CN115505279B - LCP (liquid crystal display) single-sided copper-clad plate and preparation method thereof - Google Patents

LCP (liquid crystal display) single-sided copper-clad plate and preparation method thereof Download PDF

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CN115505279B
CN115505279B CN202211045585.XA CN202211045585A CN115505279B CN 115505279 B CN115505279 B CN 115505279B CN 202211045585 A CN202211045585 A CN 202211045585A CN 115505279 B CN115505279 B CN 115505279B
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lcp
sided copper
clad plate
mixture layer
polymer precursor
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CN115505279A (en
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徐莎
刘成河
王洋
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Zhongshan Allstar Electronic Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/12Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/382Boron-containing compounds and nitrogen
    • C08K2003/385Binary compounds of nitrogen with boron

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses an LCP single-sided copper-clad plate and a preparation method thereof. The structure of the LCP single-sided copper-clad plate sequentially comprises an LCP mixture layer and a copper foil layer from top to bottom; wherein the LCP mixture layer includes LCP powder, a thermosetting low dielectric polymer precursor, an inorganic filler, and a solvent; the thermoset low dielectric polymer precursor includes a diamine monomer and an anhydride monomer. The LCP single-sided copper-clad plate prepared by the method can be continuously produced, has the advantages of high reliability, excellent dielectric property, good dimensional stability, good mechanical property and the like, overcomes the defects in the prior art, and has good application prospect.

Description

LCP (liquid crystal display) single-sided copper-clad plate and preparation method thereof
Technical Field
The invention relates to the technical field of copper-clad plate manufacturing, in particular to an LCP single-sided copper-clad plate and a preparation method thereof.
Background
LCP is a novel polymer material that is generally converted into a liquid crystal form under a certain heating state, and is an ideal substrate for 5G communication antennas due to its low moisture absorption, good chemical resistance, high gas barrier properties, low dielectric constant/dielectric dissipation factor (Dk/Df), and other characteristics.
The main preparation method of the LCP copper-clad plate at present is to directly purchase LCP films and prepare the LCP films by a high-temperature pressing mode, however, the method only can prepare the LCP double-sided plate. The LCP single-sided board can be obtained by etching copper foil on one side of the double-sided board, but this method is wasteful and costly. The other preparation method of the single-sided LCP board is to directly coat LCP emulsion on the surface of copper foil, and the LCP board is prepared by drying and high-temperature treatment.
In view of the foregoing, there is a need to develop an LCP single-sided copper clad laminate with good mechanical properties and guaranteed dielectric properties, so as to solve the problems existing in the prior art and meet the requirements of actual production.
Disclosure of Invention
Based on the above, it is necessary to provide an LCP single-sided copper clad laminate, so as to overcome the defects of the prior art, realize continuous production, and improve production efficiency and yield. It is worth mentioning that the LCP single-sided copper-clad plate prepared by the invention has the advantages of high reliability, excellent dielectric property, good dimensional stability, good mechanical property and the like, and has good application prospect.
The invention aims to provide an LCP single-sided copper-clad plate, which comprises an LCP mixture layer and a copper foil layer from top to bottom in sequence;
wherein,
the LCP mixture layer includes LCP powder, a thermosetting low dielectric polymer precursor, an inorganic filler, and a solvent;
the thermoset low dielectric polymer precursor includes a diamine monomer and an anhydride monomer.
Further, the diamine monomer is selected from 2 or more of 2,2 '-bis (4- (4-aminophenoxy phenyl)) propane, 4' -diaminodiphenyl ether, 1, 3-bis (3-aminophenoxy) benzene, 4-aminobenzoic acid (4-aminophenyl) ester, p-phenylenediamine, polyetheramine DA 20; the anhydride monomer is selected from 2 or more of 1,2,4, 5-pyromellitic dianhydride, 3' -4,4' -biphenyl tetracarboxylic acid, p-phenylene-bisphenol trimellitate dianhydride, bisphenol A type diether dianhydride and 4,4' -biphenyl ether dianhydride; the molar ratio of the diamine monomer to the anhydride monomer is 1 (0.98-1.02); the solvent comprises N-methylpyrrolidone and dimethylacetamide, and the mass ratio of the N-methylpyrrolidone to the dimethylacetamide is (8-10): 2.
Further, the thermoset low dielectric polymer precursor comprises 5 to 20 weight percent of the LCP mixture layer.
Further, particle diameter D of the LCP powder 50 5-10 μm.
Further, the LCP powder comprises 40-60wt% of the LCP mixture layer.
Further, the inorganic filler is selected from one or more of silica and white graphene.
Further, the inorganic filler comprises 0.1 to 20wt% of the LCP mixture layer.
Further, the solvent is selected from one or more of N-methyl pyrrolidone (NMP) and Dimethylacetamide (DMAC).
The invention further provides a preparation method of the LCP single-sided copper-clad plate, which is characterized by comprising the following steps:
s1, preparing LCP powder, a thermosetting low-dielectric polymer precursor, an inorganic filler and a solvent into LCP mixture emulsion, then coating the LCP mixture emulsion on copper foil, and drying to form an LCP mixture layer to obtain a laminated body;
s2, carrying out infrared sintering on the laminated body in an inert gas atmosphere, and carrying out high-temperature hot pressing post-treatment to obtain the LCP single-sided copper-clad plate.
Further, in the step S2, the temperature of the infrared sintering is 80-380 ℃, and the processing line speed of the infrared sintering is 0.5-4m/min.
Further, in the step S2, the infrared sintering is performed under a nitrogen atmosphere, and the oxygen content is less than or equal to 2%.
Infrared sintering can promote the formation of a continuous film layer of the LCP mixture on the copper foil; the high-temperature heat can promote the re-orientation of the LCP film, which is beneficial to the improvement of the performance of the copper-clad plate.
Further, in the step S2, the temperature of the high-temperature hot-pressing post-treatment is 80-380 ℃, the tension is 15-50N, and the treatment line speed is 0.5-4m/min.
Further, in the step S2, the temperature of the high-temperature section of the high-temperature hot-pressing post-treatment is 280-380 ℃.
The invention has the following beneficial effects:
1. the LCP single-sided copper-clad plate provided by the invention is produced by adopting continuous production equipment, can be subjected to online continuous production, and is beneficial to improving the production efficiency and the yield.
2. In the preparation method of the LCP single-sided copper-clad plate, the thermosetting low-dielectric polymer precursor is added into the LCP emulsion for thickening and tackifying, so that the settlement of the LCP emulsion can be effectively improved, the conditions of easy embrittlement and slag falling after coating and drying are improved, and the mechanical property of the copper-clad plate is obviously improved.
3. After the LCP single-sided copper-clad plate prepared by the invention is subjected to hot pressing treatment by an equal-pressure steel belt machine, the internal stress of the copper-clad plate can be effectively released, so that the single orientation of the LCP during sintering is improved, the warping performance, the dimensional stability and the mechanical performance of the copper-clad plate are improved, and the reliability of products is improved.
Detailed Description
In order to more clearly illustrate the technical solution of the present invention, the following examples are set forth. The starting materials, reactions and workup procedures used in the examples are those commonly practiced in the market and known to those skilled in the art unless otherwise indicated.
The words "preferred," "more preferred," and the like in the present disclosure refer to embodiments of the present disclosure that may provide certain benefits in some instances. However, other embodiments may be preferred under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, nor is it intended to exclude other embodiments from the scope of the invention.
It should be understood that all numbers expressing, for example, amounts of ingredients used in the specification and claims, except in any operating example or otherwise indicated, are to be understood as being modified in all instances by the term "about". Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties to be obtained by the present invention.
The thermosetting low dielectric polymer precursor in the embodiment of the invention is self-made and comprises diamine monomer and anhydride monomer, wherein the diamine monomer comprises 4-aminobenzoic acid (4-aminophenyl) ester, 4' -diaminodiphenyl ether and p-phenylenediamine with the molar ratio of 0.4:0.2:0.4; the anhydride monomer comprises 1,2,4, 5-pyromellitic dianhydride, 3' -4,4' -biphenyl tetracarboxylic acid, bisphenol A type diether dianhydride and 4,4' -biphenyl ether dianhydride with the molar ratio of 0.2:0.4:0.2:0.198; the molar ratio of the diamine monomer to the anhydride monomer is 1:0.998.
The preparation method of the thermosetting low dielectric polymer precursor comprises the following steps: water bath at 30 ℃ and N 2 200g of methylpyrrolidone (NMP) are introduced under atmospheric protection into a 500ml flask equipped with mechanical stirring. After maintaining the water bath temperature at 30℃and mechanically stirring for 10min, 18.26g of 4-aminobenzoic acid (4-aminophenyl) ester, 8.01g of 4,4' -diaminodiphenyl ether and 8.65g of p-phenylenediamine were added to the flask in sequence; then 40g of methyl pyrrolidone is added to rinse the feed inlet and stirring paddle of the flask; after stirring for 4 hours, it was confirmed that after the diamine monomer raw material was completely dissolved, 8.72g of 1,2,4, 5-pyromellitic dianhydride, 23.54g of 3,3' -4,4' -biphenyl tetracarboxylic acid, 12.28g of 4,4' -biphenyl ether dianhydride and 18g of bisphenol A type diether dianhydride were continuously added to the solution, and then 40g of methylpyrrolidone (NMP) was added to rinse the feed port and stirring paddle of the flask; after 2 hours of reaction, 2.82g of bisphenol A type diether dianhydride is continuously added into the reaction kettle, and 20g of methyl pyrrolidone is added into the reaction kettle to wash the charging hole and the stirring paddle of the flask; the solid content of the control system is 25%. Mechanically stirring at room temperature for 12 hours to obtain a thermosetting low dielectric polymer precursor with a viscosity of 10 ten thousand cps.
The parts referred to in the specification of the present invention are parts by mass.
Example 1
The structure of the LCP single-sided copper-clad plate comprises an LCP mixture layer and a copper foil layer (JE BHM-102F-HG 1/3 oz) from top to bottom in sequence;
wherein,
the LCP mixture layer comprises LCP powder (ENEOS Co., ltd., LF-31P, particle size 7 μm), a thermosetting low dielectric polymer precursor, silica (Q029, suzhou brocade New material Co., ltd.), and solvent N-methylpyrrolidone (Ashland).
The preparation method of the LCP single-sided copper-clad plate comprises the following steps:
s1, adding 40 parts of LCP powder and 10 parts of silicon dioxide into 40 parts of N-methylpyrrolidone, stirring for 3 hours, adding 10 parts of thermosetting low dielectric polymer precursor, and stirring for 3 hours to obtain LCP mixture emulsion;
coating the LCP mixture emulsion on copper foil, and baking at 150 ℃ for 3min to form an LCP mixture layer to obtain a laminated body;
s2, adding the laminated body into an infrared automatic continuous cyclizing machine, heating for 3min to 180 ℃, and then infrared sintering for 8min at 280 ℃ (the linear speed of treatment is 2m/min under the nitrogen atmosphere);
and then carrying out high-temperature hot-pressing post-treatment by adopting an equal-pressure double-steel-belt machine, and treating for 1min at 280 ℃ by using a high-temperature-resistant release film (the treatment line speed is 2.5m/min and the tension is 50N), thereby obtaining the LCP single-sided copper-clad plate.
Example 2
The structure of the LCP single-sided copper-clad plate comprises an LCP mixture layer and a copper foil layer (JE BHM-102F-HG 1/3 oz) from top to bottom in sequence;
wherein,
the LCP mixture layer included LCP powder (ENEOS corporation LF-31P, particle size 5 μm), a thermosetting low dielectric polymer precursor, silica (su-koku new materials Q029), and solvent N-methylpyrrolidone (Ashland).
The preparation method of the LCP single-sided copper-clad plate comprises the following steps:
s1, adding 40 parts of LCP powder and 10 parts of silicon dioxide into 40 parts of N-methylpyrrolidone, stirring for 3 hours, adding 20 parts of thermosetting low dielectric polymer precursor, and stirring for 3 hours to obtain LCP mixture emulsion;
coating the LCP mixture emulsion on copper foil, and baking at 150 ℃ for 3min to form an LCP mixture layer to obtain a laminated body;
s2, adding the laminated body into an infrared automatic continuous cyclizing machine, heating for 3min to 180 ℃, and then infrared sintering for 8min at 280 ℃ (the linear speed of treatment is 2m/min under the nitrogen atmosphere);
and then carrying out high-temperature hot-pressing post-treatment by adopting an equal-pressure double-steel-belt machine, and treating for 1min at 280 ℃ by using a high-temperature-resistant release film (the treatment line speed is 2.5m/min and the tension is 50N), thereby obtaining the LCP single-sided copper-clad plate.
Example 3
The structure of the LCP single-sided copper-clad plate comprises an LCP mixture layer and a copper foil layer (JE BHM-102F-HG 1/3 oz) from top to bottom in sequence;
wherein,
the LCP mixture layer included LCP powder (ENEOS corporation LF-31P, particle size 5 μm), a thermoset low dielectric polymer precursor, silica (su-state brocade new materials limited Q029), white graphene (guangdong nano), and solvent N-methylpyrrolidone (Ashland).
The preparation method of the LCP single-sided copper-clad plate comprises the following steps:
s1, adding 40 parts of LCP powder, 8 parts of silicon dioxide, 10 parts of dimethylacetamide and 2 parts of white graphene into 30 parts of N-methylpyrrolidone, stirring for 3 hours, adding 10 parts of thermosetting low dielectric polymer precursor, and stirring for 3 hours to obtain LCP mixture emulsion;
coating the LCP mixture emulsion on copper foil, and baking at 150 ℃ for 3min to form an LCP mixture layer to obtain a laminated body;
s2, adding the laminated body into an infrared automatic continuous cyclizing machine, heating for 3min to 180 ℃, and then infrared sintering for 8min at 280 ℃ (the linear speed of treatment is 2m/min under the nitrogen atmosphere);
and then carrying out high-temperature hot-pressing post-treatment by adopting an equal-pressure double-steel-belt machine, and treating for 1min at 280 ℃ by using a high-temperature-resistant release film (the treatment line speed is 2.5m/min and the tension is 50N), thereby obtaining the LCP single-sided copper-clad plate.
Comparative example 1
The difference between the LCP single-sided copper-clad plate and the embodiment 1 is that: the preparation method of the LCP mixture emulsion in the comparative example comprises the following steps: 40 parts of LCP powder and 5 parts of silicon dioxide are added to 40 parts of N-methylpyrrolidone, and after stirring for 3 hours, an LCP mixture emulsion is obtained, and other structures and preparation methods are the same as in example 1.
Comparative example 2
The difference between the LCP single-sided copper-clad plate and the embodiment 1 is that: the other structures and preparation methods were the same as in example 1 without high temperature hot press post-treatment.
Comparative example 3
The difference between the LCP single-sided copper-clad plate and the embodiment 1 is that: the other structures and preparation methods were the same as in example 1, using a soluble LCP resin (sumitomo chemical VR 300) instead of the thermosetting low dielectric polymer precursor.
Test case
Performance tests were performed on LCP single-sided copper clad laminates prepared in examples 1-3 and comparative examples 1-3.
The testing method comprises the following steps:
the properties such as peel strength, dielectric constant (Dk), dielectric loss (Df), tensile strength, and elongation were tested.
The test results are shown in Table 1.
TABLE 1LCP Single-sided copper-clad plate Performance results
As can be seen from table 1, the dielectric properties of comparative example 1 are similar to those of examples, but the mechanical properties are poor, which means that the dielectric properties are less affected after the thermosetting low dielectric polymer precursor is added, but the adhesiveness of the adhesive layer can be improved, the dielectric layer is smooth and is not easy to crack after being coated and dried, and the peeling strength and mechanical properties of the copper-clad plate are obviously improved; the mechanical properties of comparative example 2 are also obviously lower than those of the examples, which shows that the high-temperature hot pressing post-treatment of the equal-pressure double-steel-belt machine can effectively release the internal stress of the copper-clad plate and obviously improve the performances such as warping; the LCP single-sided copper-clad plate prepared by the embodiment of the invention effectively improves the mechanical property while ensuring the dielectric property, has better stability and has good application prospect. The relatively poor mechanical strength, warpage and peel strength of comparative example 3 demonstrates that the addition of the thermoset low dielectric polymer precursor provides better improvement in peel strength and mechanical properties of the copper clad laminate than the addition of the soluble LCP resin, and has less impact on overall dielectric properties.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (5)

1. The LCP single-sided copper-clad plate is characterized by comprising an LCP mixture layer and a copper foil layer from top to bottom in sequence;
wherein,
the LCP mixture layer includes LCP powder, a thermosetting low dielectric polymer precursor, an inorganic filler, and a solvent;
the thermoset low dielectric polymer precursor includes a diamine monomer and an anhydride monomer;
the diamine monomer is selected from 2 or more of 2,2 '-bis (4- (4-aminophenoxy phenyl)) propane, 4' -diaminodiphenyl ether, 1, 3-bis (3-aminophenoxy) benzene, 4-aminobenzoic acid (4-aminophenyl) ester, p-phenylenediamine and polyetheramine DA 20; the acid anhydride monomer comprises 3,3' -4,4' -biphenyl tetracarboxylic acid and comprises 2 or more of 1,2,4, 5-pyromellitic dianhydride, p-phenylene-bisphenol trimellitate dianhydride, bisphenol A type diether dianhydride and 4,4' -biphenyl ether dianhydride; the molar ratio of the diamine monomer to the anhydride monomer is 1 (0.98-1.02);
particle size D of the LCP powder 50 5-10 μm;
the inorganic filler accounts for 0.1-20wt% of the LCP mixture layer;
the inorganic filler is silicon dioxide, and is Q029 of Suzhou brocade new material Co., ltd;
the preparation method of the LCP single-sided copper-clad plate comprises the following steps:
s1, preparing LCP powder, a thermosetting low dielectric polymer precursor, an inorganic filler and a solvent into LCP mixture emulsion, then coating the LCP mixture emulsion on copper foil, and drying to form an LCP mixture layer to obtain a laminated body;
and S2, carrying out infrared sintering on the laminated body in an inert gas atmosphere, and carrying out high-temperature hot pressing post-treatment to obtain the LCP single-sided copper-clad plate.
2. The LCP single-sided copper-clad plate of claim 1, wherein the thermoset low dielectric polymer precursor comprises 5-20wt% of the LCP mixture layer.
3. The LCP single-sided copper clad laminate according to claim 1, wherein the solvent is one or more selected from the group consisting of N-methylpyrrolidone and dimethylacetamide.
4. The LCP single-sided copper-clad plate according to claim 1, wherein in step S2, the infrared sintering temperature is 80-380 ℃, and the infrared sintering treatment line speed is 0.5-4m/min.
5. The LCP single-sided copper clad laminate according to claim 1, wherein in step S2, the temperature of the high-temperature hot-pressing post-treatment is 80-380 ℃, the tension is 15-50N, and the treatment line speed is 0.5-4m/min.
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