CN115523689A - Variable frequency air conditioner and refrigerating system thereof - Google Patents
Variable frequency air conditioner and refrigerating system thereof Download PDFInfo
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- CN115523689A CN115523689A CN202110712322.9A CN202110712322A CN115523689A CN 115523689 A CN115523689 A CN 115523689A CN 202110712322 A CN202110712322 A CN 202110712322A CN 115523689 A CN115523689 A CN 115523689A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/40—Fluid line arrangements
- F25B41/42—Arrangements for diverging or converging flows, e.g. branch lines or junctions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2029—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
- H05K7/20354—Refrigerating circuit comprising a compressor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—Component parts or details not otherwise provided for in this subclass
- F25B2400/07—Details of compressors or related parts
- F25B2400/077—Compressor control units, e.g. terminal boxes, mounted on the compressor casing wall containing for example starter, protection switches or connector contacts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—Component parts or details not otherwise provided for in this subclass
- F25B2400/23—Separators
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Abstract
本发明提供了一种变频空调器及其制冷系统。其中变频空调器的制冷系统包括:压缩机用于在电控板的驱动下提供制冷剂循环的动力;冷凝器组件与压缩机的排气口相连,用于冷却压缩机排出的制冷剂,冷凝器组件包括第一冷凝器;气液分离器设置在第一冷凝器的下游,用于将第一冷凝器排出的制冷剂分离成液态制冷剂和气态制冷剂;散热管道,连接于气液分离器的出液口,以引入液态制冷剂供制冷剂流动;散热板,用于设置在电控板的高温区域处,并且设置有与散热管道配合的管槽,并且至少部分散热管道穿设于管槽内,以利用其内流动的制冷剂带走部分散热板的热量。本发明的方案使散热板的尺寸减小,减小成本。
The invention provides an inverter air conditioner and a refrigeration system thereof. The refrigeration system of the inverter air conditioner includes: the compressor is used to provide power for the refrigerant cycle driven by the electric control board; the condenser assembly is connected to the exhaust port of the compressor to cool the refrigerant discharged from the compressor, The condenser assembly includes a first condenser; the gas-liquid separator is arranged downstream of the first condenser, and is used to separate the refrigerant discharged from the first condenser into liquid refrigerant and gaseous refrigerant; the heat dissipation pipe is connected to the gas-liquid separator The liquid outlet of the device is used to introduce liquid refrigerant for the refrigerant to flow; the heat dissipation plate is used to be arranged at the high temperature area of the electric control board, and is provided with a pipe groove matched with the heat dissipation pipe, and at least part of the heat dissipation pipe is passed through the In the pipe groove, the refrigerant flowing in it can take away part of the heat from the radiator plate. The solution of the invention reduces the size of the heat dissipation plate and reduces the cost.
Description
技术领域technical field
本发明涉及空调技术领域,具体而言,尤其涉及一种变频空调器及其制冷系统。The present invention relates to the technical field of air conditioning, in particular, to an inverter air conditioner and its refrigeration system.
背景技术Background technique
家用变频空调中电控板(或称变频板)的强电区域设置有大功率电控器件,其散热问题是急需解决的技术难题。特别是大功率电控器件中的IPM(Intelligent PowerModule,智能功率模块)发热量约占总发热量的60%,其热流密度最高。The high-power electronic control device is installed in the high-power area of the electric control board (or called the frequency conversion board) in the household frequency conversion air conditioner, and its heat dissipation problem is a technical problem that needs to be solved urgently. In particular, the heat generated by IPM (Intelligent Power Module, Intelligent Power Module) in high-power electronic control devices accounts for about 60% of the total heat generated, and its heat flux density is the highest.
上述大功率电控器件需要安装专门的散热模块,散热模块一般由均温板、散热翅片组成。大功率器件和均温板之间涂有导热硅脂,通过紧固件实现紧密两者的结合;均温板另一侧则安装有散热翅片,利用散热翅片通过对流换热方式将热量散发至周围空气中。The above-mentioned high-power electronic control devices need to install a special heat dissipation module, and the heat dissipation module is generally composed of a vapor chamber and heat dissipation fins. The thermal conductive silicone grease is coated between the high-power device and the vapor chamber, and the combination of the two is realized by fasteners; the other side of the vapor chamber is installed with cooling fins, which transfer heat through convective heat exchange. Emit into the surrounding air.
传统的电控板散热方式主要借助于冷凝器的环境气流对散热翅片对流换热来实现散热。由于冷凝器本身为高温部件,通过冷凝器后的气流温度也会显著升高,从而严重影响电控器件的冷却效果。特别是在室外环境温度较高的情况下,电控器件工作温度很高,急需散热,而该工况下冷凝器温度同样升高,通过冷凝器后的气流温度会比自然气流高15℃以上。此时,IPM等电控器件散热状况易出现恶化,压缩机只能降低运行频率以减少电控器件的发热量,从而导致制整机冷量大大减小。The traditional heat dissipation method of the electronic control board mainly relies on the convective heat transfer of the ambient airflow of the condenser to the heat dissipation fins to achieve heat dissipation. Since the condenser itself is a high-temperature component, the temperature of the airflow passing through the condenser will also increase significantly, thereby seriously affecting the cooling effect of the electronic control device. Especially in the case of high outdoor ambient temperature, the operating temperature of the electronic control device is very high, and heat dissipation is urgently needed, and the temperature of the condenser also rises under this working condition, and the temperature of the airflow after passing through the condenser will be higher than that of the natural airflow by more than 15°C . At this time, the heat dissipation of electronic control devices such as IPM is likely to deteriorate, and the compressor can only reduce the operating frequency to reduce the heat generated by the electronic control devices, resulting in a significant reduction in the cooling capacity of the whole machine.
为保证冷却效果,现有技术的解决手段为使用更大规格的散热翅片,这会造成冷却模块耗材量大,进而导致成本大幅升高。In order to ensure the cooling effect, the solution in the prior art is to use larger-sized cooling fins, which will result in a large amount of consumable materials for the cooling module, which in turn will lead to a significant increase in cost.
发明内容Contents of the invention
本发明的一个目的是要提供一种提高电控板散热效率的变频空调器及其制冷系统。An object of the present invention is to provide an inverter air conditioner and its refrigeration system that improve the heat dissipation efficiency of the electric control board.
本发明一个进一步的目的是要提高制冷效果和制冷效率。A further object of the present invention is to increase the refrigeration effect and refrigeration efficiency.
本发明另一个进一步的目的是要实现在少量制冷剂的情况下,获得电控板良好的制冷效果。Another further object of the present invention is to achieve a good cooling effect of the electric control board with a small amount of refrigerant.
根据本发明的一个方面,提供了一种变频空调器的制冷系统,包括:According to one aspect of the present invention, a refrigeration system for an inverter air conditioner is provided, including:
压缩机,用于在电控板的驱动下提供制冷剂循环的动力;The compressor is used to provide power for the refrigerant cycle driven by the electric control board;
冷凝器组件,与压缩机的排气口相连,用于冷却压缩机排出的制冷剂,其中冷凝器组件包括第一冷凝器;a condenser assembly connected to the discharge port of the compressor for cooling the refrigerant discharged from the compressor, wherein the condenser assembly includes a first condenser;
气液分离器,设置在第一冷凝器的下游,用于将第一冷凝器排出的制冷剂分离成液态制冷剂和气态制冷剂;A gas-liquid separator, arranged downstream of the first condenser, is used to separate the refrigerant discharged from the first condenser into liquid refrigerant and gaseous refrigerant;
散热管道,连接于气液分离器的出液口,以引入液态制冷剂供制冷剂流动;The heat dissipation pipe is connected to the liquid outlet of the gas-liquid separator to introduce liquid refrigerant for the refrigerant to flow;
散热板,用于设置在电控板的高温区域处,并且设置有与散热管道配合的管槽,并且The heat dissipation plate is used to be arranged at the high temperature area of the electric control board, and is provided with a pipe groove matched with the heat dissipation pipe, and
至少部分散热管道穿设于管槽内,以利用其内流动的制冷剂带走部分散热板的热量。At least part of the heat dissipation pipes are passed through the pipe grooves to take away part of the heat from the heat dissipation plate by the refrigerant flowing in the pipe grooves.
可选地,变频空调器的制冷系统还包括蒸发器组件,连接压缩机的回气口,用于使流经蒸发器组件的制冷剂蒸发;Optionally, the refrigerating system of the inverter air conditioner further includes an evaporator assembly, which is connected to the air return port of the compressor, and is used to evaporate the refrigerant flowing through the evaporator assembly;
散热管道连接在气液分离器的出液口和蒸发器组件之间以使气液分离器的出液口与蒸发器组件联通;或The heat dissipation pipeline is connected between the liquid outlet of the gas-liquid separator and the evaporator assembly so that the liquid outlet of the gas-liquid separator communicates with the evaporator assembly; or
散热管道连接在气液分离器的出液口和压缩机之间以使气液分离器的出液口与压缩机联通。The heat dissipation pipeline is connected between the liquid outlet of the gas-liquid separator and the compressor so that the liquid outlet of the gas-liquid separator communicates with the compressor.
可选地,变频空调器的制冷系统还包括第一节流装置,串接于散热管道上,用于对散热管道内的制冷剂进行节流。Optionally, the refrigerating system of the inverter air conditioner further includes a first throttling device, which is connected in series with the heat dissipation pipe, and is used for throttling the refrigerant in the heat dissipation pipe.
可选地,第一节流装置串接于气液分离器的出液口与散热板之间。Optionally, the first throttling device is connected in series between the liquid outlet of the gas-liquid separator and the cooling plate.
可选地,第一节流装置串接于散热板的下游。Optionally, the first throttling device is connected in series downstream of the cooling plate.
可选地,第一节流装置使得散热管道中制冷剂的流量是压缩机中制冷剂流量的0.003至0.5倍。Optionally, the first throttling device makes the refrigerant flow in the heat dissipation pipe 0.003 to 0.5 times that of the refrigerant in the compressor.
可选地,冷凝器组件还包括:Optionally, the condenser assembly also includes:
第二冷凝器,与气液分离器的出气口连接,用于冷却气液分离器排出的气态制冷剂;The second condenser is connected with the gas outlet of the gas-liquid separator, and is used for cooling the gaseous refrigerant discharged from the gas-liquid separator;
变频空调器的制冷系统还包括:The refrigeration system of the inverter air conditioner also includes:
第二节流装置,连接于第二冷凝器和蒸发器组件之间,用于对第二冷凝器排出的制冷剂进行节流。The second throttling device is connected between the second condenser and the evaporator assembly, and is used for throttling the refrigerant discharged from the second condenser.
可选地,管槽均匀布置在散热板内,并且冷凝连接管的延伸构造与管槽的布置形状相适配;Optionally, the pipe grooves are uniformly arranged in the heat dissipation plate, and the extension structure of the condensation connecting pipe is adapted to the arrangement shape of the pipe grooves;
管槽与散热管道的接触面积为第一接触面积,电控板与散热板的接触面积为第二接触面,第一接触面积是第二接触面积的1至6倍。The contact area between the pipe groove and the heat dissipation pipe is the first contact area, the contact area between the electric control board and the heat dissipation plate is the second contact area, and the first contact area is 1 to 6 times the second contact area.
可选地,散热板包括:Optionally, the cooling plate includes:
第一板体,其第一侧用于覆盖压缩机的电控板的高温区域,其第二侧上开设有第一凹槽;The first plate body, the first side of which is used to cover the high temperature area of the electric control board of the compressor, and the first groove is opened on the second side;
第二板体,设置于第一板体的第二侧,并且在其与第一板体相对的板面上开设有与第一凹槽对应的第二凹槽,以使得第一凹槽与第二凹槽共同限定出管槽。The second plate is arranged on the second side of the first plate, and a second groove corresponding to the first groove is opened on the surface of the plate opposite to the first plate, so that the first groove and the first groove are connected to each other. The second grooves collectively define a tube groove.
根据本发明的另一个方面,提供了一种变频空调器,其包括上述任一种变频空调器的制冷系统。According to another aspect of the present invention, an inverter air conditioner is provided, which includes any refrigeration system of the above inverter air conditioner.
本发明的变频空调器的制冷系统,第一冷凝器下游设置气液分离器,气液分离气将制冷剂分为液态制冷剂和气态制冷剂,散热管道连接气液分离器的出液口,该散热管道通入散热板内,利用流经的制冷剂带走部分电控板的热量,避免了单纯依靠空气对流散热效率低、结构复杂的问题。并且由于散热板的尺寸减小,减小了散热器件的成本。In the refrigeration system of the frequency conversion air conditioner of the present invention, a gas-liquid separator is arranged downstream of the first condenser, and the gas-liquid separation gas divides the refrigerant into liquid refrigerant and gaseous refrigerant, and the heat dissipation pipe is connected to the liquid outlet of the gas-liquid separator. The heat dissipation pipe leads into the heat dissipation plate, and uses the refrigerant flowing through to take away part of the heat of the electric control board, avoiding the problems of low heat dissipation efficiency and complex structure solely relying on air convection. And because the size of the heat dissipation plate is reduced, the cost of the heat dissipation device is reduced.
进一步地,本发明的变频空调器的制冷系统,散热管道连接在气液分离器的出液口和蒸发器组件之间以使气液分离器的出液口与蒸发器组件联通,若制冷剂在冷却完电控板后仍是液态或者气液混合物,将该液态或者气液混合态制冷剂输入蒸发器组件以进一步释放冷量实现空调制冷,能充分利用液态或者气液混合态制冷剂的制冷能力,节约电能,提高制冷效率。或,散热管道连接在气液分离器的出液口和压缩机之间以使气液分离器的出液口与压缩机联通。将气态制冷剂直接通入压缩机能加快制冷剂的循环使用,提高制冷效率。同时,避免将释放冷量很有限的气态制冷剂通入蒸发器组件内,影响其他液态制冷剂蒸发,严重影响蒸发器组件的制冷效果。Further, in the refrigerating system of the inverter air conditioner of the present invention, the radiating pipe is connected between the liquid outlet of the gas-liquid separator and the evaporator assembly so that the liquid outlet of the gas-liquid separator communicates with the evaporator assembly, if the refrigerant After cooling the electric control board, it is still liquid or a gas-liquid mixture. The liquid or gas-liquid mixed refrigerant is input into the evaporator assembly to further release the cooling capacity to realize air conditioning refrigeration, which can make full use of the liquid or gas-liquid mixed refrigerant. Cooling capacity, save electricity, improve cooling efficiency. Or, the heat dissipation pipeline is connected between the liquid outlet of the gas-liquid separator and the compressor so that the liquid outlet of the gas-liquid separator communicates with the compressor. Directly passing the gaseous refrigerant into the compressor can speed up the circulation of the refrigerant and improve the refrigeration efficiency. At the same time, it is avoided to pass the gaseous refrigerant with a very limited cooling capacity into the evaporator assembly, which will affect the evaporation of other liquid refrigerants and seriously affect the cooling effect of the evaporator assembly.
更进一步地,第一节流装置串接于气液分离器的出液口与散热板之间。流经散热板的制冷剂是经过节流之后的制冷剂,制冷剂的温度较低,使用少量制冷剂即可达到对散热板的冷却效果。Furthermore, the first throttling device is connected in series between the liquid outlet of the gas-liquid separator and the cooling plate. The refrigerant flowing through the radiator plate is throttled refrigerant, the temperature of the refrigerant is relatively low, and the cooling effect on the radiator plate can be achieved by using a small amount of refrigerant.
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。Those skilled in the art will be more aware of the above and other objects, advantages and features of the present invention according to the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of illustration and not limitation with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:
图1是根据本发明一个实施例的变频空调器的制冷系统的示意图;1 is a schematic diagram of a refrigeration system of an inverter air conditioner according to an embodiment of the present invention;
图2是根据本发明一个实施例的变频空调器的制冷系统的示意图;2 is a schematic diagram of a refrigeration system of an inverter air conditioner according to an embodiment of the present invention;
图3是根据本发明一个实施例的变频空调器的制冷系统的示意图;3 is a schematic diagram of a refrigeration system of an inverter air conditioner according to an embodiment of the present invention;
图4是根据本发明一个实施例的变频空调器的制冷系统的示意图;4 is a schematic diagram of a refrigeration system of an inverter air conditioner according to an embodiment of the present invention;
图5是根据本发明一个实施例的变频空调器的制冷系统中室外机电控盒的示意图;Fig. 5 is a schematic diagram of an outdoor machine electric control box in a refrigeration system of an inverter air conditioner according to an embodiment of the present invention;
图6是根据本发明一个实施例的变频空调器的制冷系统中电控板的示意图;Fig. 6 is a schematic diagram of an electric control board in a refrigeration system of an inverter air conditioner according to an embodiment of the present invention;
图7是根据本发明一个实施例的变频空调器的制冷系统中散热板的示意图;Fig. 7 is a schematic diagram of a cooling plate in a refrigeration system of an inverter air conditioner according to an embodiment of the present invention;
图8是根据本发明一个实施例的变频空调器的制冷系统中散热板的分解图;Fig. 8 is an exploded view of a cooling plate in a refrigeration system of an inverter air conditioner according to an embodiment of the present invention;
图9是根据本发明一个实施例的变频空调器的示意框图;Fig. 9 is a schematic block diagram of an inverter air conditioner according to an embodiment of the present invention;
图10是根据本发明一个实施例的变频空调器的示意框图;以及Fig. 10 is a schematic block diagram of an inverter air conditioner according to an embodiment of the present invention; and
图11是根据本发明一个实施例的变频空调器中室外机的示意图。Fig. 11 is a schematic diagram of an outdoor unit in an inverter air conditioner according to an embodiment of the present invention.
具体实施方式detailed description
本实施例提供了一种变频空调器的制冷系统。图1是根据本发明一个实施例的变频空调器的制冷系统的示意图。该制冷系统利用压缩制冷循环来实现,如图1所示,压缩制冷循环利用制冷剂在压缩机110、冷凝器组件120、蒸发器组件140、节流装置131的压缩相变循环实现热量的传递。This embodiment provides a refrigeration system for an inverter air conditioner. Fig. 1 is a schematic diagram of a refrigeration system of an inverter air conditioner according to an embodiment of the present invention. The refrigerating system is implemented by using a compression refrigeration cycle, as shown in Figure 1, the compression refrigeration cycle uses the compression phase change cycle of the refrigerant in the
压缩机110作为制冷循环的动力,由电动机拖动而不停地旋转,抽出蒸发器内气态制冷剂,通过压缩提高制冷剂蒸气的压力和温度,创造将制冷剂蒸气的热量向外界环境介质转移的条件,也即压缩机110将低温低压制冷剂蒸气压缩至高温高压状态。The
冷凝器组件120是热交换设备,利用环境冷却制冷剂,将来自压缩机110的高温高压制冷蒸气的热量带走,使高温高压制冷剂蒸气冷却、冷凝成高压常温的制冷剂液体。The
高压常温的制冷剂液体通过节流装置,得到低温低压制冷剂,再送入蒸发器组件140内吸热蒸发。根据饱和压力与饱和温度的对应原理,降低制冷剂液体的压力,可以降低制冷剂液体的温度。The high-pressure and normal-temperature refrigerant liquid passes through the throttling device to obtain low-temperature and low-pressure refrigerant, which is then sent to the
蒸发器组件140作为另一个热交换设备,节流后的低温低压制冷剂液体在其内蒸发(沸腾)变为蒸气,吸收周围热量,使周围温度下降,达到制冷的目的。The
在空调器中,蒸发器组件140一般布置在室内环境中,用于与室内空气换热,实现室内降温。冷凝器组件120布置在室外环境中,用于与室外空间换热,向外部释放热量。In an air conditioner, the
在一些实施例中,制冷系统还可以设置换向阀,改变制冷剂的流向,交替改变蒸发器组件以及冷凝器组件的功能,实现制冷或者制热功能。由于制冷剂换向实现制冷和制热功能的切换,为本领域技术人员所习知,在此不做赘述。本领域技术人员易于在本实施例提供的制冷系统中增加设置换向阀。In some embodiments, the refrigeration system can also be provided with a reversing valve to change the flow direction of the refrigerant and alternately change the functions of the evaporator assembly and the condenser assembly to realize cooling or heating functions. Since the switching of the cooling and heating functions is realized by switching the direction of the refrigerant, it is well known to those skilled in the art, and details will not be repeated here. Those skilled in the art can easily add a reversing valve to the refrigeration system provided by this embodiment.
变频空调器使用变频压缩机。压缩机110的转速根据制冷需求进行调整。从而通过提高压缩机110转速提高空调器的制冷能能力。变频空调器利用变频技术提高电能效率,减少了温度波动。其中变频技术是将电网的交流电经过整流、滤波、逆变等一系列处理,改变压缩机110的供电频率,其一般通过电控板实现其功能。由于变频技术本身,为本领域技术人员所习知,在此不做赘述。Inverter air conditioners use inverter compressors. The rotation speed of the
对于分体式空调器,压缩机110及其电控板布置于室外机内。电控板上的大功率电控器件在运行过程中,会严重发热。而现有的对流散热方式并不能实现可靠散热。而且由于电控板上带有强电,在对其进行布置时,还需要考虑用电安全规范,这进一步导致电控板上散热器件难于布置。For split-type air conditioners, the
针对上述问题,如图1所示,本实施例的变频空调器的制冷系统,增加设置了散热板210,利用制冷系统的中的制冷剂实现电控板的散热。在该制冷系统中,压缩机110用于在电控板的驱动下提供制冷剂循环的动力,通过电控板调整供电频率,实现转速的调整。冷凝器组件120与压缩机110的排气口相连,用于冷却压缩机110排出的制冷剂,其中冷凝器组件120包括第一冷凝器121。气液分离器150设置在第一冷凝器121的下游,用于将第一冷凝器121排出的制冷剂分离成液态制冷剂和气态制冷剂。散热管道160连接于气液分离器150的出液口,以引入液态制冷剂供制冷剂流动。散热板210用于设置在电控板的高温区域处,并且设置有与散热管道160配合的管槽,并且至少部分散热管道160穿设于管槽内,以利用其内流动的制冷剂带走部分散热板210的热量,实现散热。蒸发器组件140连接压缩机110的回气口,散热管道160连接于气液分离器150的出液口与蒸发器140之间。In view of the above problems, as shown in FIG. 1 , the refrigeration system of the inverter air conditioner of this embodiment is provided with a
在一些实施例中,如图1所示,该变频空调的制冷系统还包括第一节流装置131,第一节流装置131串接于散热管道160上,用于对散热管道160内的制冷剂进行节流,以充分实现散热管道160内的制冷剂的制冷效果。In some embodiments, as shown in FIG. 1 , the refrigerating system of the inverter air conditioner further includes a
气液分离器的出液口与散热管道160连接,该散热管道160通入散热板210内,利用流经的液态制冷剂带走部分电控板的热量,避免了单纯依靠空气对流散热效率低、结构复杂的问题。并且由于散热板210的尺寸减小,减小了散热器件的成本。The liquid outlet of the gas-liquid separator is connected to the
另外,散热管道160的制冷剂温度高于周围环境,利用制冷剂带走散热板210的温度,可以避免散热板210温度低于周围环境导致的凝露问题,也提高了电气安全性能。In addition, the temperature of the refrigerant in the
另外增设气液分离器150,且气液分离器的出液口与散热管道160连接,以使用液态制冷剂冷却散热板210,以保证散热板210的充分散热,也避免气态制冷剂影响第一节流装置131的节流效果。In addition, a gas-
在一些实施方式中,如图1所示,冷凝器组件120还包括第二冷凝器122,第二冷凝器122与气液分离器150的出气口连接,第二冷凝器122用于冷却气液分离器150排出的气态制冷剂。变频空调器的制冷系统还包括第二节流装置132,第二节流装置132连接于第二冷凝器122和蒸发器组件140之间,用于对第二冷凝器122排出的制冷剂进行节流。第二冷凝器122用于进一步冷却气态制冷剂获得液态制冷剂,以充分发挥制冷剂在蒸发器组件140的制冷效果,保证整个制冷系统的制冷效果。也避免气态制冷剂影响第二节流装置132的节流效果。In some embodiments, as shown in FIG. 1 , the
在一些实施例中,第一节流装置131使得散热管道160中制冷剂的流量是压缩机110中制冷剂流量的0.003至0.5倍。第一节流装置131使得散热管道160中制冷剂的流量占压缩机110中制冷剂流量的倍数可控,该设置能满足不同工况的需要。例如,若电控盒230达到较低的制冷温度或者使散热管道160中制冷剂不完全气化,则,散热管道160中制冷剂的流量可适当增加。若电控盒230达到较高的制冷温度或者使散热管道160中制冷剂全部气化,则散热管道160中制冷剂的流量可适当减少。第一节流装置131调整散热管道中制冷剂的流量的具体方式不作限定,例如,可以是电子膨胀阀、机械法、系列不同内径的毛细管等。In some embodiments, the
图1是根据本发明一个实施例的变频空调器的制冷系统的示意图;图2是根据本发明一个实施例的变频空调器的制冷系统的示意图;图3是根据本发明一个实施例的变频空调器的制冷系统的示意图;图4是根据本发明一个实施例的变频空调器的制冷系统的示意图。在上述实施例的基础上,变频空调器的制冷系统还包括蒸发器组件140,蒸发器组件140连接压缩机110的回气口,用于使流经蒸发器组件140的制冷剂蒸发。如图1和图3所示,散热管道160连接在气液分离器150的出液口和蒸发器组件140之间以使气液分离器150的出液口与蒸发器组件140联通。可选的,如图2和图4所示,散热管道160连接在气液分离器150的出液口和压缩机110之间以使气液分离器150的出液口与压缩机110联通。Fig. 1 is a schematic diagram of a refrigeration system of an inverter air conditioner according to an embodiment of the present invention; Fig. 2 is a schematic diagram of a refrigeration system of an inverter air conditioner according to an embodiment of the present invention; Fig. 3 is a schematic diagram of an inverter air conditioner according to an embodiment of the present invention 4 is a schematic diagram of a refrigeration system of an inverter air conditioner according to an embodiment of the present invention. Based on the above embodiments, the refrigeration system of the inverter air conditioner further includes an
散热管道160连接在气液分离器150的出液口和蒸发器组件140之间以使气液分离器150的出液口与蒸发器组件140联通,能提高制冷系统的制冷效率。具体的,若根据具体工况,制冷剂在冷却完电控板230后仍是液态或者气液混合物,将该液态或者气液混合态制冷剂输入蒸发器组件140以进一步释放冷量实现空调制冷,能充分利用液态或者气液混合态制冷剂的制冷能力,节约电能,提高制冷效率。The
另外,散热管道160连接在气液分离器150的出液口和压缩机110之间以使气液分离器150的出液口与压缩机110联通,能提高制冷效率和制冷效果。具体的,若制冷剂在冷却完电控板230后,在散热管道160内是气态,则将气态的制冷剂通入压缩机内。将气态制冷剂直接通入压缩机110能加快制冷剂的循环使用,提高制冷效率。同时,避免将释放冷量很有限的气态制冷剂通入蒸发器组件140内,影响其他液态制冷剂蒸发,严重影响蒸发器组件140的制冷效果。综上,上述实施例提供不同工况下的不同选择,以提高制冷系统的制冷能力和制冷效率。In addition, the
在一些实施例中,该变频空调的制冷系统还包括第一节流装置131,第一节流装置131串接于散热管道160上,用于对散热管道160内的制冷剂进行节流,以充分实现散热管道160内的制冷剂的制冷效果。具体的,如图3和图4所示,第一节流装置131串接于散热板210的下游。可选的,如图1和图2所示,第一节流装置131串接于气液分离器150的出液口与散热板210之间。In some embodiments, the refrigerating system of the inverter air conditioner further includes a
第一节流装置131串接于气液分离器150的出液口与散热板210之间使流经散热板210的制冷剂是经过节流之后的制冷剂,制冷剂的温度较低,使用少量制冷剂即可达到对散热板210的冷却效果。在本实施例中,第一节流装置131的设置方式能使电控盒230冷却至较低的温度,该温度可低于环境气流或者液态制冷剂对电控盒230进行散热后的温度,防止电控盒230在高温环境中的急剧恶化。The
第一节流装置131串接于散热板210的下游,以使散热管道160内的制冷剂在蒸发器组件140内蒸发,充分利用制冷剂制冷能力,提高整个制冷系统的制冷效果。The
在分体式变频空调器中,压缩机110及其电控板、散热板210、冷凝器组件120、均设置于室外机上。一般而言,电控板一般布置在一电控盒内,而电控盒整体设置在压缩机110的上方。图5是根据本发明一个实施例的变频空调器的制冷系统中电控盒的示意图,图6是根据本发明一个实施例的变频空调器的制冷系统中电控板的示意图;图7是根据本发明一个实施例的变频空调器的制冷系统中散热板的示意图;图8是根据本发明一个实施例的变频空调器的制冷系统中散热板的分解图。In the split-type inverter air conditioner, the
电控盒220整体呈长方体盒状,一般布置在室外机中压缩机110所在区域的顶部。电控板230布置在电控盒220内部。散热管道160从电控盒220与冷凝器组件120所在区域相对的一侧进入电控盒220,并最终接入散热板210。电控板230上的大功率电控器件一般集中布置。散热板210的布置位置以及覆盖区域根据电控板230上的大功率电控器件的布置状态进行设置。The electric control box 220 is in the shape of a cuboid box as a whole, and is generally arranged on the top of the area where the
管槽均匀布置在散热板210内,并且散热管道160的延伸构造与管槽的布置形状相适配。管槽的分布情况可以根据散热板210的尺寸以及结构进行配置。例如对于图5-8所示的长度方向明显大于宽度方向的散热板210,管槽可为平行于长度方向的多条。散热管道160嵌入在管槽内,并在通入方向的另一侧形成U形连接段124。The pipe grooves are evenly arranged in the
管槽与散热管道160的接触面积为第一接触面积,电控板230与散热板210的接触面积为第二接触面,第一接触面积是第二接触面积的1至6倍。The contact area between the pipe groove and the
确保散热管道的有效散热面积为合理值,避免电控板230过度冷却以及欠冷,保证电控板230散热效果的同时节省耗材。Ensure that the effective heat dissipation area of the heat dissipation pipe is a reasonable value, avoid overcooling and undercooling of the
散热板210可以包括:第一板体211和第二板体212。第一板体211的第一侧用于覆盖压缩机110的电控板230的高温区域,其第二侧上开设有第一凹槽213。在一些实施例上第一板体211可以通过紧固件或者胶粘方式贴靠于电控板230的发热器件上。The
第二板体212设置于第一板体211的第二侧,并且在其与第一板体211相对的板面上开设有与第一凹槽213对应的第二凹槽214,以使得第一凹槽213与第二凹槽214共同限定出管槽。第一板体211和第二板体212可以通过紧固件或者胶粘方式进行连接,保证两者可靠结合以便于顺利传热。也就是说,第一板体211和第二板体212相对的板面上分别形成凹槽213、214,在第一板体211和第二板体212扣合后,相对的凹槽213、214共同限定出管槽。The
管槽的截面形状也可以与散热管道160的形状相适配,例如可以设置为圆形、椭圆形、方形、长方形等。为了提高传热效率,在本实施例中,可以优选采用圆形散热管道160以及圆形界面的管槽。为了保证换热效率更高,散热管道160与管槽内壁之间可以涂覆导热硅胶等导热介质。The cross-sectional shape of the pipe groove can also be adapted to the shape of the
散热板210采用板体的结合的方式形成管槽,可以便于制备和维修,另外也便于与变频板进行连接。散热板210可以使用铝制材料制成,提高散热效率。The
本实施例还提供了一种变频空调器。该变频空调器具有上述任一实施例的变频空调器的制冷系统。图9是根据本发明一个实施例的变频空调器的示意框图,图10是根据本发明一个实施例的变频空调器的示意框图。图9和图10省略了节流装置。This embodiment also provides an inverter air conditioner. The inverter air conditioner has the refrigeration system of the inverter air conditioner in any one of the above embodiments. Fig. 9 is a schematic block diagram of an inverter air conditioner according to an embodiment of the present invention, and Fig. 10 is a schematic block diagram of an inverter air conditioner according to an embodiment of the present invention. Figures 9 and 10 omit the throttling device.
变频空调器包括设置于换热环境中的室内机30以及设置在室外环境中的室外机20。室外机20和室内机30通过制冷管道以及电气线路彼此相连。其中制冷管道用于将室内机30中的制冷部件与室外机20中的制冷部件连接成制冷剂循环回路。通过制冷剂的循环流动实现室内外的热量交换。The inverter air conditioner includes an indoor unit 30 disposed in a heat exchange environment and an
室内机30中包含蒸发器组件140(或称为室内换热器)、室内风机(图中未示出)等,其可以设置为壁挂式、立式、天花机等各种结构,室内风机用于促使形成流经蒸发器组件140的气流,对室内环境进行调温。室内风机的风速与蒸发器组件140温度相配合,可以使得室内环境更加满足调温的需求。The indoor unit 30 includes an evaporator assembly 140 (or called an indoor heat exchanger), an indoor fan (not shown in the figure), etc., which can be set in various structures such as wall-mounted, vertical, and ceiling machines. In order to promote the formation of air flow through the
图11是根据本发明一个实施例的变频空调器中室外机的示意图。室外机包括机箱201、冷凝器组件120(或称为室外换热器)、室外风机202、压缩机110、节流装置等部件。压缩机110优选采用变频电机拖动的变频压缩机。根据制冷需求,调整其转速。通过提高压缩机110转速提高空调器的制冷能能力。压缩机110用于在电控板230的驱动下提供制冷剂循环的动力,通过电控板230调整供电频率,实现转速的调整。冷凝器组件120用于冷却压缩机110排出的制冷剂。室外风机202产生用于对冷凝器组件120散热的散热气流。Fig. 11 is a schematic diagram of an outdoor unit in an inverter air conditioner according to an embodiment of the present invention. The outdoor unit includes a
机箱201可以为长方体状,其内部由隔板分隔成多个腔室,其中一个腔室用于布置压缩机110及其附属部件,另一腔室布置室外风机202以冷凝器组件120。室外风机202吸入环境气流使其通过冷凝器组件120,实现散热。The
电控板230用于对室外机20的运行状态进行控制,其中包括对压缩机110进行驱动的变频装置。电控板230驱动压缩机110运转时,其功率元件发热,随着制冷负荷增加以及状态变化频率增加、发热量可能增大。冷凝器组件120中的制冷剂引入电控板230上的散热板210,带走至少部分热量。制冷剂返回冷凝器组件120,继续与室外风机202的环境气流换热,完成冷凝后,经过节流装置,进入蒸发器组件140。The
如图1所示,气液分离器150将从第一冷凝器121流出的制冷剂分为两路,其中一路将纯液态的制冷剂从气液分离器150供向第一节流装置131;经过第一节流装置131后进入散热板210再进入蒸发器140。另一路的制冷剂从气液分离器150供向第二冷凝器122,第二冷凝器122将气态制冷剂进一步冷却成液态制冷剂,并将该液态制冷剂流向第二节流装置132,节流后的制冷剂通入蒸发器140。气液分离器150将制冷剂分流成气态制冷剂和液态制冷剂,能使散热板210得到充分冷却,避免气态制冷剂影响第一节流装置131的节流效果。同时第一节流装置131位于气液分离器150和散热板210之间,能使通过散热板210的制冷剂是经过节流之后的制冷剂,使用少量的制冷剂可使散热板210取得良好的散热效果。第二冷凝器122用于使气态制冷剂冷却成液态制冷剂,以保证整个制冷系统的制冷效果,同时避免气态制冷剂对第二节流装置132的不利影响。As shown in FIG. 1 , the gas-
基于图1中实施例,如图2所示,在其他连接方式不变的情况下,散热管道160直接与压缩机110的回气口或者补气口连接,若散热管道160内的制冷剂流经散热板210后称为气态制冷剂,散热管道160直接连接压缩机110可加快制冷剂的循环利用,也避免气态制冷剂通入蒸发器组件140后影响其他制冷剂蒸发散热。Based on the embodiment in FIG. 1 , as shown in FIG. 2 , under the condition that other connection methods remain unchanged, the
基于图1中实施例,如图3所示,在其他连接方式不变的情况下,第一节流装置131位于散热板210的下游,第一节流装置131用于对散热管道160内的制冷剂进行节流,以使制冷剂在蒸发器140内吸热实现制冷,提高制冷系统的制冷效果。Based on the embodiment in FIG. 1 , as shown in FIG. 3 , under the condition that other connection modes remain unchanged, the
基于图3中实施例,如图4所示,在其他连接方式不变的情况下,散热管道160直接与压缩机110的回气口或者补气口连接,若散热管道160内的制冷剂流经散热板210后称为气态制冷剂,散热管道160直接连接压缩机110可加快制冷剂的循环利用,也避免气态制冷剂通入蒸发器组件140后影响其他制冷剂蒸发散热。Based on the embodiment in FIG. 3 , as shown in FIG. 4 , under the condition that other connection methods remain unchanged, the
本实施例利用流经的制冷剂带走部分电控板230的热量,避免了单纯依靠空气对流散热效率低、结构复杂的问题。并且由于散热板210的尺寸减小,减小了散热器件的成本。经过对试制样品的测试,在室外机20周围温度达到60℃的极端工况下,电控板230上的最高温度也仅在65℃左右(该温度值远低于保护温度),结果表明冷却效果显著,能够满足电控板230在高温极端运行状态下的散热需求。同时对空调器自身的调温功能基本无不良影响。In this embodiment, the refrigerant flowing through is used to take away part of the heat of the
需要进一步说明的是,在本实施例的描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。It should be further noted that in the description of this embodiment, the terms "first" and "second" are used for description purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the indicated technical features. quantity. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本发明的多个示例性实施例,但是,在不脱离本发明精神和范围的情况下,仍可根据本发明公开的内容直接确定或推导出符合本发明原理的许多其他变型或修改。因此,本发明的范围应被理解和认定为覆盖了所有这些其他变型或修改。So far, those skilled in the art should appreciate that, although a number of exemplary embodiments of the present invention have been shown and described in detail herein, without departing from the spirit and scope of the present invention, the disclosed embodiments of the present invention can still be used. Many other variations or modifications consistent with the principles of the invention are directly identified or derived from the content. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
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Effective date of registration: 20250325 Address after: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Shandong, Qingdao Applicant after: QINGDAO HAIER SMART TECHNOLOGY R&D Co.,Ltd. Country or region after: China Address before: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Shandong, Qingdao Applicant before: QINGDAO HAIER SMART TECHNOLOGY R&D Co.,Ltd. Country or region before: China Applicant before: Haier Smart Home Co., Ltd. |
