CN115559518A - Supporting device for special-shaped curved roof template and using method thereof - Google Patents
Supporting device for special-shaped curved roof template and using method thereof Download PDFInfo
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- CN115559518A CN115559518A CN202211271561.6A CN202211271561A CN115559518A CN 115559518 A CN115559518 A CN 115559518A CN 202211271561 A CN202211271561 A CN 202211271561A CN 115559518 A CN115559518 A CN 115559518A
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000009434 installation Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims description 53
- 238000010276 construction Methods 0.000 claims description 30
- 230000035939 shock Effects 0.000 claims description 18
- 238000010521 absorption reaction Methods 0.000 claims description 17
- 238000009415 formwork Methods 0.000 claims description 17
- 239000004567 concrete Substances 0.000 claims description 16
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 125000003003 spiro group Chemical group 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 2
- 206010066054 Dysmorphism Diseases 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
- E04G11/50—Girders, beams, or the like as supporting members for forms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- Civil Engineering (AREA)
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- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a supporting device for a special-shaped curved roof template, which comprises a supporting base, wherein the bottom of the supporting base is fixedly connected with an embedded base, and the top of the supporting base is sleeved with a top supporting frame. The template support frame is fixedly assembled in the assembly groove through the assembly plate, the installation height of the template support frame can be adjusted in the assembly groove, the angle of the template support frame can be adjusted through rotating the connecting frame and the template assembly frame, the template support frame is installed in different directions of the main frame body, the template support frame can adapt to roof modules in different directions and different angles, and the assembly effect between the template and the roof template is ensured. The support of the auxiliary cross beam Shi Gongmo plate with different heights and different angles in the process of constructing the special-shaped curved surface roof integrates the supporting device to be constructed, reduces the occupied space, and can also ensure that the support adjustment of the Shi Gongmo plate is quicker and the support is more stable.
Description
Technical Field
The invention relates to the technical field of special-shaped curved surface roofs, in particular to a supporting device for a special-shaped curved surface roof template and a using method of the supporting device.
Background
With the development of science and technology, the main structure form in the building field is increasingly novel, and is more individual and beautiful, the space structure breaks through the original limitation, in recent years, the large-span space structure is widely applied, the reinforced concrete mixed thin shell structure is favored by designers, the special-shaped structure has great difference relative to the construction method of flat roofs and inclined roofs, and the construction difficulty is also improved. The construction method of the existing special-shaped curved surface roof building is mainly to modularize the roof, the desired building effect is achieved by changing the angles of different roof modules, and because the roof adopts a modularized mode, an auxiliary cross beam is required to be arranged between the roof modules at the bottom of the roof besides a main supporting beam for supporting the roof, thereby enhancing the stability of the roof. However, the supporting devices with different heights and different angles are required to be used for supporting the formwork in the construction process of the conventional auxiliary cross beam, the mounting position and mounting height adjusting process of the supporting devices are difficult to adjust, and the stability of the supporting position of the supporting devices is difficult to guarantee in the construction process, so that the subsequent molding of the cross beam is completed by pouring concrete into the formwork. Therefore, the supporting device for the special-shaped curved roof template and the using method thereof are provided.
Disclosure of Invention
The invention aims to provide a supporting device of a special-shaped curved roof template and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a supporting device for a special-shaped curved roof template comprises a supporting base, wherein the bottom of the supporting base is fixedly connected with a pre-embedded base, and the top of the supporting base is sleeved with a top supporting frame;
the top support frame includes the body frame body, the bottom integrated into one piece of the body frame body has the connection base, connect and be equipped with in the base and support the fixed clamping mechanism of base looks joint, the transversal "regular octagon" of personally submitting of the body frame body, the assembly groove that is circumference evenly distributed is located with the center of the body frame body is seted up to the lateral wall of the body frame body, the pouring basin that communicates with the assembly groove mutually is seted up at the top of the body frame body, be equipped with the template support frame through the fixed assembly plate in the assembly groove.
Preferably, the supporting base comprises a supporting base plate, an auxiliary fixing shaft is fixed to the lower surface of the supporting base plate in a welded mode, a bottom supporting frame is integrally formed at the center of the upper surface of the supporting base plate, and a clamping groove is evenly formed in the side wall of the bottom supporting frame.
Preferably, the bottom of the embedded base is fixedly connected with embedded columns which are uniformly distributed, and the bottom of the embedded base is integrally formed with an auxiliary fixing shaft corresponding to the auxiliary fixing shaft in position.
Preferably, the clamping mechanism includes the first installation cavity of clamping mechanism and the second installation cavity of clamping mechanism, the inner chamber of connecting the base is seted up respectively to the first installation cavity of clamping mechanism and the second installation cavity of clamping mechanism, sliding connection has the joint frame that is preceding, back symmetric distribution in the first installation cavity of clamping mechanism, two the even fixed mounting of the relative lateral wall of joint frame has the joint piece that runs through to the joint inslot, even fixed mounting has the first guiding axle that runs through the joint frame in the first installation cavity of clamping mechanism, the lateral wall of first guiding axle has cup jointed first spring, two the lateral wall integrated into one piece of joint frame has the atress piece, sliding connection has the trigger plate in the second installation cavity of clamping mechanism, the inside wall fixedly connected with of trigger plate runs through the trigger piece to the first installation cavity of clamping mechanism, the lateral wall fixedly connected with of trigger plate runs through the press block of connecting the base, fixed mounting has the second guiding axle that runs through the trigger plate in the second installation cavity, the lateral wall of second guiding axle has cup jointed the second spring.
Preferably, the formwork support frame includes mounting plate mount, template assembly jig and link, mounting plate mount and mounting plate fixed connection, be equipped with rotatable link between mounting plate mount and the template assembly jig, mounting plate mount and template assembly jig's lateral wall is equipped with the positioning mechanism who carries out the joint location to the link respectively, the template fixed slot has been seted up at the top of template assembly jig, the lateral wall spiro union of template assembly jig has the split bolt that runs through to in the template fixed slot.
Preferably, positioning mechanism is including seting up the location chamber in the link, the rotation of location intracavity is connected with the axis of rotation of through connection frame, the one end fixedly connected with handle disc of axis of rotation, the other end fixedly connected with positioning screw of axis of rotation, positioning screw through connection frame and assembly plate mount looks spiro union.
Preferably, the inner chamber of axis of rotation is equipped with the assistance-localization real-time subassembly to axis of rotation assistance-localization real-time, assistance-localization real-time subassembly is including seting up the assistance-localization real-time chamber in the axis of rotation, assistance-localization real-time intracavity sliding connection has the connecting spline, the one end of connecting spline runs through axis of rotation fixedly connected with handle frame, the other end fixedly connected with fixed disk of connecting spline, fixed mounting has the third spring between a lateral wall of fixed disk and the assistance-localization real-time chamber, another lateral wall fixedly connected with of fixed disk runs through the locating pin of axis of rotation, the locating pin is pegged graft to the locating hole in, the inner chamber lateral wall at the link is evenly seted up to the locating hole.
Preferably, the assembly screw has evenly been seted up to the lateral wall of assembly groove, the lateral wall spiro union of assembly plate has the assembly bolt that runs through to the assembly plate, the assembly bolt spiro union is to in the assembly screw.
Preferably, be equipped with coupling assembling between assembly bolt and the assembly plate, coupling assembling includes U type link, U type link is established two links that run through U type link jack, the lateral wall at the assembly plate is seted up to U type link jack, be equipped with the gasket between U type link and the assembly plate, the link is pegged graft to in the link slot, the link slot is seted up at the lateral wall of assembly groove, the bradyseism chamber has been seted up in the link, the bradyseism intracavity is fixed with the bradyseism frame through the bradyseism spring assembly, the first block rubber of disliking friend is all fixed to the upper and lower both ends of bradyseism spring even being hit, the top fixedly connected with of bradyseism frame runs through the bradyseism piece of link, the fixed surface of bradyseism piece is connected with the second block rubber.
A use method of a supporting device for a special-shaped curved roof template comprises the following steps:
(1) Determining the installation position of the formwork support device according to construction requirements;
(2) Respectively installing the embedded bases into the appointed installation positions, and checking the accuracy of the installation positions of the embedded bases 2 after all the embedded bases are installed;
(3) Connecting and fixing the top support frame with the embedded base through the support base, and adjusting the support height of the top support frame according to the construction requirement;
(4) Connecting and fixing the template support frame with the top support frame through the assembling plate, adjusting and determining the support height and the support angle of the template support frame, and then fixing the template between the template support frame and the top support frame;
(5) Pouring concrete into the template, wherein the concrete forms lateral supporting beams at the bottom of the special-shaped curved roof and is matched with the main supporting beams to support and fix the roof;
(6) After the beam is completely fixed and molded, the supporting height of the top supporting frame is reduced, then the template supporting frame and the template are disassembled, finally the pre-buried base, the supporting base and the top supporting frame are disassembled and separated, and construction is completed.
Compared with the prior art, the invention has the beneficial effects that: a supporting device for a roof template with a special-shaped curved surface is provided with a pre-embedded base, an assembly position is pre-installed through the pre-embedded base, the accuracy of the assembly position is ensured, the supporting base and a top supporting frame are fixedly connected through a clamping mechanism, the adjusting process of the supporting position of the top supporting frame is simpler and more convenient through the arranged clamping mechanism, the top supporting frame can be conveniently moved to a specified construction height, and the construction requirement is met;
the template supporting frames are connected and fixed in the assembling grooves in the side walls of the top supporting frames through the assembling plates, the mounting heights of the template supporting frames can be adjusted in the assembling grooves, meanwhile, the angles of the template supporting frames for supporting the templates can also be adjusted through rotating the connecting frames and the template assembling frames, and the template supporting frames are mounted in different directions of the main frame body, so that the template supporting frames can adapt to roof modules in different directions and different angles, the assembling effect between the templates and the roof templates is ensured, and more construction requirements are met;
the connecting assembly is arranged between the assembling plate and the assembling groove, the fixing effect between the assembling plate and the main frame body is enhanced through the connecting assembly, the assembling plate is prevented from being unstable in the construction process, and the fixing stability of the assembling plate is ensured;
the support device can reduce the support of the auxiliary cross beam Shi Gongmo plate with different heights and different angles in the process of constructing the special-shaped curved surface roof, integrates the support devices needing construction, reduces the occupied space, and simultaneously can ensure that the support adjustment of the Shi Gongmo plate is quicker, the support is more stable, and more construction requirements are met.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the supporting base and the embedded base according to the present invention.
Fig. 3 is a partial top cross-sectional view of the connection base of the present invention.
FIG. 4 is a partial side cross-sectional view of the connection mount of the present invention.
FIG. 5 is a schematic view of the top bracket of the present invention.
Fig. 6 is a schematic structural view of the formwork support frame of the present invention.
Fig. 7 is a schematic structural diagram of the positioning mechanism of the present invention.
Fig. 8 is a right side view of the positioning mechanism of the present invention.
FIG. 9 is a schematic structural diagram of an auxiliary positioning assembly according to the present invention.
Fig. 10 is a schematic structural view of the mounting plate and the connecting assembly of the present invention.
Fig. 11 is a schematic view of a part of the special-shaped curved roof structure after the construction of the cross beam is completed.
In the figure: 1. the device comprises a supporting base 1-1, a supporting bottom plate 1-2, an auxiliary fixing shaft 1-3, a bottom supporting frame 1-4, a clamping groove 2, a pre-embedded base 2-1, a pre-embedded column 2-2, an auxiliary fixing column 3, a top supporting frame 3-1, a main frame body 3-2, a connecting base 3-3, a connecting groove 3-4, a pouring groove 3-5, an assembling groove 4, a clamping mechanism 4-1, a first clamping mechanism mounting cavity 4-2, a second clamping mechanism mounting cavity 4-3, a clamping frame 4-4, a clamping block 4-5, a first guide shaft 4-6, a first spring 4-7, a stress block 4-8, a second guide shaft 4-9, a trigger plate 4-10 and a second spring, 4-11 parts of pressing block, 4-12 parts of triggering block, 5 parts of assembling plate, 6 parts of template supporting frame, 6-1 parts of assembling plate fixing frame, 6-2 parts of template assembling frame, 6-3 parts of connecting frame, 6-4 parts of split bolt, 6-5 parts of template fixing groove, 7 parts of assembling screw hole, 8 parts of assembling bolt, 9 parts of connecting assembly, 9-1 parts of U-shaped connecting frame, 9-2 parts of connecting end, 9-3 parts of U-shaped connecting frame jack, 9-4 parts of gasket, 9-5 parts of connecting end slot, 9-6 parts of cushioning cavity, 9-7 parts of cushioning spring, 9-8 parts of cushioning frame, 9-9 parts of first rubber block, 9-10 parts of cushioning block, 9-11 parts of second rubber block, 10 parts of rubber pad, 11 parts of positioning mechanism, 11-1 parts of positioning cavities, 11-2 parts of rotating shafts, 11-3 parts of handle discs, 11-4 parts of positioning screws, 12 parts of auxiliary positioning assemblies, 12-1 parts of auxiliary positioning cavities, 12-2 parts of connecting splines, 12-3 parts of handle frames, 12-4 parts of fixing discs, 12-5 parts of third springs, 12-6 parts of positioning pins, 12-7 parts of positioning holes.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example one
As shown in fig. 1 to 9, a supporting device for a special-shaped curved roof template comprises a supporting base 1, a pre-buried base 2 located at the bottom of the supporting base 1 and a top supporting frame 3 sleeved outside the supporting base 1 and capable of adjusting height. The lower surface of the embedded base 2 is uniformly welded and fixed with embedded columns 2-1, and after the embedded base 2 is embedded and fixed, the stability of the embedded base 2 is improved through the embedded columns 2-1.
The supporting base 1 comprises a supporting base plate 1-1, four corners of the supporting base plate 1-1 are fixedly connected with an embedded base 2 through fixing bolts, an auxiliary fixing shaft 1-2 is integrally formed at the bottom of the supporting base plate 1-1, the auxiliary fixing shaft 1-2 is inserted into an integrally formed auxiliary fixing column 2-2 in the embedded base 2, a jack for inserting the auxiliary fixing shaft 1-2 is formed in the top of the auxiliary fixing column 2-2, the auxiliary fixing column 2-2 corresponds to the auxiliary fixing shaft 1-2 in position, after the supporting base 1 is assembled with the embedded base 2, the auxiliary fixing shaft 1-2 is inserted into the auxiliary fixing column 2-2, and the connection stability between the supporting base 1 and the embedded base 2 is enhanced.
The bottom support frame 1-3 is fixedly welded on the surface of the support base plate 1-1, the bottom support frame 1-3 is inserted into a connecting groove 3-3 of the top support frame 3, clamping grooves 1-4 are uniformly formed in the side wall of the bottom support frame 1-3 in a left-right symmetrical mode, and the supporting height of the top support frame 3 can be adjusted by adjusting the clamping position of the top support frame 3 and the bottom support frame 1-3. The top support frame 3 comprises a main frame body 3-1, a connecting base 3-2 is integrally formed at the bottom of the main frame body 3-1, a connecting groove 3-3 penetrates through the connecting base 3-2 and the main frame body 3-1, the shape of the connecting groove 3-1 is matched with that of the bottom support frame 1-3, a clamping mechanism 4 fixedly clamped with the clamping groove 1-4 is assembled in the connecting base 3-2, the main frame body 3-1 and the bottom support frame 1-3 are clamped and fixed through the clamping mechanism 4, and the connecting stability between the main frame body 3-1 and the bottom support frame 1-3 is ensured.
As shown in fig. 3 and 4, the clamping mechanisms 4 are also symmetrically distributed in the left and right directions in the inner cavity of the connecting base 3-2 corresponding to the positions of the clamping grooves 1-4. The clamping mechanism 4 comprises a first clamping mechanism mounting cavity 4-1 and a second clamping mechanism mounting cavity 4-2 which are arranged in an inner cavity of the connecting base 3-2, the second clamping mechanism mounting cavity 4-2 is positioned at the outer side of the first clamping mechanism mounting cavity 4-1, a clamping frame 4-3 which is symmetrically distributed in the front and the back is connected in the first clamping mechanism mounting cavity 4-1 in a sliding manner, clamping blocks 4-4 which penetrate through the connecting grooves 3-3 are uniformly welded and fixed on opposite side walls of the clamping frame 4-3, and the clamping blocks 4-4 are inserted into the clamping grooves 1-4 through the clamping blocks 4-4 to complete the connection and fixation of the connecting base 3-2 and the bottom supporting frame 1-3. A first guide shaft 4-5 penetrating through the clamping frame 4-3 is symmetrically welded and fixed in the front and back of the inner cavity of the first mounting cavity 4-1, a first spring 4-6 is sleeved on the outer side wall of the first guide shaft 4-5, and the first spring 4-6 generates elasticity for the clamping frame 4-3, so that the clamping frame 4-2 keeps position stability in the clamping and fixing process.
The clamping mechanism comprises a clamping frame 4-3, and is characterized in that stress blocks 4-7 are integrally formed on the side wall of the clamping frame 4-3, a trigger plate 4-9 is assembled in a second mounting cavity 4-2 of the clamping mechanism through a second guide shaft 4-8, the number of the second guide shafts 4-8 is four, the four second guide shafts are distributed at the four corners of the trigger plate 4-9, a second spring 4-10 is sleeved on the outer side of the second guide shaft 4-8, the second spring 4-10 is located between the trigger plate 4-9 and the second mounting cavity 4-2 of the clamping mechanism, and the trigger plate 4-9 is kept at the outer side position in the second mounting cavity 4-2 of the clamping mechanism through the elastic force generated by the second spring 4-10 on the trigger plate 4-9.
The inner side wall of the trigger plate 4-9 is fixedly welded with a trigger block 4-12 penetrating into a first mounting cavity 4-1 of the clamping mechanism, the trigger block 4-12 is positioned between stress blocks 4-7 of two clamping frames 4-3, the side wall of the trigger block 4-12 and the opposite side wall of the stress block 4-7 are provided with matched inclined edges, the outer side wall of the trigger plate 4-9 is fixedly welded with a pressing block 4-11 penetrating a connecting base 3-2, when the trigger plate 4-9 is pressed inwards through the pressing block 4-11, the trigger plate 4-9 moves along a second guide shaft 4-8, the stress blocks 4-7 are pressed to the two sides through the trigger block 4-12, the stress blocks 4-7 respectively drive the corresponding clamping frames 4-3 to move forwards and backwards along a first guide shaft 4-5, so that after the clamping blocks 4-4 move out of the clamping grooves 1-4, the relative positions of the top support frame 3 and the bottom support frame 1-3 are adjusted, and the support height of the top support frame 3 is adjusted.
As shown in figure 5, the cross section of the main frame body 3-1 is in a regular octagon shape, pouring grooves 3-4 which are evenly distributed are formed in the top of the main frame body 3-1 in a circumferential mode at the center of the main frame body 3-1, assembling grooves 3-5 corresponding to the pouring grooves 3-4 are formed in each side face of the main frame body 3-1, angle-adjustable template supporting frames 6 are assembled and fixed in the assembling grooves 3-5 through assembling plates 5, assembling screw holes 7 are evenly formed in the side walls of the assembling grooves 3-5, the assembling plates 5 are connected and fixed with the assembling screw holes 7 through assembling bolts 8 which are symmetrically distributed in the upper portion and the lower portion, and the assembling heights of the assembling plates 5 are adjusted by enabling the assembling bolts 8 to be screwed into the assembling screw holes 7 with different heights.
Rubber pads 10 are fixedly adhered to the side walls of the assembling plate 5 corresponding to the assembling grooves 3-5, and after the assembling plate 5 is assembled and fixed through the rubber pads 10, the friction force between the assembling plate 5 and the assembling grooves 3-5 is increased, and the fixing effect on the assembling plate 5 is enhanced.
As shown in figure 6, the template support frame 6 comprises an assembly plate fixing frame 6-1 and a template assembly frame 6-2, the assembly plate fixing frame 6-1 is fixedly connected to the side wall of the assembly plate 5, a connecting frame 6-3 is assembled between the assembly plate fixing frame 6-1 and the template assembly frame 6-2, two ends of the connecting frame 6-3 are respectively in rotating connection with the assembly plate fixing frame 6-1 and the template assembly frame 6-2 through rotating shafts, a positioning mechanism 11 penetrating through an inner cavity of the connecting frame 6-3 is respectively assembled on the side wall of the assembly plate fixing frame 6-1 and the template assembly frame 6-2, and the rotating angle between the end part of the connecting frame 6-3 and the assembly plate fixing frame 6-1 and the rotating angle between the template assembly frame 6-2 and the end part of the connecting frame 6-3 are adjusted through the positioning mechanism 11.
As shown in figures 7 and 8, the positioning mechanism 11 comprises a positioning cavity 11-1 arranged in the end portion of the connecting frame 6-3, a rotating shaft 11-2 penetrating through the positioning cavity 11-1, the connecting frame 6-3 and the assembling plate fixing frame 6-1 is assembled in the positioning cavity 11-1, a handle disc 11-3 is fixedly welded at one end of the rotating shaft 11-2, which is positioned outside the positioning cavity 11-1, a positioning screw rod 11-4 is fixedly welded at one end of the rotating shaft 11-2, which is positioned in the positioning cavity 11-1, the positioning screw rod 11-4 penetrates through the connecting frame 6-3 and then is fixedly screwed with the side wall of the connecting frame 6-3 and the assembling plate fixing frame 6-1, and the position of the positioning screw rod 11-4 is adjusted through the rotating shaft 11-2. After the positioning screw 11-4 is separated from the assembly plate fixing frame 6-1, the connecting frame 6-3 can be adjusted in rotation angle in the assembly plate fixing frame 6-1, and after the angle adjustment is finished, the rotating shaft 11-2 is rotated again to enable the positioning screw 11-4 to position and fix the angle of the connecting frame 6-3.
As shown in fig. 8 and 9, an auxiliary positioning component 12 clamped and fixed with the connecting frame 6-3 is assembled in the inner cavity of the rotating shaft 11-2, and the fixing effect of the angle between the connecting frame 6-3 and the assembling plate fixing frame 6-1 after the rotating shaft 11-2 is fixed is enhanced by arranging the auxiliary positioning component 12.
The auxiliary positioning component 12 comprises an auxiliary positioning cavity 12-1 arranged in the rotating shaft 11-2, a connecting spline 12-2 is connected in the auxiliary positioning cavity 12-1 in a sliding mode, one end of the connecting spline 12-2 penetrates into the handle disc 11-3 and is fixedly connected with a handle frame 12-3, the other end of the connecting spline 12-2 is fixedly welded with a fixed disc 12-4, a third spring 12-5 is fixedly assembled between one side wall of the fixed disc 12-4 and the auxiliary positioning cavity 12-1, a positioning pin 12-6 penetrating through the rotating shaft 11-2 is fixedly welded on the other side wall of the fixed disc 12-4, the positioning pin 12-6 is inserted into a positioning hole 12-7, and the positioning hole 12-7 is circumferentially and uniformly arranged on the side wall of an inner cavity of the positioning cavity 11-1. When the rotation angle of the connecting frame 6-3 needs to be adjusted, the fixed disc 12-4 is pulled outwards through the handle frame 12-3, so that the positioning pin 12-6 moves out of the positioning hole 12-7, then the handle frame 12-3 and the connecting spline 12-2 drive the handle disc 11-3 and the rotating shaft 11-2 to rotate, the positioning screw 11-4 is separated from the assembling plate fixing frame 6-1, the angle of the connecting frame 6-3 is adjusted, the positioning screw 11-4 is reset after the adjustment is completed, the positioning pin 12-6 is inserted into the positioning hole 12-7 after the handle frame 12-3 is loosened, the limitation on the position of the connecting frame 6-3 is strengthened, and the connecting frame 6-3 is firmer when being supported and fixed with the template assembling frame 6-2 by the template assembling frame 6-2.
The structure of a positioning mechanism 11 between the end parts of a template assembly frame 6-2 and a connecting frame 6-3 is the same as that of a positioning mechanism 11 between an assembly plate fixing frame 6-1 and a connecting frame 6-3, a template fixing groove 6-5 for assembling and fixing a template is formed in the top of the template assembly frame 6-2, a split bolt 6-4 penetrating into the template fixing groove 6-5 is connected to two side walls of the template assembly frame 6-2 in a threaded mode, when concrete needs to be poured on a cross beam of a special-shaped curved roof, the supporting height of a top supporting frame 3, the supporting position of the template supporting frame 6 and the supporting angle between the template supporting frame 6 and the top supporting frame 3 are adjusted according to the pouring requirement, the supporting of the pouring template of the cross beam at the bottom of the special-shaped curved roof is met, and the special-shaped curved roof is suitable for more processing requirements.
Example two
As shown in fig. 1 and 10, the present embodiment provides a technical solution that is different from the technical solution in the first embodiment in that: a connecting assembly 9 for reinforcing the fixing effect of the assembling plate 5 is arranged between the assembling plate 5 and the assembling bolts 8, the connecting assembly 9 comprises two connecting ends 9-2 of a U-shaped connecting frame 9-1,U type connecting frame 9-1, the connecting ends 9-2 penetrate through a U-shaped connecting frame jack 9-3 of the assembling plate 5, the assembling bolts 8 penetrate through the middle of the U-shaped connecting frame 9-1 and then penetrate through the assembling plate 5 to be connected and fixed with an assembling screw hole 7, a gasket 9-4 is arranged between the U-shaped connecting frame 9-1 and the assembling plate 5, and the connecting stability between the U-shaped connecting frame 9-1 and the assembling plate 5 is reinforced through the gasket 9-4.
The side wall of the assembly groove 3-5 is provided with connecting end slots 9-5 corresponding to the positions of the connecting ends 9-2 at two sides of the assembly screw hole 7, two connecting ends 9-2 of the U-shaped connecting frame 9-1 are internally provided with shock absorption cavities 9-6, the shock absorption cavities 9-6 are fixedly assembled with shock absorption frames 9-8 through shock absorption springs 9-7, the upper ends and the lower ends of the shock absorption springs 9-7 are respectively and fixedly connected with first rubber blocks 9-9, the top ends of the shock absorption frames 9-8 are fixedly provided with shock absorption blocks 9-10 penetrating through the connecting ends 9-2, the tops of the shock absorption blocks 9-10 are fixedly adhered with second rubber blocks 9-11, after the U-shaped frame 9-1 is assembled, the two connecting ends 9-2 are respectively inserted into the connecting end slots 9-5 corresponding to the positions, and the shock absorption springs 9-7 are compressed, so that the second rubber blocks 9-11 are adhered to the tops of the inner cavities of the connecting ends 9-5. Through the mutual matching of the second rubber blocks 9-11, the shock absorption frame 9-8, the shock absorption springs 9-7 and the first rubber blocks 9-9, the shock of the assembly plate 5 after the assembly plate is fixed is reduced, and the fixing effect of the assembly plate 5 is enhanced.
The top parts of the shock absorption blocks 9-10 and the second rubber blocks 9-11 are provided with inclined chamfers, the shock absorption blocks 9-10 and the second rubber blocks 9-11 can be conveniently inserted into the connecting end slots 9-5 through the inclined chamfers, and the shock absorption frames 9-8 can be conveniently extruded and contracted downwards.
EXAMPLE III
A use method of the supporting device applied to the special-shaped curved roof template comprises the following steps:
(1) Determining the installation position of the formwork support device according to construction requirements;
(2) Respectively installing the embedded bases 2 into specified installation positions, and checking the accuracy of the installation positions of the embedded bases 2 after all the embedded bases are installed;
(3) Connecting and fixing the top support frame 3 with the embedded base 2 through the support base 1, and adjusting the support height of the top support frame 3 according to construction requirements;
(4) Connecting and fixing a template support frame 6 with a top support frame 3 through an assembling plate 5, adjusting and determining the support height and the support angle of the template support frame 6, and then fixing a template between the template support frame 6 and the top support frame 3;
(5) Pouring concrete into the template, wherein the concrete forms lateral supporting beams at the bottom of the special-shaped curved roof and is matched with the main supporting beams to support and fix the roof;
(6) And after the beam is completely fixed and molded, reducing the supporting height of the top supporting frame 3, then disassembling the template supporting frame 6 and the template, and finally completing the disassembly and separation of the embedded base 2, the supporting base 1 and the top supporting frame 3 to complete construction.
The concrete implementation process of the step (1) is that BIM modeling processing is carried out on the building before the building construction, the special-shaped curved roof mainly modularizes the roof, construction of the special-shaped curved roof is realized by adjusting the height and the angle of different roof modules, lateral cross beams designed at the bottom of the roof are required to surround the support beams except main support beams which mainly support the special-shaped curved roof at the bottom of the special-shaped curved roof, the support and the fixation of the roof are completed in a matching way, the construction positions of the lateral cross beams are determined, after the construction of the roof and the main support beams is completed, the construction positions are marked, and the connection positions between the roof modules are selected as the construction positions;
the specific implementation process of the step (2) is that firstly, an embedded groove is formed in the marked construction position, then the embedded columns 2-1 of the embedded bases 2 are inserted into the embedded groove, the embedded bases 2 are installed and fixed, after all the embedded bases 2 are installed, the installation positions of the embedded bases 2 are detected, and the embedded bases 1 are guaranteed to be installed in the accurate construction position;
the concrete implementation process of the step (3) is that the supporting base 1 and the embedded base 2 are connected and fixed, the auxiliary fixing shaft 1-2 is ensured to be inserted into the auxiliary fixing column 2-2 in the assembling process, the connection stability between the supporting base 1 and the embedded base 2 is increased, then the top supporting frame 3 and the supporting base 1 are connected and fixed, the top supporting frame 3 is adjusted in height according to the supporting height required by the position of the top supporting frame 3, and the top of the main frame body 3-1 is ensured to be attached to the bottom of the roof at the construction position;
the concrete implementation process of the step (4) is that the formwork support frame 6 is assembled and adjusted according to the trends of the roof modules at the installation construction positions in different directions and different angles, the support height of one end of the formwork support frame 6 is adjusted through the installation height of the assembling plate 5 in the assembling groove 3-5, the support height of the other end is adjusted through the rotating angle of the connecting frame 6-2, the formwork is assembled after the adjustment is finished, the formwork is a U-shaped frame with an upper opening, one end of the formwork is assembled and fixed through the counter pull bolt 6-4 of the formwork assembling frame 6-2, the other end of the formwork is inserted into the pouring groove 3-4 at the top of the main frame body 3-1, and after the formwork support frame 6 is adjusted to assemble the formwork, the formwork is attached to the bottom of the corresponding roof module;
the concrete implementation process of the step (5) is that the templates keep the joint with the bottoms of the roof modules corresponding to the templates, after the concrete is poured into the templates, the concrete is gathered from the templates in different directions into the pouring grooves 3-4 of the main frame body 3-1, the main frame body 3-1 is taken as the center to form lateral beams corresponding to the roof modules matched with the main frame body in different directions and different angles, and the stability among the roof modules is enhanced through the lateral beams;
the concrete implementation process of the step (6) is that after the concrete is formed and fixed to form the cross beam, the support height of the top support frame 3 is reduced in the disassembling process, so that the top support frame does not support the bottom of the roof any more, in the process of height reduction of the top support frame 3, the template assembled and fixed by the template support frame 6 is separated from the corresponding cross beam, then the template support frame 6 is disassembled, the support base 1 is separated from the embedded base 2 after the template support frame 6 is disassembled, then the top support frame 3 is transversely arranged with the support base 1, the top support frame 3 is separated from the support base 1, the occupied space of the whole device is reduced, and the whole device is convenient to transport and deliver subsequently.
Claims (10)
1. The utility model provides a strutting arrangement of dysmorphism curved surface roof template which characterized in that: the device comprises a supporting base (1), wherein the bottom of the supporting base (1) is fixedly connected with an embedded base (2), and the top of the supporting base (1) is sleeved with a top supporting frame (3);
the top support frame (3) comprises a main frame body (3-1), a connecting base (3-2) is integrally formed at the bottom of the main frame body (3-1), a clamping mechanism (4) which is clamped and fixed with the supporting base (1) is assembled in the connecting base (3-2), the cross section of the main frame body (3-1) is in a regular octagon shape, an assembly groove (3-5) which is uniformly distributed along the circumference is formed in the center of the main frame body (3-1) is formed in the side wall of the main frame body (3-1), a pouring groove (3-4) communicated with the assembly groove (3-5) is formed in the top of the main frame body (3-1), and a template support frame (6) is fixedly assembled in the assembly groove (5) through an assembly plate (5).
2. The supporting device for the irregularly-shaped curved roof template as recited in claim 1, wherein: the supporting base (1) comprises a supporting base plate (1-1), an auxiliary fixing shaft (1-2) is fixed on the lower surface of the supporting base plate (1-1) in a welding mode, a bottom supporting frame (1-3) is integrally formed at the center of the upper surface of the supporting base plate (1-1), and clamping grooves (1-4) are evenly formed in the side wall of the bottom supporting frame (1-3).
3. The supporting device for the irregularly-shaped curved roof template as recited in claim 1, wherein: the bottom of the embedded base (2) is fixedly connected with embedded columns (2-1) which are uniformly distributed, and the bottom of the embedded base (2) is integrally formed with auxiliary fixed shafts (2-2) corresponding to the auxiliary fixed shafts (1-2).
4. The supporting device for the irregularly-shaped curved roof template as recited in claim 1, wherein: clamping mechanism (4) include first installation cavity of clamping mechanism (4-1) and clamping mechanism second installation cavity (4-2), the inner chamber of connecting base (3-2) is seted up respectively to first installation cavity of clamping mechanism (4-1) and clamping mechanism second installation cavity of clamping mechanism (4-2), sliding connection has joint frame (4-3) that is preceding, back symmetric distribution in first installation cavity of clamping mechanism (4-1), two the even fixed mounting of the relative lateral wall of joint frame (4-3) has joint piece (4-4) of running through to joint inslot (1-4), even fixed mounting has first guiding axle (4-5) of running through joint frame (4-3) in first installation cavity of clamping mechanism (4-1), the lateral wall of first guiding axle (4-5) has cup jointed first spring (4-6), two the lateral wall integrated into one piece of joint frame (4-3) has atress piece (4-7), clamping mechanism second installation cavity of clamping mechanism (4-2) fixed connection has the press panel (4-9) and trigger the inboard wall of trigger block (4-12) and trigger the trigger block (4-4) and be connected with the base (4-7) of sliding connection has a -11), a second guide shaft (4-8) penetrating through the trigger plate (4-9) is fixedly installed in the second installation cavity (4-2) of the clamping mechanism, and a second spring (4-10) is sleeved on the outer side wall of the second guide shaft (4-8).
5. The supporting device for the irregularly-shaped curved roof template as recited in claim 1, wherein: the template support frame (6) comprises an assembly plate fixing frame (6-1), a template assembly frame (6-2) and a connecting frame (6-3), the assembly plate fixing frame (6-1) is fixedly connected with an assembly plate (5), the rotatable connecting frame (6-3) is assembled between the assembly plate fixing frame (6-1) and the template assembly frame (6-2), the side walls of the assembly plate fixing frame (6-1) and the template assembly frame (6-2) are respectively provided with a positioning mechanism (11) for clamping and positioning the connecting frame (6-3), a template fixing groove (6-5) is formed in the top of the template assembly frame (6-2), and the side wall of the template assembly frame (6-2) is screwed with a split bolt (6-4) penetrating into the template fixing groove (6-5).
6. The supporting device for the irregularly-shaped curved roof template as claimed in claim 5, wherein: the positioning mechanism (11) comprises a positioning cavity (11-1) arranged in the connecting frame (6-3), a rotating shaft (11-2) penetrating through the connecting frame (6-3) is connected in the positioning cavity (11-1) in a rotating mode, a handle disc (11-3) is fixedly connected to one end of the rotating shaft (11-2), a positioning screw rod (11-4) is fixedly connected to the other end of the rotating shaft (11-2), and the positioning screw rod (11-4) penetrates through the connecting frame (6-3) and is in threaded connection with the assembling plate fixing frame (6-1).
7. The supporting device for the irregularly-shaped curved roof template as claimed in claim 6, wherein: the inner chamber of axis of rotation (11-2) is equipped with auxiliary positioning subassembly (12) to axis of rotation (11-2) auxiliary positioning, auxiliary positioning subassembly (12) is including seting up auxiliary positioning chamber (12-1) in axis of rotation (11-2), sliding connection has connecting spline (12-2) in auxiliary positioning chamber (12-1), the one end of connecting spline (12-2) is run through axis of rotation (11-1) fixedly connected with handle frame (12-3), the other end fixedly connected with fixed disk (12-4) of connecting spline (12-2), fixed disk (12-4) one side wall and auxiliary positioning chamber (12-1) between fixed mounting have third spring (12-5), another side wall fixedly connected with of fixed disk (12-4) runs through axis of rotation (11-2) locating pin (12-6), locating pin (12-6) are pegged graft to locating hole (12-7) in, the inner chamber lateral wall at link (6-3) is evenly seted up in locating hole (12-7).
8. The supporting device for the irregularly-curved roof template as claimed in claim 1, wherein: the side wall of assembly groove (3-5) has evenly seted up assembly screw (7), the lateral wall spiro union of assembly plate (5) has assembly bolt (8) of running through to assembly plate (5), assembly bolt (8) spiro union is to in assembly screw (7).
9. The supporting device for the irregularly-shaped curved roof template as recited in claim 8, wherein: a connecting component (9) is assembled between the assembling bolt (8) and the assembling plate (5), the connecting component (9) comprises a U-shaped connecting frame (9-1), the U-shaped connecting frame (9-1) is provided with two connecting ends (9-2) penetrating through the U-shaped connecting frame jack (9-3), the U-shaped connecting frame jack (9-3) is arranged on the side wall of the assembling plate (5), a gasket (9-4) is arranged between the U-shaped connecting frame (9-1) and the assembling plate (5), the connecting end (9-2) is inserted into the connecting end slot (9-5), the connecting end slots (9-5) are arranged on the side walls of the assembling slots (3-5), a cushioning cavity (9-6) is arranged in the connecting end (9-3), a cushioning frame (9-8) is assembled and fixed in the cushioning cavity (9-6) through a cushioning spring (9-7), the upper end and the lower end of the cushioning spring (9-7) are both fixed with a first rubber block (9-9) of a Kangyou, the top of the shock absorption frame (9-8) is fixedly connected with a shock absorption block (9-10) which penetrates through the connecting end (9-3), the surfaces of the shock absorption blocks (9-10) are fixedly connected with second rubber blocks (9-11).
10. The use method of the supporting device for the special-shaped curved roof template is characterized in that the supporting device for the special-shaped curved roof template in claim 1 is applied, and the supporting device comprises the following steps: the using method comprises the following steps:
(1) Determining the installation position of the formwork support device according to construction requirements;
(2) Respectively installing the embedded bases into the appointed installation positions, and checking the accuracy of the installation positions of the embedded bases 2 after all the embedded bases are installed;
(3) Connecting and fixing the top support frame with the embedded base through the support base, and adjusting the support height of the top support frame according to construction requirements;
(4) Connecting and fixing the template support frame with the top support frame through the assembling plate, adjusting and determining the support height and the support angle of the template support frame, and then fixing the template between the template support frame and the top support frame;
(5) Pouring concrete into the template, wherein the concrete forms lateral supporting beams at the bottom of the special-shaped curved roof and is matched with the main supporting beams to support and fix the roof;
(6) And after the beam is completely fixed and molded, reducing the supporting height of the top supporting frame, then disassembling the template supporting frame and the template, and finally completing the disassembly and separation of the embedded base, the supporting base and the top supporting frame to complete construction.
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| CN202211271561.6A CN115559518B (en) | 2022-10-18 | 2022-10-18 | Supporting device for special-shaped curved surface roof template and using method thereof |
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| CN202211271561.6A CN115559518B (en) | 2022-10-18 | 2022-10-18 | Supporting device for special-shaped curved surface roof template and using method thereof |
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| CN115559518B CN115559518B (en) | 2024-05-14 |
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