CN115557135B - Special storage for intelligent verification of high-voltage transformer - Google Patents
Special storage for intelligent verification of high-voltage transformer Download PDFInfo
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- CN115557135B CN115557135B CN202210943563.9A CN202210943563A CN115557135B CN 115557135 B CN115557135 B CN 115557135B CN 202210943563 A CN202210943563 A CN 202210943563A CN 115557135 B CN115557135 B CN 115557135B
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- 238000012795 verification Methods 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 24
- 230000007704 transition Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 description 5
- 238000004891 communication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a special warehouse for intelligent verification of a high-voltage transformer, which comprises a lifter and a grating, wherein the lifter comprises a first lifter and a second lifter, the second lifter is a three-fork lifter, the grating is arranged on two sides of an inlet of the first lifter, the first lifter is connected with a jacking transplanter through a roller conveying line, the jacking transplanter is connected with the second lifter through the roller conveying line, and a radio frequency door is arranged on one side of the roller conveying line. Compared with the traditional operation mode, the special warehouse for intelligent verification of the high-voltage transformers realizes warehouse in-out and automatic operation thereof, saves a great deal of manual labor, and improves efficiency by a plurality of times compared with manual operation in the number of high-voltage transformers detected in-out and in-in per unit time.
Description
Technical Field
The invention relates to the field of application of warehouse logistics equipment, in particular to a special warehouse for intelligent verification of a high-voltage transformer.
Background
The existing transformer warehouse-in and warehouse-out flow is manually operated, and when the transformer warehouse-in and warehouse-out flow is in warehouse-out: and (3) carrying the materials manually one by one, putting the materials at a certain position, registering, arranging the materials manually according to the requirement to detect, carrying the materials to a storage point after the materials are detected to be qualified, and registering the records. When the warehouse is taken out: and the operator finds out the corresponding transformer from the warehouse storage point according to the information recorded during warehouse entry, carries out and registers. When detecting, the method comprises the following steps: the person carries the article to the detection position according to the registration information, and carries the article to the storage position after the detection. The automatic control device is realized through manual operation, and has the advantages of high operation labor intensity, low efficiency and high personnel demand. For example, a method and a system for detecting a high-voltage transformer disclosed in chinese patent literature, the detection system of which has publication number CN105425191B includes a warehouse unit, an input buffer, an image recognition unit, an automatic voltage transformer detection unit, an automatic current transformer detection unit, a manual detection area, and an output buffer. Although the system realizes automatic detection of the transformer, the specific structure of the detection system is not provided, and the in-out warehouse still needs manual operation and transportation after detection, and the problems that the in-out warehouse of the transformer needs to be realized through manual operation, the labor intensity of operation is high, the efficiency is low and the personnel demand is high can not be solved.
Disclosure of Invention
The invention provides a special warehouse for intelligent verification of a high-voltage transformer, which aims to solve the problems that the warehouse in and out of the transformer in the prior art needs to be realized through manual operation, and has the advantages of high operation labor intensity, low efficiency and large personnel demand.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a special warehouse for high-voltage transformer intelligence verification, includes lifting machine and grating, the lifting machine includes first lifting machine and second lifting machine, the second lifting machine is the fork lifting machine, the both sides of the entry of first lifting machine are located to the grating, first lifting machine is connected with the jacking transplanter through the cylinder transfer chain, the jacking transplanter passes through the cylinder transfer chain and links to each other with the second lifting machine, one side of cylinder transfer chain is equipped with the radio frequency door. According to the special warehouse for intelligent verification of the high-voltage transformer, the high-voltage transformer is placed on an empty pallet with a special property during warehouse entry, the pallet with the transformer is placed at an entrance, the grating automatically detects the size of the high-voltage transformer, the pallet with the transformer enters a first elevator, the first elevator sends cargoes to a roller conveying line, when the cargoes are transported on the roller conveying line, the radio frequency door passes through a radio frequency door at one side of the roller conveying line and reads information of the pallet or an RFID tag on the transformer, the specification type of the transformer can be judged, the roller conveying line sends cargoes to a jacking transplanting position, the jacking transplanting realizes the steering of the cargoes, the second elevator sends the pallet with the transformer to an outlet, and the cargoes are taken away and stored to a certain warehouse position by an AGV or a stacker; when the warehouse-out is carried out, the flow is opposite to the warehouse-in flow; when the high-voltage transformer is required to be detected, the AGV or the stacker conveys goods to a detection position to complete the detection of the transformer. Compared with the traditional operation mode, the special warehouse for intelligent verification of the high-voltage transformers realizes warehouse in-out and automatic operation thereof, saves a great deal of manual labor, and improves efficiency by a plurality of times compared with manual operation in the number of high-voltage transformers detected in-out and in-in per unit time.
As a preferable scheme of the invention, the roller conveying line is provided with a plurality of layers, and each layer of roller conveying line is provided with a corresponding jacking transplanting machine. The roller conveying line provided by the invention has a plurality of layers, each layer of roller conveying line can simultaneously execute the warehousing flow or the ex-warehouse flow of the high-voltage transformer, and also can respectively execute the warehousing flow and the ex-warehouse flow of the high-voltage transformer, so that the working efficiency is improved.
As a preferable scheme of the invention, the three turnouts of the second elevator are a first turnout, a second turnout and a third turnout respectively, the second turnout is connected with the roller conveying line, a jacking cargo receiver is arranged at the third turnout, and the first turnout is correspondingly provided with a flat warehouse AGV. The second elevator is a three-fork elevator and has three-direction conveying and layer changing functions at different heights, and during warehouse entry, goods are fed into the elevator from the second fork, and can be selectively sent out from the first fork or the third fork; when the goods are delivered out of the warehouse, the goods can be selectively delivered into the three-fork elevator from the first fork or the third fork, the goods are delivered onto the roller conveying line through the second fork, and the elevator can lift the goods to different heights so as to correspondingly convey the goods onto the roller conveying lines of different layers.
As the preferable scheme of the invention, the invention further comprises a stacker, wherein the stacker is matched with the jacking goods receiving machine to pick and place the high-voltage transformer. When the stacker takes goods from the jacking goods receiver, the jacking goods receiver jacks the tray with the mutual inductor to a height, and the stacker takes the goods from the jacking goods receiver.
As a preferable scheme of the invention, the three-fork elevator comprises a lifting motor and a conveying transplanting part, the conveying transplanting part comprises an internal roller conveying line, the internal roller conveying line faces to a second fork and a third fork of the three-fork elevator, the lifting motor is arranged above the three-fork elevator, the lifting motor is connected with a chain wheel, the chain wheel is connected with a lifting chain, and the chain is connected with the conveying transplanting part. The lifting motor provides power, the lifting motor drives the chain wheel to rotate, the chain wheel drives the lifting chain, and the lifting chain drives the conveying transplanting part to move up and down, so that goods are conveyed to roller conveying lines of different layers.
As the preferable scheme of the invention, the three-fork elevator further comprises four sliding rails and four sliding blocks, wherein the sliding rails are vertically arranged at four vertex angles of the three-fork elevator, the sliding blocks are in sliding connection with the sliding rails, and the sliding blocks are connected with the conveying transplanting parts. The slide rail plays a guiding role, the sliding block slides on the slide rail, and the sliding block is connected with the conveying transplanting part, so that the conveying transplanting part can stably move up and down along the guide rail.
As a preferable scheme of the invention, a transition power roller is arranged at the first fork of the second elevator. Because the internal roller conveying line of the three-fork elevator faces the second fork and the third fork, goods can smoothly enter and exit from the second fork and the third fork, and the transition power roller is additionally arranged at the first fork, so that the goods can well enter and exit from the first fork.
As a preferable scheme of the invention, the jacking cargo receiver comprises a first motor and a second motor, wherein the first motor is connected with a first transmission shaft, the first transmission shaft is connected with a transplanting chain part, the second motor is connected with a second transmission shaft, the second transmission shaft is connected with a telescopic guide post, the telescopic guide post is connected with the transplanting chain part, and the telescopic guide post stretches and pushes the transplanting chain part to move up and down. When the stacker takes goods from the jacking goods receiver, the second motor works to drive the second transmission shaft, the second transmission shaft drives the telescopic guide post to extend upwards, the transplanting chain part extends upwards, the tray provided with the high-voltage transformer is jacked up to a height, and the stacker is taken from the jacking goods receiver; when the stacker releases goods on the jacking goods receiver, the second motor works to drive the second transmission shaft, the second transmission shaft drives the telescopic guide column to shrink downwards, the first motor works to drive the first transmission shaft after adjustment, the first transmission shaft drives the chain of the transplanting chain part to rotate, and the goods are fed into a third fork of the three-fork elevator.
As a preferable scheme of the invention, the jacking cargo receiver further comprises a detection sensor, wherein the detection sensor is arranged in the middle of the transplanting chain part and is used for detecting a tray for bearing the high-voltage transformer. The detection sensor can be a gravity sensor, a laser sensor or a distance sensor and the like, and can detect whether goods exist on the jacking cargo receiving machine.
As a preferable scheme of the invention, the stacker comprises a cargo carrying platform and an upright post, wherein the cargo carrying platform is in sliding connection with the upright post, the top of the upright post is connected with a stacker top beam, the stacker top beam is connected with a top guide rail through a guide wheel, and a 3D camera is arranged on the cargo carrying platform. The cargo carrying platform is used for carrying cargos, and moves up and down along the upright post to place the cargos on the goods shelf storage positions with different heights.
Therefore, the invention has the following beneficial effects: compared with the traditional operation mode, the special warehouse for intelligent verification of the high-voltage transformers realizes warehouse-in and warehouse-out and automatic operation thereof, saves a great amount of manual labor, and improves efficiency by a plurality of times compared with manual operation in the number of high-voltage transformers detected by warehouse-in and warehouse-out in unit time; according to the invention, the data acquisition function of the transformer is increased, a 3D model large database of the model, the manufacturer and the corresponding shape of the transformer is arranged in the warehousing system, the approximate shape of the transformer is recorded through raster scanning before warehousing, and the model and the corresponding shape of the transformer are matched by comparing with the 3D modeling database of the transformer in the system, so that the intelligent storage of the transformer is facilitated.
Drawings
FIG. 1 is a schematic diagram of a warehouse part assembly of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic diagram of a conveying and transplanting part of the three-fork elevator of the invention;
FIG. 4 is a front view of the lift transfer of the present invention;
FIG. 5 is a side view of the lift transfer of the present invention;
FIG. 6 is a top view of the lift transfer of the present invention;
FIG. 7 is a schematic view of the structure of the lift-up transfer machine of the present invention;
FIG. 8 is a front view of the stacker of the present invention;
FIG. 9 is a side view of the stacker of the present invention;
FIG. 10 is a top view of the stacker of the present invention;
fig. 11 is a partially enlarged view of 8.
In the figure: 1. a grating; 2. a first elevator; 3. a roller conveyor line; 4. a radio frequency gate; 5. jacking the transplanting machine; 6. a second elevator; 7. jacking the goods receiving machine; 8. a flat warehouse AGV; 9. a high voltage transformer; 10. a tray; 11. a stacker; 501. transplanting a chain; 502. a chain tensioning block; 503. a telescopic guide post; 504. a second drive shaft; 505. a second motor; 506. a first motor; 507. a tray detection sensor; 508. a first drive shaft; 61. a first fork; 62. a second fork; 63. a third fork; 601. lifting the motor; 602. a sprocket; 603. a transformer detection sensor; 604. a drag chain; 605. lifting the chain; 606. an internal roller conveyor line; 607. a transition power roller; 608. a slide block; 609. a slide rail; 1101. a guide wheel; 1102. a stacker overhead beam; 1103. a roof beam crashproof block; 1104. a column; 1105. a 3D camera; 1106. a cargo bed; 1107. a ground crashproof block; 1108. a trolley line; 1109. a lifting motor; 1110. a laser ranging sensor; 1111. an optical communication module; 1112. a walking motor; 1113. stacker ground rail.
Detailed Description
The invention is further described below with reference to the drawings and detailed description.
As shown in fig. 1, a special warehouse for intelligent verification of a high-voltage transformer 9 comprises a lifter and a grating 1, wherein the lifter comprises a first lifter 2 and a second lifter 6, the second lifter 6 is a three-fork lifter, the grating 1 is arranged on two sides of an inlet of the first lifter 2, the first lifter 2 is connected with a jacking transplanter 5 through a roller conveying line 3, the jacking transplanter 5 is connected with the second lifter 6 through the roller conveying line 3, and a radio frequency door 4 is arranged on one side of the roller conveying line 3. According to the special warehouse for intelligent verification of the high-voltage transformer 9, the high-voltage transformer 9 is placed on an empty pallet 10 with a special quality during warehouse entry, the pallet 10 with the transformer is placed at an entrance, the grating 1 automatically detects the size of the high-voltage transformer 9, the pallet 10 with the transformer enters the first lifter 2, the first lifter 2 sends cargoes to the roller conveying line 3, when the cargoes are transported on the roller conveying line 3, the radio frequency door 4 reads information of the pallet 10 or an RFID tag on the transformer through the radio frequency door 4 at one side of the roller conveying line 3, the specification type of the transformer can be judged, the roller conveying line 3 sends cargoes to a jacking transplanting position, the jacking transplanting realizes the steering of the cargoes, the cargoes are sent to the second lifter 6, the second lifter 6 sends the pallet 10 with the transformer to an outlet, and the cargoes are taken away and stored to a certain warehouse position by the flat warehouse AGV8 or a stacker; when the warehouse-out is carried out, the flow is opposite to the warehouse-in flow; when the high-voltage transformer 9 needs to be detected, the AGV or the stacker conveys cargoes to a detection position to complete the detection of the transformer. Compared with the traditional operation mode, the special warehouse for intelligent verification of the high-voltage transformers 9 realizes warehouse in and warehouse out and automatic operation thereof, saves a great amount of manual labor, and improves efficiency by a plurality of times compared with manual operation in the number of the high-voltage transformers 9 detected by warehouse in and warehouse out in unit time.
The roller conveying line 3 is provided with a plurality of layers, and each layer of roller conveying line 3 is provided with a corresponding jacking transplanter 5. The roller conveying line 3 of the invention has a plurality of layers, each layer of roller conveying line 3 can simultaneously execute the warehousing flow or the ex-warehouse flow of the high-voltage transformer 9, and also can respectively execute the warehousing flow and the ex-warehouse flow of the high-voltage transformer 9, thereby improving the working efficiency.
As shown in fig. 2, the three forks of the second elevator 6 are a first fork 61, a second fork 62 and a third fork 63, the second fork 62 is connected with the roller conveyor line 3, the third fork 63 is provided with a jacking cargo conveyor 7, and the first fork 61 corresponds to the flat warehouse AGV8. The second elevator 6 is a three-fork elevator, has three-direction conveying and layer changing functions at different heights, and can selectively send cargoes out from the first fork 61 or the third fork 63 when cargoes are sent into the elevator from the second fork 62 and put into storage; when the goods are delivered from the warehouse, the goods can be selectively delivered to the three-fork elevator from the first fork 61 or the third fork 63, the goods can be delivered to the roller conveyor line 3 through the second fork 62, the elevator can lift the goods to different heights so as to correspondingly deliver the goods to the roller conveyor line 3 on different layers, the second elevator 6 is further provided with a drag chain 604 and a detection sensor, wherein the detection sensor is a mutual inductor detection sensor 603 for detecting whether the mutual inductor exists on the inner roller conveyor line 606, and the detection sensor can be a laser sensor, a distance sensor, a visual sensor and the like.
The invention also comprises a stacker, and the stacker is matched with the jacking cargo receiver 7 to pick and place the mutual inductor. When the pallet 10 with the high-voltage transformer 9 is taken and placed from the third fork 63 of the three-fork elevator by the stacker, and the stacker takes goods from the jacking goods receiver 7, the jacking goods receiver 7 jacks the pallet 10 with the transformer by one height, and the stacker takes the goods from the jacking goods receiver 7.
As shown in fig. 2 and 3, the three-fork elevator includes a lifting motor 601 and a conveying transplanting portion, the conveying transplanting portion includes an internal roller conveying line 606, the conveying transplanting portion faces a second fork 62 and a third fork 63 of the three-fork elevator, the lifting motor 601 is arranged above the three-fork elevator, the lifting motor 601 is connected with a sprocket 602, the sprocket 602 is connected with a lifting chain 605, and the chain is connected with the conveying transplanting portion. The lifting motor 601 provides power, the lifting motor 601 drives the chain wheel 602 to rotate, the chain wheel 602 drives the lifting chain 605, and the lifting chain 605 drives the conveying transplanting part to move up and down, so that goods are conveyed onto roller conveying lines 3 on different layers.
The three-fork elevator further comprises four sliding rails 609 and four sliding blocks 608, the sliding rails 609 are vertically arranged at four top corners of the three-fork elevator, the sliding blocks 608 are connected with the sliding rails 609 in a sliding mode, and the sliding blocks 608 are connected with the conveying transplanting portions. The slide rail 609 plays a guiding role, the slide block 608 slides on the slide rail 609, and the slide block 608 is connected with the conveying transplanting part, so that the conveying transplanting part can stably move up and down along the guide rail.
The first fork 61 of the second hoist 6 is provided with a transition power drum 607. Since the inner roller conveyor line 606 of the three-fork elevator faces the second fork 62 and the third fork 63, the goods can smoothly enter and exit from the second fork 62 and the third fork 63, and the transition power roller 607 is additionally arranged at the first fork 61, so that the goods can well enter and exit from the first fork 61.
As shown in fig. 4, 5, 6 and 7, the jacking cargo receiver 7 comprises a first motor 506 and a second motor 505, the first motor 506 is connected with a first transmission shaft 508, the first transmission shaft 508 is connected with a transplanting chain 501, the second motor 505 is connected with a second transmission shaft 504, the second transmission shaft 504 is connected with a telescopic guide pillar 503, the telescopic guide pillar 503 is connected with the transplanting chain 501, the telescopic guide pillar 503 telescopically pushes the transplanting chain 501 to move up and down, and a chain tensioning block 502 is further arranged on the jacking cargo receiver 7 and used for adjusting the tightness degree of the transplanting chain 501. When the stacker takes goods from the jacking and receiving machine 7, the second motor 505 works to drive the second transmission shaft 504, the second transmission shaft 504 drives the telescopic guide column 503 to extend upwards, the transplanting chain 501 extends upwards, the tray 10 with the high-voltage transformer 9 is jacked up to a certain height, and the stacker takes the goods from the jacking and receiving machine 7; when the stacker is put on the jacking cargo receiver 7, the second motor 505 works to drive the second transmission shaft 504, the second transmission shaft 504 drives the telescopic guide pillar 503 to shrink downwards, the first motor 506 works to drive the first transmission shaft 508 after adjustment, the first transmission shaft 508 drives the chain of the transplanting chain 501 to rotate, and the cargo is fed into the third fork 63 of the three-fork lifter.
The jacking cargo receiver 7 further comprises a detection sensor, wherein the detection sensor is a tray detection sensor 507, the detection sensor is arranged in the middle of the transplanting chain 501, and the detection sensor is used for detecting a tray 10 for bearing the transformer. The detection sensor may be a gravity sensor, a laser sensor, a distance sensor, or the like, and may detect whether or not cargo is present on the jacking cargo receiver 7.
As shown in fig. 8, 9, 10 and 11, the stacker comprises a cargo table 1106 and a column 1104, the cargo table 1106 is slidably connected with the column 1104, the top of the column 1104 is connected with a stacker top beam 1102, the stacker top beam 1102 is connected with a top guide rail through a guide wheel 1101, and a 3D camera 1105 is arranged on the cargo table 1106. The pallet 1106 is used to load cargo, and the pallet 1106 moves up and down along the columns 1104 to place the cargo onto pallet stock locations of different heights.
The stacker 11 further comprises a top beam crashproof block 1103 and a stacker ground rail 1113, wherein the top beam crashproof block 1103 is arranged on two sides of the stacker top beam 1102, the stacker ground rail 1113 is fixed on the ground, a lifting motor 1109 and a traveling motor 1112 are further arranged at the bottom of the stacker 11, the lifting motor 1109 is used for driving a cargo carrying platform 1106 to move up and down along a stand column 1104, the traveling motor 1112 is used for driving the stacker stand column 1104 to move along the stacker ground rail 1113, ground crashproof blocks 1107 are arranged at two ends of the stacker ground rail 1113, a trolley line 1108 is arranged on the stacker ground rail 1113, and a laser ranging sensor 1110 and an optical communication module 1111 are arranged at the bottom of the stacker 11 and close to the traveling motor 1112. The laser ranging sensor 1110 may be used to detect whether the stacker floor rail 1113 or the vicinity of the stacker floor rail 1113 has an obstacle, and the optical communication module 1111 is used to exchange information between the stacker 11 and the warehouse system.
The invention carries out full coverage management on the 10kv-35kv high-voltage transformer 9, and maximizes the utilization rate of the stock space. The height of the inner layer of the warehouse is different, the height limit of the transformer is confirmed when the transformer is put in warehouse, and the stacker 11 automatically places according to the obtained data.
The stacker 11 of the present invention has an automatic calling function. When goods enter and exit the intelligent warehouse, the priority of the existing tasks is compared, the goods are sequentially carried out, and when an emergency task exists, the stacking 10 machine is carried out preferentially. The stacker 11 is provided with a weighing sensor, and performs intelligent judgment such as identification weighing on the transformer.
According to the special warehouse for intelligent verification of the high-voltage transformer 9, when the high-voltage transformer 9 is put in warehouse, the high-voltage transformer 9 is placed on an empty tray 10 with a special property, the tray 10 with the transformer is placed at an inlet, namely, the middle position of the grating 1, the size of the high-voltage transformer 9 is automatically detected by the grating 1, the size data of the high-voltage transformer 9 is compared with a transformer 3D model database in a warehouse system, the model and the shape of the transformer are matched, and the later stacker 11 can conveniently store the transformer according to the model and the shape of the transformer; the pallet 10 with the mutual inductor enters the first lifter 2, the first lifter 2 lifts the goods to the height of the second layer roller conveying line 3 and conveys the goods to the roller conveying line 3, when the goods are conveyed on the roller conveying line 3, the radio frequency door 4 at one side of the roller conveying line 3 reads information of the pallet 10 or the RFID label on the mutual inductor, the specification model of the mutual inductor can be distinguished, the roller conveying line 3 conveys the goods to the lifting transplanting position, 90-degree steering is carried out on the goods by the lifting transplanting position, then the goods are conveyed to the second lifter 6 by the roller conveying line 3, the second lifter 6 is a three-fork lifter, the goods enter from the second fork 62 of the three-fork lifter, the second lifter 6 lifts the pallet 10 with the mutual inductor to the same height as the outlet, the goods are taken away and stored to a certain warehouse position by a flat warehouse AGV8 at the outlet of the first fork 61 or a stacker 11 at the outlet of the third fork 63, when the stacker 11 takes goods from a jacking goods receiver 7 at the outlet of the third fork 63, the jacking goods receiver 7 jacks up a tray 10 with the high-voltage transformer 9 to a height, the stacker 11 takes the goods from the jacking goods receiver 7, then the stacker 11 moves to the vicinity of a goods shelf along a stacker ground rail 1113, a stacker upright post 1104 moves transversely along a stacker daily beam 1102, the goods shelf moves longitudinally up and down along the upright post 1104, and a proper warehouse position is selected according to the specification model and the size shape data of the high-voltage transformer 9 to put the high-voltage transformer 9 in; when the warehouse-out is carried out, the flow is opposite to the warehouse-in flow; when the high voltage transformer 9 needs to be detected, the AGV or the stacker 11 conveys cargoes to a detection position to complete the detection of the transformer. Compared with the traditional operation mode, the special warehouse for intelligent verification of the high-voltage transformers 9 realizes warehouse in and warehouse out and automatic operation thereof, saves a great amount of manual labor, and improves efficiency by a plurality of times compared with manual operation in the number of the high-voltage transformers 9 detected by warehouse in and warehouse out in unit time.
The foregoing is merely illustrative of specific embodiments of the present invention, and the scope of the present invention is not limited thereto, but any changes or substitutions that do not undergo the inventive effort should be construed as falling within the scope of the present invention.
Claims (6)
1. The special warehouse for intelligent verification of the high-voltage transformer is characterized by comprising a lifter and a grating, wherein the lifter comprises a first lifter and a second lifter, the second lifter is a three-fork lifter, the grating is arranged on two sides of an entrance of the first lifter, the first lifter is connected with a jacking transplanter through a roller conveying line, the jacking transplanter is connected with the second lifter through the roller conveying line, and the second lifter comprises a first fork corresponding to an AGV of a flat warehouse, a second fork connected with the roller conveying line and a third fork provided with a jacking cargo receiver;
The stacker is matched with the jacking goods receiver to take and place the high-voltage transformer; the stacker comprises a cargo carrying platform and an upright post, wherein the cargo carrying platform is in sliding connection with the upright post, the top of the upright post is connected with a stacker top beam, and the stacker top beam is connected with a top guide rail through a guide wheel;
a radio frequency door is arranged on one side of the roller conveying line, information reading is carried out on the RFID tag on the high-voltage transformer, and the specification and the model of the high-voltage transformer are judged;
the grating automatically detects the size of the high-voltage transformer, compares the size data of the high-voltage transformer with a transformer 3D model database in a warehousing system, matches the model and shape of the transformer, and is convenient for the stacker to store according to the model and shape of the high-voltage transformer;
The roller conveying line is provided with a plurality of layers; each layer of roller conveying line is provided with a corresponding jacking transplanting machine;
The three-fork elevator comprises a lifting motor and a conveying transplanting part, wherein the conveying transplanting part comprises an internal roller conveying line, and the internal roller conveying line faces to a second fork and a third fork of the three-fork elevator; the lifting motor is arranged above the three-fork elevator, the lifting motor is connected with a chain wheel, the chain wheel is connected with a lifting chain, and the lifting chain is connected with the conveying transplanting part;
The jacking cargo receiver comprises a first motor and a second motor, wherein the first motor is connected with a first transmission shaft, the first transmission shaft is connected with a transplanting chain part, the second motor is connected with a second transmission shaft, the second transmission shaft is connected with a telescopic guide column, the telescopic guide column is connected with the transplanting chain part, and the telescopic guide column stretches and pushes the transplanting chain part to move up and down.
2. The special warehouse for intelligent verification of high-voltage transformers according to claim 1, wherein the cargo table is provided with a 3D camera.
3. The special warehouse for intelligent verification of the high-voltage transformer according to claim 1, wherein the three-fork lifter further comprises four sliding rails and four sliding blocks, the sliding rails are vertically arranged at four vertex angles of the three-fork lifter, the sliding blocks are in sliding connection with the sliding rails, and the sliding blocks are connected with the conveying transplanting parts.
4. The special warehouse for intelligent verification of high-voltage transformers according to claim 1, wherein a transition power roller is arranged at a first fork of the second lifter.
5. The special warehouse for intelligent verification of high-voltage transformers according to claim 1, wherein the jacking cargo receiver further comprises a detection sensor, wherein the detection sensor is arranged in the middle of the transplanting chain part and is used for detecting a tray for containing the high-voltage transformers.
6. The special warehouse for intelligent verification of the high-voltage transformer according to claim 2, wherein the stacker further comprises a top beam anti-collision block and a stacker ground rail, the top beam anti-collision block is arranged on two sides of the top beam of the stacker, and the stacker ground rail is fixed on the ground; the bottom of the stacker is also provided with a lifting motor and a traveling motor, the lifting motor is used for driving the cargo carrying platform to move up and down along the upright post, and the traveling motor is used for driving the stacker upright post to move along the ground rail of the stacker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210943563.9A CN115557135B (en) | 2022-08-08 | 2022-08-08 | Special storage for intelligent verification of high-voltage transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210943563.9A CN115557135B (en) | 2022-08-08 | 2022-08-08 | Special storage for intelligent verification of high-voltage transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115557135A CN115557135A (en) | 2023-01-03 |
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