CN209034707U - Blade coating fitting thermosetting all-in-one machine - Google Patents
Blade coating fitting thermosetting all-in-one machine Download PDFInfo
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- CN209034707U CN209034707U CN201821774880.8U CN201821774880U CN209034707U CN 209034707 U CN209034707 U CN 209034707U CN 201821774880 U CN201821774880 U CN 201821774880U CN 209034707 U CN209034707 U CN 209034707U
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Abstract
The utility model discloses a kind of blade coating fitting thermosetting all-in-one machine, including board, caching is successively arranged on board from input terminal to output end, thickness measuring, contraposition blade coating, solidify station, board side, which is equipped with, carries axis, it carries axis and is equipped with handling machinery arm for carrying product, wherein contraposition blade coating station is equipped with offset printing squeegee apparatus, including glue valve, scrape glue frame and doctor assemblies, doctor assemblies are two groups, glue valve is equipped between two doctor assemblies, glue valve sprayed glues, two doctor assemblies carry out engraving print product by moving back and forth, each doctor assemblies are equipped with scraper buffer structure and buffering is realized in scraper cooperation.Glue dispensing attaching process of the utility model suitable for the LOCA of TP+sensor, by CCD para-position, precision is high for equipment fitting, compensates deviation automatically, each station loading and unloading are all made of mechanical arm, and speed is fast, high-efficient.
Description
Technical field
The utility model discloses a kind of blade coating fitting thermosetting all-in-one machine, belongs to water by International Patent Classification (IPC) (IPC) division
Glue point glue laminating manufacturing technology field.
Background technique
Dispensing, fitting and the solidification of existing product are usually completed by individual dispenser, make-up machine and solidification equipment,
Manual handling transfer and multiple bearing are needed in production process, continuity is poor, causes the defect rate of product high.
In the glue dispensing attaching process of the LOCA of vehicle-carrying display screen TP+sensor, it is desirable that dispensing, fitting, solidification are realized
Pipelining, there is presently no such equipment or production lines.
Utility model content
In view of the deficiencies of the prior art, the utility model provides a kind of blade coating fitting thermosetting all-in-one machine, on artificial
Material, product is handled by a robotic arm to thermosetting station after dispensing, fitting, after the completion of thermosetting, is handled by a robotic arm to feeding conveyor.
In order to achieve the above objectives, the utility model is achieved through the following technical solutions:
A kind of blade coating is bonded thermosetting all-in-one machine, including board, and feeding work is successively arranged from input terminal to output end on board
Glue thickness station, vacuum abutted station, thermosetting work, thickness measuring station, contraposition blade coating station, precuring station, are surveyed at station in position
Position, feeding station therein, thickness measuring station, contraposition blade coating station, precuring station, survey glue thickness station, vacuum patch at station
The side for closing station, which is equipped with, carries axis, carries axis and is equipped with handling machinery arm for carrying product, wherein
Feeding station, equipped with platform to be expected for placing product；
Station, equipped with one layer or more of cache layer；
Thickness measuring station；Thickness sensitivity is carried out to the product before fitting equipped with thickness measurement sensor；
Contraposition blade coating station, is equipped with offset printing squeegee apparatus, including glue valve, scrape glue frame and doctor assemblies, doctor assemblies two
Group is equipped with glue valve, glue valve sprayed glues between two doctor assemblies, and two doctor assemblies carry out engraving print product by moving back and forth, often
One doctor assemblies are equipped with scraper buffer structure and buffering is realized in scraper cooperation；
Precuring station irradiates activating reaction by UV equipped with UV precuring lamp and achievees the purpose that solidified glue；
Glue thickness station is surveyed, glue Thickness sensitivity is carried out to the product of gluing equipped with high sensor is surveyed；
Vacuum abutted station enters product fitting equipped with vacuum attaching machine, and the product after fitting is carried by conveying robot
To thermosetting station,
Thermosetting station is equipped with thermosetting case, and the interior multilayer thermosetting chamber that is equipped with to carry out thermosetting to multiple products respectively.
Further, offset printing squeegee apparatus includes slide, and slide is slidedly arranged on bracket and is able to achieve Z axis oscilaltion, slide
It is equipped with X-axis mobile mechanism and scrapes glue frame arm, X-axis mobile mechanism is connect by attachment base with doctor assemblies, is scraped glue frame arm and is scraped
Glue frame connection, scrape glue frame arm can make on slide X-axis displacement realize and product orientation, frictioning component include what X-direction was arranged
Two lifting cylinders, a scraper mechanism is connected separately on the piston rod of two lifting cylinders, and lifting cylinder cooperates amesdial with accurate
Cutter head position is adjusted, scraper mechanism includes knife rest, tool apron and scraper, and knife rest is connected to the piston rod of lifting cylinder, knife rest bottom
Tool apron is connected, tool apron is equipped with cutter groove for assembling scraper, and scraper buffer structure is set between knife rest and tool apron, scraper buffering
Structure is bounce cylinder, and the mandril of bounce cylinder passes through the top realization buffering adjusting that tool apron withstands scraper.
Further, tool apron and scraper cooperatively form I-shaped fastening structure, and tool apron both ends are equipped with differential head to scraper
Angle is finely adjusted, and scraper passes through figure fixed on steel mesh by moving back and forth, the glue of steel mesh, is uniformly engraved and is printed to production
On product, the glue thickness and shape for being imprinted on product are determined by steel mesh, and glue valve is screw-down valve and connect with for colloid system, screw rod
Pressure sensor real time reaction screw-down valve glue pressure is equipped at valve product to adjust mixing uniformity.
Further, it scrapes glue frame and is arranged below top pillar mechanism for lifting, after the completion of blade coating, product is jacked up, carried by top pillar ejection
Mechanical arm is moved to blade coating station, and product is placed on the robotic arm and is carried to pre- solid station by top pillar decline.
Further, handling machinery arm is parallel fork plate structure, is used on handling machinery arm with vacuum hole and sensor
Absorption and induction product.
Further, platform to be expected carries axis for product and is carried to station with unification Xelminator, station
Cache layer is to be made of multistage forked supporting plate and drive oscilaltion by lifting motor, and thickness measuring station is equipped with X-axis mobile mechanism simultaneously
Drive thickness measurement sensor displacement.
Further, vacuum attaching machine includes fitting cavity of resorption, fitting epicoele, accesses fitting cavity of resorption the product completed is solidified,
Then be bonded epicoele closed into vacuum environment, be bonded epicoele and be equipped with dropping-prevention piece clamping jaw, fitting epicoele vertical depression is completed to produce
Product fitting, fitting cavity of resorption, fitting epicoele are realized automatic compensation by CCD para-position, are completed to bit function.
Further, each thermosetting bottom of chamber portion of thermosetting case is heating plate, and heating plate connects temperature control component, sets below heating plate
There is thermal insulation board, thermal insulation board is arranged below jacking mechanism, is equipped on the jack-up plate of jacking mechanism and jacks up column, heating plate and thermal insulation board are set
There are avoid holes to realize handover material with jack-up column cooperation.Jacking mechanism linear bearing with cylinder guarantees to jack up steady, friendship
Splicing is realized in such a way that cylinder cooperates top pillar.
Glue dispensing attaching process of the utility model suitable for the LOCA of TP+sensor, equipment fitting pass through CCD pairs
Position, precision are high, compensate deviation automatically, and each station loading and unloading are all made of mechanical arm, and speed is fast, high-efficient, when use TP and
Sensor Manual material feeding or feeding, product is handled by a robotic arm to thermosetting station after fitting, after the completion of thermosetting, is handled by a robotic arm
It is artificial to take out to feeding conveyor, complete blanking.
Detailed description of the invention
Fig. 1 is the utility model embodiment flow chart.
Fig. 2 is the utility model embodiment overall appearance figure.
Fig. 3 is that the utility model embodiment removes clamshell schematic diagram.
Fig. 4 is the utility model embodiment feeding and station schematic diagram.
Fig. 5 is the utility model embodiment thickness measuring station schematic diagram.
Fig. 6 is the utility model embodiment offset printing squeegee apparatus schematic diagram.
Fig. 7 is schematic diagram on rear side of the utility model embodiment offset printing blade coating station.
Fig. 8 is another schematic diagram of offset printing squeegee apparatus.
Fig. 9 is offset printing squeegee apparatus cross-sectional view.
Figure 10 is one schematic diagram of the utility model embodiment vacuum attaching machine.
Figure 11 is another schematic diagram of the utility model embodiment vacuum attaching machine.
Figure 12 is the utility model embodiment conveying robot and thermosetting case schematic diagram.
Figure 13 is the utility model thermoset module schematic diagram.
Figure 14 is the utility model thermosetting jacking mechanism schematic diagram.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing:
Embodiment: Fig. 1 to Figure 14, a kind of blade coating fitting thermosetting all-in-one machine, including board 1 are please referred to, is inputted certainly on board 1
It holds to output end and is successively arranged feeding station, station, thickness measuring station, contraposition blade coating station, precuring station, survey glue thickness work
Position, vacuum abutted station, thermosetting station, feeding station therein, station, thickness measuring station, contraposition blade coating station, precuring
Station, the side for surveying glue thickness station, vacuum abutted station carry axis 2 and are equipped with handling machinery arm 21 for removing equipped with axis 2 is carried
Transport product, wherein
Feeding station 101, equipped with platform to be expected for placing product；
Station 102, equipped with one layer or more of cache layer；
Thickness measuring station 103；Thickness sensitivity is carried out equipped with the product before 3 pairs of thickness measurement sensor fittings；
Contraposition blade coating station 104, is equipped with offset printing squeegee apparatus 4, including glue valve 41, scrape glue frame 42 and doctor assemblies 43, scrapes
Knife assembly 43 is two groups, is equipped with glue valve 41 between two doctor assemblies 43, glue valve sprayed glues, and two doctor assemblies 43 are by backhauling
Dynamic to carry out engraving print product, each doctor assemblies are equipped with scraper buffer structure and buffering is realized in scraper cooperation；
Precuring station 105 irradiates activating reaction by UV equipped with UV precuring lamp 5 and achievees the purpose that solidified glue；
Glue thickness station 106 is surveyed, glue Thickness sensitivity is carried out to the product of gluing equipped with high sensor 6 is surveyed；
Vacuum abutted station 107 is equipped with vacuum attaching machine 7 and enters product fitting, and the product after fitting is by conveying robot 9
It is carried to thermosetting station,
Thermosetting station 108 is equipped with thermosetting case 8, and the interior multilayer thermosetting chamber that is equipped with to carry out thermosetting to multiple products respectively.
Such as Fig. 3, Fig. 4-Fig. 7, handling machinery arm 21 is parallel fork plate structure, handling machinery arm 21 in the utility model
It is upper to be used to adsorbing and incuding product with vacuum hole and sensor.In Fig. 3-Fig. 5, the utility model platform to be expected is quiet with unifying
Electric arrester 100 carries axis for product and is carried to station 102, and the cache layer of station is by multistage forked supporting plate 120
It constitutes and oscilaltion is driven by lifting motor, thickness measuring station is equipped with X-axis mobile mechanism and thickness measurement sensor is driven to be displaced 3.Please
Refering to Fig. 6 to Fig. 9, offset printing squeegee apparatus 1 includes slide 44 in the utility model, and slide 44 is slidedly arranged on bracket 45 and can pass through
Z axis motor 400 realizes Z axis oscilaltion, and slide 44 is equipped with X-axis mobile mechanism 46 and scrapes glue frame arm 47, X-axis mobile mechanism 46
It is connect by attachment base with doctor assemblies 43, scrapes glue frame arm 47 and connect with glue frame 41 is scraped, X can be made on slide 44 by scraping glue frame arm 47
Axial displacement realization and product orientation, frictioning component 43 include two lifting cylinders 431 of X-direction arrangement, two lifting cylinders 431
A scraper mechanism 432 is connected separately on piston rod, lifting cylinder cooperates amesdial 433 accurately to adjust cutter head position, scraper
Mechanism 432 includes knife rest 4321, tool apron 4322 and scraper 4323, and knife rest 4321 is connected to the piston rod of lifting cylinder 431, knife rest
4321 bottoms connect tool apron 4322, and tool apron 4322 is equipped with cutter groove for assembling scraper 4323, and scraper buffer structure is set to knife
Between frame and tool apron, scraper buffer structure is bounce cylinder 433, and the mandril of bounce cylinder 433 passes through the top that tool apron withstands scraper
Realize that buffering is adjusted in portion.Tool apron 4322 and scraper 4323 cooperatively form I-shaped fastening structure, and tool apron both ends are equipped with differential head 434
To be finely adjusted to scraper angle, scraper 4323 passes through figure fixed on steel mesh by moving back and forth, the glue of steel mesh,
Uniformly engrave and print on product, the glue thickness and shape for being imprinted on product are determined by steel mesh, glue valve 41 for screw-down valve and with
It is connected for colloid system, it is uniformly mixed to adjust that pressure sensor real time reaction screw-down valve glue pressure is equipped at screw-down valve product
Property.It scrapes glue frame and is arranged below top pillar mechanism for lifting, after the completion of blade coating, top pillar ejection jacks up product, and handling machinery arm 21 is mobile
To blade coating station, product is placed on the robotic arm and is carried to pre- solid station by top pillar decline.Such as Figure 10, Figure 11, this is practical new
Type vacuum attaching machine 7 includes fitting cavity of resorption 71, fitting epicoele 72, accesses fitting cavity of resorption the product completed is solidified, is displaced to chamber
Corresponding position, then be bonded epicoele closed into vacuum environment, be bonded epicoele and be equipped with dropping-prevention piece clamping jaw, be bonded epicoele and pass through Z axis
73 vertical depression of servo motor completes product fitting, and fitting cavity of resorption, fitting epicoele are realized automatic compensation by CCD para-position, completed
To bit function, CCD para-position is completed by CCD para-position mechanism 74.Such as Figure 12-Figure 14, each thermosetting bottom of chamber portion of thermosetting case 8
For heating plate 81, heating plate 81 connects temperature control component, and thermal insulation board 82 is arranged below in heating plate 81, and jack-up is arranged below in thermal insulation board 82
Mechanism, equipped with jacking up column 830 on the jack-up plate 83 of jacking mechanism, heating plate 81 and thermal insulation board 82 be equipped with avoid holes with jack up column
Handover material is realized in cooperation.Jacking mechanism linear bearing with cylinder guarantees that the steady of jack-up, handover material are pushed up using cylinder cooperation
The mode of column is realized.
Glue dispensing attaching process of the utility model suitable for the LOCA of TP+sensor, equipment fitting pass through CCD pairs
Position, precision is high, compensates deviation automatically, and fitting feeding is all made of manipulator, and speed is fast, high-efficient.In use, TP and sensor people
Work feeds intake, and product is handled by a robotic arm to thermosetting station after fitting, after the completion of thermosetting, is handled by a robotic arm to feeding conveyor,
It is artificial to take out, complete blanking.When TP/sensor thickness measuring station, thickness measurement sensor uses Keyemce sensor, sensor accuracy:
±3um.Conveying robot: being carried to thermosetting station by fitting station for product, and the good product of thermosetting is carried by thermosetting station
To blanking assembly line.Manipulator stroke: working range 900mm loads 5k, splice claw: being fitted with vacuum and sensor (is used
In induction product).Product after solidification is carried to above assembly line by conveying robot, and product, manipulator is sucked in feeding sucker
After removing, lifting motor drives sucker that product is placed on assembly line, artificial to take out.
The foregoing descriptions are merely the embodiment using this origination techniques content, any those skilled in the art use this wound
Make done modifications and changes, all belong to the scope of the patents of this creation opinion, and is not limited to those disclosed embodiments.
Claims (8)
1. a kind of blade coating is bonded thermosetting all-in-one machine, it is characterised in that: including board, successively set on board from input terminal to output end
Have feeding station, station, thickness measuring station, contraposition blade coating station, precuring station, survey glue thickness station, vacuum abutted station,
Thermosetting station, feeding station therein, station, thickness measuring station, contraposition blade coating station, precuring station, survey glue thickness station,
The side of vacuum abutted station, which is equipped with, carries axis, carries axis and is equipped with handling machinery arm for carrying product, wherein
Feeding station, equipped with platform to be expected for placing product；
Station, equipped with one layer or more of cache layer；
Thickness measuring station；Thickness sensitivity is carried out to the product before fitting equipped with thickness measurement sensor；
Contraposition blade coating station, is equipped with offset printing squeegee apparatus, including glue valve, scrapes glue frame and doctor assemblies, and doctor assemblies are two groups, and two
Glue valve, glue valve sprayed glues are equipped between doctor assemblies, two doctor assemblies engrave print product, each scraper by moving back and forth
Component is equipped with scraper buffer structure and buffering is realized in scraper cooperation；
Precuring station irradiates activating reaction by UV equipped with UV precuring lamp and achievees the purpose that solidified glue；
Glue thickness station is surveyed, glue Thickness sensitivity is carried out to the product of gluing equipped with high sensor is surveyed；
Vacuum abutted station enters product fitting equipped with vacuum attaching machine, and the product after fitting is carried to heat by conveying robot
Gu station,
Thermosetting station is equipped with thermosetting case, and the interior multilayer thermosetting chamber that is equipped with to carry out thermosetting to multiple products respectively.
2. blade coating according to claim 1 is bonded thermosetting all-in-one machine, it is characterised in that: offset printing squeegee apparatus includes slide,
Slide is slidedly arranged on bracket and is able to achieve Z axis oscilaltion, and slide is equipped with X-axis mobile mechanism and scrapes glue frame arm, X-axis moving machine
Structure is connect by attachment base with doctor assemblies, is scraped glue frame arm and is connect with glue frame is scraped, and X-axis displacement can be made in fact on slide by scraping glue frame arm
Now with product orientation, frictioning component includes two lifting cylinders of X-direction arrangement, is separately connected on the piston rod of two lifting cylinders
There is a scraper mechanism, lifting cylinder cooperates amesdial accurately to adjust cutter head position, and scraper mechanism includes knife rest, tool apron and scrapes
Knife, knife rest are connected to the piston rod of lifting cylinder, and knife rest bottom connects tool apron, and tool apron is equipped with cutter groove for assembling scraper, scrapes
Knife buffer structure is set between knife rest and tool apron, and scraper buffer structure is bounce cylinder, and the mandril of bounce cylinder passes through tool apron
Realize that buffering is adjusted in the top for withstanding scraper.
3. blade coating according to claim 2 is bonded thermosetting all-in-one machine, it is characterised in that: tool apron and scraper cooperatively form I-shaped
Type fastening structure, tool apron both ends are equipped with differential head to be finely adjusted to scraper angle, and scraper is by moving back and forth, steel mesh
Glue is uniformly engraved and is printed on product, the glue thickness and shape for being imprinted on product are by steel mesh by figure fixed on steel mesh
It determines, glue valve is screw-down valve and connect with for colloid system, and pressure sensor real time reaction screw-down valve is equipped at screw-down valve product
Glue pressure is to adjust mixing uniformity.
4. blade coating according to claim 2 or 3 is bonded thermosetting all-in-one machine, it is characterised in that: scrape glue frame and top pillar is arranged below
Mechanism for lifting, after the completion of blade coating, top pillar ejection jacks up product, and handling machinery arm is moved to blade coating station, and top pillar decline will
Product is placed on the robotic arm and is carried to pre- solid station.
5. blade coating according to claim 1 is bonded thermosetting all-in-one machine, it is characterised in that: handling machinery arm is parallel fork plate
Structure, with vacuum hole and sensor for adsorbing and incuding product on handling machinery arm.
6. blade coating according to claim 1 is bonded thermosetting all-in-one machine, it is characterised in that: platform to be expected is with unification static elimination
Device carries axis for product and is carried to station, and the cache layer of station is made of multistage forked supporting plate and by lifting electricity
Machine drives oscilaltion, and thickness measuring station is equipped with X-axis mobile mechanism and thickness measurement sensor is driven to be displaced.
7. blade coating described according to claim 1 or 2 or 3 or 5 or 6 is bonded thermosetting all-in-one machine, it is characterised in that: vacuum attaching machine
Including fitting cavity of resorption, fitting epicoele, solidify complete product access be bonded cavity of resorption, then be bonded epicoele closed into vacuum
Environment, fitting epicoele are equipped with dropping-prevention piece clamping jaw, and fitting epicoele vertical depression completes product fitting, and fitting cavity of resorption, fitting epicoele are logical
It crosses CCD para-position and realizes automatic compensation, complete to bit function.
8. blade coating described according to claim 1 or 2 or 3 or 5 or 6 be bonded thermosetting all-in-one machine, it is characterised in that: thermosetting case it is every
One thermosetting bottom of chamber portion is heating plate, and heating plate connects temperature control component, and thermal insulation board is arranged below in heating plate, and top is arranged below in thermal insulation board
Play mechanism, equipped with jacking up column on the jack-up plate of jacking mechanism, heating plate and thermal insulation board be equipped with avoid holes with to jack up column cooperation real
Now handover material, jacking mechanism linear bearing with cylinder guarantee the steady of jack-up, join material using the side of cylinder cooperation top pillar
Formula is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821774880.8U CN209034707U (en) | 2018-10-30 | 2018-10-30 | Blade coating fitting thermosetting all-in-one machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821774880.8U CN209034707U (en) | 2018-10-30 | 2018-10-30 | Blade coating fitting thermosetting all-in-one machine |
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| CN209034707U true CN209034707U (en) | 2019-06-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109174556A (en) * | 2018-10-30 | 2019-01-11 | 厦门力巨自动化科技有限公司 | Blade coating fitting thermosetting all-in-one machine |
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2018
- 2018-10-30 CN CN201821774880.8U patent/CN209034707U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109174556A (en) * | 2018-10-30 | 2019-01-11 | 厦门力巨自动化科技有限公司 | Blade coating fitting thermosetting all-in-one machine |
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