CN115557819B - System for dipping wet explosives and powders and production method thereof - Google Patents
System for dipping wet explosives and powders and production method thereof Download PDFInfo
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- CN115557819B CN115557819B CN202211132956.8A CN202211132956A CN115557819B CN 115557819 B CN115557819 B CN 115557819B CN 202211132956 A CN202211132956 A CN 202211132956A CN 115557819 B CN115557819 B CN 115557819B
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- 239000002360 explosive Substances 0.000 title claims abstract description 69
- 238000007598 dipping method Methods 0.000 title claims abstract description 65
- 239000000843 powder Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 228
- 238000001035 drying Methods 0.000 claims abstract description 103
- 239000000463 material Substances 0.000 claims abstract description 51
- 239000003814 drug Substances 0.000 claims description 58
- 239000007788 liquid Substances 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 6
- 238000010981 drying operation Methods 0.000 abstract 1
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010808 liquid waste Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B21/00—Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Drying Of Solid Materials (AREA)
Abstract
A system for dipping wet explosives and powders and a production method thereof comprise a dipping device and a drying device, wherein a module to be dipped is arranged and installed on a template (14), and the template (14) is transferred to the upper part of an inner basin (6) from a template input guide rail (2) through a first grabbing mechanism (4); the second telescopic mechanism (5) stretches out to lift the inner basin (6) so as to dip the module in wet explosives and powders; the first grabbing mechanism (4) releases the template (14) onto the template pushing guide rail (9), the third telescopic mechanism (10) stretches out, the template (14) is pushed to a grabbing station of the first material moving mechanism (30), the first material moving mechanism (30) grabs the template (14) and releases the template onto the first drying rail (28) for drying, and the second material moving mechanism (31) grabs the template (14) and releases the template onto the second drying rail (29) for drying; the second grabbing mechanism (12) grabs the template (14) and releases the template to the template output track (13) for outputting or repeating dipping and drying operations.
Description
Technical Field
The application relates to the technical field of explosive production, in particular to a system for dipping wet explosives and powders, and also relates to a method for producing the dipping wet explosives and powders.
Background
The explosive can be burnt (i.e. exploded) in a short time, and when the explosive explodes, a large amount of heat energy can be released, high-temperature and high-pressure gas can be generated, and the explosive has the effects of destroying, throwing, compressing and the like on surrounding substances. For many years, people have never made intermittent developments on explosives, and have obtained favorable results, and the applications of explosives are also becoming wider and wider.
In order to meet the requirements of industry development in the field of explosive application, a production process for preparing products by dipping wet explosives and powders appears, but the existing production equipment for dipping wet explosives and powders has the problems of low automation degree, low production efficiency, unstable product quality and the like, so that corresponding technical equipment and production technology are required to be developed to adapt to the development of high and new technologies.
Disclosure of Invention
The application solves the technical problems of low automation degree, low production efficiency, unstable product quality, low adaptability to products and the like of wet explosive dipping production equipment and production method in the prior art.
In order to solve the technical problems, in one aspect, the application provides a system for dipping wet explosives and powders, which comprises a dipping device and a drying device connected with the dipping device; the dipping device comprises a support, a template input guide rail connected with the support, a first telescopic mechanism connected with the top of the support, a first grabbing mechanism connected with the first telescopic mechanism, a second telescopic mechanism connected with the support, an inner basin connected with a telescopic rod of the second telescopic mechanism, a medicine storage barrel positioned below the inner basin and connected with the support, a medicine liquid circulating mechanism connected with the medicine storage barrel and used for pumping wet explosives into the inner basin, a template pushing guide rail positioned above the inner basin and connected with the support, a third telescopic mechanism connected with the support or the template pushing guide rail, a fourth telescopic mechanism connected with the top of the support, a second grabbing mechanism connected with the fourth telescopic mechanism, a template output track connected with the support, and templates capable of sliding on the template input guide rail, the template pushing guide rail and the template output track; the first grabbing mechanism and the second grabbing mechanism comprise a fifth telescopic mechanism connected with the first telescopic mechanism or the fourth telescopic mechanism, a grabbing mechanism installation seat connected with a telescopic rod of the fifth telescopic mechanism, a first rotary cylinder and a second rotary cylinder respectively connected with two ends of the grabbing mechanism installation seat, a first clamping cylinder connected with the first rotary cylinder, a second clamping cylinder connected with the second rotary cylinder, a first template clamp connected with a piston rod of the first clamping cylinder, and a second template clamp connected with a piston rod of the second clamping cylinder; the drying device comprises a drying room, an air heater for providing a heat source for the drying room, a first drying track aligned with the template pushing guide rail in the drying room, a second drying track aligned with the template output track in the drying room, a first material moving mechanism capable of transferring the template from the template pushing guide rail to the first drying track, a second material moving mechanism located at the end of the drying room far away from the dipping device and capable of transferring the template from the first drying track to the second drying track, and a traction mechanism for traction the template to move on the first drying track or the second drying track; the template can slide on the first drying track and the second drying track; the first material moving mechanism and the second material moving mechanism comprise a material moving pushing mechanism connected with the drying room, a lifting cylinder connected with the material moving pushing mechanism, a clamping cylinder connecting plate connected with a telescopic rod of the lifting cylinder, a third clamping cylinder connected with the clamping cylinder connecting plate, a third template clamp connected with the clamping cylinder connecting plate and a fourth template clamp connected with a piston rod of the third clamping cylinder.
As a further improved technical scheme, the system for dipping wet explosives and powders provided by the application is further provided with a fixed support connected with the second telescopic mechanism, and the inner basin is connected with the fixed support.
As a further improved technical scheme, the liquid medicine circulation mechanism of the wet explosive dipping system comprises a medicine spraying pipe connected with the inner basin or the fixed support, and a diaphragm pump connected with the medicine storage barrel and the medicine spraying pipe through a hose, wherein liquid medicine in the inner basin enters the medicine storage barrel through overflow.
As a further improved technical scheme, the system for dipping wet explosives and powders provided by the application is characterized in that the first telescopic mechanism, the fourth telescopic mechanism and the material moving pushing mechanism are rodless cylinders; the second telescopic mechanism, the third telescopic mechanism and the fifth telescopic mechanism are all air cylinders.
In order to solve the technical problems, on the other hand, the application provides a production method for dipping wet explosives and powders, which is characterized in that the wet explosives and powders are dipped by a system for dipping the wet explosives and powders, and dried to prepare finished products, and the system for dipping the wet explosives and powders comprises a dipping device and a drying device connected with the dipping device. The dipping device comprises a support, a template input guide rail connected with the support, a first telescopic mechanism connected with the top of the support, a first grabbing mechanism connected with the first telescopic mechanism, a second telescopic mechanism connected with the support, an inner basin connected with a telescopic rod of the second telescopic mechanism, a medicine storage barrel positioned below the inner basin and connected with the support, a medicine liquid circulating mechanism connected with the medicine storage barrel and used for pumping wet explosives into the inner basin, a template pushing guide rail positioned above the inner basin and connected with the support, a third telescopic mechanism connected with the support or the template pushing guide rail, a fourth telescopic mechanism connected with the top of the support, a second grabbing mechanism connected with the fourth telescopic mechanism, a template output track connected with the support, and templates capable of sliding on the template input guide rail, the template pushing guide rail and the template output track; the first grabbing mechanism and the second grabbing mechanism comprise a fifth telescopic mechanism connected with the first telescopic mechanism or the fourth telescopic mechanism, a grabbing mechanism installation seat connected with a telescopic rod of the fifth telescopic mechanism, a first rotary cylinder and a second rotary cylinder respectively connected with two ends of the grabbing mechanism installation seat, a first clamping cylinder connected with the first rotary cylinder, a second clamping cylinder connected with the second rotary cylinder, a first template clamp connected with a piston rod of the first clamping cylinder, and a second template clamp connected with a piston rod of the second clamping cylinder; the drying device comprises a drying room, an air heater for providing a heat source for the drying room, a first drying track aligned with the template pushing guide rail in the drying room, a second drying track aligned with the template output track in the drying room, a first material moving mechanism capable of transferring the template from the template pushing guide rail to the first drying track, a second material moving mechanism located at the end of the drying room far away from the dipping device and capable of transferring the template from the first drying track to the second drying track, and a traction mechanism for traction the template to move on the first drying track or the second drying track; the template can slide on the first drying track and the second drying track; the first material moving mechanism and the second material moving mechanism comprise a material moving pushing mechanism connected with the drying room, a lifting cylinder connected with the material moving pushing mechanism, a clamping cylinder connecting plate connected with a telescopic rod of the lifting cylinder, a third clamping cylinder connected with the clamping cylinder connecting plate, a third template clamp connected with the clamping cylinder connecting plate and a fourth template clamp connected with a piston rod of the third clamping cylinder. The production process comprises the following steps: arranging and installing a chip module to be dipped with wet explosives and powders on a template, transferring the template to the upper part of an inner basin from a template input guide rail through a first grabbing mechanism, and enabling the surface to be dipped with the powders to face downwards; the second telescopic mechanism stretches out to lift the inner basin, so that the chip modules arranged on the templates are immersed in the wet explosives and powders, and the chip modules are immersed in the wet explosives and powders; the second telescopic mechanism contracts to enable the inner basin to be lowered, the first grabbing mechanism releases the template onto the template pushing guide rail, the third telescopic mechanism stretches out to push the template to a grabbing station of the first material moving mechanism, and the first material moving mechanism grabs the template and releases the template onto the first drying rail; the traction mechanism pulls the template to move along the first drying track in a direction away from the dipping device, the dipped wet explosives and powders are dried, and when the template moves to a grabbing station of the second material moving mechanism, the second material moving mechanism grabs the template and releases the template to the second drying track; the traction mechanism pulls the template to move along the second drying track towards the direction of the dipping device, and the dipped wet explosives and powders are continuously dried; when the template moves to a grabbing station of the second grabbing mechanism, the second grabbing mechanism grabs the template, after the dipped medicine quantity reaches a target value, the second grabbing mechanism releases the template to a template output track for output, and when the dipped medicine quantity is lower than the target value, the second grabbing mechanism transfers the template to the upper part of the inner basin and enables the medicine surface to be dipped to face downwards; the second telescopic mechanism stretches out to lift the inner basin, so that the chip modules arranged on the templates are immersed in the wet explosives and powders, and the chip modules are immersed in the wet explosives and powders; the second telescopic machanism shrink makes interior basin reduce, and the second snatchs the mechanism and releases the template to the template pushing guide rail on, and the third telescopic machanism stretches out, with template propelling movement to first material shifting mechanism snatchs the station, and first material shifting mechanism snatchs the template and releases to first stoving track on, repetition stoving process.
The above described improvements may be implemented alone or in combination without conflict.
The technical scheme provided by the application can effectively dip the wet explosive and dry the wet explosive, can dip the wet explosive for multiple times, meets the requirement of different products on dip amount change, and solves the problems of low automation degree, unstable product quality, low production efficiency, high labor intensity of operators and the like in the production process of the conventional equipment.
Drawings
The accompanying drawings are included to provide a further understanding of the application, and are incorporated in and constitute a part of this specification, and are included to illustrate and practice the application and are not to be construed as limiting the application. In the drawings:
FIG. 1 is a schematic top view of an exemplary wet explosive dipping system;
FIG. 2 is a schematic view showing the structure of a dipping device in the embodiment;
FIG. 3 is a schematic view of the structure of the first gripping mechanism and the second gripping mechanism in the embodiment;
FIG. 4 is a schematic view showing a partial structure of a dipping device in the embodiment;
fig. 5 is a schematic partial structure of the first and second transfer mechanisms in the embodiment.
Detailed Description
The following describes the embodiments of the present application in further detail with reference to the drawings.
The system for dipping wet explosives and powders shown in fig. 1 is provided with a dipping device, a drying device which is positioned at one side of the dipping device and connected with the dipping device. As shown in fig. 2, the dipping device has a rack 1, a template input rail 2 connected to the rack 1, a first telescopic mechanism 3 connected to the top of the rack 1, a first gripping mechanism 4 connected to the first telescopic mechanism 3, a second telescopic mechanism 5 connected to the rack 1, an inner tub 6 connected to a telescopic rod of the second telescopic mechanism 5, a medicine storage barrel 7 located below the inner tub 6, connected to the rack 1, a medicine liquid circulation mechanism 8 connected to the medicine storage barrel 7 for pumping wet explosives into the inner tub 6, a template pushing rail 9 located above the inner tub 6, connected to the rack 1, a third telescopic mechanism 10 connected to the rack 1 or the template pushing rail 9, a fourth telescopic mechanism 11 connected to the top of the rack 1, a second gripping mechanism 12 connected to the fourth telescopic mechanism 11, a template output rail 13 connected to the rack 1, and a template 14 slidable on the template input rail 2, the template pushing rail 9 and the template output rail 13; as shown in fig. 3, each of the first gripper mechanism 4 and the second gripper mechanism 12 includes a fifth telescopic mechanism 15 connected to the first telescopic mechanism 3 or the fourth telescopic mechanism 11, a gripper mechanism mount 16 connected to a telescopic rod of the fifth telescopic mechanism 15, a first rotary cylinder 17 and a second rotary cylinder 18 connected to both ends of the gripper mechanism mount 16, respectively, a first clamping cylinder 19 connected to the first rotary cylinder 17, a second clamping cylinder 20 connected to the second rotary cylinder 18, a first template chuck 21 connected to a piston rod of the first clamping cylinder 19, and a second template chuck 22 connected to a piston rod of the second clamping cylinder 20. As shown in fig. 1, the drying apparatus includes a drying room 26, a hot air blower 27 for providing a heat source for the drying room 26, a first drying rail 28 positioned in the drying room 26 in alignment with the die plate pushing rail 9, a second drying rail 29 positioned in alignment with the die plate discharging rail 13, a first transfer mechanism 30 capable of transferring the die plate 14 from the die plate pushing rail 9 to the first drying rail 28, a second transfer mechanism 31 positioned at a position away from the dipping apparatus end of the drying room 26 capable of transferring the die plate 14 from the first drying rail 28 to the second drying rail 29, and a traction mechanism (not shown) for drawing the die plate 14 to move on the first drying rail 28 or the second drying rail 29. The stencil 14 can also slide on the first drying rail 28 and the second drying rail 29. As shown in fig. 1 and 5, the first and second material moving mechanisms 30 and 31 each include a material moving pushing mechanism 32 connected to the drying room 26, a lifting cylinder 33 connected to the material moving pushing mechanism 32, a clamping cylinder connecting plate 34 connected to a telescopic rod of the lifting cylinder 33, a third clamping cylinder 35 connected to the clamping cylinder connecting plate 34, a third template chuck 36 connected to the clamping cylinder connecting plate 34, and a fourth template chuck 37 connected to a piston rod of the third clamping cylinder 35.
The first telescopic mechanism 3 can push the first grabbing mechanism 4 to move, and the fourth telescopic mechanism 11 can push the second grabbing mechanism 12 to move, so that the first grabbing mechanism 4 can convert the template 14 between the template input guide rail 2 and the template pushing guide rail 9, and the second grabbing mechanism 12 can convert the template 14 between the template output rail 13 and the template pushing guide rail 9. The first clamping cylinder 19 and the second clamping cylinder 20 of the first grabbing mechanism 4 and the second grabbing mechanism 12 extend out to clamp the template 14, the rotation of the first rotating cylinder 17 and the second rotating cylinder 18 can turn over the template 14, the medicine dipping surface faces downwards or upwards, medicine liquid is dipped from the inner basin 6, the medicine liquid can be prevented from polluting the template and bringing medicine liquid waste when the medicine dipping surface faces downwards, and the medicine liquid can enter a product and be dried when the medicine dipping surface faces upwards. The liquid medicine circulation mechanism 8 enables the liquid medicine to continuously enter the inner basin 6, and redundant liquid medicine in the inner basin 6 overflows and flows back to the medicine storage barrel 7, so that the problems of layering of the liquid medicine, poor product stability and the like are solved, and the quality of products can be greatly improved.
The technical scheme provided by the application is flexible in production, and a typical embodiment production process comprises the following steps: arranging and mounting a chip module to be dipped with wet explosives and powders on a template 14, transferring the template 14 to the upper part of an inner basin 6 from a template input guide rail 2 through a first grabbing mechanism 4, and enabling the surface to be dipped with the powders to face downwards; the second telescopic mechanism 5 stretches out to lift the inner basin 6, so that the chip modules arranged and installed on the templates 14 are immersed in the wet explosives and powders, and the chip modules are immersed in the wet explosives and powders; the second telescopic mechanism 5 is contracted to enable the inner basin 6 to be lowered, the first grabbing mechanism 4 releases the template 14 onto the template pushing guide rail 9, the third telescopic mechanism 10 is extended to push the template 14 to the grabbing station of the first material moving mechanism 30, and the first material moving mechanism 30 grabs the template 14 and releases the template 14 onto the first drying track 28; the traction mechanism pulls the template 14 to move along the first drying track 28 in a direction away from the dipping device, the dipped wet explosives and powders are dried, and when the template 14 moves to a grabbing station of the second material moving mechanism 31, the second material moving mechanism 31 grabs the template 14 and releases the template onto the second drying track 29; the traction mechanism pulls the template 14 to move along the second drying track 29 towards the direction of the dipping device, and the dipped wet explosives and powders are continuously dried; when the template 14 moves to the grabbing station of the second grabbing mechanism 12, the second grabbing mechanism 12 grabs the template 14, after the dipped medicine amount reaches a target value, the second grabbing mechanism 12 releases the template 14 to the template output track 13 for outputting, and when the dipped medicine amount is lower than the target value, the second grabbing mechanism 12 transfers the template 14 to the upper side of the inner basin 6 and enables the medicine surface to be dipped to face downwards; the second telescopic mechanism 5 stretches out to lift the inner basin 6, so that the chip modules arranged and installed on the templates 14 are immersed in the wet explosives and powders, and the chip modules are immersed in the wet explosives and powders; the second telescopic mechanism 5 is contracted to enable the inner basin 6 to be lowered, the second grabbing mechanism 12 releases the template 14 onto the template pushing guide rail 9, the third telescopic mechanism 10 is extended to push the template 14 to the grabbing station of the first material moving mechanism 30, the first material moving mechanism 30 grabs the template 14 and releases the template 14 onto the first drying track 28, and the drying process is repeated.
The technical scheme provided by the application can effectively dip the wet explosive and dry the wet explosive, can dip the wet explosive for multiple times, meets the production requirements on products with different dipping amounts, and solves the problems of low automation degree, unstable product quality, low production efficiency, high labor intensity of operators and the like in the production process of the conventional equipment.
As shown in fig. 4, as one example, the system for dipping wet explosives and powders further has a fixing bracket 23 connected to the second telescopic mechanism 5, and the inner tub 6 is connected to the fixing bracket 23.
As shown in fig. 4, as one example, the chemical circulation mechanism 8 of the wet explosive dipping system includes a spraying tube 24 connected to the inner tub 6 or the fixing bracket 23, and a diaphragm pump 25 connected to the medicine storage tub 7 and the spraying tube 24 through a hose, and the chemical in the inner tub 6 overflows into the medicine storage tub 7.
As one embodiment, the first telescopic mechanism 3, the fourth telescopic mechanism 11 and the material moving pushing mechanism 32 of the wet explosive dipping system are all rodless cylinders; the second telescopic mechanism 5, the third telescopic mechanism 10 and the fifth telescopic mechanism 15 are all air cylinders.
The present application is not limited to the above preferred embodiments, but various changes and modifications can be made within the spirit of the present application as defined in the appended claims and description, and the same technical problems can be solved and the intended technical effects can be obtained, so that it is not repeated. All modifications which may occur to those skilled in the art from the present disclosure are intended to be included within the scope of the application as defined in the appended claims.
Claims (4)
1. A system for dipping wet explosives and powders comprises a dipping device and a drying device connected with the dipping device; the dipping device is characterized by comprising a support (1), a template input guide rail (2) connected with the support (1), a first telescopic mechanism (3) connected with the top of the support (1), a first grabbing mechanism (4) connected with the first telescopic mechanism (3), a second telescopic mechanism (5) connected with the support (1), an inner basin (6) connected with a telescopic rod of the second telescopic mechanism (5), a medicine storage barrel (7) positioned below the inner basin (6) and connected with the support (1), a medicine circulation mechanism (8) connected with the medicine storage barrel (7) and pumping wet explosives into the inner basin (6), a template pushing guide rail (9) positioned above the inner basin (6) and connected with the support (1), a third telescopic mechanism (10) connected with the support (1) or the template pushing guide rail (9), a fourth telescopic mechanism (11) connected with the top of the support (1), a medicine storage barrel (7) connected with the support (1), a medicine circulation mechanism (8) pumping wet explosives into the inner basin (6), a template pushing guide rail (13) connected with the template (12) and the template input guide rail (13) A template (14) sliding on the template pushing guide rail (9) and the template output rail (13); the first grabbing mechanism (4) and the second grabbing mechanism (12) comprise a fifth telescopic mechanism (15) connected with the first telescopic mechanism (3) or the fourth telescopic mechanism (11), grabbing mechanism installation bases (16) connected with telescopic rods of the fifth telescopic mechanism (15), a first rotary cylinder (17) and a second rotary cylinder (18) respectively connected with two ends of the grabbing mechanism installation bases (16), a first clamping cylinder (19) connected with the first rotary cylinder (17), a second clamping cylinder (20) connected with the second rotary cylinder (18), a first template clamp (21) connected with a piston rod of the first clamping cylinder (19) and a second template clamp (22) connected with a piston rod of the second clamping cylinder (20); the drying device comprises a drying room (26), an air heater (27) for providing a heat source for the drying room (26), a first drying track (28) positioned in the drying room (26) and aligned with the template pushing guide rail (9), a second drying track (29) aligned with the template outputting track (13), a first material moving mechanism (30) capable of transferring the template (14) from the template pushing guide rail (9) to the first drying track (28), a second material moving mechanism (31) positioned at the end of the drying room (26) far away from the dipping device and capable of transferring the template (14) from the first drying track (28) to the second drying track (29), and a traction mechanism for traction of the template (14) on the first drying track (28) or the second drying track (29); the template (14) can slide on a first drying track (28) and a second drying track (29); the first material moving mechanism (30) and the second material moving mechanism (31) comprise a material moving pushing mechanism (32) connected with the drying room (26), a lifting cylinder (33) connected with the material moving pushing mechanism (32), a clamping cylinder connecting plate (34) connected with a telescopic rod of the lifting cylinder (33), a third clamping cylinder (35) connected with the clamping cylinder connecting plate (34), a third template clamp (36) connected with the clamping cylinder connecting plate (34) and a fourth template clamp (37) connected with a piston rod of the third clamping cylinder (35); the medicine liquid circulating mechanism (8) comprises a medicine spraying pipe (24) connected with the inner basin (6) or the fixed support (23), and a diaphragm pump (25) connected with the medicine storage barrel (7) and the medicine spraying pipe (24) through a hose, wherein medicine liquid in the inner basin (6) enters the medicine storage barrel (7) through overflow.
2. A system for dipping a wet explosive according to claim 1, characterized by a fixed support (23) connected to said second telescopic mechanism (5), said inner basin (6) being connected to the fixed support (23).
3. The system for dipping wet explosives and powders according to claim 1, characterized in that the first telescopic mechanism (3), the fourth telescopic mechanism (11) and the material moving pushing mechanism (32) are all rodless cylinders; the second telescopic mechanism (5), the third telescopic mechanism (10) and the fifth telescopic mechanism (15) are all air cylinders.
4. The production method of dipping wet explosives and powders is characterized in that the dipping wet explosives and powders are dried by a dipping system of dipping wet explosives and powders to prepare finished products, and the production method is characterized in that the dipping system of dipping wet explosives and powders comprises a dipping device and a drying device connected with the dipping device; the dipping device comprises a support (1), a template input guide rail (2) connected with the support (1), a first telescopic mechanism (3) connected with the top of the support (1), a first grabbing mechanism (4) connected with the first telescopic mechanism (3), a second telescopic mechanism (5) connected with the support (1), an inner basin (6) connected with a telescopic rod of the second telescopic mechanism (5), a medicine storage barrel (7) positioned below the inner basin (6) and connected with the support (1), a medicine liquid circulating mechanism (8) connected with the medicine storage barrel (7) and pumping wet explosives into the inner basin (6), a template pushing guide rail (9) positioned above the inner basin (6) and connected with the support (1), a third telescopic mechanism (10) connected with the support (1) or the template pushing guide rail (9), a fourth telescopic mechanism (11) connected with the top of the support (1), a template pushing guide rail (13) connected with the fourth telescopic mechanism (11), and a template pushing guide rail (13) connected with the template pushing guide rail (13) of the template (1) can be pushed into the template (13) above the inner basin (6); the first grabbing mechanism (4) and the second grabbing mechanism (12) comprise a fifth telescopic mechanism (15) connected with the first telescopic mechanism (3) or the fourth telescopic mechanism (11), grabbing mechanism installation bases (16) connected with telescopic rods of the fifth telescopic mechanism (15), a first rotary cylinder (17) and a second rotary cylinder (18) respectively connected with two ends of the grabbing mechanism installation bases (16), a first clamping cylinder (19) connected with the first rotary cylinder (17), a second clamping cylinder (20) connected with the second rotary cylinder (18), a first template clamp (21) connected with a piston rod of the first clamping cylinder (19) and a second template clamp (22) connected with a piston rod of the second clamping cylinder (20); the drying device comprises a drying room (26), an air heater (27) for providing a heat source for the drying room (26), a first drying track (28) positioned in the drying room (26) and aligned with the template pushing guide rail (9), a second drying track (29) aligned with the template outputting track (13), a first material moving mechanism (30) capable of transferring the template (14) from the template pushing guide rail (9) to the first drying track (28), a second material moving mechanism (31) positioned at the end of the drying room (26) far away from the dipping device and capable of transferring the template (14) from the first drying track (28) to the second drying track (29), and a traction mechanism for traction of the template (14) on the first drying track (28) or the second drying track (29); the template (14) can slide on a first drying track (28) and a second drying track (29); the first material moving mechanism (30) and the second material moving mechanism (31) comprise a material moving pushing mechanism (32) connected with the drying room (26), a lifting cylinder (33) connected with the material moving pushing mechanism (32), a clamping cylinder connecting plate (34) connected with a telescopic rod of the lifting cylinder (33), a third clamping cylinder (35) connected with the clamping cylinder connecting plate (34), a third template clamp (36) connected with the clamping cylinder connecting plate (34) and a fourth template clamp (37) connected with a piston rod of the third clamping cylinder (35); the liquid medicine circulation mechanism (8) comprises a medicine spraying pipe (24) connected with the inner basin (6) or the fixed support (23), and a diaphragm pump (25) connected with the medicine storage barrel (7) and the medicine spraying pipe (24) through a hose, wherein liquid medicine in the inner basin (6) overflows into the medicine storage barrel (7);
the production process comprises the following steps: arranging and mounting a chip module to be dipped with wet explosives and powders on a template (14), transferring the template (14) to the upper part of an inner basin (6) from a template input guide rail (2) through a first grabbing mechanism (4), and enabling the surface to be dipped with the powders to face downwards; the second telescopic mechanism (5) stretches out to jack up the inner basin (6), so that the chip modules arranged and installed on the template (14) are immersed in the wet explosives and powders, and the chip modules are immersed in the wet explosives and powders; the second telescopic mechanism (5) is contracted to enable the inner basin (6) to be lowered, the first grabbing mechanism (4) releases the template (14) onto the template pushing guide rail (9), the third telescopic mechanism (10) stretches out to push the template (14) to a grabbing station of the first material moving mechanism (30), and the first material moving mechanism (30) grabs the template (14) and releases the template to the first drying track (28); the traction mechanism pulls the template (14) to move along the first drying track (28) in a direction away from the dipping device, the dipped wet explosives and powders are dried, and when the template (14) moves to a grabbing station of the second material moving mechanism (31), the second material moving mechanism (31) grabs the template (14) and releases the template to the second drying track (29); the traction mechanism pulls the template (14) to move along the second drying track (29) towards the direction of the dipping device, and the dipping wet explosives and powders are continuously dried; when the template (14) moves to a grabbing station of the second grabbing mechanism (12), the second grabbing mechanism (12) grabs the template (14), after the dipped medicine quantity reaches a target value, the second grabbing mechanism (12) releases the template (14) to the template output track (13) for outputting, and when the dipped medicine quantity is lower than the target value, the second grabbing mechanism (12) transfers the template (14) to the upper part of the inner basin (6) and enables the medicine surface to be dipped to face downwards; the second telescopic mechanism (5) stretches out to jack up the inner basin (6), so that the chip modules arranged and installed on the template (14) are immersed in the wet explosives and powders, and the chip modules are immersed in the wet explosives and powders; the second telescopic mechanism (5) contracts to enable the inner basin (6) to be lowered, the second grabbing mechanism (12) releases the template (14) onto the template pushing guide rail (9), the third telescopic mechanism (10) stretches out, the template (14) is pushed to a grabbing station of the first material moving mechanism (30), the first material moving mechanism (30) grabs the template (14) and releases the template to the first drying track (28), and the drying process is repeated.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211132956.8A CN115557819B (en) | 2022-09-16 | 2022-09-16 | System for dipping wet explosives and powders and production method thereof |
Applications Claiming Priority (1)
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CN113513953A (en) * | 2021-03-25 | 2021-10-19 | 四川仲玛智造科技有限公司 | Production line for producing electric ignition head support |
CN114085118A (en) * | 2021-12-03 | 2022-02-25 | 湖南神斧集团湘南爆破器材有限责任公司 | Explosive tablet production system |
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AU2003231662B2 (en) * | 2002-08-20 | 2009-02-05 | Rohm And Haas Company | Portable drum dosing system |
TW577382U (en) * | 2003-06-30 | 2004-02-21 | Ruei-Sen Liau | Guiding board adjustment apparatus for desktop sawing machine |
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CN107266273A (en) * | 2017-07-31 | 2017-10-20 | 四川久安芯电子科技有限公司 | A kind of automatic continuous intensive dipping production line of digital electric detonator igniting head |
JP2021074873A (en) * | 2019-11-08 | 2021-05-20 | 中国石油大学勝利学院Shengli College China University of Petroleum | Electric vehicle controller carrier device and electric vehicle controller circlip pressing system |
CN112304175A (en) * | 2020-05-09 | 2021-02-02 | 东莞市弘腾自动化智能科技有限公司 | Electronic detonator medicine dipping equipment |
CN113513953A (en) * | 2021-03-25 | 2021-10-19 | 四川仲玛智造科技有限公司 | Production line for producing electric ignition head support |
CN114085118A (en) * | 2021-12-03 | 2022-02-25 | 湖南神斧集团湘南爆破器材有限责任公司 | Explosive tablet production system |
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