CN115517285A - Seawater vegetable meal-replacing biscuit - Google Patents
Seawater vegetable meal-replacing biscuit Download PDFInfo
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- CN115517285A CN115517285A CN202110311187.7A CN202110311187A CN115517285A CN 115517285 A CN115517285 A CN 115517285A CN 202110311187 A CN202110311187 A CN 202110311187A CN 115517285 A CN115517285 A CN 115517285A
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- 239000013535 sea water Substances 0.000 title claims abstract description 27
- 238000002156 mixing Methods 0.000 claims abstract description 166
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/04—Products made from materials other than rye or wheat flour
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/02—Bakers' ovens characterised by the heating arrangements
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/06—Products with modified nutritive value, e.g. with modified starch content
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
Abstract
The invention discloses a seawater vegetable meal-replacing biscuit, and relates to the technical field of biscuit processing; in order to improve the mixing degree of the raw materials and ensure the product quality; the device comprises a mixing tank, wherein a feed hopper is welded at the top of the mixing tank, a mixing motor is fixed on the outer wall of the top of the mixing tank through screws, the output end of the mixing motor is rotatably connected with a mixing main shaft, a mixing barrel is welded on the inner wall of the top of the mixing tank, and uniformly distributed leakage holes are formed in the circumferential outer wall of the mixing barrel; the suaeda salsa meal-replacing biscuit comprises, by weight, 40-60 parts of suaeda salsa tender shoots, 15-20 parts of suaeda salsa seed oil and 10-15 parts of eggs. According to the invention, the mixing rod, the connecting rope, the hollow balls and the stirring balls are arranged, when the mixing rod rotates, the connecting rope drives the hollow balls to stir materials, and the hollow balls are of hollow structures and the stirring balls are arranged in the hollow balls, so that the mixing capacity can be further improved by utilizing the impact of the stirring balls.
Description
Technical Field
The invention relates to the technical field of biscuits, in particular to a sea water vegetable meal replacing biscuit.
Background
The suaeda salsa is an annual herb, is a natural high-quality seawater vegetable, has high edible and medical values, is fresh and delicious in taste and rich in nutrition, is rich in fat, protein, crude fiber, mineral substances, trace elements and various vitamins, contains about 25% of oil in suaeda salsa seeds, has the effects of preventing thrombosis, resisting tumors, resisting atherosclerosis, resisting oxidation, reducing body fat, increasing muscles and the like, and is a water-soluble anthocyanin pigment which can be used as a natural edible pigment; based on the nutritive value of the suaeda glauca bge, the suaeda glauca bge can meet the living requirements of healthy diet of people to a certain extent when being used as a raw material in food (such as biscuits) processing.
In the biscuit processing, for the finished product quality of the taste of guarantee biscuit, often need to mix multiple raw and other materials processing, the quality of final product has been decided to its mixed degree, and certain processing demand can be satisfied in present biscuit processingequipment, but, only stir the mixture through structures such as ordinary puddler, general to multiple raw materials mixing ability, lead to easily appearing mixing inhomogeneous phenomenon, influence the taste and the taste of final product, consequently still remain to improve.
Through the retrieval, chinese patent application number is CN 201711269535.9's patent, discloses a agitating unit for biscuit processing, including the agitator tank, the top of agitator tank is provided with the feed inlet, the lateral wall of agitator tank just is close to bottom department and is provided with the discharge gate, the bottom of agitator tank is provided with the base, the bottom fixed mounting of base has the pad foot. The stirring device in the above patent has the following disadvantages: although certain processing requirements can be met, the stirring and mixing are only carried out through the spiral stirring sheet, the mixing capacity of various raw materials is general, the phenomenon of uneven mixing is easy to occur, the taste and the mouthfeel of final products are influenced, and therefore improvement is needed.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a seawater vegetable meal replacement biscuit.
In order to achieve the purpose, the invention adopts the following technical scheme:
a processing device for sea water vegetable meal-replacing biscuits comprises a mixing tank, wherein a feed hopper is welded at the top of the mixing tank, a mixing motor is fixed on the outer wall of the top of the mixing tank through screws, the output end of the mixing motor is rotatably connected with a mixing main shaft, a mixing barrel is welded on the inner wall of the top of the mixing tank, and uniformly distributed leak holes are formed in the circumferential outer wall of the mixing barrel; the mixing main shaft is positioned in the center of the mixing barrel, uniformly distributed mixing rods are welded on the outer wall of the circumference of the mixing main shaft, one end of each of two mixing rods which are adjacent up and down is fixed with the same hollow ball through two connecting ropes, and more than two small stirring balls are arranged in the hollow balls; the welding of blending tank bottom outer wall has the discharging pipe, and the blending tank bottom is half spherical structure, the circumference outer wall of mixing beam rotates and is connected with mixing impeller.
Preferably: a gear motor is fixed on the inner wall of the top of the mixing tank through screws, the output end of the gear motor is rotatably connected with a driving gear, the circumferential outer wall of the mixing tank is connected with an annular tooth holder in a sliding manner, uniformly distributed balls are embedded in the circumferential outer wall of the mixing tank, an annular groove matched with the balls is formed in the circumferential inner wall of the annular tooth holder, the annular tooth holder slides outside the balls through the annular groove, and the driving gear is meshed with the outer side of the annular tooth holder; annular toothholder bottom outer wall integral type is provided with evenly distributed's cowl, the distribution area adaptation of the size of cowl and small opening, one side outer wall that cowl is close to the blending tank is provided with the sealing strip.
Further: the feeding hopper is of a C-shaped structure, the size of the feeding hopper is gradually increased along the vertical upward direction, the bottom of the mixing tank is sleeved with an arc-shaped seat, and the arc-shaped seat is of an arc-shaped structure matched with the side wall of the bottom of the mixing tank; the outer wall of the top of the arc-shaped seat is welded with uniformly distributed supporting plates, and the inner wall of one side of each supporting plate is connected with a threaded knob for fixing the mixing tank through threads; the outer wall of one side of the mixing tank is hinged with a maintenance door through a hinge.
Further preferably: the automatic spraying device is characterized in that a translation mechanism is mounted on one side of the mixing tank through a mounting frame, the translation mechanism comprises a translation motor and a translation screw rod, the translation motor is fixed on the outer wall of one side of the mounting frame through screws, one end of the translation screw rod is rotatably connected to the inner wall of one side of the mounting frame, the other end of the translation screw rod is rotatably connected to the output end of the translation motor through a coupler, two guide rods are fixed on the inner walls of two sides of the mounting frame through screws, the outer wall of the translation screw rod is connected with a translation seat through threads, the translation seat is slidably connected to the outer wall of the circumference of each guide rod, and a spray head is arranged at the bottom of the translation seat; discharging pipe one side outer wall has the delivery pump through the screw fixation, and the output of delivery pump connects in translation seat top inner wall through the conveyer pipe, and the output of delivery pump switches on mutually with the shower nozzle through conveyer pipe and translation seat.
As a preferable aspect of the present invention: a rotating motor is arranged on one side, away from the mixing tank, of the mounting rack, the output end of the rotating motor is rotatably connected with a rotating rack, and the top of the rotating rack is of a cross-shaped structure; the outer ends of the tops of the rotating frames are all fixed with positioning seats through screws; the outer wall of the top of the positioning seat is provided with a positioning groove, a positioning column is arranged in the positioning groove, a heat transfer seat is detachably arranged in the positioning groove of the positioning seat through the positioning column, and a mold is detachably arranged at the top of the heat transfer seat; the position of the mould is matched with the spray head.
Further preferred according to the invention are: a baking device main body is arranged on one side of the rotating motor, a bearing platform is arranged on the top of the baking device main body, a supporting frame is fixed on the outer wall of one side of the baking device main body through screws, an installation plate is installed on the outer wall of one side of the supporting frame through a guide column, a heating assembly is installed at the bottom of the installation plate, the height of the positioning seat and the height of the mold are located between the heating assembly and the bearing platform, and the position of the heating assembly is matched with that of the mold; the guide post is of a hexagonal prism structure, and the outer wall of the guide post is connected with a sealing cover in a sliding mode.
As a still further scheme of the invention: the utility model discloses a sealing device, including rotating turret, sealing cover, sliding ball, rotating turret bottom, sealing cover and positioning seat, rotating turret top outer wall integral type is provided with annular guide holder, the notch has been seted up to the position that annular guide holder is close to the positioning seat, there is the sliding ball sealing washer outer wall sealing cover one side through the support mounting, and sliding ball sliding connection is in annular guide holder top outer wall, rotating turret bottom one side outer wall is provided with the heat insulating board, and is provided with pincher trees sealing tape, the position and the sealing cover and the pincher trees sealing tape adaptation of heat insulating board.
On the basis of the scheme: two heat transfer blocks are arranged on the outer wall of the top of the heat transfer base twice, the same heat transfer metal strip is arranged between the heat transfer blocks, the heat transfer metal strip is in an S-shaped structure, and the outer wall of the bottom of the mold is provided with a connecting groove matched with the heat transfer metal strip; the heat transfer metal strip is arranged in the connecting groove, and the outer wall of the top of the heat transfer base is provided with two heat insulation handles.
As a still further scheme of the invention: the translation seat is of a multi-layer structure, the outer end of the rotating frame is of a multi-layer structure matched with the translation seat, the spray heads are uniformly arranged at the bottom of each layer of translation seat, and the positioning seats are respectively fixed on the outer wall of one side of the rotating frame, which is far away from the rotating motor, through screws; the positioning seats and the spray heads are arranged in a staggered manner in a height-adaptive manner; the sealing cover is of a multi-layer structure matched with the positioning seat, and connecting rods are fixed between each layer of the positioning seat through screws, namely, all layers of the positioning seat are connected into a whole through the connecting rods; the 021 is changed into an inner baffle plate, one side of the inner baffle plate is fixed with lamp distribution through screws, the inner baffle plate and the sealing cover are arranged in a staggered mode, the inner baffle plate is of a square structure, the top of the uppermost inner baffle plate is of a sealing structure, and namely the top baffle plate is arranged at the top of the uppermost inner baffle plate; the inner wall of the connecting rod is connected with the peripheral outer wall of the inner baffle in a sliding manner; the mounting plate provided with the heating component is mounted on the inner wall of one side of the inner baffle through a support.
As a still further scheme of the invention: the stirring ball is characterized in that an unloading hole is formed in the outer wall of one side of the stirring ball, a stirring spring is bonded inside the unloading hole, and an arc-shaped bulge is integrally arranged on the outer wall of the circumference of the stirring ball.
A sea water vegetable meal replacement biscuit comprises, by weight, 40-60 parts of suaeda salsa tender shoots, 15-20 parts of suaeda salsa seed oil, 10-15 parts of eggs, 15-20 parts of oats, 2-5 parts of baking soda, 8-12 parts of erythritol, 15-20 parts of soybean protein isolate, 10-15 parts of whey protein, 5-10 parts of collagen, 10-15 parts of skim milk powder and 25-40 parts of water.
Preferably, the following components: the processing method of the sea water vegetable meal replacement biscuit comprises the following steps:
s1: taking the raw materials according to the weight parts for later use;
s2: grinding and mixing Suaeda salsa tender shoots, eggs and oats to obtain a mixed material A;
s3: preliminarily mixing the mixed material A with other materials except water to obtain a mixed material B;
s4: adding the mixed material B into a mixing barrel through a feed hopper, controlling a mixing motor to work, mixing the mixed material B for the second time, and gradually adding water into the mixing barrel from the feed hopper in the process to obtain a mixed material C;
s5: controlling a gear motor to work, driving the annular gear seat to rotate through a driving gear, and enabling the arc-shaped baffle to deviate from the leakage hole to enable the mixed material C to fall from the leakage hole;
s6: controlling the conveying pump to work, and extruding the mixed material C into the die from the spray head;
s7: controlling the rotating motor to work, and rotating the die filled with the mixed material C to the position below the heating component;
s8: the heating component is controlled to work through the baking device main body to bake;
s9: and cooling and demolding after baking is finished to obtain the final product.
Preferably, the following components: and in the process of carrying out secondary mixing on the mixed material B, controlling the time of the secondary mixing to be 10-15 min, and controlling the rotating speed of the mixing rod to be 120-300 r/min.
Preferably, the following components: the baking time of the heating component is controlled to be 15-22 min, and the baking temperature is controlled to be 140-200 ℃.
Preferably: the addition amount of the suaeda salsa tender shoots is further limited to 45-55 parts, even 51 parts.
The beneficial effects of the invention are as follows:
1. according to the invention, through the arrangement of the mixing rod, the connecting rope, the hollow balls and the stirring balls, when materials need to be mixed, the materials can be poured into the mixing barrel from the feeding hopper, the mixing motor is controlled to work, the mixing main shaft is driven to rotate, and the mixing rod is further driven to rotate.
2. By arranging the mixing impeller, the mixing impeller can rotate on the circumferential outer wall of the mixing rod when the mixing rod rotates, so that the aim of auxiliary stirring and mixing is fulfilled, and the reliability is improved; through setting up cowl, annular toothholder isotructure, can drive gear through control gear motor work and rotate, and then drive annular toothholder and rotate in blending drum circumference outer wall based on the meshing relation of drive gear and annular toothholder to make cowl slide in blending drum circumference outer wall, under the cooperation of sealing strip, seal or the deblocking the small opening, promoted the practicality.
3. The feeding hopper is of a C-shaped structure, so that the smoothness of feeding can be guaranteed, and a certain protection effect on the hybrid motor can be achieved; through setting up arc seat, screw knob isotructure, can be convenient for adjust the angle isoparametric of blending tank, use in a flexible way, and set up screw knob and backup pad, can carry out reliable fixed, convenient and fast to the blending tank.
4. By arranging the spray head, the conveying pump and other structures, materials are conveniently pumped to the spray head by the conveying pump to be discharged, and the practicability is improved; through setting up rotation motor, positioning seat and mould, when the shower nozzle output material, remove through translation motor control translation seat, make even and abundant packing of material to the mould in to through rotating motor work, drive the rotating turret and rotate and transport the material, at this moment, next mould changes to the shower nozzle bottom, in order to reach the effect that continuous processing carried, has promoted the practicality.
5. Through setting up heating element isotructure, can carry out reliable stoving work, through setting up the sealed cowling, can control the sealed cowling with the mode control of sliding sealed cowling on the guide post and go up and down to insulate against heat when toasting, promoted the reliability.
6. Through setting up the sliding ball, can utilize the rotation of rotating turret, make annular guide holder rotate in step to utilize annular guide holder to lead the sliding ball, when having realized that the positioning seat removes, the action of synchronous lifting or putting down to the sliding ball has reached the purpose of control sealed cowling automatic rising, through setting up pincher trees sealing strip and heat insulating board, leakproofness when can effectively promoting the toasting.
7. Through the arrangement of the heat transfer blocks, the heat transfer metal strips and other structures, heat can be absorbed by the heat transfer blocks during baking, and heat is transferred to the bottom of the die by the heat transfer metal strips, so that the purpose of fully heating biscuits is achieved, the product quality is guaranteed, and the reliability is improved; through setting up translation seat, rotating turret, sealed cowling, interior baffle and being multilayer formula structure, can be convenient for batch production, the improvement production efficiency of fold.
8. Through setting up discharge hole, stirring spring isotructure, can utilize stirring spring to further mix through the material that discharges the discharge hole when stirring, mix spring atress deformation among the mixing process, further promoted the stirring effect.
Drawings
FIG. 1 is a schematic structural diagram of the whole processing device of a sea water vegetable meal-replacing biscuit provided by the invention;
FIG. 2 is a schematic structural view of the other side of the device for processing the seawater vegetable meal-replacing biscuit according to the present invention;
FIG. 3 is a schematic structural view of a mixing tank of a processing device of a sea water vegetable meal-replacing biscuit according to the present invention;
FIG. 4 is a schematic structural view of a cross-section of a mixing barrel of a processing device of a sea water vegetable meal-replacing biscuit according to the invention;
FIG. 5 is a schematic structural view of a nozzle of a processing device for sea vegetable meal-replacing biscuit according to the present invention;
FIG. 6 is a schematic structural view showing a split mold and a heat transfer seat of a device for processing sea water vegetable meal-replacing cookies, according to the present invention;
FIG. 7 is a schematic structural view of a conveying mechanism of a device for processing sea water vegetable meal-replacing cookies, which is provided by the invention;
FIG. 8 is a schematic structural view of the device for processing a sea water vegetable cookie with a detachable sealing cover;
fig. 9 is a schematic structural diagram of the whole processing device of the seawater vegetable meal-replacing biscuit according to embodiment 2 of the present invention;
fig. 10 is a schematic sectional view of the inner baffle plate after the sealing cover of the processing device for the sea water vegetable meal replacement biscuit according to embodiment 2 of the present invention is removed;
FIG. 11 is a schematic view showing the structure of the agitating ball of the apparatus for processing a sea water vegetable cookie according to embodiment 2 of the present invention;
FIG. 12 is a comparison graph of the mixing effect of the embodiment 1 and the embodiment 2 of the device for processing the seawater vegetable meal replacement cookies according to the present invention;
FIG. 13 is a graph showing the relationship between the added amount of tender buds of suaeda salsa in the biscuit for replacing meal and the effect of the product.
In the figure: 1 mixing tank, 2 screw knobs, 3 support plates, 4 arc seats, 5 discharge pipes, 6 delivery pumps, 7 mounting frames, 8 rotating motors, 9 baking device bodies, 10 supporting platforms, 11 corrugated sealing belts, 12 sealing covers, 13 guide columns, 14 annular guide seats, 15 rotating frames, 16 positioning seats, 17 delivery pipes, 18 feed hoppers, 19 mixing motors, 20 notches, 21 supporting frames, 22 gear motors, 23 driving gears, 24 mixing barrels, 25 mixing rods, 26 hollow balls, 27 mixing spindles, 28 mixing impellers, 29 annular tooth seats, 30 balls, 31 connecting ropes, 32 stirring small balls, 33 leakage holes, 34 sealing strips, 35 arc baffles, 36 translation motors, 37 heat transfer seats, 38 heat insulation plates, 39 molds, 40 spray heads, 41 translation seats, 42 translation screw rods, 43 guide rods, 44 heat transfer blocks, 45 positioning columns, 46 heat transfer metal strips, 47 heat insulation handles, 48 connecting grooves, 49 sliding balls, 50 mounting plates 51 heating components, 52 connecting rods, 53 inner baffles, 54 discharge holes, 55 stirring springs and 56 arc protrusions.
Detailed Description
The technical solution of the present patent will be further described in detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
a sea water vegetable meal replacing biscuit is shown in figures 1-8 and comprises a mixing tank 1, wherein a feed hopper 18 is welded at the top of the mixing tank 1, a mixing motor 19 is fixed on the outer wall of the top of the mixing tank 1 through screws, the output end of the mixing motor 19 is rotatably connected with a mixing main shaft 27, a mixing barrel 24 is welded on the inner wall of the top of the mixing tank 1, and uniformly distributed leakage holes 33 are formed in the circumferential outer wall of the mixing barrel 24; the mixing main shaft 27 is located at the center of the mixing barrel 24, the mixing rods 25 which are uniformly distributed are welded on the outer wall of the circumference of the mixing main shaft 27, one end of each of the two mixing rods 25 which are adjacent up and down is fixed with the same hollow ball 26 through two connecting ropes 31, and more than two small stirring balls 32 are arranged in the hollow balls 26; a discharge pipe 5 is welded on the outer wall of the bottom of the mixing tank 1, and the bottom of the mixing tank 1 is of a hemispherical structure; through setting up mixing arm 25, connect rope 31, fretwork ball 26 and stirring bobble 32, can be when needs mixing material, pour the material into mixing bucket 24 from feeder hopper 18 in, control hybrid motor 19 work, it rotates to drive mixing spindle 27, and then drive mixing arm 25 and rotate, when mixing arm 25 rotates, it drives fretwork ball 26 and stirs the material to connect rope 31, and because fretwork ball 26 is hollow out construction, and inside is provided with stirring bobble 32, can utilize stirring bobble 32's striking, further promote mixing ability, furthermore, when rotating, under the centrifugal force effect, fretwork ball 26 can be thrown away to the outside, lengthened stirring radius, the reliability has been promoted.
To further enhance mixing capacity; as shown in fig. 4, a mixing impeller 28 is rotatably connected to the circumferential outer wall of the mixing rod 25; through setting up mixing impeller 28, can rotate on the circumference outer wall of mixing rod 25 when mixing rod 25 rotates to reach the purpose that supplementary stirring mixes, promoted the reliability.
To facilitate closing or opening of the mixing tub 24; as shown in fig. 3 and 4, a gear motor 22 is fixed on the inner wall of the top of the mixing tank 1 through a screw, the output end of the gear motor 22 is rotatably connected with a driving gear 23, the outer wall of the circumference of the mixing barrel 24 is slidably connected with an annular gear seat 29, balls 30 which are uniformly distributed are embedded on the outer wall of the circumference of the mixing barrel 24, an annular groove matched with the balls 30 is formed in the inner wall of the circumference of the annular gear seat 29, the annular gear seat 29 slides outside the balls 30 through the annular groove, and the driving gear 23 is meshed with the outer side of the annular gear seat 29; the outer wall of the bottom of the annular tooth holder 29 is integrally provided with arc-shaped baffles 35 which are uniformly distributed, the size of each arc-shaped baffle 35 is matched with the distribution area of the leakage hole 33, and the outer wall of one side, close to the mixing barrel 24, of each arc-shaped baffle 35 is provided with a sealing strip 34; through setting up cowl 35, annular toothholder 29 isotructure, can drive gear 23 and rotate through control gear motor 22 work, and then drive annular toothholder 29 and rotate in the 24 circumference outer walls of blending bucket based on drive gear 23 and the meshing relation of annular toothholder 29 to make cowl 35 slide in the 24 circumference outer walls of blending bucket, under the cooperation of sealing strip 34, seal or the deblocking leak 33, promoted the practicality.
In order to improve reliability; as shown in fig. 1-3, the feed hopper 18 is of a "C" shape, the size of the feed hopper 18 gradually increases along a vertical upward direction, the bottom of the mixing tank 1 is sleeved with an arc-shaped seat 4, and the arc-shaped seat 4 is of an arc-shaped structure matched with the side wall of the bottom of the mixing tank 1; the outer wall of the top of the arc-shaped seat 4 is welded with uniformly distributed supporting plates 3, and the inner wall of one side of each supporting plate 3 is connected with a threaded knob 2 for fixing the mixing tank 1 through threads; the outer wall of one side of the mixing tank 1 is hinged with a maintenance door through a hinge; the feeding hopper 18 is arranged to be of a C-shaped structure, so that smoothness of feeding can be guaranteed, and a certain protection effect on the mixing motor 19 can be achieved; through setting up arc seat 4, screw knob 2 isotructure, can be convenient for adjust the angle isoparametric of blending tank 1, use in a flexible way, and set up screw knob 2 and backup pad 3, can carry out reliable fixed, convenient and fast to blending tank 1.
In order to facilitate discharging; as shown in fig. 1 and 5, a translation mechanism is installed on one side of the mixing tank 1 through an installation frame 7, the translation mechanism includes a translation motor 36 and a translation screw 42, the translation motor 36 is fixed on the outer wall of one side of the installation frame 7 through screws, one end of the translation screw 42 is rotatably connected to the inner wall of one side of the installation frame 7, the other end of the translation screw 42 is rotatably connected to the output end of the translation motor 36 through a coupler, two guide rods 43 are fixed on the inner walls of two sides of the installation frame 7 through screws, the outer wall of the translation screw 42 is connected with a translation seat 41 through threads, the translation seat 41 is slidably connected to the circumferential outer wall of the guide rod 43, and a spray head 40 is arranged at the bottom of the translation seat 41; a delivery pump 6 is fixed on the outer wall of one side of the discharge pipe 5 through a screw, the output end of the delivery pump 6 is connected to the inner wall of the top end of the translation seat 41 through a delivery pipe 17, and the output end of the delivery pump 6 is communicated with the spray head 40 through the delivery pipe 17 and the translation seat 41; through setting up shower nozzle 40, delivery pump 6 isotructure, be convenient for utilize delivery pump 6 to pump the material to shower nozzle 40 department and carry out the ejection of compact, promoted the practicality.
To facilitate containment and transport of materials; as shown in fig. 1, 5, and 7, a rotating motor 8 is disposed on one side of the mounting frame 7 away from the mixing tank 1, an output end of the rotating motor 8 is rotatably connected to a rotating frame 15, a top of the rotating frame 15 is in a "straight" shape, a "herringbone" shape, or a "cross" shape, and in this embodiment, preferably, a top of the rotating frame 15 is in a "cross" shape; the outer ends of the tops of the rotating frames 15 are all fixed with positioning seats 16 through screws; a positioning groove is formed in the outer wall of the top of the positioning seat 16, a positioning column 45 is arranged in the positioning groove, a heat transfer seat 37 is detachably mounted in the positioning groove of the positioning seat 16 through the positioning column 45, and a mold 39 is detachably mounted on the top of the heat transfer seat 37; the position of the mould 39 is matched with the spray head 40; through setting up rotating motor 8, positioning seat 16 and mould 39, when shower nozzle 40 output material, remove through translation motor 36 control translation seat 41, make even and abundant packing of material to in mould 39 to through rotating motor 8 work, drive rotating turret 15 and rotate and transport the material, at this moment, next mould 39 changes to shower nozzle 40 bottom, in order to reach the effect of continuous processing transport, has promoted the practicality.
In order to facilitate baking; as shown in fig. 1, 7 and 8, a baking device main body 9 is arranged on one side of the rotating motor 8, a supporting platform 10 is arranged on the top of the baking device main body 9, a supporting frame 21 is fixed on the outer wall of one side of the baking device main body 9 through screws, an installation plate 50 is installed on the outer wall of one side of the supporting frame 21 through a guide column 13, a heating component 51 is installed at the bottom of the installation plate 50, the heating component 51 can be a structure commonly used for baking such as an electric heating rod, the height of the positioning seat 16 and the height of the mold 39 are located between the heating component 51 and the supporting platform 10, and the position of the heating component 51 is matched with the mold 39; by providing the heating unit 51 and the like, a reliable baking operation can be performed.
To facilitate thermal insulation; as shown in fig. 7, the guide post 13 has a hexagonal prism structure, the sealing cap 12 is slidably connected to the outer wall of the guide post 13, the sealing cap 12 is made of a heat insulation plate, and the sealing cap 12 is arranged to control the sealing cap 12 to move up and down in a manner of sliding the sealing cap 12 on the guide post 13, so that heat insulation is performed during baking, and reliability is improved.
To facilitate automatic lifting of the enclosure 12; as shown in fig. 7, the annular guide seat 14 is integrally arranged on the outer wall of the top of the rotating frame 15, a notch 20 is formed in a position, close to the positioning seat 16, of the annular guide seat 14, a sliding ball 49 is mounted on the outer wall of one side of the sealing cover 12 through a support, the sliding ball 49 is connected to the outer wall of the top of the annular guide seat 14 in a sliding mode, through the arrangement of the sliding ball 49, the rotating frame 15 can be rotated to enable the annular guide seat 14 to rotate synchronously, the sliding ball 49 is guided by the annular guide seat 14, when the positioning seat 16 moves, the sliding ball 49 is lifted or lowered synchronously, and the purpose of controlling the sealing cover 12 to lift automatically is achieved.
In order to improve the sealing performance during baking; as shown in fig. 1 and 5, a heat insulation plate 38 is arranged on the outer wall of one side of the bottom of the rotating frame 15, a corrugated sealing tape 11 is arranged at the bottom of the sealing cover 12, the position of the heat insulation plate 38 is matched with the sealing cover 12 and the corrugated sealing tape 11, and the sealing performance during baking can be effectively improved by arranging the corrugated sealing tape 11 and the heat insulation plate 38.
In order to improve the baking effect; as shown in fig. 6, two heat transfer blocks 44 are arranged on the outer wall of the top of the heat transfer base 37 twice, a same heat transfer metal strip 46 is arranged between the heat transfer blocks 44, the heat transfer metal strip 46 is in an S-shaped structure, and the outer wall of the bottom of the mold 39 is provided with a connecting groove 48 matched with the heat transfer metal strip 46; the heat transfer metal strip 46 is arranged in the connecting groove 48, and the outer wall of the top of the heat transfer seat 37 is provided with two heat insulation handles 47; through setting up structures such as heat transfer piece 44, heat transfer metal strip 46, can utilize heat transfer piece 44 to absorb heat when toasting to utilize heat transfer metal strip 46 to transmit the heat to mould 39 bottoms, realize the purpose to the abundant heating of biscuit, ensured product quality, promoted the reliability.
When the embodiment is used, materials are poured into the mixing barrel 24 from the feeding hopper 18, the mixing motor 19 is controlled to work, the mixing main shaft 27 is driven to rotate, thereby driving the mixing rod 25 to rotate, when the mixing rod 25 rotates, the connecting rope 31 drives the hollow ball 26 to stir the materials, and because the hollow-out ball 26 is a hollow-out structure and the stirring small ball 32 is arranged inside, the mixing capability can be further improved by the impact of the stirring small ball 32, and in addition, when rotating, under the action of centrifugal force, the hollow balls 26 can be thrown outwards, the stirring radius is increased, the mixing impeller 28 can rotate on the circumferential outer wall of the mixing rod 25 when the mixing rod 25 rotates, thereby achieving the purpose of auxiliary stirring and mixing, controlling the gear motor 22 to work after the mixing is finished, driving the driving gear 23 to rotate, and the annular tooth holder 29 is driven to rotate on the circumferential outer wall of the mixing barrel 24 based on the meshing relationship between the driving gear 23 and the annular tooth holder 29, so that the arc-shaped baffle 35 slides on the outer wall of the circumference of the mixing barrel 24 and is fixed on the mixing barrel by the sealing strip 34, unsealing the leakage hole 33 to enable the material to fall from the mixing barrel 24, controlling the conveying pump 6 to work, extruding the material into the mold 39 from the spray head 40, controlling the rotating motor 8 to work, rotating the mold 39 filled with the material to the position below the heating component 51, wherein during the period, the sliding ball 49 slides on the top of the annular guide seat 14, the sealing cover 12 slides on the outer wall of the guide column 13 to be matched, when the mold 39 is rotated under the heating element 51, the sliding ball 49 slides to just the bottom of the recess 20, so that the sealing cover 12 covers the outside of the die 39, the crease sealing strip 11 is tightly buckled on the bearing platform 10, and the heating component 51 works to bake, and after baking is finished, the product is obtained by cooling and demoulding.
Example 2:
a sea water vegetable meal replacing biscuit, as shown in fig. 9-12, is convenient for mass production; the present embodiment is modified from embodiment 1 as follows: the translation seat 41 is of a multi-layer structure, and the outer end of the rotating frame 15 is of a multi-layer structure adapted to the translation seat 41, in this embodiment, it is preferable that the translation seat 41 and the rotating frame 15 are of an "E" shaped structure with opposite directions; the spray heads 40 are uniformly arranged at the bottom of each layer of the translation seat 41, and the positioning seats 16 are respectively fixed on the outer wall of one side of the rotating frame 15 far away from the rotating motor 8 through screws; the positioning seats 16 and the spray heads 40 are arranged in a staggered manner in a position-adaptive manner; the sealing cover 12 is of a multi-layer structure matched with the positioning seat 16, and a connecting rod 52 is fixed between each layer of the positioning seat 16 through a screw, that is, the layers of the positioning seat 16 are connected into a whole through the connecting rod 52; the 021 is changed into an inner baffle 53, lamps are fixed on one side of the inner baffle 53 through screws, the inner baffle 53 and the sealing cover 12 are arranged in a staggered mode, the inner baffle 53 is in a square structure, the top of the uppermost inner baffle 53 is in a sealing structure, namely, the top of the uppermost inner baffle 53 is provided with a top baffle; the inner wall of the connecting rod 52 is slidably connected with the peripheral outer wall of the inner baffle plate 53; the mounting plates 50 provided with the heating components 51 are all mounted on the inner wall of one side of the inner baffle 53 through a bracket; through setting up translation seat 41, rotating turret 15, sealed cowling 12, interior baffle 53 and being multilayer formula structure, can be convenient for batch production, the improvement production efficiency of fold.
In order to improve the agitating and mixing effect, as shown in fig. 11, a discharge hole 54 is formed in the outer wall of one side of the agitating ball 32, an agitating spring 55 is bonded inside the discharge hole 54, and an arc-shaped protrusion 56 is integrally formed on the outer wall of the circumference of the agitating ball 32; through setting up discharge hole 54, stirring spring 55 isotructure, can utilize stirring spring 55 to further mix the material through discharge hole 54 when stirring, stirring spring 55 atress deformation has further promoted the stirring effect among the mixing process.
Example 3:
a sea water vegetable meal replacement biscuit is shown in figure 11 and comprises, by weight, 40-60 parts of suaeda salsa tender shoots, 15-20 parts of suaeda salsa seed oil, 10-15 parts of eggs, 15-20 parts of oats, 2-5 parts of baking soda, 8-12 parts of erythritol, 15-20 parts of soybean protein isolate, 10-15 parts of whey protein, 5-10 parts of collagen, 10-15 parts of skim milk powder and 25-40 parts of water.
The processing method of the sea water vegetable meal replacement biscuit comprises the following steps:
s1: taking the raw materials according to the weight parts for later use;
s2: grinding and mixing Suaeda salsa tender shoots, eggs and oats to obtain a mixed material A;
s3: preliminarily mixing the mixed material A with other materials except water to obtain a mixed material B;
s4: adding the mixed material B into a mixing barrel 24 through a feed hopper 18, controlling a mixing motor 19 to work, mixing the mixed material B for the second time, and gradually adding water into the mixing barrel 24 from the feed hopper 18 in the process to obtain a mixed material C;
s5: controlling the gear motor 22 to work, driving the annular gear seat 29 to rotate through the driving gear 23, and enabling the arc-shaped baffle 35 to deviate from the leakage hole 33 so that the mixed material C falls down from the leakage hole 33;
s6: controlling the conveying pump 6 to work, and extruding the mixed material C into the die 39 from the spray head 40;
s7: controlling the rotating motor 8 to work, and rotating the die 39 filled with the mixed material C to the position below the heating component 51;
s8: the heating component 51 is controlled to work through the baking device main body 9 for baking;
s9: and cooling and demolding after baking is finished to obtain the final product.
Wherein, in the process of carrying out secondary mixing on the mixed material B, the time of the secondary mixing is controlled to be 10-15 min, and the rotating speed of the mixing rod 25 is controlled to be 120-300 r/min.
Wherein the baking time of the heating component 51 is controlled to be 15-22 min, and the baking temperature is controlled to be 140-200 ℃.
Wherein the addition amount of the suaeda salsa tender shoots is further limited to 45-55 parts, even 51 parts.
Experiment one:
to verify the degree of influence of the agitated beads 32 in example 2 on the mixing ability compared to the agitated beads 32 in example 1, the mixing time was varied and the test results were scored under otherwise constant conditions to obtain the following data:
| mixing time | 10min | 11min | 12min | 13min | 14min | 15min |
| Mixing Effect of example 1 | 62.5 | 67.3 | 70.9 | 73.1 | 74.6 | 75.3 |
| Mixing Effect of example 2 | 81.3 | 85.4 | 88.7 | 91.2 | 92.7 | 93.1 |
It can be known from the above that, by adopting the agitating pellet 32 structure of the embodiment 2, after mixing, the mixing effect is obviously better than that of the agitating pellet 32 structure of the embodiment 1, when the mixing time is 10-15 min, the mixing effect is improved by 23-31%, and the mixing degree of the embodiment 2 can reach the requirement earlier.
Experiment two:
in order to ensure the effects of relaxing bowels and reducing uric acid of the product, the other conditions are controlled to be unchanged, the addition amount of the suaeda salsa tender shoots in the raw materials is changed, multiple tests are carried out, the test results are scored, and the following data are obtained:
| suaeda salsa tender |
45 portions of | 47 parts of | 49 parts of | 51 portions of | 53 portions of | 55 portions of |
| Uric acid reducing effect | 59.5 | 66.9 | 72.5 | 77.5 | 75.4 | 74.8 |
| Laxative effect | 57.5 | 61.7 | 67.5 | 72.3 | 73.2 | 73.4 |
From the above, the uric acid reducing effect and the constipation relieving effect of the product are influenced by the addition amount of the suaeda salsa tender shoots, when the addition amount of the suaeda salsa tender shoots is 51-55 parts, the uric acid reducing effect and the constipation relieving effect of the product are both good, when the addition amount of the suaeda salsa tender shoots is 51 parts, the uric acid reducing effect is best, when the addition amount of the suaeda salsa tender shoots is 53 parts, the constipation relieving effect is best, however, when the addition amount of the suaeda salsa tender shoots is 51 parts and 53 parts respectively, the change of the constipation relieving effect is not obvious, and therefore, the preferable addition amount of the suaeda salsa tender shoots is 51 parts.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (2)
1. The sea water vegetable meal replacement biscuit is characterized by comprising, by weight, 40-60 parts of suaeda salsa tender shoots, 15-20 parts of suaeda salsa seed oil, 10-15 parts of eggs, 15-20 parts of oats, 2-5 parts of baking soda, 8-12 parts of erythritol, 15-20 parts of soybean protein isolate, 10-15 parts of whey protein, 5-10 parts of collagen, 10-15 parts of skim milk powder and 25-40 parts of water.
2. The seawater vegetable meal-replacing biscuit according to claim 1, wherein the processing method of the seawater vegetable meal-replacing biscuit comprises the following steps:
s1: taking the raw materials according to the weight parts for later use;
s2: powdering and mixing Suaeda glauca tender shoots, eggs and oats to obtain a mixed material A;
s3: preliminarily mixing the mixed material A with other materials except water to obtain a mixed material B;
s4: adding the mixed material B into a mixing barrel (24) through a feed hopper (18), controlling a mixing motor (19) to work, mixing the mixed material B for the second time, and gradually adding water into the mixing barrel (24) from the feed hopper (18) in the process to obtain a mixed material C;
s5: controlling a gear motor (22) to work, driving an annular gear seat (29) to rotate through a driving gear (23), and enabling an arc-shaped baffle plate (35) to deviate from a leakage hole (33) so as to enable a mixed material C to fall from the leakage hole (33);
s6: controlling the conveying pump (6) to work, and extruding the mixed material C into the die (39) from the spray head (40);
s7: controlling a rotating motor (8) to work, and rotating the die (39) filled with the mixed material C to the lower part of the heating component (51);
s8: the heating component (51) is controlled to work through the baking device main body (9) to bake;
s9: and cooling and demolding after baking is finished to obtain the final product.
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| CN107711988A (en) * | 2017-11-22 | 2018-02-23 | 渤海大学 | A kind of preparation method of the fluffy health care sugar-free biscuit of coarse cereals alkali |
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