and the positioning screw penetrates through the connecting frame and is in threaded connection with the mounting plate fixing frame.
Preferably, the inner chamber of axis of rotation is equipped with the auxiliary positioning subassembly to axis of rotation assistance-localization real-time, auxiliary positioning subassembly is including seting up the auxiliary positioning chamber in the axis of rotation, sliding connection has the connection spline in the auxiliary positioning chamber, the one end of connection spline runs through axis of rotation fixedly connected with handle frame, the other end fixedly connected with fixed disk of connection spline, fixed mounting has the third spring between one lateral wall of fixed disk and the auxiliary positioning chamber, another lateral wall fixedly connected with of fixed disk runs through the locating pin of axis of rotation, the locating pin is pegged graft to the locating hole in, the inner chamber lateral wall at the link is evenly seted up to the locating hole.
Preferably, the side wall of the assembly groove is uniformly provided with assembly screw holes, the side wall of the assembly plate is in threaded connection with assembly bolts penetrating through the assembly plate, and the assembly bolts are in threaded connection with the assembly screw holes.
Preferably, the connecting component is assembled between the assembly bolt and the assembly plate, the connecting component comprises a U-shaped connecting frame, two connecting ends penetrating through U-shaped connecting frame jacks are arranged on the U-shaped connecting frame, gaskets are assembled between the U-shaped connecting frame and the assembly plate, the connecting ends are inserted into connecting end slots, the connecting end slots are formed in the side walls of the assembly grooves, a cushioning cavity is formed in the connecting ends, a cushioning frame is fixedly assembled in the cushioning cavity through a cushioning spring, first rubber blocks for making a shock and a friend are fixedly connected to the upper end and the lower end of the cushioning spring, and cushioning blocks penetrating through the connecting ends are fixedly connected to the tops of the cushioning frame.
The application method of the supporting device of the special-shaped curved surface roof template comprises the following steps:
(1) Determining the installation position of the template supporting device according to construction requirements;
(2) Respectively installing the embedded bases into the appointed installation positions, and checking the accuracy of the installation positions of the embedded bases 2 after all installation is completed;
(3) The top support frame is fixedly connected with the embedded base through the support base, and the support height of the top support frame is adjusted according to construction requirements;
(4) The method comprises the steps that a template support frame is fixedly connected with a top support frame through an assembly plate, the support height and the support angle of the template support frame are adjusted and determined, and then the template is fixed between the template support frame and the top support frame;
(5) Pouring concrete into the template, wherein the concrete forms a lateral supporting beam at the bottom of the special-shaped curved roof and is matched with the main supporting beam to support and fix the roof;
(6) After the cross beam is completely fixed and formed, the supporting height of the top supporting frame is reduced, then the template supporting frame and the template are disassembled, and finally the disassembly and the separation of the embedded base, the supporting base and the top supporting frame are completed, so that the construction is completed.
Compared with the prior art, the invention has the beneficial effects that: the supporting device of the special-shaped curved surface roof template is provided with an embedded base, the assembling position is preinstalled through the embedded base, the accuracy of the assembling position is ensured, the supporting base and the top supporting frame are fixedly connected by adopting a clamping mechanism, the supporting position of the top supporting frame is simpler and more convenient to adjust through the arranged clamping mechanism, the top supporting frame is convenient to move to a specified construction height, and the construction requirement is met;
The template support frames are connected and fixed in the assembly grooves on the side walls of the top support frames through the assembly plates, the installation height of the template support frames can be adjusted in the assembly grooves, meanwhile, the angles of the template support frames for supporting the templates can be adjusted through the rotating connecting frames and the template assembly frames, and the template support frames are installed in different directions of the main frame body, so that the template support frames can adapt to roof modules in different directions and at different angles, the assembly effect between the templates is guaranteed, and more construction requirements are met;
the connecting assembly is arranged between the assembly plate and the assembly groove, the fixing effect between the assembly plate and the main frame body is enhanced through the connecting assembly, unstable fixing of the assembly plate in the construction process is avoided, and the fixing stability of the assembly plate is ensured;
The invention can reduce the support of the auxiliary beam construction template with different heights and angles in the construction process of the special-shaped curved roof, integrate the support device to be constructed, reduce the space occupation, simultaneously ensure the support adjustment of the construction template to be faster, ensure the support to be more stable and meet more construction demands.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural diagram of a support base and a pre-buried base according to the present invention.
Fig. 3 is a partial top cross-sectional view of the connection mount of the present invention.
Fig. 4 is a partial side cross-sectional view of the connection mount of the present invention.
Fig. 5 is a schematic structural view of the top support frame of the present invention.
Fig. 6 is a schematic structural view of a formwork support frame of the present invention.
Fig. 7 is a schematic structural view of the positioning mechanism of the present invention.
Fig. 8 is a right side view of the positioning mechanism of the present invention.
Fig. 9 is a schematic structural view of the auxiliary positioning assembly of the present invention.
Fig. 10 is a schematic structural view of the mounting plate and the connecting assembly of the present invention.
Fig. 11 is a schematic view of a part of a special-shaped curved roof structure after the construction beam is completed.
In the figure: 1. the device comprises a supporting base, 1-1, a supporting bottom plate, 1-2, an auxiliary fixed shaft, 1-3, a bottom supporting frame, 1-4, a clamping groove, 2, a pre-buried base, 2-1, a pre-buried column, 2-2, an auxiliary fixed column, 3, a top supporting frame, 3-1, a main frame body, 3-2, a connecting base, 3-3, a connecting groove, 3-4, a pouring groove, 3-5, an assembling groove, 4, a clamping mechanism, 4-1, a first mounting cavity of the clamping mechanism, 4-2, a second mounting cavity of the clamping mechanism, 4-3, a clamping frame, 4-4, a clamping block, 4-5, a first guide shaft, 4-6, a first spring, 4-7, a stress block, 4-8, a second guide shaft, 4-9, a trigger plate, 4-10 and a second spring, 4-11 parts of pressing blocks, 4-12 parts of triggering blocks, 5 parts of assembling plates, 6 parts of template supporting frames, 6-1 parts of assembling plate fixing frames, 6-2 parts of template assembling frames, 6-3 parts of connecting frames, 6-4 parts of split bolts, 6-5 parts of template fixing grooves, 7 parts of assembling screw holes, 8 parts of assembling bolts, 9 parts of connecting components, 9-1 parts of U-shaped connecting frames, 9-2 parts of connecting ends, 9-3 parts of U-shaped connecting frame inserting holes, 9-4 parts of gaskets, 9-5 parts of connecting end inserting grooves, 9-6 parts of buffer cavities, 9-7 parts of buffer springs, 9-8 parts of buffer frames, 9-9 parts of buffer frames, first rubber blocks, 9-10 parts of buffer blocks, 9-11 parts of second rubber blocks, 10 parts of rubber pads, 11 parts of positioning mechanisms, 11-1, a positioning cavity, 11-2, a rotating shaft, 11-3, a handle disc, 11-4, a positioning screw rod, 12, an auxiliary positioning component, 12-1, an auxiliary positioning cavity, 12-2, a connecting spline, 12-3, a handle frame, 12-4, a fixed disc, 12-5, a third spring, 12-6, a positioning pin, 12-7 and a positioning hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1
As shown in fig. 1 to 9, a supporting device for a profiled curved roof template comprises a supporting base 1, a pre-buried base 2 arranged at the bottom of the supporting base 1 and a top supporting frame 3 sleeved outside the supporting base 1 and with adjustable height. The lower surface of the embedded base 2 is uniformly welded and fixed with embedded columns 2-1, and after the embedded base 2 is embedded and fixed, the stability of the embedded base 2 is increased through the embedded columns 2-1.
The support base 1 comprises a support base plate 1-1, four corners of the support base plate 1-1 are fixedly connected with an embedded base 2 through fixing bolts, an auxiliary fixing shaft 1-2 is integrally formed at the bottom of the support base plate 1-1, the auxiliary fixing shaft 1-2 is inserted into an auxiliary fixing column 2-2 integrally formed in the embedded base 2, insertion holes for inserting the auxiliary fixing shaft 1-2 are formed in the top of the auxiliary fixing column 2-2, the positions of the auxiliary fixing column 2-2 and the auxiliary fixing shaft 1-2 correspond to each other, after the support base 1 is assembled and connected with the embedded base 2, the auxiliary fixing shaft 1-2 is inserted into the auxiliary fixing column 2-2, and connection stability between the support base 1 and the embedded base 2 is enhanced.
The bottom support frame 1-3 is fixedly welded on the surface of the support bottom plate 1-1, the bottom support frame 1-3 is inserted into the connecting groove 3-3 of the top support frame 3, the clamping grooves 1-4 are uniformly formed in the left and right symmetrical side walls of the bottom support frame 1-3, and the support height of the top support frame 3 can be adjusted by adjusting the clamping positions of the top support frame 3 and the bottom support frame 1-3. The top support frame 3 comprises a main frame body 3-1, a connecting base 3-2 is integrally formed at the bottom of the main frame body 3-1, a connecting groove 3-3 penetrates through the connecting base 3-2 and the main frame body 3-1, the shape of the connecting groove 3-1 is matched with that of the bottom support frame 1-3, a clamping mechanism 4 which is fixedly clamped with the clamping groove 1-4 is assembled in the connecting base 3-2, the position between the main frame body 3-1 and the bottom support frame 1-3 is fixedly clamped through the clamping mechanism 4, and the connection stability between the main frame body 3-1 and the bottom support frame 1-3 is ensured.
As shown in fig. 3 and 4, the clamping mechanisms 4 are symmetrically distributed in the inner cavity of the connecting base 3-2 in a left-right direction and correspond to the clamping grooves 1-4. The clamping mechanism 4 comprises a first clamping mechanism mounting cavity 4-1 and a second clamping mechanism mounting cavity 4-2 which are formed in an inner cavity of the connecting base 3-2, the second clamping mechanism mounting cavity 4-2 is located at the outer side of the first clamping mechanism mounting cavity 4-1, clamping frames 4-3 which are symmetrically distributed front and back are connected in a sliding mode in the first clamping mechanism mounting cavity 4-1, clamping blocks 4-4 penetrating into the connecting grooves 3-3 are evenly welded and fixed on opposite side walls of the clamping frames 4-3, and the clamping blocks 4-4 are inserted into the clamping grooves 1-4 to complete connection and fixation of the connecting base 3-2 and the bottom supporting frame 1-3. The inner cavity of the first installation cavity 4-1 is provided with a front guide shaft 4-5 which penetrates through the clamping frame 4-3 and is symmetrically welded and fixed at the front and the back, the outer side wall of the first guide shaft 4-5 is sleeved with a first spring 4-6, and the first spring 4-6 generates elasticity to the clamping frame 4-3, so that the clamping frame 4-2 keeps the position stability in the clamping and fixing process.
The side wall of the clamping frame 4-3 is integrally formed with a stress block 4-7, a trigger plate 4-9 is assembled in a second installation cavity 4-2 of the clamping mechanism through a second guide shaft 4-8, the number of the second guide shafts 4-8 is four, the four second guide shafts are distributed at four corners of the trigger plate 4-9, a second spring 4-10 is sleeved on the outer side of the second guide shaft 4-8, the second spring 4-10 is positioned between the trigger plate 4-9 and the second installation cavity 4-2 of the clamping mechanism, and the trigger plate 4-9 is kept at the outer side position in the second installation cavity 4-2 of the clamping mechanism through elastic force generated by the second spring 4-10 on the trigger plate 4-9.
The inner side wall of the trigger plate 4-9 is fixedly welded with a trigger block 4-12 penetrating into the first mounting cavity 4-1 of the clamping mechanism, the trigger block 4-12 is positioned between the stress blocks 4-7 of the two clamping frames 4-3, the side wall of the trigger block 4-12 and the opposite side wall of the stress block 4-7 are provided with matched inclined edges, the outer side wall of the trigger plate 4-9 is fixedly welded with a pressing block 4-11 penetrating through the base 3-2, when the trigger plate 4-9 is pressed inwards by the pressing block 4-11, the trigger plate 4-9 moves along the second guide shaft 4-8, the stress blocks 4-7 are extruded to two sides by the trigger block 4-12, the stress blocks 4-7 respectively drive the corresponding clamping frames 4-3 to move forwards and backwards along the first guide shaft 4-5, and after the clamping blocks 4-4 move out of the clamping grooves 1-4, the relative positions of the top support frame 3 and the bottom support frame 1-3 are adjusted, and therefore the supporting height of the top support frame 3 is adjusted.
As shown in fig. 5, the cross section of the main frame body 3-1 is regular octagon, the top of the main frame body 3-1 is provided with evenly distributed pouring grooves 3-4 in circumference at the center of the main frame body 3-1, each side surface of the main frame body 3-1 is provided with an assembling groove 3-5 corresponding to the pouring groove 3-4, the inside of the assembling groove 3-5 is provided with a template supporting frame 6 with adjustable angle through an assembling plate 5, the side wall of the assembling groove 3-5 is evenly provided with an assembling screw hole 7, the assembling plate 5 is connected and fixed with the assembling screw hole 7 through assembling bolts 8 which are symmetrically distributed up and down, and the assembling height of the assembling plate 5 is adjusted by screwing the assembling bolts 8 into the assembling screw holes 7 with different heights.
A rubber pad 10 is stuck and fixed on the corresponding side wall of the assembly plate 5 and the assembly groove 3-5, and after the assembly plate 5 is assembled and fixed through the rubber pad 10, the friction force between the assembly plate 5 and the assembly groove 3-5 is increased, so that the fixing effect on the assembly plate 5 is enhanced.
As shown in fig. 6, the formwork support frame 6 includes a mounting plate fixing frame 6-1 and a formwork mounting frame 6-2, the mounting plate fixing frame 6-1 is fixedly connected to a side wall of the mounting plate 5, a connecting frame 6-3 is assembled between the mounting plate fixing frame 6-1 and the formwork mounting frame 6-2, two ends of the connecting frame 6-3 are respectively in rotational connection with the mounting plate fixing frame 6-1 and the formwork mounting frame 6-2 through rotating shafts, positioning mechanisms 11 penetrating through inner cavities of the connecting frame 6-3 are respectively assembled on the side walls of the mounting plate fixing frame 6-1 and the formwork mounting frame 6-2, and rotational angles between the end part of the connecting frame 6-3 and the mounting plate fixing frame 6-1 and between the formwork mounting frame 6-2 and the end part of the connecting frame 6-3 are adjusted through the positioning mechanisms 11.
As shown in fig. 7 and 8, the positioning mechanism 11 comprises a positioning cavity 11-1 formed in the end part of the connecting frame 6-3, a rotating shaft 11-2 penetrating through the positioning cavity 11-1, the connecting frame 6-3 and the mounting plate fixing frame 6-1 is mounted in the positioning cavity 11-1, a handle disc 11-3 is welded and fixed at one end of the rotating shaft 11-2 outside the positioning cavity 11-1, a positioning screw 11-4 is welded and fixed at one end of the rotating shaft 11-2 located in the positioning cavity 11-1, and the positioning screw 11-4 is screwed and fixed with the side walls of the connecting frame 6-3 and the mounting plate fixing frame 6-1 after penetrating through the connecting frame 6-3, and the position of the positioning screw 11-4 is adjusted through the rotating shaft 11-2. When the positioning screw 11-4 is separated from the mounting plate fixing frame 6-1, the connecting frame 6-3 can be adjusted in the mounting plate fixing frame 6-1 in a rotating angle, and after the angle adjustment is finished, the rotating shaft 11-2 is rotated again to enable the positioning screw 11-4 to position and fix the angle of the connecting frame 6-3.
As shown in fig. 8 and 9, an auxiliary positioning component 12 which is clamped and fixed with the connecting frame 6-3 is assembled in the inner cavity of the rotating shaft 11-2, and the fixing effect of the angle between the connecting frame 6-3 and the assembly plate fixing frame 6-1 after the rotating shaft 11-2 is fixed is enhanced by arranging the auxiliary positioning component 12.
The auxiliary positioning assembly 12 comprises an auxiliary positioning cavity 12-1 arranged in the rotating shaft 11-2, a connecting spline 12-2 is connected in the auxiliary positioning cavity 12-1 in a sliding manner, one end of the connecting spline 12-2 penetrates through the handle disc 11-3 and is fixedly connected with a handle frame 12-3, the other end of the connecting spline 12-2 is fixedly welded with a fixing disc 12-4, a third spring 12-5 is fixedly arranged between one side wall of the fixing disc 12-4 and the auxiliary positioning cavity 12-1, a positioning pin 12-6 penetrating through the rotating shaft 11-2 is fixedly welded on the other side wall of the fixing disc 12-4, the positioning pin 12-6 is inserted into a positioning hole 12-7, and the positioning hole 12-7 is uniformly formed in the side wall of the inner cavity of the positioning cavity 11-1 in a circumferential manner. When the rotation angle of the connecting frame 6-3 needs to be adjusted, the fixing disc 12-4 is pulled outwards through the handle frame 12-3 to enable the positioning pin 12-6 to move out of the positioning hole 12-7, then the handle frame 12-3 and the connecting spline 12-2 drive the handle disc 11-3 and the rotating shaft 11-2 to rotate, after the positioning screw 11-4 is separated from the assembly plate fixing frame 6-1, the angle of the connecting frame 6-3 is adjusted, after the adjustment is completed, the positioning screw 11-4 is reset, and after the handle frame 12-3 is released, the positioning pin 12-6 is inserted into the positioning hole 12-7, the limitation on the position of the connecting frame 6-3 is enhanced, and the connecting frame 6-3 is firmer when the pouring template is supported and fixed with the template assembly frame 6-2.
The positioning mechanism 11 between the ends of the template assembly frame 6-2 and the connecting frame 6-3 is identical to the positioning mechanism 11 between the assembly plate fixing frame 6-1 and the connecting frame 6-3 in structure, the top of the template assembly frame 6-2 is provided with a template fixing groove 6-5 for fixing the template in an assembling way, two side walls of the template assembly frame 6-2 are in threaded connection with split bolts 6-4 penetrating into the template fixing groove 6-5, when the beam of the special-shaped curved roof is required to be poured with concrete, the supporting height of the top support frame 3, the supporting position of the template support frame 6 and the supporting angle between the template support frame 6 and the top support frame 3 are respectively adjusted according to the pouring requirements, so that the support of the pouring template for the beam at the bottom of the special-shaped curved roof is met, and the method is suitable for more processing requirements.
Example two
As shown in fig. 1 and 10, the present embodiment provides a technical solution different from the first technical solution in the first embodiment in that: a connecting component 9 for reinforcing the fixing effect of the assembly plate 5 is arranged between the assembly plate 5 and the assembly bolt 8, the connecting component 9 comprises a U-shaped connecting frame 9-1, two connecting ends 9-2 of the U-shaped connecting frame 9-1 penetrate through U-shaped connecting frame insertion holes 9-3 of the assembly plate 5, the assembly bolt 8 penetrates through the middle part of the U-shaped connecting frame 9-1 and then penetrates through the assembly plate 5 to be connected and fixed with the assembly screw holes 7, a gasket 9-4 is assembled between the U-shaped connecting frame 9-1 and the assembly plate 5, and the connection stability between the U-shaped connecting frame 9-1 and the assembly plate 5 is reinforced by arranging the gasket 9-4.
The side walls of the assembly groove 3-5 are provided with connecting end slots 9-5 corresponding to the positions of the connecting ends 9-2 on two sides of the assembly screw hole 7, a cushioning cavity 9-6 is formed in the two connecting ends 9-2 of the U-shaped connecting frame 9-1, a cushioning frame 9-8 is assembled and fixed in the cushioning cavity 9-6 through a cushioning spring 9-7, a first rubber block 9-9 is fixedly connected to the upper end and the lower end of the cushioning spring 9-7 respectively, a cushioning block 9-10 penetrating through the connecting ends 9-2 is fixedly arranged at the top end of the cushioning frame 9-8, a second rubber block 9-11 is fixedly adhered to the top of the cushioning block 9-10, after the U-shaped frame 9-1 is assembled, the two connecting ends 9-2 are respectively inserted into the connecting end slots 9-5 corresponding to the positions, and the cushioning spring 9-7 compresses, so that the second rubber block 9-11 is kept in fit with the top of the inner cavity of the connecting end slots 9-5. Through the mutual matching of the second rubber block 9-11, the cushioning frame 9-8, the cushioning spring 9-7 and the first rubber block 9-9, the vibration suffered by the assembly plate 5 after being fixed is reduced, and the fixing effect of the assembly plate 5 is enhanced.
The top of the cushioning block 9-10 and the top of the second rubber block 9-11 are provided with inclined chamfers, and the cushioning block 9-10 and the second rubber block 9-11 are convenient to insert into the connecting end slot 9-5 through the inclined chamfers, so that the cushioning frame 9-8 can be conveniently extruded downwards to shrink.
Example III
The application method of the supporting device for the profiled curved roof template comprises the following steps:
(1) Determining the installation position of the template supporting device according to construction requirements;
(2) Respectively installing the embedded bases 2 into appointed installation positions, and checking the accuracy of the installation positions of the embedded bases 2 after all installation is completed;
(3) The top support frame 3 is fixedly connected with the embedded base 2 through the support base 1, and the support height of the top support frame 3 is adjusted according to construction requirements;
(4) The template support frame 6 is fixedly connected with the top support frame 3 through the assembly plate 5, the support height and the support angle of the template support frame 6 are adjusted and determined, and then the template is fixed between the template support frame 6 and the top support frame 3;
(5) Pouring concrete into the template, wherein the concrete forms a lateral supporting beam at the bottom of the special-shaped curved roof and is matched with the main supporting beam to support and fix the roof;
(6) After the cross beam is completely fixed and formed, the supporting height of the top supporting frame 3 is reduced, then the template supporting frame 6 and the template are disassembled, and finally the disassembly and the separation of the embedded base 2, the supporting base 1 and the top supporting frame 3 are completed, so that the construction is completed.
The concrete implementation process of the step (1) is that BIM modeling treatment is carried out on the special-shaped curved surface roof before building construction, the roof is mainly modularized, the construction of the special-shaped curved surface roof is realized by adjusting the heights and angles of different roof modules, the side cross beams designed at the bottom of the roof are required to surround the periphery of a supporting beam except for the main supporting beam mainly supporting the special-shaped curved surface roof, the supporting and fixing of the roof are completed in a matched manner, the construction position of the side cross beams is determined, after the construction of the roof and the main supporting beam is completed, the construction position is marked, and the connection position between the roof modules is selected in the construction position;
Firstly, arranging an embedded groove at a marked construction position, then plugging an embedded column 2-1 of an embedded base 2 into the embedded groove to finish the installation and fixation of the embedded base 2, and detecting the installation position of the embedded base 2 after all the embedded bases 2 are installed to ensure that the embedded base 1 is installed in an accurate construction position;
The specific implementation process of the step (3) is that firstly, the supporting base 1 and the embedded base 2 are connected and fixed, the auxiliary fixing shaft 1-2 is ensured to be inserted into the auxiliary fixing column 2-2 in the assembly process, the connection stability between the supporting base 1 and the embedded base 2 is increased, then the top supporting frame 3 and the supporting base 1 are connected and fixed, the top supporting frame 3 is adjusted according to the supporting height required by the position of the top supporting frame 3, and the top of the main frame body 3-1 is ensured to be attached to the bottom of a roof at the construction position;
The concrete implementation process of the step (4) is that according to the trend of roof modules in different directions and at different angles at the installed construction position, the supporting height of one end of the template supporting frame 6 is adjusted through the installation height of the assembly plate 5 in the assembly groove 3-5, the supporting height of the other end is adjusted through the rotation angle of the connecting frame 6-2, the template is assembled after the adjustment is completed, the template is a U-shaped frame with an opening at the upper part, one end of the template is assembled and fixed through the split bolts 6-4 of the template assembling frame 6-2, the other end of the template is inserted into the pouring groove 3-4 at the top of the main frame body 3-1, and after the template supporting frame 6 is adjusted to assemble the template, the template is attached to the bottom of the corresponding roof module;
The concrete implementation process of the step (5) is that as the template keeps the fit with the bottom of the corresponding roof module, after concrete is poured into the template, the concrete is gathered from the templates in different directions into the pouring grooves 3-4 of the main frame body 3-1, and the corresponding lateral beams of the roof module matched with the template in different directions and different angles are formed by taking the main frame body 3-1 as the center, so that the stability among the roof modules is enhanced through the lateral beams;
The concrete implementation process of step (6) is, after the concrete shaping is fixed to form the crossbeam, the process of dismantling is for reducing the supporting height of top support frame 3, make it no longer support the bottom of roof, at the in-process that top support frame 3 highly descends, template support frame 6 the fixed template of assembly separates with corresponding crossbeam, then dismantle template support frame 6, with support base 1 and pre-buried base 2 separation after accomplishing the template support frame 6 dismantlement, then with top support frame 3 and support base 1 horizontal, separate top support frame 3 and support base 1, reduce whole device's occupation space, the convenience is carried out transportation and distribution to whole device subsequently.
Claims (9)
1. The utility model provides a strutting arrangement of special-shaped curved surface roof template which characterized in that: the embedded type support comprises a support base (1), wherein an embedded base (2) is fixedly connected to the bottom of the support base (1), and a top support frame (3) is sleeved at the top of the support base (1);
The top support frame (3) comprises a main frame body (3-1), a connecting base (3-2) is integrally formed at the bottom of the main frame body (3-1), a clamping mechanism (4) which is fixedly clamped with the supporting base (1) is assembled in the connecting base (3-2), the cross section of the main frame body (3-1) is in a regular octagon shape, assembly grooves (3-5) which are uniformly distributed in the circumference at the center of the main frame body (3-1) are formed in the side wall of the main frame body (3-1), casting grooves (3-4) which are communicated with the assembly grooves (3-5) are formed in the top of the main frame body (3-1), and a template support frame (6) is fixedly assembled in the assembly grooves (3-5) through assembly plates (5);
The clamping mechanism (4) comprises a first clamping mechanism mounting cavity (4-1) and a second clamping mechanism mounting cavity (4-2), the first clamping mechanism mounting cavity (4-1) and the second clamping mechanism mounting cavity (4-2) are respectively arranged in an inner cavity of the connecting base (3-2), the clamping frames (4-3) which are symmetrically distributed in the front and the back are connected in the sliding mode in the first clamping mechanism mounting cavity (4-1), the two clamping blocks (4-4) are uniformly and fixedly arranged on opposite side walls of the clamping frames (4-3) and penetrate through clamping blocks (4-4) in the clamping grooves (1-4), a first guide shaft (4-5) penetrating through the clamping frames (4-3) is uniformly and fixedly arranged in the first clamping mechanism mounting cavity (4-1), a first spring (4-6) is arranged on the outer side wall of the first guide shaft (4-5), two clamping frames (4-3) are integrally formed into one piece, a clamping block (4-7) is fixedly arranged on the side wall of the two clamping frames (4-3), a triggering plate (4-9) is fixedly arranged in the inner side wall of the first clamping mechanism mounting cavity (4-1) and penetrates through the triggering plate (4-2), the outer side wall of the trigger plate (4-9) is fixedly connected with a pressing block (4-11) penetrating through the connecting base (3-2), a second guide shaft (4-8) penetrating through the trigger plate (4-9) is fixedly installed in a second installation cavity (4-2) of the clamping mechanism, and the outer side wall of the second guide shaft (4-8) is sleeved with a second spring (4-10).
2. The supporting device for a profiled curved roof module as claimed in claim 1, wherein: the support base (1) comprises a support base plate (1-1), an auxiliary fixing shaft (1-2) is fixedly welded on the lower surface of the support base plate (1-1), a bottom support frame (1-3) is integrally formed in the center of the upper surface of the support base plate (1-1), and clamping grooves (1-4) are uniformly formed in the side walls of the bottom support frame (1-3).
3. The supporting device for a profiled curved roof module as claimed in claim 1, wherein: the bottom of the embedded base (2) is fixedly connected with embedded columns (2-1) which are uniformly distributed, and an auxiliary fixing shaft (1-2) corresponding to the auxiliary fixing shaft (1-2) in position is integrally formed at the bottom of the embedded base (2).
4. The supporting device for a profiled curved roof module as claimed in claim 1, wherein: the template support frame (6) comprises an assembly plate fixing frame (6-1), a template assembly frame (6-2) and a connecting frame (6-3), wherein the assembly plate fixing frame (6-1) is fixedly connected with an assembly plate (5), a rotatable connecting frame (6-3) is assembled between the assembly plate fixing frame (6-1) and the template assembly frame (6-2), positioning mechanisms (11) for clamping and positioning the connecting frame (6-3) are respectively assembled on the side walls of the assembly plate fixing frame (6-1) and the template assembly frame (6-2), a template fixing groove (6-5) is formed in the top of the template assembly frame (6-2), and a split bolt (6-4) penetrating into the template fixing groove (6-5) is connected to the side wall of the template assembly frame (6-2) in a threaded mode.
5. The supporting device for a profiled curved roof module as claimed in claim 4, wherein: the positioning mechanism (11) comprises a positioning cavity (11-1) formed in the connecting frame (6-3), a rotating shaft (11-2) penetrating through the connecting frame (6-3) is rotationally connected to the positioning cavity (11-1), a handle disc (11-3) is fixedly connected to one end of the rotating shaft (11-2), a positioning screw (11-4) is fixedly connected to the other end of the rotating shaft (11-2), and the positioning screw (11-4) penetrates through the connecting frame (6-3) and is in threaded connection with the assembly plate fixing frame (6-1).
6. The supporting device for a profiled curved roof module as claimed in claim 5, wherein: the inner cavity of the rotating shaft (11-2) is provided with an auxiliary positioning component (12) for auxiliary positioning of the rotating shaft (11-2), the auxiliary positioning component (12) comprises an auxiliary positioning cavity (12-1) formed in the rotating shaft (11-2), a connecting spline (12-2) is connected in a sliding mode in the auxiliary positioning cavity (12-1), one end of the connecting spline (12-2) penetrates through the rotating shaft (11-2) and is fixedly connected with a handle frame (12-3), the other end of the connecting spline (12-2) is fixedly connected with a fixed disc (12-4), a third spring (12-5) is fixedly arranged between one side wall of the fixed disc (12-4) and the auxiliary positioning cavity (12-1), a positioning pin (12-6) penetrating through the rotating shaft (11-2) is fixedly connected to the other side wall of the fixed disc (12-4), the positioning pin (12-6) is inserted into a positioning hole (12-7), and the positioning hole (12-7) is uniformly formed in the side wall of the inner cavity of the connecting frame (6-3).
7. The supporting device for a profiled curved roof module as claimed in claim 1, wherein: the side wall of the assembly groove (3-5) is uniformly provided with an assembly screw hole (7), the side wall of the assembly plate (5) is in threaded connection with an assembly bolt (8) penetrating through the assembly plate (5), and the assembly bolt (8) is in threaded connection with the assembly screw hole (7).
8. The supporting device for a profiled curved roof module as claimed in claim 7, wherein: the assembly bolt (8) and the assembly plate (5) are assembled with a connecting component (9), the connecting component (9) comprises a U-shaped connecting frame (9-1), the U-shaped connecting frame (9-1) is provided with two connecting ends (9-2) penetrating through the U-shaped connecting frame jack (9-3), the U-shaped connecting frame jack (9-3) is arranged on the side wall of the assembly plate (5), gaskets (9-4) are assembled between the U-shaped connecting frame (9-1) and the assembly plate (5), the connecting ends (9-2) are inserted into the connecting end slots (9-5), the connecting end slots (9-5) are arranged on the side wall of the assembly groove (3-5), a cushioning cavity (9-6) is arranged in the connecting ends (9-2), the cushioning cavity (9-6) is assembled and fixed with a cushioning frame (9-8) through a cushioning spring (9-7), the upper end and the lower end of the cushioning spring (9-7) are respectively inserted into the connecting end slots (9-5), the cushioning ends (9-10) are fixedly connected with the top of the cushioning frame (9-9), the surface of the damping block (9-10) is fixedly connected with a second rubber block (9-11).
9. A method for using a supporting device for a profiled-surface roof module, which is applied to the supporting device for the profiled-surface roof module in claim 1, and is characterized in that: the using method comprises the following steps:
(1) Determining the installation position of the template supporting device according to construction requirements;
(2) Respectively installing the embedded bases into the appointed installation positions, and checking the accuracy of the installation positions of the embedded bases 2 after all installation is completed;
(3) The top support frame is fixedly connected with the embedded base through the support base, and the support height of the top support frame is adjusted according to construction requirements;
(4) The method comprises the steps that a template support frame is fixedly connected with a top support frame through an assembly plate, the support height and the support angle of the template support frame are adjusted and determined, and then the template is fixed between the template support frame and the top support frame;
(5) Pouring concrete into the template, wherein the concrete forms a lateral supporting beam at the bottom of the special-shaped curved roof and is matched with the main supporting beam to support and fix the roof;
(6) After the cross beam is completely fixed and formed, the supporting height of the top supporting frame is reduced, then the template supporting frame and the template are disassembled, and finally the disassembly and the separation of the embedded base, the supporting base and the top supporting frame are completed, so that the construction is completed.
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| CN116398708B (en) * | 2023-04-07 | 2023-12-19 | 榆林环科实业有限公司 | Pipe rack support maintenance accessory |
| CN117803177B (en) * | 2023-12-05 | 2024-10-18 | 中铁五局集团华南工程有限责任公司 | Adjustable arc beam formwork device and application method thereof |
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