CN115505257A - TPU film applied to home decoration for manufacturing wall cloth, preparation method of TPU film and composite wall cloth - Google Patents
TPU film applied to home decoration for manufacturing wall cloth, preparation method of TPU film and composite wall cloth Download PDFInfo
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- CN115505257A CN115505257A CN202211350060.7A CN202211350060A CN115505257A CN 115505257 A CN115505257 A CN 115505257A CN 202211350060 A CN202211350060 A CN 202211350060A CN 115505257 A CN115505257 A CN 115505257A
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- tpu film
- tpu
- wall cloth
- parts
- home decoration
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Classifications
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J5/18—Manufacture of films or sheets
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- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/002—Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
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- B32B2607/00—Walls, panels
- B32B2607/02—Wall papers, wall coverings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/10—Homopolymers or copolymers of propene
- C08J2423/12—Polypropene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2455/00—Characterised by the use of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08J2423/00 - C08J2453/00
- C08J2455/02—Acrylonitrile-Butadiene-Styrene [ABS] polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K7/24—Expanded, porous or hollow particles inorganic
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Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
Abstract
The application relates to the field of interior decoration materials, and particularly discloses a TPU film applied to home decoration for manufacturing wall cloth, a preparation method of the TPU film and composite wall cloth. The TPU film applied to manufacturing wall cloth in home decoration comprises the following raw materials in parts by weight: 100-110 parts of TPU polyurethane, 5-15 parts of a lubricant and 5-10 parts of a fogging surface agent; the lubricant is diatomite, and the matte agent is ABS resin. The application of this at TPU membrane of house ornamentation preparation wall cloth, through the joining of diatomaceous earth and ABS resin, improved the intensity and the water proofness of TPU membrane, promote the better combination of TPU membrane and wall cloth, reduced the wall cloth and wet, the phenomenon that easily drops.
Description
Technical Field
The application relates to the field of interior decoration materials, in particular to a TPU film applied to manufacturing wall cloth in home decoration, a preparation method thereof and composite wall cloth.
Background
The wall cloth is an indoor wall surface decoration material processed by taking common natural fiber textile cloth such as silk, wool, cotton, hemp and the like as raw materials, and the existing wall cloth product has the advantages of rich style, colorful color, vivid texture, environmental protection, no smell, sound absorption and sound insulation. With the rapid development of social economy and the gradual improvement of the living standard of people, the requirement of people on the living comfort level of a house is also improved, and the wall cloth gradually becomes a substitute of wall paint and wallpaper by virtue of the unique advantages of the wall cloth and is widely applied to the field of interior decoration.
However, the existing wall cloth often has the phenomena of wetting, mildewing and easy shedding in the actual use process.
Disclosure of Invention
The application provides a better application of TPU membrane is on the wall cloth to improve wall cloth dampproofing, mould proof and anti-drop's problem.
In a first aspect, the application provides a TPU film applied to manufacturing wall cloth in home decoration, which adopts the following technical scheme: the TPU film applied to manufacturing wall cloth in home decoration comprises the following raw materials in parts by weight: 100-110 parts of TPU polyurethane, 5-15 parts of lubricant and 5-10 parts of matte agent; the lubricant is diatomite, and the matte agent is ABS resin.
By adopting the technical scheme, the ABS resin is added into the TPU polyurethane system, so that the matte effect, the water resistance and the impact resistance of the TPU film can be improved, and the water resistance of the TPU film is improved. When the TPU composite wall cloth is used, the waterproof performance of the TPU membrane composite wall cloth is improved, and the phenomena that the TPU wall cloth is damped and easily falls off are reduced. Meanwhile, the ABS resin and the TPU polyurethane have certain compatibility, and can be better combined together, so that the combination property of a TPU polyurethane system is improved.
The diatomite is added into the TPU polyurethane system, so that the lubricating property and the adsorption property of the TPU polyurethane are improved, and the TPU polyurethane is easy to clean. When the TPU film is compounded with the wall cloth, the diatomite and the wall cloth can be adsorbed and combined, so that the binding force of the TPU film and the wall cloth is enhanced, and the phenomenon that the TPU composite wall cloth is easy to fall off is reduced. On the other hand, the porous structure of the diatomite can adsorb certain TPU polyurethane, and the TPU polyurethane and the diatomite can be better combined together, so that the heat resistance and the strength of the TPU film are improved. Meanwhile, the C-O bond of the diatomite and the TPU polyurethane can generate hydrogen bond action, so that the binding force between the TPU polyurethane and the diatomite is improved, the binding force of a TPU polyurethane system is further improved, and the binding between the TPU film and the wall cloth is further promoted. Meanwhile, the TPU film belongs to an environment-friendly formaldehyde-free material, and the phenomena that the traditional PVC film is not environment-friendly and contains formaldehyde are reduced by adopting the TPU film composite wall cloth.
Preferably, the ABS resin is prepared from the following raw materials: 25-40 parts of acrylonitrile, 10-30 parts of butadiene and 40-55 parts of styrene.
By adopting the technical scheme, the acrylonitrile-butadiene-styrene copolymer can be better combined with the TPU polyurethane, meanwhile, the acrylonitrile can improve the heat resistance and the chemical stability of the TPU polyurethane, the styrene can improve the glossiness and the strength of the TPU film, the butadiene can improve the impact resistance and the toughness of the TPU film, and the toughness and the strength of the TPU composite wall cloth are further improved.
Meanwhile, acrylonitrile, butadiene and styrene have a synergistic effect, and the prepared TPU film has more excellent heat resistance, strength and toughness by controlling the using amount of the styrene, the acrylonitrile and the butadiene.
Preferably, the raw material of the ABS resin also comprises 1-5 parts of titanium dioxide.
By adopting the technical scheme, the titanium dioxide is added into the ABS resin, so that the oxidation resistance of the ABS resin is enhanced, the ultraviolet resistance of the TPU film is improved, and the phenomenon that the TPU film is easy to fade after being used for a long time is reduced. Meanwhile, titanium dioxide can be combined with the hollow microporous structure of diatomite, so that the titanium dioxide can be uniformly dispersed in the TPU polyurethane system, the phenomenon of titanium dioxide particle agglomeration is reduced, the associativity of the TPU film system is improved, the TPU film can be better combined with wall cloth, and the phenomenon that the wall cloth is easy to fall off is reduced.
Preferably, the TPU film raw material also comprises 30-60 parts of color master batch.
Preferably, the TPU film raw material also comprises 5-10 parts of silica sol and 1-3 parts of polyethylene wax.
By adopting the technical scheme, the silica sol is added into the TPU polyurethane system, so that the adhesion of TPU polyurethane, ABS resin and diatomite can be promoted, and the binding force of each component in the TPU film system is improved. When the TPU film is compounded with the wall cloth, the combination of the TPU film and the base material is promoted, so that the phenomenon that the TPU film compounded with the wall cloth is easy to fall off is reduced. Meanwhile, the common hydroxyl groups of the silica sol and the diatomite can react to generate chemical acting force, so that the strength of the TPU film is improved, and the mutual combination of TPU film systems is further promoted, so that the TPU film can be combined with the wall cloth more closely, and the phenomenon that the wall cloth is easy to fall off is reduced.
The polyethylene wax can reduce the friction coefficient of the TPU film, improve the wear resistance and scratch resistance of the TPU film, protect the TPU film by forming the film, and improve the lubricity and wear resistance of the TPU film. Meanwhile, the polyethylene wax molecules have certain compatibility with the silica sol, so that the TPU film composite wall cloth is protected in a film forming manner, the binding force between the TPU film and the wall cloth is improved, and the phenomena that the wall cloth is damped and is easy to fall off are reduced.
In a second aspect, the application provides a method for preparing a TPU film applied to home decoration for making wall cloth, which adopts the following technical scheme:
a preparation method of a TPU film applied to home decoration for manufacturing wall cloth comprises the following steps:
s1, mixing TPU polyurethane, a lubricant and a fogging agent, and plasticizing and extruding to form a plasticized extrusion material;
s2: and (4) shaping and drawing the plasticized extrusion material, cutting edges and rolling to obtain the TPU film.
Preferably, the plasticizing temperature is 210-220 DEG C
By adopting the technical scheme, the prepared TPU film has excellent performances of high strength, high toughness and water resistance, the stability of the TPU film is improved, and meanwhile, the prepared TPU film has good binding force with wall cloth, so that the phenomena of moisture and falling of the TPU composite wall cloth are reduced.
Preferably, the TPU polyurethane and the polyethylene wax are mixed in advance, dried to prepare mixed particles, and then the mixed particles, the silica sol, the lubricant and the fogging agent are mixed for plasticizing extrusion to form a plasticized extrusion material.
By adopting the technical scheme, the polyethylene wax is combined with the TPU polyurethane in advance, so that the polyethylene wax is uniformly dispersed in a TPU polyurethane system, and the lubricating property and the wear resistance of the TPU film are improved.
In a third aspect, the application provides a composite wall cloth using a TPU film, which adopts the following technical scheme:
the composite wall cloth comprises a TPU film and wall cloth; the composite wall cloth is prepared by hot-pressing and compounding a TPU film and wall cloth.
Through adopting above-mentioned technical scheme for the TPU membrane that this application was prepared can be in the same place with the better combination of wall paper, and TPU membrane is compound with the wall paper simultaneously, has improved the waterproof nature of wall paper, has reduced the wall paper and has wet, the phenomenon that easily drops.
In summary, the present application has the following beneficial effects:
1. according to the TPU polyurethane film, the diatomite and the ABS resin are added into the TPU polyurethane system, so that the texture of the TPU film is improved, and the strength and the water resistance of the TPU film are also improved. The mutual combination of the diatomite, the ABS resin and the TPU polyurethane molecules promotes the better combination of the TPU film and the wall cloth, and reduces the phenomena that the wall cloth is damped and is easy to fall off.
2. Silica sol and polyethylene wax are preferably adopted in the application, so that the adhesion of each component in a TPU polyurethane system is improved, and the binding force between the TPU film and the wall cloth is further improved. The combination of the silica sol and the polyethylene wax also improves the lubricity and the wear resistance of the TPU film, protects the TPU composite wall cloth from forming a film, improves the stability of the TPU composite wall cloth, and reduces the phenomena that the TPU composite wall cloth is damped and easily falls off.
Detailed Description
The present application will be described in further detail with reference to examples.
The titanium dioxide is rutile type titanium dioxide, and the particle size is 70-80nm.
The color master batch is white master batch NS1901 of Shandongson plastics Co.
Diatomaceous earth from the Xinglong diatomaceous earth development products, inc. was selected.
The TPU polyurethane is polyether TPU.
Preparation example of ABS resin
Preparation example 1
The ABS resin is prepared from the following raw materials: 32kg of acrylonitrile, 20kg of butadiene and 47kg of styrene.
The preparation method of the ABS resin comprises the following steps:
and (2) putting acrylonitrile, butadiene and styrene into a mixer for mixing, mixing and stirring for 10 minutes at the speed of 300r/min, taking out the mixture, putting the mixture into a double-screw extrusion rod for melting and mixing, cooling the extruded material, and finally carrying out granulation to obtain the ABS resin. The temperature of the double-screw extruder is 100 ℃, and the rotating speed of the double-screw extruder is 200r/min.
Preparation examples 2 to 3
The differences between the preparation examples 2-3 and the preparation example 1 are that the ABS resin raw material contains different components, and the contents are shown in Table 1.
Table 1: tables for contents of respective components in preparation examples 1 to 3
Preparation example | Acrylonitrile (kg) | Butadiene (kg) | Styrene (kg) |
Preparation example 1 | 32 | 20 | 47 |
Preparation example 2 | 25 | 30 | 55 |
Preparation example 3 | 40 | 10 | 40 |
Preparation example 4
Preparation example 4 differs from preparation example 1 in that 3kg of titanium dioxide was also included in the ABS resin raw material.
The preparation method of the ABS resin comprises the following steps:
and (2) putting acrylonitrile, butadiene, titanium dioxide and styrene into a mixer for mixing, mixing and stirring for 10 minutes at a speed of 300r/min, taking out the mixture, putting the mixture into a double-screw extrusion rod for melting and mixing, cooling the extruded material, and finally pelletizing to obtain the ABS resin. Wherein the temperature of the double-screw extruder is 100 ℃, and the rotating speed of the double-screw extruder is 200r/min.
Preparation example 5
Preparation example 5 differs from preparation example 4 in that the amount of titanium dioxide used in the ABS resin raw material was 1kg.
Preparation example 6
Production example 6 is different from production example 4 in that the amount of titanium dioxide used in the ABS resin raw material was 5kg.
Preparation example 7
Preparation example 7 differs from preparation example 4 in that the amount of titanium dioxide used in the ABS resin raw material was 10kg.
Examples
Example 1
The TPU film is prepared from the following raw materials in parts by weight: 100kg of TPU polyurethane, 10kg of lubricant, 8kg of matte agent and 45kg of color master batch. Wherein the lubricant is diatomite, and the matte agent is the ABS resin prepared in preparation example 1.
The preparation method of the TPU film comprises the following steps:
s1: mixing TPU polyurethane and color master batch, and drying at 100 ℃ for 15min to form mixed particles;
s2: and (2) putting the mixed particles, the lubricant and the fogging surface agent into a film blowing machine for plasticizing extrusion, wherein the plasticizing temperature is 215 ℃, then carrying out blowing traction on a plasticized extrusion material to prepare a thin film, cooling, then carrying out shaping traction through a traction roller, and finally cutting edges and rolling to prepare the TPU film, wherein the gram weight of the TPU film is 30 g/square meter.
Examples 2 to 3
Examples 2 to 3 differ from example 1 in the content of the individual components of the TPU film starting material, see Table 2.
Table 2: ingredient tables for examples 1 to 3
Example 4
Example 4 differs from example 1 in that the ABS resin in the TPU film stock is derived from preparation example 2.
Example 5
Example 5 differs from example 1 in that the ABS resin in the TPU film stock originates from preparation example 3.
Example 6
Example 6 differs from example 1 in that the ABS resin in the TPU film stock is derived from preparation example 4.
Example 7
Example 7 differs from example 1 in that the ABS resin in the TPU film stock originates from preparation example 5.
Example 8
Example 8 differs from example 1 in that the ABS resin in the TPU film stock is derived from preparation example 6.
Example 9
Example 9 differs from example 1 in that the ABS resin in the TPU film stock is derived from preparation example 7.
Example 10
The difference between the example 10 and the example 1 is that the TPU film raw material also comprises 8kg of silica sol.
The preparation method of the TPU film comprises the following steps:
s1: mixing TPU polyurethane and color master batch, and drying at 100 ℃ for 15min to form mixed particles;
s2: and (2) putting the mixed particles, the silica sol, the lubricant and the fogging agent into a film blowing machine for plasticizing extrusion, wherein the plasticizing temperature is 215 ℃, then carrying out inflation traction on a plasticized extrusion material to prepare a film, cooling, shaping and traction through a traction roller, and finally cutting edges and rolling to prepare the TPU film, wherein the gram weight of the TPU film is 30 g/square meter.
Example 11
Example 11 differs from example 10 in that 5kg of silica sol was used in the TPU film stock.
Example 12
Example 12 differs from example 10 in that the amount of silica sol used in the TPU film stock was 10kg.
Example 13
Example 13 differs from example 1 in that 2kg of polyethylene wax was also included in the TPU film stock.
The preparation method of the TPU film comprises the following steps:
s1: mixing TPU polyurethane, color master batch and polyethylene wax, and drying at 100 ℃ for 15min to form mixed particles;
s2: and (2) putting the mixed particles, the lubricant and the fogging surface agent into a film blowing machine for plasticizing extrusion, wherein the plasticizing temperature is 215 ℃, then carrying out blowing traction on a plasticized extrusion material to prepare a thin film, cooling, then carrying out shaping traction through a traction roller, and finally cutting edges and rolling to prepare the TPU film, wherein the gram weight of the TPU film is 30 g/square meter.
Example 14
Example 14 differs from example 13 in that the polyethylene wax was used in an amount of 1kg in the TPU film starting material.
Example 15
Example 15 differs from example 13 in that the polyethylene wax was used in an amount of 3kg in the TPU film starting material.
Example 16
Example 16 differs from example 13 in that the polyethylene wax in the TPU film stock is replaced with an equal amount of polypropylene wax.
Example 17
Example 17 differs from example 1 in that the starting materials for the TPU film also include 8kg of silica sol and 2kg of polyethylene wax, where the ABS resin originates from preparation 4.
The preparation method of the TPU film comprises the following steps:
s1: mixing TPU polyurethane, color master batch and polyethylene wax, and drying at 100 ℃ for 15min to form mixed particles;
s2: and (2) putting the mixed particles, the silica sol, the lubricant and the fogging surface agent into a film blowing machine for plasticizing and extruding, wherein the plasticizing temperature is 215 ℃, then carrying out blowing and traction on the plasticized extrusion material to prepare a thin film, cooling, then carrying out shaping and traction through a traction roller, and finally cutting edges and rolling to prepare the TPU film, wherein the gram weight of the TPU film is 30 g/square meter.
Comparative example
Comparative example 1
Comparative example 1 differs from example 1 in that comparative example 1 does not use a lubricant.
The preparation method of the TPU film comprises the following steps:
s1: mixing TPU polyurethane and color master batch, and drying at 100 ℃ for 15min to form mixed particles;
s2: and (2) putting the mixed particles and the fogging face agent into a film blowing machine for plasticizing and extruding, wherein the plasticizing temperature is 215 ℃, then carrying out blowing traction on a plasticized extrusion material to prepare a film, cooling, shaping and traction by a traction roller, and finally cutting edges and winding to prepare the TPU film, wherein the gram weight of the TPU film is 30 g/square meter.
Comparative example 2
Comparative example 2 differs from example 1 in that the amount of diatomaceous earth used in the TPU membrane raw material in comparative example 2 was 25kg.
Comparative example 3
Comparative example 3 differs from example 1 in that no matting agent was used in comparative example 3.
The preparation method of the TPU film comprises the following steps:
s1: mixing TPU polyurethane and color master batch, and drying at 100 ℃ for 15min to form mixed particles;
s2: and (2) putting the mixed particles and the lubricant into a film blowing machine for plasticizing extrusion, wherein the plasticizing temperature is 215 ℃, then carrying out inflation traction on a plasticized extrusion material to prepare a film, cooling, shaping and traction through a traction roller, and finally cutting edges and winding to prepare the TPU film, wherein the gram weight of the TPU film is 30 g/square meter.
Comparative example 4
Comparative example 4 is different from example 1 in that the amount of the fogging surface agent used in the TPU film raw material in comparative example 4 is 18kg.
Comparative example 5
Comparative example 5 differs from example 1 in that the lubricant in the TPU film stock of comparative example 5 is replaced with an equivalent amount of a commercially available TPU lubricant selected from the group consisting of ketjen plastic technology ltd TPU plastic lubricants, model number KJ-B114.
Comparative example 6
Comparative example 6 is different from example 1 in that the fogging agent in the TPU film raw material in comparative example 5 is replaced by an equivalent amount of a commercially available fogging agent, and a TPU film fogging agent of the limited company of the third chemical industry, dongga is selected as the fogging agent.
Application example
Application example 1
The compounding method of the TPU film and the wall cloth comprises the following steps:
s1: conveying the TPU film to an operation table of a hot-pressing compound machine by using a double-layer feeding roller, and leveling the TPU film;
s2: coating a layer of glue on the surface of the wall cloth, wherein the thickness of the coating is 0.2 +/-0.1 mm, flatly paving one side of the wall cloth coated with the glue on a TPU film, and finally performing high-pressure compounding on the wall cloth through a hot-pressing compounding machine and rolling through a rolling machine. Wherein the pressure of the hot press is 6000Pa, and the hot pressing temperature is 110 ℃.
The TPU film is from example 1, the glue is polyurethane glue, and the wall cloth is 103# wall cloth of Hangzhou Galois decorative material Co.
Application examples 2 to 23
Application examples 2-23 differ from application example 1 in the source of the TPU film, see table 3 for details.
Table 3: TPU film component source table
Application example | TPU film |
Application example 1 | Example 1 |
Application example 2 | Example 2 |
Application example 3 | Example 3 |
Application example 4 | Example 4 |
Application example 5 | Example 5 |
Application example 6 | Example 6 |
Application example 7 | Example 7 |
Application example 8 | Example 8 |
Application example 9 | Example 9 |
Application example 10 | Example 10 |
Application example 11 | Example 11 |
Application example 12 | Example 12 |
Application example 13 | Example 13 |
Application example 14 | Example 14 |
Application example 15 | Example 15 |
Application example 16 | Example 16 |
Application example 17 | Example 17 |
Application example 18 | Comparative example 1 |
Application example 19 | Comparative example 2 |
Application example 20 | Comparative example 3 |
Application example 21 | Comparative example 4 |
Application example 22 | Comparative example 5 |
Application example 23 | Comparative example 6 |
Application example 24
The difference between the application example 24 and the application example 1 is that the TPU film is a common commercially available TPU film, and the TPU film is selected from shenzhen plastic limited company and a TPU semi-transparent matte film.
Performance test
The TPU films provided in examples 1-17 and comparative examples 1-6 of the application and the TPU film composite wall coverings provided in application examples 1-24 are subjected to performance tests, and the test result data are shown in Table 4.
Detection method
1. Tensile strength property of TPU film
The tensile strength of the TPU film is detected by GB/T13022-91 'Plastic film tensile property test method'.
2. Wear resistance of TPU film
GB/T3960-2016 plastic sliding friction and wear test method is adopted to test the wear resistance of TPU film.
3. TPU composite wall cloth waterproofness
The waterproof performance of the TPU film composite wall cloth is detected by GB/T4744-2013 detection and evaluation of textile waterproof performance, and the detection is classified into 5 grades, the best 5 grades and the worst 1 grade.
4. TPU composite wall cloth binding force
And measuring the binding force of the TPU composite wall cloth by using HG/T3052-2008 'measurement of the adhesive strength of the coating layer of the rubber plastic coated fabric'.
Table 4: performance test data sheet
From examples 1-3, it can be seen that the TPU film prepared herein has excellent abrasion resistance and strength while ensuring good texture. Application examples further prove that the TPU film composite wall cloth prepared by the method improves the waterproofness of the wall cloth, improves the binding force between the TPU film and the wall cloth, and reduces the phenomena of moisture and easy shedding of the wall cloth.
By adding the diatomite into the TPU polyurethane system, the lubricating property and the strength of the TPU film are improved, the binding force between the TPU film and the wall cloth can be enhanced, and the phenomenon that the wall cloth is easy to fall off is reduced. On the other hand, the porous structure of the diatomite can be better combined with TPU polyurethane, and hydrogen bonding effect is generated, so that better combination of the TPU film and the wall cloth is further promoted. Comparative example 5 compared with example 1, it can be seen from the performance test results that comparative example 5 uses a common commercially available lubricant, and although it can provide a certain lubricating effect, the mutual bonding between molecules in the TPU polyurethane system may be reduced, and thus the performance of the TPU film and the TPU composite wall cloth may be affected.
The ABS resin is added into the TPU polyurethane system, so that the matte effect, the heat resistance, the water resistance and the strength of the TPU film are improved. Meanwhile, TPU polyurethane and ABS resin are well combined, and the binding force among molecules of a TPU film system is further enhanced. Examples 4 and 5 compared with example 1, the ABS resin has different usage amounts of acrylonitrile, butadiene and styrene, wherein the performance of example 1 is optimal, and the TPU prepared by controlling the usage amounts of the acrylonitrile, the butadiene and the styrene simultaneously has better heat resistance, strength and toughness. The prepared TPU composite wall cloth has more excellent stability, and the phenomena that the wall cloth is affected with damp and is easy to fall off are reduced. Compared with the prior art, the performance of the TPU film and TPU film composite wall cloth is reduced by adopting the common commercial matte agent in the comparative example 6, and the ABS resin is further used for improving the matte effect of the TPU film and promoting the combination of molecules of a TPU film system.
From examples 6 to 9, it can be seen that the addition of titanium dioxide to the ABS resin improves the UV resistance of the TPU film and reduces the discoloration of the TPU film by the mutual combination of titanium dioxide and ABS resin. Meanwhile, the titanium dioxide is combined with the hollow microporous structure of the diatomite, so that the titanium dioxide is uniformly dispersed in the TPU polyurethane system, and the stability of the TPU film is further improved. The titanium dioxide used in examples 6-9 was different, wherein the titanium dioxide used in example 6 was the most preferred, while the titanium dioxide used in example 9 was too much, which decreased the performance of the TPU film, indicating that excessive titanium dioxide may cause particle agglomeration and affect the stability of the TPU film.
From examples 10 to 12, it can be seen that the addition of the silica sol to the TPU polyurethane system can promote the adhesion between the components of the TPU polyurethane system and also can generate a chemical force with the hydroxyl groups of the diatomaceous earth, thereby enhancing the bonding force between the molecules of the TPU polyurethane system, further improving the bonding between the TPU film and the wall cloth, and reducing the phenomenon that the wall cloth is easy to fall off. Meanwhile, when the TPU film is compounded with the wall cloth, the silica sol can promote the TPU film to be better combined with the wall cloth, so that the binding force between the TPU film and the wall cloth is further improved, and the phenomenon that the TPU composite wall cloth falls off is reduced. In examples 10 to 12, the amount of silica sol used was varied, and the performance of example 10 was the best.
From examples 13-16, it can be seen that the addition of polyethylene wax to the TPU polyurethane system reduces the coefficient of friction of the TPU film and improves the abrasion resistance and scratch resistance of the TPU film. Meanwhile, the polyethylene wax is used for film forming protection of the TPU film, and the lubricating property and stability of the TPU film are improved, so that the waterproof property and stability of the TPU film composite wall cloth are improved, and the phenomena that the wall cloth is affected with damp and is easy to fall off are reduced. In examples 13-15, the polyethylene wax was used in the most preferred amount in example 13. In example 16, the other compound was used instead of polyethylene wax, and the test results show that the performance of the TPU film is slightly reduced, which indicates that the performance of polyethylene wax is better.
In example 17, titanium dioxide, silica sol, and polyethylene wax are added at the same time, and it can be seen from the detection results that, in example 17, compared with the detection results of examples 10 and 13, the performance of the TPU film and the TPU composite wall cloth of example 17 is greatly improved, which further illustrates that, under the synergistic effect of the mutual combination of the molecules in the application, the prepared TPU film and the wall cloth can be better combined, and the prepared TPU composite wall cloth has excellent waterproofness and stability, and reduces the phenomena that the TPU composite wall cloth is wetted and easily falls off.
Comparative examples 1 and 3 it can be seen that the absence of either of the diatomaceous earth and ABS resin has some effect on the strength and stability of the TPU film. So that the performance of the TPU composite wall cloth can be influenced. In comparative examples 2 and 4, too much diatomite and ABS resin are used to cause the performance of the TPU film to be reduced, which shows that the excessive diatomite and ABS resin can affect the combination between the TPU polyurethane system molecules, thereby causing the performance of the TPU film to be reduced and further affecting the combination of the TPU film and the wall cloth.
In application example 24, a common commercially available TPU film is combined with wall cloth, and although the TPU film still has a certain waterproof property, the detection result shows that the bonding force between the TPU film and the wall cloth is significantly reduced, which indicates that the TPU film can promote better bonding between the TPU film and the wall cloth under the mutual bonding effect of the components, and further indicates that the TPU film composite wall cloth prepared by the method has better stability.
The specific embodiments are only for explaining the present application and are not limiting to the present application, and those skilled in the art can make modifications to the embodiments without inventive contribution as required after reading the present specification, but all the embodiments are protected by patent law within the scope of the claims of the present application.
Claims (9)
1. The TPU film applied to the manufacture of wall cloth in home decoration is characterized by being prepared from the following raw materials in parts by weight: 100-110 parts of TPU polyurethane, 5-15 parts of a lubricant and 5-10 parts of a fogging surface agent; the lubricant is diatomite, and the matte agent is ABS resin.
2. The TPU film applied to home decoration for making wall cloth of claim 1, wherein: the ABS resin is prepared from the following raw materials: 25-40 parts of acrylonitrile, 10-30 parts of butadiene and 40-55 parts of styrene.
3. The TPU film applied to the home decoration for making the wall cloth according to claim 2, wherein: the raw material of the ABS resin also comprises 1-5 parts of titanium dioxide.
4. The TPU film applied to the home decoration for making the wall cloth according to claim 1, wherein: the TPU film raw material also comprises 30-60 parts of color master batch.
5. The TPU film applied to home decoration for making wall cloth of claim 1, wherein: the TPU film also comprises 5-10 parts of silica sol and 1-3 parts of polyethylene wax.
6. A method for preparing TPU film used in home decoration to make wall cloth according to any one of claims 1 to 5, which is characterized in that: the method comprises the following steps:
s1, mixing TPU polyurethane, a lubricant and a fogging agent, and plasticizing and extruding to form a plasticized extrusion material;
s2: and (4) shaping and drawing the plasticized extrusion material, cutting edges and rolling to obtain the TPU film.
7. The preparation method of the TPU film applied to home decoration for making wall cloth according to claim 6 is characterized in that: the plasticizing temperature is 210-220 ℃.
8. The preparation method of the TPU film applied to home decoration for making wall cloth according to claim 6 is characterized in that: mixing the TPU polyurethane and the polyethylene wax in advance, drying to prepare mixed particles, and mixing the mixed particles, silica sol, a lubricant and a fogging agent for plasticizing and extruding to form a plasticized extrusion material.
9. A composite wall covering using the TPU film as set forth in any one of claims 1 through 8 wherein: the composite wall cloth comprises a TPU film and wall cloth; the composite wall cloth is prepared by hot-pressing and compounding a TPU film and the wall cloth.
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