CN115555678A - Automatic welding device and method for quartz nails - Google Patents
Automatic welding device and method for quartz nails Download PDFInfo
- Publication number
- CN115555678A CN115555678A CN202210008754.6A CN202210008754A CN115555678A CN 115555678 A CN115555678 A CN 115555678A CN 202210008754 A CN202210008754 A CN 202210008754A CN 115555678 A CN115555678 A CN 115555678A
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- quartz
- slide rail
- quartz nail
- nail
- chuck
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
- B23K5/22—Auxiliary equipment, e.g. backings, guides
- B23K5/24—Arrangements for supporting torches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses an automatic welding device and method for a quartz nail, and the automatic welding device comprises a substrate, wherein a support frame is arranged at the upper end of the substrate, a translation sliding rail is arranged at the upper end of the support frame, a connecting plate is movably connected to the outside of the translation sliding rail, a lifting sliding rail is arranged at the outside of the connecting plate, a first transverse support is connected to one side of the lifting sliding rail in a sliding manner, a quartz nail chuck is connected to the outside of the first transverse support, a cushion block is arranged below the quartz nail chuck, supporting plates are respectively arranged at two sides of the cushion block, the upper end of one group of supporting plates is connected with a transverse sliding rail, and a welding adjusting assembly is connected to the outside of the transverse sliding rail. Compared with the existing manual welding method, the device and the method have the advantages that the welding efficiency is higher, the welding precision is higher, danger can be avoided when manual welding is carried out, the safety is improved, and meanwhile, the method is simple and convenient, high in applicability and capable of being popularized and used on a large scale.
Description
Technical Field
The invention relates to the technical field of manufacturing of siliceous materials, in particular to an automatic welding device and method for quartz nails.
Background
The quartz boat is a device with important use in the process of manufacturing solar cells, the oxidation diffusion process is a key process in the process of manufacturing the solar cells, a horizontal tube furnace is usually adopted as equipment used in the process, the horizontal tube furnace relates to the quartz boat which is placed in a furnace tube and is used for loading silicon wafers, the quartz boat comprises quartz groove rods and quartz nails welded on the quartz groove rods, the quartz nails are provided with a plurality of groups, a certain distance is arranged between each group, and the quartz nails can be used for placing the silicon wafers and enabling the silicon wafers to be fully reacted with process gas.
The welding method of the silicon boat for the silicon wafer provided by the publication number CN204361062U is to manually weld the quartz nails on the quartz groove rod, so that the efficiency is low, the precision is poor, danger is easy to occur due to high temperature in the welding process, and potential safety hazards are caused to welding personnel, and therefore, an automatic welding device and method for the quartz nails are urgently needed to improve the welding efficiency, precision and safety, and can be suitable for large-scale production.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an automatic welding device and method for a quartz nail.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic welding device for quartz nails comprises a base plate, wherein a support frame is arranged at the upper end of the base plate, a translation slide rail is arranged at the upper end of the support frame, a connecting plate is movably connected to the outside of the translation slide rail, and a lifting slide rail is arranged outside the connecting plate;
the first transverse support is connected to one side of the lifting slide rail in a sliding mode, and a quartz nail chuck is connected to the outer portion of the first transverse support;
the cushion block is arranged below the quartz nail chuck, and two sides of the cushion block are respectively provided with a supporting plate;
wherein a set of the upper end of backup pad is connected with transverse slide, just transverse slide's external connection has the welding adjusting part.
As a further description of the above technical solution: the welding adjusting assembly comprises a connecting plate, a second sliding rail is connected to the outer side of the connecting plate, the outer side of the second sliding rail is connected with the connecting plate which is placed reversely, the outer portion of the connecting plate which is placed reversely is connected with a motor, the upper end of the motor is movably connected with a rotatable plate body, and two sides of the plate body are connected with welding gun tubes.
As a further description of the above technical solution: the rotatable angle range of the plate body is 15-90 degrees.
As a further description of the above technical solution: the second slide rail is a vertically arranged slide rail.
As a further description of the above technical solution: the two welding gun pipes extend downwards and contract when being close to the quartz nail chuck, and the flame outlet of each welding gun pipe is positioned below the quartz nail chuck.
As a further description of the above technical solution: and one opposite side of the two groups of supporting plates is provided with a pressing sliding rail, and a pressing block is movably connected below the pressing sliding rail.
As a further description of the above technical solution: the upper end of the cushion block is provided with a groove rod placing block, and a groove is formed in the groove rod placing block.
As a further description of the above technical solution: the quartz nail chuck, the cushion block, the pressing block and the groove rod placing block are all made of graphite.
As a further description of the above technical solution: the ditch stick is placed the piece and is provided with the multiunit, and every group the ditch stick is placed and is parallel to each other between the piece.
A welding method of an automatic welding device for quartz nails comprises the following specific steps:
s1, placing a ditch rod on a ditch rod placing block, and pressing a sliding rail to drive a pressing block below to fix the ditch rod;
s2, automatically feeding a quartz nail chuck, clamping a quartz nail, and driving a first transverse support to move in the horizontal direction by a translation sliding rail so that the quartz nail chuck drives the quartz nail to move above a welding position;
s3, the motor drives the second slide rail to move for a distance and a distance for the quartz nail chuck to move, so that the welding gun tube moves to a position right below the quartz nail chuck;
s4, spraying high-temperature flame from a flame outlet of the welding gun barrel, heating the bottom end of the quartz nail to be in a molten state, driving the quartz nail chuck and the quartz nail to move downwards by the lifting slide rail, and simultaneously driving the plate body and the welding gun barrel to rotate by the motor to combine the quartz nail with the groove rod;
and S5, repeating the steps from S1 to S4, and nailing a plurality of groups of quartz nails on the groove rods.
The invention has the following beneficial effects: the motor drives the distance that the second slide rail removed and the distance that the quartzy nail chuck removed, thereby the welding gun pipe removes under the quartzy nail chuck, the welding gun pipe is from flame outlet injection high temperature flame, be molten state back with the bottom heating of quartzy nail, the lift slide rail drives quartzy nail chuck and quartzy nail downstream, the motor drives the plate body simultaneously and rotates with the welding gun pipe, make quartzy nail and ditch stick combine together, repeat foretell step, can realize nailing the quartzy nail of multiunit on the ditch stick, compare in the manual work welding simultaneously, the efficiency of welding is faster, welding precision is higher simultaneously, when can avoiding the manual work to weld, danger takes place, the security has been improved, the method is simple and convenient simultaneously, high applicability, can carry out large-scale popularization and use.
Drawings
FIG. 1 is a perspective view of an automatic welding device and method for quartz nails in accordance with the present invention;
FIG. 2 is a front view of an automatic welding apparatus and method for quartz nails in accordance with the present invention;
FIG. 3 is a schematic diagram of the welding gun barrel, the quartz nail clamping head, the groove rod placing block and the cushion block of the automatic welding device and method for the quartz nail according to the present invention;
FIG. 4 is a schematic diagram of the quartz nail chuck and the welding gun barrel of the automatic welding device and method for the quartz nail according to the present invention
Fig. 5 is a schematic product diagram of an automatic welding device and method for quartz nails according to the present invention.
Illustration of the drawings:
1. a substrate; 2. a translation slide rail; 3. a connecting plate; 4. lifting the slide rail; 5. a first transverse support; 6. a quartz nail chuck; 7. cushion blocks; 8. a support plate; 9. a transverse slide rail; 10. welding an adjusting assembly; 1001. a connecting plate; 1002. a second slide rail; 1003. a motor; 1004. a plate body; 1005. a welding gun tube; 11. pressing the slide rail; 12. pressing into blocks; 13. a ditch stick placing block; 14. a support frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
Referring to fig. 1-5, an embodiment of the present invention is provided: an automatic welding device for quartz nails comprises a base plate 1, wherein a support frame 14 is arranged at the upper end of the base plate 1, a translation slide rail 2 is arranged at the upper end of the support frame 14, a connecting plate 3 is movably connected to the exterior of the translation slide rail 2, and a lifting slide rail 4 is arranged on the exterior of the connecting plate 3;
the first transverse support 5 is connected to one side of the lifting slide rail 4 in a sliding mode, and a quartz nail chuck 6 is connected to the outer portion of the first transverse support 5;
the cushion block 7 is arranged below the quartz nail chuck 6, and two sides of the cushion block 7 are respectively provided with a support plate 8;
the upper end of one group of supporting plates 8 is connected with a transverse slide rail 9, and the outside of the transverse slide rail 9 is connected with a welding adjusting component 10.
Further, the welding adjusting assembly 10 includes a connecting plate 1001, the outside of the connecting plate 1001 is connected with a second slide rail 1002, the outside of the second slide rail 1002 is connected with a connecting plate 1001 placed in a reverse direction, the outside of the connecting plate 1001 placed in the reverse direction is connected with a motor 1003, the upper end of the motor 1003 is movably connected with a rotatable plate body 1004, and two sides of the plate body 1004 are connected with a welding gun tube 1005.
Furthermore, the rotatable angle range of the plate body 1004 is 15-90 degrees, the motor 1003 drives the plate body 1004 to rotate, so that the welding gun tube 1005 rotates together, the bottom of the quartz nail can be in a sufficient molten state, the quartz nail can be sufficiently and tightly connected with a groove rod below the quartz nail, and the welding quality is higher.
Further, second slide rail 1002 is the slide rail of vertical placing, can drive gun barrel 1005 and move up and down and adjust and the distance between the quartz nail bottom.
Further, two gun welding pipes 1005 extend downwards and contract when being close to the quartz nail chuck 6, and the flame outlet of the gun welding pipes 1005 is located below the quartz nail chuck 6, so that the flame outlet of the gun welding pipes 1005 can accurately face the lower part of the quartz nail, the speed of melting the bottom end of the quartz nail is accelerated, and the speed is increased.
Further, the upper end of the cushion block 7 is provided with a groove rod placing block 13, and the groove rod placing block 13 is provided with a groove, so that the groove rod 13 can be placed in the groove.
Further, the ditch stick is placed the piece 13 and is provided with the multiunit, and every group ditch stick is placed and is placed the piece 13 and be parallel to each other between the piece.
Further, the relative one side of two sets of backup pads 8 is provided with presses and moves slide rail 11, and presses the below swing joint who moves slide rail 11 and have briquetting 12, presses and moves slide rail 11 and drives briquetting 12 downstream, can place piece 13 with the ditch stick that the below can be more firm pressure in the ditch stick, makes inside ditch stick can not take place to rock or squint at the welded in-process.
Furthermore, the quartz nail chuck 6, the cushion block 7, the pressing block 12 and the groove rod placing block 13 are made of graphite, and the graphite has a good heat insulation effect and avoids influences on external devices after long-time use.
A welding method of an automatic welding device for quartz nails is characterized in that: the specific method comprises the following steps:
s1, placing a ditch rod on a ditch rod placing block 13, and pressing a slide rail 11 to drive a pressing block 12 below to fix the ditch rod;
s2, automatically feeding a quartz nail chuck 6, clamping a quartz nail, and driving a first transverse support 5 to move in the horizontal direction by a translation slide rail 2, so that the quartz nail chuck 6 drives the quartz nail to move above a welding position;
s3, the motor drives the second slide rail 1002 to move by a distance equal to the moving distance of the quartz nail chuck 6, so that the welding gun tube 1005 moves to a position right below the quartz nail chuck 6;
s4, spraying high-temperature flame from a flame outlet of the welding gun tube 1005, heating the bottom end of the quartz nail to be in a molten state, driving the quartz nail chuck 6 and the quartz nail to move downwards by the lifting slide rail 4, and simultaneously driving the plate body 1004 and the welding gun tube 1005 to rotate by the motor 1003 so as to combine the quartz nail with the groove rod;
and S5, repeating the steps from S1 to S4, and nailing a plurality of groups of quartz nails on the groove rods.
According to the technical scheme, compared with the existing device and method, the device and method can be used by matching the quartz nail chuck 6 with the welding gun barrel 1005, can weld the quartz nails on the groove rod more uniformly, and is higher in precision, efficiency and safety.
The working principle is as follows: when the device is used, a ditch rod is placed on a ditch rod placing block 13, a pressing block 12 driven by a sliding rail 11 to move the lower part is pressed to fix the ditch rod, a quartz nail chuck 6 automatically feeds, quartz nails are clamped, a translation sliding rail 2 drives a first transverse support 5 to move in the horizontal direction, the quartz nail chuck 6 drives the quartz nails to move above a welding position, a motor drives a second sliding rail 1002 to move by a distance equal to the distance of the quartz nail chuck 6 to move, a welding gun barrel 1005 moves under the quartz nail chuck 6, the welding gun barrel 1005 sprays high-temperature flame from a flame outlet, after the bottom end of the quartz nails is heated to be in a molten state, a lifting sliding rail 4 drives the quartz nail chuck 6 and the quartz nails to move downwards, and meanwhile, the motor 1003 drives a plate body 1004 and the welding gun barrel 1005 to rotate, so that the quartz nails are combined with the ditch rod, and the steps are repeated, and multiple groups of quartz nails can be nailed on the ditch rod.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a quartz nail automatic welder, includes base plate (1), its characterized in that: a support frame (14) is arranged at the upper end of the base plate (1), a translation slide rail (2) is arranged at the upper end of the support frame (14), a connecting plate (3) is movably connected to the exterior of the translation slide rail (2), and a lifting slide rail (4) is arranged on the exterior of the connecting plate (3);
the first transverse support (5) is connected to one side of the lifting slide rail (4) in a sliding mode, and a quartz nail chuck (6) is connected to the outer portion of the first transverse support (5);
the cushion block (7) is arranged below the quartz nail chuck (6), and two sides of the cushion block (7) are respectively provided with a support plate (8);
the upper end of one group of the supporting plate (8) is connected with a transverse sliding rail (9), and the outside of the transverse sliding rail (9) is connected with a welding adjusting component (10).
2. The automatic welding device for the quartz nail according to claim 1, wherein: welding adjusting part (10) is including connecting plate (1001), the outside of connecting plate (1001) is connected with second slide rail (1002), the outside of second slide rail (1002) is connected with the connecting plate (1001) of reverse placing, the outside of reverse placing connecting plate (1001) is connected with motor (1003), the upper end swing joint of motor (1003) has rotatable plate body (1004), the both sides of plate body (1004) are connected with gun tube (1005).
3. The automatic welding device and method for the quartz nail according to claim 2, characterized in that: the rotatable angle range of the plate body (1004) is 15-90 degrees.
4. The automatic welding device for the quartz nail according to claim 2, wherein: the second slide rail (1002) is a vertically arranged slide rail.
5. The automatic welding device for the quartz nails of claim 2, characterized in that: the two welding gun pipes (1005) extend downwards and contract when being close to the quartz nail chuck (6), and the flame outlet of the welding gun pipes (1005) is positioned below the quartz nail chuck (6).
6. The automatic welding device for the quartz nail according to claim 1, wherein: and one opposite side of the two groups of supporting plates (8) is provided with a pressing sliding rail (11), and a pressing block (12) is movably connected below the pressing sliding rail (11).
7. The automatic welding device and method for the quartz nail according to claim 1, characterized in that: the upper end of the cushion block (7) is provided with a groove rod placing block (13), and a groove is formed in the groove rod placing block (13).
8. The automatic welding device and method for the quartz nail according to claim 7, wherein: the quartz nail chuck (6), the cushion block (7), the pressing block (12) and the groove rod placing block (13) are all made of graphite.
9. The automatic welding device for the quartz nail according to claim 7, wherein: the ditch stick is placed piece (13) and is provided with the multiunit, and every group the ditch stick is placed and is parallel to each other between piece (13).
10. A welding method of an automatic welding device for quartz nails is characterized in that: the specific method comprises the following steps:
s1, placing a ditch rod on a ditch rod placing block (13), and pressing a slide rail (11) to drive a pressing block (12) below to fix the ditch rod;
s2, automatically feeding a quartz nail chuck (6), clamping a quartz nail, and driving a first transverse support (5) to move in the horizontal direction by a translation sliding rail (2) so that the quartz nail chuck (6) drives the quartz nail to move above a welding position;
s3, the motor drives the second slide rail (1002) to move by a distance which is equal to the moving distance of the quartz nail chuck (6), so that the welding gun tube (1005) moves to a position right below the quartz nail chuck (6);
s4, spraying high-temperature flame from a flame outlet of the welding gun tube (1005), heating the bottom end of the quartz nail to be in a molten state, driving the quartz nail chuck (6) and the quartz nail to move downwards by the lifting slide rail (4), and simultaneously driving the plate body (1004) and the welding gun tube (1005) to rotate by the motor (1003) to combine the quartz nail with the groove rod;
and S5, repeating the steps from S1 to S4, and nailing a plurality of groups of quartz nails on the groove rods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210008754.6A CN115555678A (en) | 2022-01-06 | 2022-01-06 | Automatic welding device and method for quartz nails |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210008754.6A CN115555678A (en) | 2022-01-06 | 2022-01-06 | Automatic welding device and method for quartz nails |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115555678A true CN115555678A (en) | 2023-01-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210008754.6A Pending CN115555678A (en) | 2022-01-06 | 2022-01-06 | Automatic welding device and method for quartz nails |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115555678A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115959820A (en) * | 2023-02-20 | 2023-04-14 | 沈阳汉科半导体材料有限公司 | Automatic oblique nail sticking robot for groove rods |
-
2022
- 2022-01-06 CN CN202210008754.6A patent/CN115555678A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115959820A (en) * | 2023-02-20 | 2023-04-14 | 沈阳汉科半导体材料有限公司 | Automatic oblique nail sticking robot for groove rods |
| CN115959820B (en) * | 2023-02-20 | 2023-12-15 | 沈阳汉科半导体材料有限公司 | Automatic oblique nailing robot for grooved bars |
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