CN115503329A - Continuous laminated glass vacuum production device and production method - Google Patents
Continuous laminated glass vacuum production device and production method Download PDFInfo
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- CN115503329A CN115503329A CN202211334275.XA CN202211334275A CN115503329A CN 115503329 A CN115503329 A CN 115503329A CN 202211334275 A CN202211334275 A CN 202211334275A CN 115503329 A CN115503329 A CN 115503329A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
- B32B17/10871—Making laminated safety glass or glazing; Apparatus therefor by pressing in combination with particular heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Thermal Sciences (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The application relates to a continuous laminated glass vacuum production device and a production method, and belongs to the technical field of laminated glass production. It includes the purge chamber, press from both sides the chamber of gluing, preheat the pressure chamber, evaporate the pressure chamber and connect gradually the conveying roller of a plurality of production units, the feed inlet department of purge chamber is provided with the feed roller, the discharge outlet department of pressure chamber is provided with the discharge roller, the feed roller all is provided with the frame with the discharge roller below, be provided with the installation pole in the frame, lifting unit, remove the subassembly and get the material subassembly, the gap between installation pole and the roller is just right mutually, lifting unit sets up in the frame and is connected with the installation pole, lifting unit is used for driving the installation pole and removes and drive installation pole slope along vertical direction, be provided with the bracing piece on the installation pole, remove the subassembly setting on the installation pole and be used for driving the bracing piece to remove along the installation pole, get the material subassembly setting on the bracing piece and be used for getting the glass piece and put. This application can alleviate workman's intensity of labour.
Description
Technical Field
The application relates to the technical field of laminated glass production, in particular to a continuous laminated glass vacuum production device and a production method.
Background
The laminated glass is a composite glass product which is formed by two or more pieces of glass, wherein one or more layers of organic polymer intermediate films are sandwiched between the two or more pieces of glass, and the glass and the intermediate films are permanently bonded into a whole after special high-temperature prefabrication (or vacuum pumping) and high-temperature high-pressure process treatment. Even if the laminated glass is broken, the fragments can be stuck on the film, and the broken glass surface still keeps clean and smooth. Effectively preventing the glass fragments from being stabbed and penetrating the falling accidents and ensuring the personal safety.
In the vacuum production process of laminated glass, workers place raw material glass sheets on a conveying roller, the conveying roller conveys the glass sheets sequentially through a cleaning chamber, a laminating chamber, a preheating pressure chamber and an autoclave chamber, and impurities such as surface dust, grease and the like are removed from the glass sheets in the cleaning chamber; and performing adhesive film adhering operation in the adhesive clamping chamber; then conveying the glass into a preheating pressure chamber, and heating the glass in a heat convection or heat radiation mode while vacuumizing the glass; and finally, conveying the laminated glass into a steam-pressing chamber for steam pressing, so that the adhesive film and the glass form good adhesion, and finishing the manufacture of the laminated glass.
In the prior art, in the production process of the laminated glass, workers are required to lift raw glass sheets from a placing frame and place the raw glass sheets on a conveying roller; the glued double glass after being processed also needs to be lifted off from the conveying roller by workers, and the labor intensity of the workers is high in the production process.
Disclosure of Invention
In order to reduce the labor intensity of workers, the application provides a continuous laminated glass vacuum production device and a production method.
On the one hand, the application provides a continuous laminated glass vacuum production device, adopts following technical scheme:
a continuous laminated glass vacuum production device comprises a cleaning chamber, a laminating chamber, a preheating chamber, an autoclaving chamber and conveying rollers sequentially connected with a plurality of production units, wherein a feed roller is arranged at a feed inlet of the cleaning chamber, a discharge roller is arranged at a discharge outlet of the autoclaving chamber, a rack is arranged below the feed roller and the discharge roller, an installation rod, a lifting assembly, a moving assembly and a material taking assembly are arranged on the rack, a plurality of installation rods are arranged on the rack, gaps between the installation rods and the roller shafts are opposite, the lifting assembly is arranged on the rack and connected with the installation rod, the lifting assembly is used for driving the installation rods to move along the vertical direction and driving the installation rods to incline, supporting rods are arranged on the installation rods, the moving assembly is arranged on the installation rods and used for driving the supporting rods to move along the installation rods, and the material taking assembly is arranged on the supporting rods and used for taking and placing glass sheets.
By adopting the technical scheme, the lifting assembly drives the mounting rod to move above the feeding roller and drives the mounting rod to incline, so that the inclined lowest end of the mounting rod faces towards a placing frame for placing glass sheet raw materials, the moving assembly drives the supporting rod to move towards the placing frame, the glass sheets on the placing frame are taken by the taking assembly, the glass sheets are placed on the feeding roller by reversely operating the steps, the glass sheets are correspondingly processed by the cleaning chamber, the laminating chamber, the preheating chamber and the steaming and pressing chamber under the action of the conveying roller in sequence, the processed laminated glass is conveyed to the discharging roller, and the laminated glass on the discharging roller is taken down and placed on the placing frame on one side of the discharging roller through the matching of the rack, the mounting rod, the lifting assembly, the moving assembly and the taking assembly below the discharging roller; therefore, during the processes of feeding the glass sheet raw materials and blanking the finished laminated glass, workers do not need to manually carry and lift the glass sheets, and the labor intensity of the workers is reduced.
Optionally, a plurality of self-locking universal wheels are arranged at the bottom of the rack.
Through adopting above-mentioned technical scheme, the auto-lock universal wheel is convenient for drive frame and is removed, is convenient for adjust the position of frame simultaneously.
Optionally, the lifting assembly comprises a lifting cylinder and a driving motor, the lifting cylinder is provided with a plurality of installation rods in the rack and corresponds to the installation rods one by one, the bottom of each installation rod is provided with an articulated seat, a piston rod of the lifting cylinder extends upwards and is articulated with the installation rods, and the driving motor is arranged on the articulated seat and used for driving the installation rods to rotate.
By adopting the technical scheme, when the mounting rod is driven to move in the vertical direction, the lifting cylinder is started, and the piston rod of the lifting cylinder extends out or retracts, so that the mounting rod is driven to move in the vertical direction; when the mounting rod is driven to incline, the driving motor is started, and the driving motor drives the mounting rod to rotate; thereby reach the effect that the drive installation pole of being convenient for moved and drive installation pole and carry out the slope on vertical direction.
Optionally, a sliding groove is formed in the mounting rod along the length direction of the mounting rod, and the supporting rod is arranged on the mounting rod in a sliding mode through the sliding groove.
Through taking above-mentioned technical scheme, the bracing piece passes through spout slidable mounting on the installation pole, and when the drive bracing piece removed, the bracing piece removed along the length direction of installation pole, reached and is convenient for carry out the effect of leading when the bracing piece removes.
Optionally, the moving assembly comprises a rodless cylinder, a cylinder body of the rodless cylinder is arranged on the installation rod, the length direction of the cylinder body of the rodless cylinder is the same as that of the installation rod, and a sliding table of the rodless cylinder is fixedly connected with the support rod.
Through taking above-mentioned technical scheme, start rodless cylinder, rodless cylinder's slip table removes along rodless cylinder's length direction, and rodless cylinder's slip table is connected with the bracing piece to reach the effect that the drive bracing piece of being convenient for removed.
Optionally, the material taking assembly comprises a fixing rod, a glass sucker and a rotating part, the glass sucker is arranged on the upper surface of the fixing rod, the fixing rod is arranged along the length direction of the supporting rod, one end of the fixing rod is hinged to the supporting rod, and the rotating part is used for driving the fixing rod to rotate around the hinged position.
Through taking above-mentioned technical scheme, when the slope least significant end of bracing piece removed to when being close to the rack, rotated a piece drive dead lever and rotated around articulated department, the dead lever rotated to contradict with the glass piece on the rack mutually, and the glass sucking disc starts and adsorbs the glass piece this moment, and many spinal branchs vaulting pole adsorbs fixedly the glass piece in step, realizes taking the glass piece.
Optionally, the rotating part comprises a rotating motor, the rotating motor is arranged on the supporting rod, and an output shaft of the rotating motor is connected with the fixing rod.
By adopting the technical scheme, the rotating motor is started, the output shaft of the rotating motor rotates, the output shaft of the rotating motor drives the fixing rod connected with the rotating motor to rotate, and the effect of conveniently driving the fixing rod to rotate is achieved.
Optionally, the both ends of dead lever all are provided with the connecting block, two all set up the joint groove that the cross-section is T shape on the connecting block, the opening in joint groove is towards the bracing piece, it all has the setting, two to rotate the motor at the both ends of bracing piece rotate the motor and be located the both sides of dead lever respectively, two it is provided with rectangle joint piece all to fix on the output shaft of rotation motor, the end of joint piece is provided with bolt pole, one end the joint piece joint is to the joint inslot, the other end bolt pole on the joint piece is located the joint inslot, the external diameter of bolt pole is less than the size of joint groove open end, is located wear to be equipped with the fixed pin on the bolt pole outside the connecting block.
By adopting the technical scheme, the fixing rod is moved in the direction perpendicular to the length direction of the supporting rod, so that the clamping block at one end is clamped into the clamping groove, and the bolt rod is positioned outside the clamping groove; the clamping block at the other end is positioned outside the connecting block, the bolt rod is positioned in the clamping groove, and the fixing pin is arranged on the bolt rod outside the connecting block in a penetrating manner, so that the fixing rod is fixed on an output shaft of one of the rotating motors; the fixed rods can be respectively connected with the rotating motors at the two ends by adjusting the positions of the fixed rods, so that the fixed rods can be driven to rotate towards the two sides of the feeding roller; thereby can all set up the rack that is used for placing the glass piece in the both sides of feed roller, take the glass piece of opposite side after the glass piece on one side rack is taken, avoid the raw materials glass piece on the rack to take and shut down after accomplishing and carry out the material loading, reduce the down time of equipment, promote machining efficiency.
Optionally, a positioning groove is formed in the supporting rod perpendicular to the length direction of the supporting rod, and a positioning rod opposite to the positioning groove is arranged on the fixing rod.
Through taking above-mentioned technical scheme, the dead lever rotates to when laminating with the bracing piece mutually, and the locating lever is located the constant head tank, the length direction of constant head tank perpendicular to bracing piece to lead when the drive dead lever removes along the length direction of perpendicular to bracing piece, avoid on certain length the dead lever to take place the skew and can't cooperate with the normal joint of joint piece when removing.
In another aspect, the present application provides a continuous laminated glass vacuum production method, comprising the steps of:
s1: placing a placing frame for placing raw material glass sheets on one side of a feeding roller, and placing a placing frame for storing laminated glass on one side of a discharging roller; s2: moving the frame to the lower part of the feed roller to ensure that the mounting rod is opposite to a gap between the two roller shafts of the feed roller; s3: the lifting assembly drives the mounting rod to move to a position higher than the feeding roller, the lifting assembly drives the mounting rod to incline, the lowest inclined end of the mounting rod faces the glass placing frame, the moving assembly drives the supporting rod to move towards the placing frame, and the material taking assembly is used for taking glass sheets on the placing frame; s4: the flow in S3 is reversed, and the raw material glass sheet is moved and placed on a feeding roller; s5, conveying the glass sheet through a conveying roller to pass through a cleaning chamber, a laminating chamber, a preheating pressure chamber and an autoclaving chamber in sequence, and outputting the produced laminated glass through a discharge roller; s6: and (4) moving the rack to the lower part of the discharge roller, repeating the step S3, taking the laminated glass on the discharge roller by the material taking assembly, and conveying the laminated glass to a placing rack on one side of the discharge roller for storage.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the lifting assembly drives the mounting rod to move above the feeding roller and drives the mounting rod to incline, so that the lowest inclined end of the mounting rod faces towards a placing rack for placing glass sheet raw materials, the moving assembly drives the supporting rod to move towards the placing rack, the glass sheets on the placing rack are taken by the material taking assembly, the glass sheets are placed on the feeding roller by reversely operating the steps, the glass sheets are correspondingly processed by a cleaning chamber, a laminating chamber, a preheating chamber and an autoclave chamber under the action of a conveying roller, the processed laminated glass is conveyed to the discharging roller, and the laminated glass on the discharging roller is taken down and placed on the placing rack on one side of the discharging roller through the matching of the rack, the mounting rod, the lifting assembly, the moving assembly and the material taking assembly below the discharging roller; therefore, the glass sheet raw materials are not required to be manually carried and lifted by workers in the process of feeding the glass sheet raw materials and blanking the finished laminated glass, and the labor intensity of the workers is reduced;
2. when the lowest inclined ends of the supporting rods move to be close to the placing rack, the rotating part drives the fixed rod to rotate around the hinged position, the fixed rod rotates to be abutted against the glass sheet on the placing rack, the glass sucker is started to adsorb the glass sheet, and the plurality of supporting rods synchronously adsorb and fix the glass sheet to realize taking of the glass sheet;
3. moving the fixed rod in the direction perpendicular to the length direction of the supporting rod to enable the clamping block at one end to be clamped into the clamping groove and the bolt rod to be located outside the clamping groove; the clamping block at the other end is positioned outside the connecting block, the bolt rod is positioned in the clamping groove, and the fixing pin is arranged on the bolt rod outside the connecting block in a penetrating manner, so that the fixing rod is fixed on an output shaft of one of the rotating motors; the fixed rods can be respectively connected with the rotating motors at the two ends by adjusting the positions of the fixed rods, so that the fixed rods can be driven to rotate towards the two sides of the feeding roller; therefore, the placing frames for placing the glass sheets can be arranged on the two sides of the feeding roller, the glass sheets on the other side can be taken after the glass sheets on the placing frame on one side are taken, the machine halt for feeding after the glass sheets on the placing frames are taken is avoided, the machine halt time of the equipment is reduced, and the processing efficiency is improved;
4. when the dead lever rotated to laminating mutually with the bracing piece, the locating lever was located the constant head tank, the length direction of constant head tank perpendicular to bracing piece to lead when the drive dead lever removed along the length direction of perpendicular to bracing piece, avoid on certain length the dead lever to take place the skew and can't cooperate with the normal joint of joint piece when removing.
Drawings
Fig. 1 is a schematic installation diagram of the present application.
Fig. 2 is a schematic structural view of a rack in embodiment 1 of the present application.
Fig. 3 is a schematic structural view for showing the fixing rod in embodiment 2 of the present application.
Fig. 4 is an enlarged view of a portion a in fig. 3.
Fig. 5 is a schematic structural view for showing a rotating member in embodiment 2 of the present application.
Description of reference numerals:
11. a cleaning chamber; 12. a glue clamping chamber; 13. preheating a pressure chamber; 14. a pressure chamber; 15. a conveying roller; 21. a feed roll; 22. a discharging roller; 3. a frame; 31. mounting a rod; 311. a chute; 32. a support bar; 321. positioning a groove; 33. a self-locking universal wheel; 41. a lifting cylinder; 42. a drive motor; 43. a hinged seat; 51. a rodless cylinder; 61. fixing the rod; 611. connecting blocks; 6111. a clamping groove; 612. positioning a rod; 62. a glass sucker; 63. rotating the motor; 631. a clamping block; 632. a latch rod; 6321. a fixing pin; .
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
Example 1:
the application embodiment 1 discloses continuous laminated glass vacuum production device, refer to fig. 1 and fig. 2, a continuous laminated glass vacuum production device includes four production units of purge chamber 11, laminating chamber 12, preheating pressure chamber 13, evaporating pressure chamber 14, carry out once connection through conveying roller 15 between four production units, purge chamber 11 clears up debris such as greasy dirt, dust on the glass surface, carry out glued membrane to be stained with in laminating chamber 12 and attach the processing, the glass piece that is stained with and attaches the glued membrane is carried and is pumped vacuum to the gap between the glass that overlaps in preheating pressure chamber 13, and heat glass through thermal convection or thermal radiation's mode, evaporate the pressure to glass at last in evaporating pressure chamber 14, make and obtain good bonding effect between glued membrane and the glass, accomplish laminated glass's manufacturing.
Referring to fig. 1 and 2, a feed roller 21 is installed at a feed port of the cleaning chamber 11, a discharge roller 22 is installed at a discharge port of the still chamber 14, and the feed roller 21 and the discharge roller 22 both include a plurality of roller shafts arranged in parallel. A common placing rack (not shown in the figure) for placing glass is arranged on one side of each of the feeding roller 21 and the discharging roller 22, and the glass is obliquely placed on the placing racks one by one. All install frame 3 below feed roller 21 and discharge roller 22, all install installation pole 31, lifting unit, removal subassembly and get the material subassembly on frame 3, install many on frame 3 of pole 31, installation pole 31 is the rectangle body of rod, and the length direction of installation pole 31 is the same with the length direction of roller, and many installation poles 31 respectively with many different gaps between the roller relative. The lifting assembly is installed on the machine frame 3 and connected with the installation rod 31, the lifting assembly is used for driving the installation rod 31 to move along the vertical direction and driving the installation rod 31 to incline, and the lifting assembly drives the installation rod 31 to move upwards to the position above the roll shaft and can drive the installation rod 31 to move downwards to the position below the roll shaft. Be provided with the bracing piece 32 on installation pole 31, bracing piece 32 is the rectangular rod body also, and the length direction of bracing piece 32 is the same with the length direction of installation pole 31, and bracing piece 32 is located the upper surface of installation pole 31, and the removal subassembly sets up on installation pole 31 and is used for driving bracing piece 32 to remove along the length direction of installation pole 31, gets the material subassembly and installs on bracing piece 32 and be used for getting the glass piece and put.
When producing doubling glass, utilize lifting unit drive installation pole 31 rebound to feed roll 21 top, reuse lifting unit drive installation pole 31 slope for the rack of placing the glass piece raw materials is towards to the slope minimum of installation pole 31. The support rod 32 is driven by the moving assembly to move towards the placing rack along the length direction of the mounting rod 31. After the support rod 32 is close to the placing rack, the taking component is used for taking glass sheet raw materials stored on the placing rack, the steps are operated in a reverse direction to drive the glass sheets to move and place the glass sheets on the feeding roller 21, the glass sheets sequentially pass through the cleaning chamber 11, the laminating chamber 12, the preheating pressure chamber 13 and the steaming pressure chamber 14 under the action of the conveying roller 15 to be correspondingly processed, the processed laminated glass is output through the discharging roller 22, and the rack 3, the mounting rod 31, the lifting component, the moving component and the taking component which are located below the discharging roller 22 are matched to operate, so that the laminated glass on the discharging roller 22 is taken down and placed on the placing rack on one side of the discharging roller 22 in a moving mode; the glass sheet principle and the processed laminated glass do not need to be carried and lifted manually by workers, so that the labor intensity of the workers is reduced.
Referring to fig. 2, the frame 3 is a rectangular frame, the support columns are vertically installed at four corners of the bottom of the frame 3, the self-locking universal wheels 33 are installed at the bottoms of the support columns, the self-locking universal wheels 33 are convenient to drive the frame 3 to move, and meanwhile the position of the frame 3 is convenient to fix.
Referring to fig. 2, the lifting assembly includes a lifting cylinder 41 and a driving motor 42, a plurality of cross rods for supporting the lifting cylinder 41 are installed on the rack 3, the lifting cylinder 41 is installed on the rack 3, the plurality of lifting cylinders 41 correspond to the plurality of installation rods 31 one by one, the lifting cylinder 41 is a multi-stage cylinder, a piston rod of the lifting cylinder 41 vertically extends upwards, a hinged seat 43 is installed at the bottom of the installation rod 31, and the end of the piston rod of the lifting cylinder 41 is hinged to the installation rod 31 through the hinged seat 43. The driving motor 42 is fixedly installed on the hinge seat 43, an output shaft of the driving motor 42 penetrates through the hinge seat 43 and is connected with the tail end of a piston rod of the lifting cylinder 41, and the driving motor 42 is used for driving the installation rod 31 to rotate.
The lifting cylinder 41 is started, and the piston rod of the lifting cylinder 41 extends or retracts, so that the mounting rod 31 is driven to move in the vertical direction. When the mounting rod 31 moves above the feed roller 21, the driving motor 42 is started, and the driving motor 42 drives the mounting rod 31 to rotate so that the inclined lowest end of the mounting rod 31 faces the rack for storing glass.
Referring to fig. 2, a sliding groove 311 is formed on an upper surface of the mounting rod 31 along a longitudinal direction of the mounting rod 31, the sliding groove 311 has a T-shaped cross-section, and the support rod 32 is slidably engaged with the sliding groove 311. The moving assembly comprises a rodless cylinder 51, the rodless cylinder 51 is fixedly arranged on the side surface of the mounting rod 31, the length direction of the cylinder body of the rodless cylinder 51 is the same as that of the mounting rod 31, and the sliding table of the rodless cylinder 51 is fixedly connected with the supporting rod 32. When the rodless cylinder 51 is started, the sliding table of the rodless cylinder 51 moves along the length direction of the cylinder body of the rodless cylinder 51, and the sliding table of the rodless cylinder 51 drives the support rod 32 to move along the installation rod 31.
Referring to fig. 2, the material taking assembly includes a fixing rod 61, a glass sucker 62 and a rotating member, the fixing rod 61 is a rectangular rod body, the glass sucker 62 is an existing vacuum glass sucker 62, the glass sucker 62 is fixedly installed on the upper surface of the fixing rod 61, the length direction of the fixing rod 61 is the same as that of the supporting rod 32, the fixing rod 61 is installed on the upper surface of the supporting rod 32, and one end of the fixing rod 61 is hinged to the supporting rod 32. A rotating member is mounted at one end of the support rod 32 and connected to the fixed rod 61, and the rotating member is used for driving the fixed rod 61 to rotate around the hinge. The rotating member includes a rotating motor 63, the rotating motor 63 is fixedly installed at one end of the supporting rod 32, an output shaft of the rotating motor 63 extends toward the fixing rod 61, the output shaft of the rotating motor 63 is perpendicular to the length direction of the supporting rod 32, and the output shaft of the rotating motor 63 is fixedly connected with the fixing rod 61.
The motor 63 is rotated in the start-up, and the output shaft of rotating motor 63 drives dead lever 61 and rotates, and when dead lever 61 rotated to glass suction cup 62 and contradicted with the glass piece, glass suction cup 62 started and adsorbed glass fixedly to the realization is taken glass.
The implementation principle of the continuous laminated glass vacuum production device in the embodiment 1 of the application is as follows: when the laminated glass is processed, the lifting cylinder 41 is started, the lifting cylinder 41 drives the mounting rod 31 to move above the feeding roller 21, the driving motor 42 drives the mounting rod 31 to rotate to incline towards the placing rack, the rodless cylinder 51 drives the supporting rod 32 to move towards the placing rack, the rotating motor 63 drives the fixing rod 61 to rotate to abut against a glass sheet, and the glass is adsorbed and fixed by the glass sucker 62; then, the operation flow is reversed, the glass is placed on a feeding roller 21 in a moving mode, and the glass is processed through a cleaning chamber 11, a glue clamping chamber 12, a preheating pressure chamber 13 and a steaming pressure chamber 14 in sequence through a conveying roller 15; the processed laminated glass is output through the discharging roller 22, and at the moment, the rack 3 positioned below the discharging roller 22 repeats the process and movably places the laminated glass on the discharging roller 22 on the placing rack.
Example 2:
this application implementation 2 discloses a continuous double-layered gluey glass vacuum production device, refer to fig. 3 and 4, all install connecting block 611 at the both ends of dead lever 61, the width of connecting block 611 is less than the width of dead lever 61, all sets up the joint groove 6111 that the cross-section is T shape on two connecting blocks 611, the length direction of joint groove 6111 is perpendicular to the length direction of dead lever 61, and the opening of joint groove 6111 is towards dead lever 61. The rotating motors 63 are installed at both ends of the fixing rod 61, the two rotating motors 63 are installed at both sides of the fixing rod 61, respectively, and output shafts of the two rotating motors 63 extend toward the fixing rod 61 perpendicularly. Referring to fig. 5, a clamping block 631 with a rectangular cross section is fixedly connected to the output shaft of the rotating motor 63, the clamping block 631 is clamped and matched with the inner side of the clamping groove 6111, the clamping block 631 is provided with a pin rod 632, the pin rod 632 is opposite to the output shaft of the rotating motor 63, and the outer diameter of the pin rod 632 is smaller than the width of the opening end of the clamping groove 6111. When the clamping groove 6111 at one end of the fixing rod 61 is clamped and matched with the clamping block 631, and the latch rod 632 is located outside the connecting block 611, the clamping block 631 at the other end of the fixing rod 61 is located outside the clamping groove 6111, and the latch rod 632 is located in the clamping groove 6111. A fixing pin 6321 is inserted through the pin rod 632 at one end of the clamping block 631 clamped and engaged with the clamping groove 6111.
A positioning groove 321 is formed in one side of the support rod 32 facing the fixing rod 61, the length direction of the positioning groove 321 is perpendicular to the length direction of the support rod 32, and a positioning rod 612 is installed on the fixing rod 61 opposite to the positioning groove 321.
The fixing rod 61 is moved along the direction perpendicular to the supporting rod 32, so that the clamping groove 6111 at one end of the fixing rod 61 is in clamping fit with the clamping block 631, the clamping block 631 at the other end is located outside the clamping groove 6111, and the bolt rod 632 is located in the clamping groove 6111; a fixing pin 6321 penetrates through the pin rod 632 at one end of the clamping block 631 clamped and matched with the clamping groove 6111, the connecting block 611 is fixed with the output shaft of the rotating motor 63, at this time, the rotating motor 63 is started, and the rotating motor 63 drives the fixing rod 61 to rotate; the other end of the fixing rod 61 moves away from the supporting rod 32, and at this time, the latch rod 632 located at the other end of the fixing rod 61 moves out of the clamping groove 6111 from the opening end of the clamping groove 6111. Through adjusting the output shaft joint of dead lever 61 and the rotation motor 63 at both ends to make dead lever 61 can change the rotation direction of roller. The driving motor 42 is utilized to adjust the inclination direction of the mounting rod 31, and the fixing position of the fixing rod 61 is correspondingly changed, so that the glass on the placing frames on the two sides of the feeding roller 21 can be taken and placed, and the laminated glass can be stored on the placing frames on the two sides of the discharging roller 22. Therefore, after the raw material glass on the placing frame on one side of the feeding roller 21 is used up, the machine does not need to be stopped to wait for the replacement of the placing frame, only the fixing rod 61 needs to be adjusted to take the glass on the placing frame on the other side of the feeding roller 21, and at the moment, the placing frame which takes up the glass is replaced and loaded; the down time of the equipment is reduced, and the production efficiency is improved.
The application also discloses a continuous vacuum production method of laminated glass, which comprises the following steps:
s1: placing a placing frame for placing raw material glass sheets on one side of a feeding roller 21, and placing a placing frame for storing laminated glass on one side of a discharging roller 22;
s2: the frame 3 is moved to the lower part of the feed roller 21 by using a self-locking universal wheel 33 and is locked, so that the mounting rod 31 is opposite to a gap between two roller shafts of the feed roller 21;
s3: starting the lifting cylinder 41, driving the mounting rod 31 to move above the feeding roller 21, driving the mounting rod 31 to rotate and incline by using the driving motor 42, enabling the inclined lowest end of the mounting rod 31 to face the glass placing frame, and driving the supporting rod 32 to move towards the placing frame by using the rodless cylinder 51;
s4: when the inclined lowest end of the support rod 32 is close to the placing rack, the rotating motor 63 is started to drive the fixing rod 61 to rotate until the fixing rod is attached to the glass obliquely placed on the placing rack, and the glass sucker 62 is started to suck the glass;
s5: reversely carrying out the operation flows in the steps S4 and S3, and moving and placing the raw material glass sheet on a feeding roller 21;
s6, conveying the glass sheets through a conveying roller 15 to pass through a cleaning chamber 11, a laminating chamber 12, a preheating pressure chamber 13 and a steaming pressure chamber 14 in sequence for corresponding processing, and outputting the produced laminated glass through a discharging roller 22;
s7: the rack 3 moves to the position below the discharging roller 22, the operations of the steps S3 and S4 are repeated, and the material taking assembly takes the laminated glass on the discharging roller 22 and conveys the laminated glass to a placing frame on one side of the discharging roller 22 for storage.
Finally, it should be noted that: in the description of the present application, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, which are merely for convenience of description and simplification of description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a continuous doubling glass vacuum production device, includes purge chamber (11), doubling room (12), preheating pressure chamber (13), evaporates pressure chamber (14) and connects gradually conveying roller (15) of a plurality of production units, its characterized in that: the glass sheet cleaning device is characterized in that a feeding roller (21) is arranged at a feeding port of the cleaning chamber (11), a discharging roller (22) is arranged at a discharging port of the steaming chamber (14), a rack (3) is arranged below the feeding roller (21) and the discharging roller (22), an installation rod (31), a lifting assembly, a moving assembly and a material taking assembly are arranged on the rack (3), a plurality of installation rods (31) are arranged on the rack (3), gaps between the installation rod (31) and a roller shaft are opposite, the lifting assembly is arranged on the rack (3) and connected with the installation rod (31), the lifting assembly is used for driving the installation rod (31) to move along the vertical direction and driving the installation rod (31) to incline, a supporting rod (32) is arranged on the installation rod (31), the moving assembly is arranged on the installation rod (31) and used for driving the supporting rod (32) to move along the installation rod (31), and the material taking assembly is arranged on the supporting rod (32) and used for taking and putting a glass sheet.
2. A continuous laminated glass vacuum production apparatus according to claim 1, wherein: a plurality of self-locking universal wheels (33) are arranged at the bottom of the rack (3).
3. A continuous laminated glass vacuum production apparatus according to claim 1, wherein: the lifting assembly comprises a lifting cylinder (41) and a driving motor (42), the lifting cylinder (41) is arranged on the frame (3) in a plurality of corresponding positions corresponding to the installation rods (31), the bottom of each installation rod (31) is provided with a hinged seat (43), a piston rod of the lifting cylinder (41) extends upwards and is hinged to the installation rods (31), and the driving motor (42) is arranged on the hinged seats (43) and used for driving the installation rods (31) to rotate.
4. A continuous laminated glass vacuum production apparatus according to claim 1, wherein: the mounting rod (31) is provided with a sliding groove (311) along the length direction of the mounting rod (31), and the support rod (32) is arranged on the mounting rod (31) in a sliding mode through the sliding groove (311).
5. A continuous laminated glass vacuum production apparatus according to claim 1, wherein: the movable assembly comprises a rodless cylinder (51), a cylinder body of the rodless cylinder (51) is arranged on the installation rod (31), the length direction of the cylinder body of the rodless cylinder (51) is the same as that of the installation rod (31), and a sliding table of the rodless cylinder (51) is fixedly connected with the support rod (32).
6. A continuous laminated glass vacuum production apparatus according to claim 1, wherein: get material subassembly and include dead lever (61), glass sucking disc (62) and rotate the piece, glass sucking disc (62) set up the upper surface at dead lever (61), the length direction setting of bracing piece (32) is followed in dead lever (61), the one end and the bracing piece (32) of dead lever (61) are articulated, it is used for driving dead lever (61) to rotate around articulated department to rotate.
7. A continuous laminated glass vacuum production apparatus according to claim 6, wherein: the rotating piece comprises a rotating motor (63), the rotating motor (63) is arranged on the supporting rod (32), and an output shaft of the rotating motor (63) is connected with the fixing rod (61).
8. A continuous laminated glass vacuum production apparatus according to claim 7, wherein: the two ends of the fixing rod (61) are provided with connecting blocks (611), two clamping grooves (6111) with T-shaped cross sections are formed in the connecting blocks (611), the opening of each clamping groove (6111) faces the supporting rod (32), the rotating motor (63) is arranged at the two ends of the supporting rod (32), the rotating motor (63) is located on the two sides of the fixing rod (61) respectively, two rectangular clamping blocks (631) are fixedly arranged on the output shaft of the rotating motor (63), the tail end of each clamping block (631) is provided with a bolt rod (632), one end of each clamping block (631) is clamped into the corresponding clamping groove (6111), the bolt rod (632) on the corresponding clamping block (631) at the other end of each clamping block is located in the corresponding clamping groove (6111), the outer diameter of each bolt rod (632) is smaller than the size of the opening end of the corresponding clamping groove (6111), and the bolt rod (632) outside the connecting blocks (611) is located in a penetrating mode and is provided with a clamping groove (6321).
9. A continuous laminated glass vacuum production apparatus according to claim 8, wherein: the supporting rod (32) is provided with a positioning groove (321) in the length direction perpendicular to the supporting rod (32), and the fixing rod (61) is provided with a positioning rod (612) opposite to the positioning groove (321).
10. A continuous laminated glass vacuum production method using the continuous laminated glass vacuum production apparatus according to any one of claims 1 to 9, comprising the steps of:
s1: placing a placing frame for placing raw material glass sheets on one side of a feeding roller (21), and placing a placing frame for storing laminated glass on one side of a discharging roller (22);
s2: moving the frame (3) to the lower part of the feed roller (21) to ensure that the mounting rod (31) is opposite to a gap between two roller shafts of the feed roller (21);
s3: the lifting assembly drives the mounting rod (31) to move to a position higher than the feeding roller (21), the lifting assembly drives the mounting rod (31) to incline, the lowest inclined end of the mounting rod (31) faces the glass placing frame, the moving assembly drives the supporting rod (32) to move towards the placing frame, and the material taking assembly is used for taking glass sheets on the placing frame;
s4: the operation flow in the S3 is reversely carried out, and the raw material glass sheet is moved and placed on a feeding roller (21);
s5, conveying the glass sheet through a conveying roller (15) to pass through a cleaning chamber (11), a laminating chamber (12), a preheating pressure chamber (13) and a steaming and pressing chamber (14) in sequence, and outputting the produced laminated glass through a discharging roller (22);
s6: the rack (3) is moved to the lower part of the discharging roller (22), the step S3 is repeated, and the material taking assembly takes the laminated glass on the discharging roller (22) and conveys the laminated glass to a placing rack on one side of the discharging roller (22) for storage.
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| CN202211334275.XA CN115503329B (en) | 2022-10-28 | 2022-10-28 | Continuous laminated glass vacuum production device and production method |
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| CN202211334275.XA CN115503329B (en) | 2022-10-28 | 2022-10-28 | Continuous laminated glass vacuum production device and production method |
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| CN115503329A true CN115503329A (en) | 2022-12-23 |
| CN115503329B CN115503329B (en) | 2023-06-30 |
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| CN115503329B (en) | 2023-06-30 |
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