CN115504689B - Preparation method of heat-insulating sound-insulating glass sandwich material - Google Patents
Preparation method of heat-insulating sound-insulating glass sandwich material Download PDFInfo
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- CN115504689B CN115504689B CN202211130720.0A CN202211130720A CN115504689B CN 115504689 B CN115504689 B CN 115504689B CN 202211130720 A CN202211130720 A CN 202211130720A CN 115504689 B CN115504689 B CN 115504689B
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- Prior art keywords
- glass
- preparation device
- box
- sliding
- shaped
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- 239000011521 glass Substances 0.000 title claims abstract description 57
- 238000002360 preparation method Methods 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 title claims abstract description 36
- 239000011229 interlayer Substances 0.000 claims abstract description 31
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims abstract description 17
- 229920005989 resin Polymers 0.000 claims abstract description 17
- 239000011347 resin Substances 0.000 claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 11
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 11
- 239000004014 plasticizer Substances 0.000 claims abstract description 5
- 238000005507 spraying Methods 0.000 claims abstract description 5
- 239000005341 toughened glass Substances 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 9
- 235000017491 Bambusa tulda Nutrition 0.000 description 9
- 241001330002 Bambuseae Species 0.000 description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 9
- 239000011425 bamboo Substances 0.000 description 9
- 239000010410 layer Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000005340 laminated glass Substances 0.000 description 2
- 239000002648 laminated material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention relates to the field of glass interlayers, in particular to a preparation method of a heat-insulating sound-insulating glass interlayer material. The method comprises the steps of; s1: adding a polyvinyl butyral resin into a preparation device; s2: adding a plasticizer into the polyvinyl butyral resin; s3: spraying metal powder into the polyvinyl butyral resin through a preparation device to form an interlayer material; s4: placing glass on the lower side of a preparation device, and smearing an interlayer material on the glass; s5: another piece of glass is pressed on the glass coated with the interlayer material. The metal powder is copper powder. The glass is toughened glass. The preparation facilities includes box, bar head and arc lid, and the downside of box is connected and is linked together there is the bar head, and the lower part of bar head articulates there is the arc lid, and the arc lid keeps off in the downside of bar head, and the arc lid passes through servo motor drive and rotates. The metal powder can be sprinkled into the polyvinyl butyral resin through a preparation device to form the interlayer material.
Description
Technical Field
The invention relates to the field of glass interlayers, in particular to a preparation method of a heat-insulating sound-insulating glass interlayer material.
Background
The laminated glass is a composite glass product which is formed by permanently bonding two or more pieces of glass and an intermediate film of one or more layers of organic polymers through special high-temperature pre-pressing and high-temperature high-pressure process treatment. The main advantage of laminated glass is that the properties of the glass are improved by this laminated material, so that the glass has heat and sound insulating functions, but conventional glass laminated materials are generally transparent and have no decorative effect.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the preparation method of the heat-insulating sound-insulating glass interlayer material, which has the beneficial effects that metal powder can be sprayed into polyvinyl butyral resin through a preparation device to form an interlayer material, and glass is decorated at a glass interlayer through the metal powder.
A preparation method of a heat-insulating sound-insulating glass sandwich material comprises the following steps of;
S1: adding a polyvinyl butyral resin into a preparation device;
S2: adding a plasticizer into the polyvinyl butyral resin;
S3: spraying metal powder into the polyvinyl butyral resin through a preparation device to form an interlayer material;
S4: placing glass on the lower side of a preparation device, and smearing an interlayer material on the glass;
S5: another piece of glass is pressed on the glass coated with the interlayer material.
The metal powder is copper powder.
The glass is toughened glass.
The preparation facilities includes box, bar head and arc lid, and the downside of box is connected and is linked together there is the bar head, and the lower part of bar head articulates there is the arc lid, and the arc lid keeps off in the downside of bar head, and the arc lid passes through servo motor drive and rotates.
Drawings
The invention will be described in further detail with reference to the accompanying drawings and detailed description.
FIG. 1 is a flow chart of a method of making a thermal and acoustical insulation glass interlayer material;
FIG. 2 is a schematic diagram of a manufacturing apparatus;
FIG. 3 is a schematic diagram of a second embodiment of the manufacturing apparatus;
FIG. 4 is a schematic diagram III of the structure of the manufacturing apparatus;
FIG. 5 is a schematic diagram of a box;
FIG. 6 is a second schematic diagram of the structure of the case;
FIG. 7 is a schematic view of the rubber member;
FIG. 8 is a schematic structural view of a hollow cylinder I;
FIG. 9 is a second schematic structural view of a hollow cylinder;
Fig. 10 is a schematic structural view of a slide frame.
In the figure: a case 101; a chute 102; a bar head 103; an arc cover 104; a connecting rod 105; a rack 106; a bracket 107; a slide rail 108; a stopper pin 109;
a rubber member 201; a bar hole 202; an L-shaped carriage 203; a hydraulic cylinder 204; a holder 205; a slide shaft 206;
a hollow cylinder 301; a weep hole 302; a gear 303; a round tube 304; a translation seat 305;
A slide frame 401; a support arm 402; a wheel 403; ring groove 404.
Detailed Description
A preparation method of a heat-insulating sound-insulating glass sandwich material comprises the following steps of;
S1: adding a polyvinyl butyral resin into a preparation device;
S2: adding a plasticizer into the polyvinyl butyral resin;
S3: spraying metal powder into the polyvinyl butyral resin through a preparation device to form an interlayer material;
S4: placing glass on the lower side of a preparation device, and smearing an interlayer material on the glass;
S5: another piece of glass is pressed on the glass coated with the interlayer material.
The metal powder is copper powder.
The glass is toughened glass.
This example achieves the effect of applying the interlayer material to the glass by movement of the bar head 103, as shown in figures 5-6.
Because preparation facilities includes box 101, bar head 103 and arc lid 104, the downside of box 101 is connected and is linked together and has bar head 103, arc lid 104 articulates the lower part at bar head 103, arc lid 104 can keep off the downside at bar head 103, arc lid 104 passes through servo motor drive and rotates, and then after processing the intermediate layer material in box 101, open through servo motor drive arc lid 104, and then remove through bar head 103 and scribble intermediate layer material on glass, the opening size of control bar head 103 downside can control the application volume of intermediate layer material.
This example can achieve the effect of applying the interlayer material to the glass, as shown in fig. 5-6.
Because preparation facilities still includes connecting rod 105, the front and back both sides of box 101 all weld connecting rod 105, are provided with the screw jack on the connecting rod 105, and then can wholly fix box 101 on prior art's arm through screw and connecting rod 105, control box 101 through the arm among the prior art and remove, and then paint the intermediate layer material on glass.
This example achieves the effect of a strong stirring effect in the elongated box 101, as shown in fig. 5-7.
Because the preparation facilities still includes spout 102, rubber 201 and slide shaft 206, the inside left and right sides of box 101 has spout 102 through the screw connection, rubber 201 is the V-arrangement, rubber 201 is provided with a plurality ofly from front to back, be connected through slide shaft 206 between the adjacent rubber 201, bond between rubber 201 and the slide shaft 206, the both ends of every slide shaft 206 sliding connection respectively on two spouts 102, and then control a plurality of slide shafts 206 can drive the rubber 201 of a plurality of V-arrangement to roll up when being close to simultaneously, keep away from simultaneously through control a plurality of slide shafts 206 and can drive the rubber 201 of a plurality of V-arrangement and open, stir polyvinyl butyral resin and plasticizer in the box 101 through this kind of mode, still can have very strong stirring effect in long box 101 for mix between the raw materials.
As shown in fig. 7, this example can achieve an effect of making the interlayer material have better fluidity when stirred by a plurality of V-shaped rubber members 201.
Because the preparation device also comprises strip holes 202, each rubber piece 201 is provided with a plurality of strip holes 202, and the plurality of strip holes 202 can be used for the passage of the interlayer material, so that the interlayer material has better fluidity and better stirring effect when the rubber pieces 201 in a plurality of V shapes are stirred.
As shown in fig. 7, this example can achieve the effect of controlling the simultaneous approaching or separating of the plurality of slide shafts 206.
Because preparation facilities still includes L shape balladeur train 203, pneumatic cylinder 204 and fixing base 205, both sides all have fixing base 205 through the screw connection around the box 101, all have L shape balladeur train 203 in the fore-and-aft direction sliding connection on two fixing bases 205, the lower extreme of two L shape balladeur trains 203 welds respectively on two slide shafts 206 around, all have pneumatic cylinder 204 through flange connection on every fixing base 205, the outer end of two pneumatic cylinders 204 is at the outer end of two L shape balladeur trains 203 respectively through flange connection, and then can control two L shape balladeur trains 203 and slide respectively on two fixing bases 205 through the flexible of two pneumatic cylinder 204, and then control a plurality of slide shafts 206 and be close to or keep away from simultaneously.
This example achieves a more uniform effect when copper powder is sprayed over the elongated box 101, as shown in fig. 5-9.
Because the preparation device still includes slide rail 108, hollow section of thick bamboo 301, leak hole 302, pipe 304 and translation seat 305, there is slide rail 108 on the right side of box 101 through the screw connection, sliding connection has two translation seats 305 on the slide rail 108, all be connected with pipe 304 through the bearing rotation on two translation seats 305, the left part of two pipe 304 all is connected and is linked together with hollow section of thick bamboo 301, be provided with a plurality of leak holes 302 on the hollow section of thick bamboo 301 in the annular, hollow section of thick bamboo 301 is located the top of box 101, can add copper powder to the inside of hollow section of thick bamboo 301 through pipe 304, hollow section of thick bamboo 301 can rotate on translation seat 305 through pipe 304, evenly spill copper powder on the polyvinyl butyral resin in the box 101 through a plurality of leak holes 302 when hollow section of thick bamboo 301 rotates, the front and back position of hollow section of thick bamboo 301 is changed when translation seat 305 slides back on slide rail 108, make hollow section of thick bamboo 301 spill copper powder on the box 101 different positions, more even when copper powder is down on the top of long box 101.
This example achieves the effect of spraying copper powder by rotating the hollow cylinder 301 as it moves, as shown in fig. 5-9.
The preparation device further comprises a rack 106, a bracket 107 and a gear 303, wherein the rack 106 is connected to the middle of the right side of the box 101 through the bracket 107, the gears 303 are connected to the two round tubes 304 through screws, the two gears 303 are meshed with the rack 106, one ends of the two extension springs are respectively connected to the two translation seats 305, the other ends of the two extension springs are respectively connected to the front and rear ends of the box 101, when the translation seats 305 slide back and forth on the slide rail 108, the gears 303 roll on the rack 106, the round tubes 304 and the hollow tube 301 are driven to rotate on the translation seats 305 by taking the axis of the round tubes 304 as the shaft, and then when the hollow tube 301 moves, autorotation can occur to spill copper powder; and when the two L-shaped sliding frames 203 are close to each other, the front and rear hollow cylinders 301 are respectively pressed to be close to each other, when the two L-shaped sliding frames 203 are far away from each other, the two hollow cylinders 301 are far away from each other and rebound due to the action of the tension spring, so that when the plurality of V-shaped rubber pieces 201 are expanded and contracted, the two hollow cylinders 301 can also move and rotate to spray copper powder at the same time, and copper powder is fully mixed into polyvinyl butyral resin. The copper powder has color, can carry out punctiform decoration on the glass interlayer by the copper powder, and also improves the performance of the glass interlayer.
The preparation device further comprises a stop pin 109, a sliding frame 401, support arms 402, rotating wheels 403 and ring grooves 404, the sliding frame 401 is vertically and slidably connected to the strip-shaped head 103, the stop pin 109 is connected to the strip-shaped head 103 in a threaded mode, the stop pin 109 is located on the lower side of the sliding frame 401, a compression spring is arranged between the sliding frame 401 and the box 101, two support arms 402 are welded on two sides of the sliding frame 401, the two rotating wheels 403 are oppositely arranged left and right, the front end and the rear end of each rotating wheel 403 are rotatably connected between the corresponding two support arms 402 through bearings, and a plurality of ring grooves 404 are formed in each rotating wheel 403 from front to rear.
This example can achieve the effect of pressing two layers of glass together, as shown in fig. 2-10.
The sliding frame 401 is always subjected to downward force of a compression spring, the interlayer material is smeared on the glass, after another piece of glass is pressed on the glass coated with the interlayer material, the arc-shaped cover 104 is closed, so that the two arc-shaped covers 104 are pressed on the glass, at the moment, the two rotating wheels 403 are also pressed on the glass, and along with the left and right movement of the strip-shaped head 103 and the arc-shaped cover 104, the two rotating wheels 403 also roll left and right on the glass, so that the two layers of glass are pressed together; a plurality of thin wires may be disposed in the glass interlayer to enhance the toughness of the glass, and the plurality of wires may be driven to be disposed in parallel on the glass by rolling on the plurality of wires parallel to each other through the plurality of ring grooves 404, respectively.
Claims (3)
1. The preparation method of the heat-insulating sound-insulating glass sandwich material is characterized by comprising the following steps of;
S1: adding a polyvinyl butyral resin into a preparation device;
S2: adding a plasticizer into the polyvinyl butyral resin;
S3: spraying metal powder into the polyvinyl butyral resin through a preparation device to form an interlayer material;
S4: placing glass on the lower side of a preparation device, and smearing an interlayer material on the glass;
S5: another piece of glass is pressed on the glass coated with the interlayer material;
The preparation device comprises a box (101), a strip-shaped head (103) and an arc-shaped cover (104), wherein the lower side of the box (101) is connected with and communicated with the strip-shaped head (103), the arc-shaped cover (104) is hinged to the lower portion of the strip-shaped head (103), the arc-shaped cover (104) is blocked at the lower side of the strip-shaped head (103), and the arc-shaped cover (104) is driven to rotate through a servo motor;
The preparation device further comprises a connecting rod (105), the connecting rod (105) is connected to the front side and the rear side of the box (101), and screw jacks are formed in the connecting rod (105);
The preparation device further comprises sliding grooves (102), rubber pieces (201) and sliding shafts (206), wherein the sliding grooves (102) are formed in the left side and the right side of the inside of the box (101), the rubber pieces (201) are in a V shape, a plurality of the rubber pieces (201) are arranged from front to back, the adjacent rubber pieces (201) are connected through the sliding shafts (206), and two ends of each sliding shaft (206) are respectively connected to the two sliding grooves (102) in a sliding mode;
The preparation device further comprises strip holes (202), and a plurality of strip holes (202) are formed in each rubber piece (201);
The preparation device further comprises an L-shaped sliding frame (203), a hydraulic cylinder (204) and a fixed seat (205), wherein the fixed seats (205) are fixedly connected to the front side and the rear side of the box (101), the L-shaped sliding frame (203) is slidably connected to the two fixed seats (205) in the front-rear direction, the lower ends of the two L-shaped sliding frames (203) are respectively fixedly connected to the front sliding shaft and the rear sliding shaft (206), the hydraulic cylinder (204) is fixedly connected to each fixed seat (205), and the outer ends of the two hydraulic cylinders (204) are respectively connected to the outer ends of the two L-shaped sliding frames (203);
the preparation device further comprises a sliding rail (108), a hollow cylinder (301), a leak hole (302), round pipes (304) and translation seats (305), wherein the sliding rail (108) is arranged on the right side of the box (101), the sliding rail (108) is connected with the two translation seats (305) in a sliding manner, the round pipes (304) are connected to the two translation seats (305) in a rotating manner, the left parts of the two round pipes (304) are connected and communicated with the hollow cylinder (301), the hollow cylinder (301) is provided with a plurality of leak holes (302) in a ring shape, and the hollow cylinder (301) is positioned above the box (101);
The preparation device further comprises a rack (106), a support (107) and a gear (303), wherein the rack (106) is connected to the middle of the right side of the box (101) through the support (107), the gears (303) are fixedly connected to the two round tubes (304), the two gears (303) are meshed with the rack (106), one ends of the two extension springs are respectively connected to the two translation seats (305), and the other ends of the two extension springs are respectively connected to the front end and the rear end of the box (101).
2. The method for producing a heat and sound insulating glass sandwich material according to claim 1, characterized in that: the metal powder is copper powder.
3. The method for producing a heat and sound insulating glass sandwich material according to claim 1, characterized in that: the glass is toughened glass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211130720.0A CN115504689B (en) | 2022-09-15 | 2022-09-15 | Preparation method of heat-insulating sound-insulating glass sandwich material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211130720.0A CN115504689B (en) | 2022-09-15 | 2022-09-15 | Preparation method of heat-insulating sound-insulating glass sandwich material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115504689A CN115504689A (en) | 2022-12-23 |
| CN115504689B true CN115504689B (en) | 2024-05-14 |
Family
ID=84503298
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211130720.0A Active CN115504689B (en) | 2022-09-15 | 2022-09-15 | Preparation method of heat-insulating sound-insulating glass sandwich material |
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| Country | Link |
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| CN (1) | CN115504689B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB847757A (en) * | 1957-11-13 | 1960-09-14 | Libbey Owens Ford Glass Co | Multiple glass sheet glazing unit and method of fabrication |
| FR2695075A1 (en) * | 1992-08-26 | 1994-03-04 | Panieri Roger | Coloured glass panel for double glazed units - has glass pieces joined together with thermosetting resin mixed with metal powder and sealed with two layers of translucent resin |
| KR20030074013A (en) * | 2002-03-15 | 2003-09-19 | 문형윤 | Apparatus manufacturing double-layer glass |
| CN209456316U (en) * | 2018-11-03 | 2019-10-01 | 相海全 | A kind of architectural decorative glass vacuum clip adhesive dispenser |
| CN111070823A (en) * | 2019-12-30 | 2020-04-28 | 福建新天龙玻璃科技有限公司 | Laminated glass and preparation method thereof |
| CN113910745A (en) * | 2021-12-01 | 2022-01-11 | 高雅 | Process for manufacturing laminated glass |
-
2022
- 2022-09-15 CN CN202211130720.0A patent/CN115504689B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB847757A (en) * | 1957-11-13 | 1960-09-14 | Libbey Owens Ford Glass Co | Multiple glass sheet glazing unit and method of fabrication |
| FR2695075A1 (en) * | 1992-08-26 | 1994-03-04 | Panieri Roger | Coloured glass panel for double glazed units - has glass pieces joined together with thermosetting resin mixed with metal powder and sealed with two layers of translucent resin |
| KR20030074013A (en) * | 2002-03-15 | 2003-09-19 | 문형윤 | Apparatus manufacturing double-layer glass |
| CN209456316U (en) * | 2018-11-03 | 2019-10-01 | 相海全 | A kind of architectural decorative glass vacuum clip adhesive dispenser |
| CN111070823A (en) * | 2019-12-30 | 2020-04-28 | 福建新天龙玻璃科技有限公司 | Laminated glass and preparation method thereof |
| CN113910745A (en) * | 2021-12-01 | 2022-01-11 | 高雅 | Process for manufacturing laminated glass |
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| Publication number | Publication date |
|---|---|
| CN115504689A (en) | 2022-12-23 |
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Effective date of registration: 20240415 Address after: 100000 101, Floor 1, Building 8, Yard 6, Hengye North 7th Street, Tongzhou District, Beijing Applicant after: Abelon (Beijing) Intelligent Technology Co.,Ltd. Country or region after: China Address before: No. 12, Quanfeng Road, Wuqing Development Zone, Wuqing District, Tianjin 301726 Applicant before: Ye Xin Country or region before: China |
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