CN115503329B - Continuous laminated glass vacuum production device and production method - Google Patents
Continuous laminated glass vacuum production device and production method Download PDFInfo
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- CN115503329B CN115503329B CN202211334275.XA CN202211334275A CN115503329B CN 115503329 B CN115503329 B CN 115503329B CN 202211334275 A CN202211334275 A CN 202211334275A CN 115503329 B CN115503329 B CN 115503329B
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- laminated glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
- B32B17/10871—Making laminated safety glass or glazing; Apparatus therefor by pressing in combination with particular heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Thermal Sciences (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The application relates to a continuous laminated glass vacuum production device and a production method, and belongs to the field of laminated glass production technology. The glass sheet conveying device comprises a cleaning chamber, a laminating chamber, a preheating pressing chamber, an autoclaved chamber and conveying rollers sequentially connected with a plurality of production units, wherein a feeding roller is arranged at a feeding port of the cleaning chamber, a discharging roller is arranged at a discharging port of the autoclaved chamber, a frame is arranged below the feeding roller and the discharging roller, a mounting rod, a lifting assembly, a moving assembly and a material taking assembly are arranged on the frame, gaps between the mounting rod and a roller shaft are opposite, the lifting assembly is arranged on the frame and is connected with the mounting rod, the lifting assembly is used for driving the mounting rod to move along the vertical direction and driving the mounting rod to incline, a supporting rod is arranged on the mounting rod, the moving assembly is arranged on the mounting rod and is used for driving the supporting rod to move along the mounting rod, and the material taking assembly is arranged on the supporting rod and is used for taking and placing glass sheets. The utility model discloses a workman's intensity of labour can be alleviateed.
Description
Technical Field
The application relates to the field of laminated glass production technology, in particular to a continuous laminated glass vacuum production device and a continuous laminated glass vacuum production method.
Background
The laminated glass is a composite glass product which is formed by permanently bonding two or more pieces of glass with one or more layers of organic polymer intermediate films therebetween and performing special high-temperature prefabrication (or vacuumizing) and high-temperature high-pressure process treatment. The laminated glass can adhere to the film even if broken, and the broken glass surface still keeps clean and smooth. Effectively prevent the occurrence of the accidents of the puncture and the penetration of the glass fragments, and ensure the personal safety.
In the vacuum production process of the laminated glass, workers place raw material glass sheets on a conveying roller, the conveying roller sequentially conveys the glass sheets through a cleaning chamber, a laminating chamber, a preheating pressing chamber and an autoclaved chamber, and sundries such as dust, grease and the like on the surfaces of the glass sheets are removed in the cleaning chamber; and performing adhesive film adhering operation in the adhesive clamping chamber; then, conveying the glass into a preheating pressure chamber, and heating the glass in a heat convection or heat radiation mode while vacuumizing the glass; and finally, conveying the laminated glass into an autoclave chamber for autoclave, so that good adhesion is formed between the adhesive film and the glass, and the manufacturing of the laminated glass is completed.
In view of the above-mentioned related art, in the production process of laminated glass, a worker is required to lift the raw material glass sheet from the placement frame and place it on the conveying roller; the laminated glass after processing also needs workers to lift from the conveying roller, and the labor intensity of the workers in the production process is high.
Disclosure of Invention
In order to reduce the labor intensity of workers, the application provides a continuous laminated glass vacuum production device and a production method.
On the one hand, the application provides a continuous type doubling glass vacuum production device, adopts following technical scheme:
the utility model provides a continuous type doubling glass vacuum production device, includes cleaning chamber, doubling chamber, preheats the pressure chamber, evaporates pressure chamber and connects gradually the conveying roller of a plurality of production units, the feed inlet department of cleaning chamber is provided with the feed roll, the discharge gate department of evaporating the pressure chamber is provided with the discharge roll, feed roll and discharge roll below all are provided with the frame, be provided with installation pole, lifting unit, remove subassembly and get material subassembly in the frame, the installation pole is provided with many in the frame, the gap between installation pole and the roller is just right mutually, lifting unit sets up in the frame and is connected with the installation pole, lifting unit is used for driving the installation pole to remove and drive the installation pole slope along vertical direction, be provided with the bracing piece on the installation pole, remove the subassembly setting is used for driving the bracing piece and removes along the installation pole on the bracing piece, get material subassembly setting is used for getting the glass piece and puts.
By adopting the technical scheme, the lifting assembly drives the mounting rod to move to the upper part of the feeding roller and drives the mounting rod to incline, so that the lowest inclined end of the mounting rod faces the placing rack for placing the glass sheet raw materials, the moving assembly drives the supporting rod to move towards the placing rack, the glass sheet on the placing rack is taken by the material taking assembly, the glass sheet is placed on the feeding roller by the material taking assembly, the glass sheet sequentially passes through the cleaning chamber, the glue clamping chamber, the preheating pressing chamber and the pressing chamber to be correspondingly processed under the action of the conveying roller, the processed glue clamping glass is conveyed to the discharging roller, and the glue clamping glass on the discharging roller is taken down and placed on the placing rack on one side of the discharging roller by the cooperation of the rack, the mounting rod, the lifting assembly, the moving assembly and the material taking assembly which are positioned below the discharging roller; therefore, the glass sheet raw material is fed, and the finished laminated glass is not required to be manually carried and lifted in the process of blanking, so that the labor intensity of workers is reduced.
Optionally, a plurality of self-locking universal wheels are arranged at the bottom of the frame.
By adopting the technical scheme, the self-locking universal wheel is convenient for driving the rack to move, and simultaneously, the position of the rack is convenient to adjust.
Optionally, the lifting assembly includes lift cylinder and driving motor, the lift cylinder is provided with a plurality of and with many installation poles one-to-one in the frame, the bottom of installation pole is provided with articulated seat, the piston rod of lift cylinder upwards extends and articulates mutually with the installation pole, driving motor sets up on articulated seat and is used for driving the installation pole and rotates.
By adopting the technical scheme, when the mounting rod is driven to move in the vertical direction, the lifting cylinder is started, and the piston rod of the lifting cylinder stretches out or retracts, so that the mounting rod is driven to move in the vertical direction; when the drive installation rod is inclined, the drive motor is started to drive the installation rod to rotate; thereby achieving the effect of being convenient for drive the installation pole to remove in vertical direction and drive the installation pole to incline.
Optionally, the spout has been seted up along the length direction of installation pole on the installation pole, the bracing piece passes through the spout and slides to set up on the installation pole.
Through adopting above-mentioned technical scheme, the bracing piece passes through spout slidable mounting on the installation pole, and when the drive bracing piece moved, the bracing piece moved along the length direction of installation pole, reached the effect of being convenient for guide when the bracing piece moved.
Optionally, the removal subassembly includes the rodless cylinder, the cylinder body setting of rodless cylinder is on the installation pole, the cylinder body length direction of rodless cylinder is the same with the length direction of installation pole, the slip table and the bracing piece fixed connection of rodless cylinder.
By adopting the technical scheme, the rodless cylinder is started, the sliding table of the rodless cylinder moves along the length direction of the rodless cylinder, and the sliding table of the rodless cylinder is connected with the supporting rod, so that the effect of conveniently driving the supporting rod to move is achieved.
Optionally, get material subassembly includes dead lever, glass sucking disc and rotates the piece, glass sucking disc sets up the upper surface at the dead lever, the dead lever sets up along the length direction of bracing piece, the one end and the bracing piece of dead lever are articulated, it rotates around articulated department to rotate the piece to be used for driving the dead lever.
Through adopting above-mentioned technical scheme, when the slope minimum of bracing piece moves to being close to the rack, rotates a drive dead lever and rotates around articulated department, and the dead lever rotates to the glass piece on with the rack and offsets and contact, and glass sucking disc starts and adsorbs the glass piece this moment, and a plurality of bracing pieces adsorb fixedly the glass piece in step, realize taking the glass piece.
Optionally, the rotating member includes a rotating motor, the rotating motor is disposed on the support rod, and an output shaft of the rotating motor is connected with the fixing rod.
Through adopting above-mentioned technical scheme, start rotation motor, rotation motor's output shaft rotates, and rotation motor's output shaft drives the dead lever that links to each other with it and rotates, reaches the effect that is convenient for drive dead lever and rotates.
Optionally, the both ends of dead lever all are provided with the connecting block, two the joint groove that the cross-section is T shape has all been seted up on the connecting block, the opening in joint groove is towards the bracing piece, the rotation motor all has the setting at the both ends of bracing piece, two rotation motor is located the both sides of dead lever respectively, two all fixedly on the output shaft of rotation motor is provided with rectangle joint piece, the end of joint piece is provided with the latch lever, one end the joint piece joint is to the joint inslot, the other end latch lever on the latch lever is located the joint inslot, the external diameter of latch lever is less than the size of joint groove open end, is located wear to be equipped with the fixed pin on the latch lever outside the connecting block.
By adopting the technical scheme, the fixing rod is moved in the length direction perpendicular to the supporting rod, so that the clamping block at one end is clamped into the clamping groove, and the bolt rod is positioned outside the clamping groove; the clamping block at the other end is positioned outside the connecting block, the bolt rod is positioned in the clamping groove, and the fixing pin is arranged on the bolt rod positioned outside the connecting block in a penetrating way, so that the fixing rod is fixed on the output shaft of one rotating motor; the fixing rods can be respectively connected with the rotating motors at the two ends by adjusting the positions of the fixing rods, so that the fixing rods can be driven to rotate towards the two sides of the feeding roller; thereby can all set up the rack that is used for placing the glass piece in the both sides of feed roll, take the glass piece of opposite side after taking on one side rack, avoid raw materials glass piece on the rack to take and shut down after accomplishing and go on the material loading, reduced the downtime of equipment, promoted machining efficiency.
Optionally, a positioning groove is formed in the support rod perpendicular to the length direction of the support rod, and a positioning rod opposite to the positioning groove is arranged on the fixing rod.
Through adopting above-mentioned technical scheme, the dead lever rotates to when laminating mutually with the bracing piece, and the locating lever is located the constant head tank, and the length direction of constant head tank perpendicular to bracing piece to guide when driving the dead lever along the length direction removal of perpendicular to bracing piece, avoid the dead lever to take place the skew and can't cooperate with the normal joint of joint piece when removing on a certain length.
On the other hand, the application provides a continuous laminated glass vacuum production method, which comprises the following steps:
s1: placing a placing frame with raw material glass sheets on one side of a feeding roller, and placing a placing frame for storing laminated glass on one side of a discharging roller; s2: the frame is moved to the lower part of the feeding roller, so that the mounting rod is opposite to a gap between two roller shafts of the feeding roller; s3: the lifting assembly drives the mounting rod to move to be higher than the feeding roller, the lifting assembly drives the mounting rod to incline, the lowest inclined end of the mounting rod faces the glass placing frame, the moving assembly drives the supporting rod to move towards the placing frame, and the glass sheets on the placing frame are taken by the taking assembly; s4: the process in the S3 is reversed, and the raw material glass sheet is moved and placed on a feeding roller; s5, sequentially conveying the glass sheet through a cleaning chamber, a glue clamping chamber, a preheating pressing chamber and an autoclaved chamber by a conveying roller, and outputting the produced glue clamping glass by a discharging roller; s6: and (3) the frame moves to the lower part of the discharge roller, the step (S3) is repeated, and the material taking assembly takes and conveys the laminated glass on the discharge roller to a placing frame on one side of the discharge roller for storage.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the lifting assembly drives the mounting rod to move to the upper part of the feeding roller and drives the mounting rod to incline, so that the lowest inclined end of the mounting rod faces the placing rack for placing glass sheet raw materials, the moving assembly drives the supporting rod to move towards the placing rack, the glass sheets on the placing rack are taken out through the material taking assembly, the glass sheets are placed on the feeding roller by the steps in a reverse mode, the glass sheets sequentially pass through the cleaning chamber, the glue clamping chamber, the preheating pressing chamber and the autoclaved chamber to be correspondingly processed under the action of the conveying roller, the processed glue-clamped glass is conveyed to the discharging roller, and the glue-clamped glass on the discharging roller is taken down and placed on the placing rack on one side of the discharging roller through the cooperation of the rack, the mounting rod, the lifting assembly, the moving assembly and the material taking assembly which are positioned below the discharging roller; therefore, the glass sheet raw material is fed, and the finished laminated glass is not required to be manually carried and lifted in the process of feeding, so that the labor intensity of workers is reduced;
2. when the inclined lowest end of the supporting rod moves to be close to the placing frame, the rotating piece drives the fixing rod to rotate around the hinging position, the fixing rod rotates to contact with the glass sheet on the placing frame, at the moment, the glass sucker is started and adsorbs the glass sheet, and the plurality of supporting rods synchronously adsorb and fix the glass sheet, so that the glass sheet is taken out;
3. the fixing rod is moved in the length direction perpendicular to the supporting rod, so that the clamping block at one end is clamped into the clamping groove, and the bolt rod is positioned outside the clamping groove; the clamping block at the other end is positioned outside the connecting block, the bolt rod is positioned in the clamping groove, and the fixing pin is arranged on the bolt rod positioned outside the connecting block in a penetrating way, so that the fixing rod is fixed on the output shaft of one rotating motor; the fixing rods can be respectively connected with the rotating motors at the two ends by adjusting the positions of the fixing rods, so that the fixing rods can be driven to rotate towards the two sides of the feeding roller; therefore, the placing frames for placing the glass sheets can be arranged on the two sides of the feeding roller, the glass sheets on one side of the placing frames are taken after being taken out, the raw material glass sheets on the placing frames are prevented from being stopped for feeding after being taken out, the stop time of equipment is reduced, and the processing efficiency is improved;
4. when the fixed rod rotates to be attached to the supporting rod, the positioning rod is positioned in the positioning groove, and the positioning groove is perpendicular to the length direction of the supporting rod, so that the fixed rod is driven to move along the length direction perpendicular to the supporting rod to guide, and the fixed rod is prevented from shifting in moving to be incapable of being matched with the clamping block in a normal clamping manner.
Drawings
Fig. 1 is a schematic installation view of the present application.
Fig. 2 is a schematic view of the structure of the frame in embodiment 1 of the present application.
Fig. 3 is a schematic view for showing the structure of the fixing lever in embodiment 2 of the present application.
Fig. 4 is an enlarged view of a portion a in fig. 3.
Fig. 5 is a schematic view for showing the structure of the rotary member in embodiment 2 of the present application.
Reference numerals illustrate:
11. a cleaning chamber; 12. a laminating room; 13. a pre-hot press chamber; 14. an autoclave chamber; 15. a conveying roller; 21. a feed roller; 22. a discharge roller; 3. a frame; 31. a mounting rod; 311. a chute; 32. a support rod; 321. a positioning groove; 33. self-locking universal wheels; 41. a lifting cylinder; 42. a driving motor; 43. a hinge base; 51. a rodless cylinder; 61. a fixed rod; 611. a connecting block; 6111. a clamping groove; 612. a positioning rod; 62. a glass sucker; 63. a rotating motor; 631. a clamping block; 632. a latch rod; 6321. a fixing pin; .
Detailed Description
The present application is described in further detail below in conjunction with figures 1-5.
Example 1:
the embodiment 1 of the application discloses a continuous type doubling glass vacuum production device, refer to fig. 1 and 2, a continuous type doubling glass vacuum production device includes four production units of cleaning chamber 11, doubling chamber 12, preheat pressure chamber 13, evaporate pressure chamber 14, connect once through conveying roller 15 between four production units, cleaning chamber 11 clear up debris such as greasy dirt, dust on glass surface, carry out glued membrane adhesion processing to glass piece in the doubling chamber 12, carry the glass piece that is stained with glued membrane to preheat pressure chamber 13 in to the gap between the glass that overlaps evacuation, and heat glass through thermal convection or heat radiation's mode, evaporate pressure at last in evaporate pressure chamber 14 to glass, make good bonding effect between glued membrane and the glass, accomplish doubling glass's manufacturing.
Referring to fig. 1 and 2, a feed roller 21 is installed at a feed port of the washing chamber 11, a discharge roller 22 is installed at a discharge port of the autoclave chamber 14, and the feed roller 21 and the discharge roller 22 each include a plurality of roller shafts arranged in parallel. A common placing frame (not shown in the figure) for placing glass is installed on one side of each of the feeding roller 21 and the discharging roller 22, and the glass is placed on the placing frame in an inclined manner one by one. The feeding roller 21 and the discharging roller 22 are both provided with the frame 3 below, the frame 3 is provided with the mounting rods 31, the lifting assembly, the moving assembly and the material taking assembly, the plurality of mounting rods 31 are arranged on the frame 3, the mounting rods 31 are rectangular rod bodies, the length direction of the mounting rods 31 is the same as the length direction of the roller shafts, and the plurality of mounting rods 31 are respectively opposite to different gaps among the plurality of roller shafts. The lifting assembly is arranged on the frame 3 and connected with the mounting rod 31, and is used for driving the mounting rod 31 to move in the vertical direction and driving the mounting rod 31 to incline, and driving the mounting rod 31 to move upwards to the upper side of the roll shaft and simultaneously driving the mounting rod 31 to move downwards to the lower side of the roll shaft. Be provided with bracing piece 32 on installation pole 31, bracing piece 32 is the rectangle body of rod also, and the length direction of bracing piece 32 is the same with the length direction of installation pole 31, and bracing piece 32 is located on the upper surface of installation pole 31, and the removal subassembly sets up on installation pole 31 and is used for driving bracing piece 32 to remove along the length direction of installation pole 31, gets the material subassembly and installs on bracing piece 32 and be used for getting the glass piece and put.
When the laminated glass is produced, the lifting assembly is used for driving the mounting rod 31 to move upwards to the upper side of the feeding roller 21, and then the lifting assembly is used for driving the mounting rod 31 to incline, so that the lowest inclined end of the mounting rod 31 faces the placing frame for placing the glass sheet raw materials. The support bar 32 is driven to move toward the rack along the length direction of the mounting bar 31 by the moving assembly. After the support rod 32 is close to the placing frame, the glass sheet raw material stored on the placing frame is taken by utilizing the material taking assembly, the glass sheet is driven to move by reversely operating the steps and placed on the feeding roller 21, the glass sheet sequentially passes through the cleaning chamber 11, the glue clamping chamber 12, the preheating pressing chamber 13 and the autoclaved chamber 14 to be correspondingly processed under the action of the conveying roller 15, the processed glue clamping glass is output through the material discharging roller 22, and the frame 3, the mounting rod 31, the lifting assembly, the moving assembly and the material taking assembly which are positioned below the material discharging roller 22 are matched to operate, so that the glue clamping glass on the material discharging roller 22 is taken down and is moved to be placed on the placing frame on one side of the material discharging roller 22; the glass sheet principle and the processed laminated glass are not required to be carried and lifted manually by workers, and the labor intensity of the workers is reduced.
Referring to fig. 2, the frame 3 is a rectangular frame, support columns are vertically installed at four corners of the bottom of the frame 3, self-locking universal wheels 33 are installed at the bottoms of the support columns, and the self-locking universal wheels 33 are convenient for driving the frame 3 to move and fixing the position of the frame 3.
Referring to fig. 2, the lifting assembly includes a lifting cylinder 41 and a driving motor 42, a plurality of cross bars for supporting the lifting cylinder 41 are installed on the frame 3, the lifting cylinder 41 is installed in a plurality on the frame 3, the lifting cylinders 41 are in one-to-one correspondence with the plurality of installation bars 31, the lifting cylinder 41 is a multi-stage cylinder, a piston rod of the lifting cylinder 41 extends vertically upwards, a hinge seat 43 is installed at the bottom of the installation bar 31, and the tail end of the piston rod of the lifting cylinder 41 is hinged with the installation bar 31 through the hinge seat 43. The driving motor 42 is fixedly installed on the hinge seat 43, an output shaft of the driving motor 42 penetrates through the hinge seat 43 and is connected with the tail end of a piston rod of the lifting cylinder 41, and the driving motor 42 is used for driving the installation rod 31 to rotate.
The lifting cylinder 41 is started, and a piston rod of the lifting cylinder 41 extends or retracts, so that the mounting rod 31 is driven to move in the vertical direction. When the mounting bar 31 is moved above the feed roller 21, the driving motor 42 is started, and the driving motor 42 drives the mounting bar 31 to rotate so that the inclined lowermost end of the mounting bar 31 faces the rack where the glass is stored.
Referring to fig. 2, a sliding groove 311 is formed in the upper surface of the mounting bar 31 along the length direction of the mounting bar 31, the sliding groove 311 has a T-shaped cross-section, and the support bar 32 is slidably engaged with the sliding groove 311. The moving assembly comprises a rodless cylinder 51, the rodless cylinder 51 is fixedly arranged on the side face of the mounting rod 31, the length direction of the cylinder body of the rodless cylinder 51 is the same as the length direction of the mounting rod 31, and a sliding table of the rodless cylinder 51 is fixedly connected with the supporting rod 32. The rodless cylinder 51 is started, and the sliding table of the rodless cylinder 51 moves along the cylinder body length direction of the rodless cylinder 51, and the sliding table of the rodless cylinder 51 drives the supporting rod 32 to move along the mounting rod 31.
Referring to fig. 2, the material taking assembly includes a fixing rod 61, a glass sucker 62 and a rotating member, the fixing rod 61 is a rectangular rod body, the glass sucker 62 is an existing vacuum glass sucker 62, the glass sucker 62 is fixedly mounted on the upper surface of the fixing rod 61, the length direction of the fixing rod 61 is identical to the length direction of the supporting rod 32, the fixing rod 61 is mounted on the upper surface of the supporting rod 32, and one end of the fixing rod 61 is hinged with the supporting rod 32. The rotating member is installed at one end of the support bar 32 and connected to the fixing bar 61, and is used to drive the fixing bar 61 to rotate around the hinge. The rotating member includes a rotating motor 63, the rotating motor 63 is fixedly mounted at one end of the supporting rod 32, an output shaft of the rotating motor 63 extends towards the fixing rod 61, and an output shaft of the rotating motor 63 is perpendicular to the length direction of the supporting rod 32, and the output shaft of the rotating motor 63 is fixedly connected with the fixing rod 61.
The rotating motor 63 is started, the output shaft of the rotating motor 63 drives the fixing rod 61 to rotate, and when the fixing rod 61 rotates to the point that the glass sucker 62 is abutted against the glass sheet, the glass sucker 62 is started and adsorbs and fixes the glass, so that the glass can be taken.
The implementation principle of the continuous laminated glass vacuum production device in the embodiment 1 of the application is as follows: when the laminated glass is processed, the lifting cylinder 41 is started, the lifting cylinder 41 drives the mounting rod 31 to move to the position above the feeding roller 21, the driving motor 42 drives the mounting rod 31 to rotate to incline towards the placing frame, the rodless cylinder 51 drives the supporting rod 32 to move towards the placing frame, the rotating motor 63 drives the fixing rod 61 to rotate to contact with the glass sheet, and the glass is adsorbed and fixed by the glass sucker 62; then the operation flow is reversely carried out, the glass is moved and placed on a feeding roller 21, and the glass sequentially passes through a cleaning chamber 11, a laminating chamber 12, a preheating pressing chamber 13 and an autoclaved chamber 14 through a conveying roller 15 for processing; the processed laminated glass is output through the discharging roller 22, and at the moment, the frame 3 positioned below the discharging roller 22 repeats the flow and moves the laminated glass on the discharging roller 22 to be placed on the placing frame.
Example 2:
embodiment 2 of the application discloses continuous type doubling glass vacuum production device, referring to fig. 3 and 4, connecting blocks 611 are all installed at the both ends of dead lever 61, and the width of connecting blocks 611 is less than the width of dead lever 61, and the joint groove 6111 that the cross-section is T shape has all been seted up on two connecting blocks 611, and the length direction of joint groove 6111 is perpendicular to the length direction of dead lever 61, and the opening of joint groove 6111 is towards dead lever 61. The rotating motors 63 are mounted at both ends of the fixed rod 61, the two rotating motors 63 are mounted at both sides of the fixed rod 61, and output shafts of the two rotating motors 63 extend vertically toward the fixed rod 61. Referring to fig. 5, a clamping block 631 with a rectangular cross section is fixedly connected to the output shaft of the rotary motor 63, the clamping block 631 is matched with the inner side of the clamping groove 6111 in a clamping manner, the clamping blocks 631 are provided with bolt rods 632, the bolt rods 632 are opposite to the output shaft of the rotary motor 63, and the outer diameter of the bolt rods 632 is smaller than the width of the opening end of the clamping groove 6111. When the clamping groove 6111 at one end of the fixing rod 61 is matched with the clamping block 631 in a clamping way, the bolt rod 632 is positioned outside the connecting block 611, the clamping block 631 at the other end of the fixing rod 61 is positioned outside the clamping groove 6111, and the bolt rod 632 is positioned in the clamping groove 6111. A fixing pin 6321 is provided to the latch rod 632 at one end of the locking block 631 that is locked to the locking groove 6111.
A positioning groove 321 is formed in the side, facing the fixing rod 61, of the support rod 32, the length direction of the positioning groove 321 is perpendicular to the length direction of the support rod 32, and a positioning rod 612 is arranged on the fixing rod 61 opposite to the positioning groove 321.
Moving the fixing rod 61 along the direction perpendicular to the supporting rod 32, so that the clamping groove 6111 at one end of the fixing rod 61 is matched with the clamping block 631 in a clamping way, at this time, the clamping block 631 at the other end is positioned outside the clamping groove 6111, and the latch rod 632 is positioned in the clamping groove 6111; a fixing pin 6321 is arranged on the bolt rod 632 at one end of the clamping block 631, which is matched with the clamping groove 6111 in a clamping way, so as to fix the connecting block 611 with the output shaft of the rotating motor 63, at the moment, the rotating motor 63 is started, and the rotating motor 63 drives the fixing rod 61 to rotate; the other end of the fixing rod 61 moves away from the support rod 32, and at this time, the latch rod 632 at the other end of the fixing rod 61 moves from the open end of the latching groove 6111 to the outside of the latching groove 6111. The fixing rod 61 is engaged with the output shafts of the rotating motors 63 at both ends by adjusting the fixing rod 61, so that the fixing rod 61 can change the rotating direction of the roller shaft. The inclination direction of the mounting rod 31 is adjusted by the driving motor 42, and the fixing position of the fixing rod 61 is correspondingly changed, so that glass on the placing frames at two sides of the feeding roller 21 can be taken and placed, and the laminated glass can be stored on the placing frames at two sides of the discharging roller 22. So that when the raw material glass on the rack at one side of the feeding roller 21 is used up, the machine does not need to be stopped to wait for the replacement of the rack, and only the fixing rod 61 is required to be adjusted to take the glass on the rack at the other side of the feeding roller 21, and at the moment, the rack from which the glass is taken up is replaced and fed; the downtime of the equipment is reduced, and the production efficiency is improved.
The application also discloses a continuous laminated glass vacuum production method, which comprises the following steps:
s1: placing a placing frame with raw material glass sheets on one side of a feeding roller 21, and placing a placing frame for storing laminated glass on one side of a discharging roller 22;
s2: the frame 3 is moved to the lower part of the feeding roller 21 by using a self-locking universal wheel 33 and locked, so that the mounting rod 31 is opposite to a gap between two roller shafts of the feeding roller 21;
s3: starting a lifting cylinder 41, driving the mounting rod 31 to move above the feeding roller 21, driving the mounting rod 31 to rotate and incline by using a driving motor 42, so that the lowest inclined end of the mounting rod 31 faces the glass placing frame, and driving the supporting rod 32 to move towards the placing frame by a rodless cylinder 51;
s4: when the inclined lowest end of the supporting rod 32 is close to the placing frame, the rotating motor 63 is started, the fixed rod 61 is driven to rotate to be attached to glass obliquely placed on the placing frame, and the glass sucker 62 is started and adsorbs the glass;
s5: the operation flow in the steps S4 and S3 is reversely carried out, and the raw material glass sheet is moved and placed on the feeding roller 21;
s6, sequentially conveying the glass sheet through a cleaning chamber 11, a laminating chamber 12, a preheating pressing chamber 13 and an autoclaved chamber 14 by a conveying roller 15, and outputting the produced laminated glass by a discharging roller 22;
s7: and (3) moving the frame 3 to the lower part of the discharge roller 22, repeating the operations of the steps S3 and S4, and taking and conveying the laminated glass on the discharge roller 22 to a rack on one side of the discharge roller 22 by the material taking assembly for storage.
Finally, it should be noted that: in the description of the present application, it should be noted that the azimuth or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description of the present application and for simplification of the description, and do not indicate or imply that the apparatus or element in question must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present application.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (9)
1. The utility model provides a continuous type doubling glass vacuum production device, includes cleaning chamber (11), doubling room (12), preheats pressure chamber (13), evaporates pressure chamber (14) and connects gradually a plurality of production unit's conveying roller (15), its characterized in that: a feeding roller (21) is arranged at a feeding hole of the cleaning chamber (11), a discharging roller (22) is arranged at a discharging hole of the autoclaved chamber (14), a rack (3) is arranged below the feeding roller (21) and the discharging roller (22), a mounting rod (31), a lifting component, a moving component and a material taking component are arranged on the rack (3), the mounting rod (31) is provided with a plurality of mounting rods (31) on the rack (3), gaps between the mounting rods (31) and the roller shafts are opposite, the lifting component is arranged on the rack (3) and connected with the mounting rods (31), the lifting component is used for driving the mounting rods (31) to move in the vertical direction and driving the mounting rods (31) to incline, a supporting rod (32) is arranged on the mounting rods (31), the moving component is arranged on the mounting rods (31) and is used for driving the supporting rods (32) to move along the mounting rods (31), and the material taking component is arranged on the supporting rods (32) and is used for taking and placing glass sheets; the material taking assembly comprises a fixed rod (61), a glass sucker (62) and a rotating piece, wherein the glass sucker (62) is arranged on the upper surface of the fixed rod (61), the fixed rod (61) is arranged along the length direction of the supporting rod (32), one end of the fixed rod (61) is hinged with the supporting rod (32), and the rotating piece is used for driving the fixed rod (61) to rotate around the hinged position.
2. The continuous laminated glass vacuum production device according to claim 1, wherein: the bottom of the frame (3) is provided with a plurality of self-locking universal wheels (33).
3. The continuous laminated glass vacuum production device according to claim 1, wherein: the lifting assembly comprises lifting cylinders (41) and driving motors (42), the lifting cylinders (41) are arranged on the frame (3) in a one-to-one correspondence with the mounting rods (31), hinge bases (43) are arranged at the bottoms of the mounting rods (31), piston rods of the lifting cylinders (41) extend upwards and are hinged to the mounting rods (31), and the driving motors (42) are arranged on the hinge bases (43) and used for driving the mounting rods (31) to rotate.
4. The continuous laminated glass vacuum production device according to claim 1, wherein: a sliding groove (311) is formed in the mounting rod (31) along the length direction of the mounting rod (31), and the supporting rod (32) is arranged on the mounting rod (31) in a sliding mode through the sliding groove (311).
5. The continuous laminated glass vacuum production device according to claim 1, wherein: the movable assembly comprises a rodless cylinder (51), a cylinder body of the rodless cylinder (51) is arranged on the mounting rod (31), the length direction of the cylinder body of the rodless cylinder (51) is the same as the length direction of the mounting rod (31), and a sliding table of the rodless cylinder (51) is fixedly connected with the supporting rod (32).
6. The continuous laminated glass vacuum production device according to claim 1, wherein: the rotating piece comprises a rotating motor (63), the rotating motor (63) is arranged on the supporting rod (32), and an output shaft of the rotating motor (63) is connected with the fixed rod (61).
7. The continuous laminated glass vacuum production device according to claim 6, wherein: the utility model discloses a fixing device, including fixed pole (61), connecting block (611), joint piece (631) and fixed pole (61), two all be provided with joint groove (6111) that the cross-section is T shape on connecting block (611), the opening of joint groove (6111) is towards bracing piece (32), rotating motor (63) all has the setting at the both ends of bracing piece (32), two rotating motor (63) are located both sides of fixed pole (61) respectively, two all fixed rectangle joint piece (631) that are provided with on the output shaft of rotating motor (63), the end of joint piece (631) is provided with bolt pole (632), in joint piece (631) joint to joint groove (6111), the bolt pole (632) on joint piece (631) of the other end are located joint groove (6111), the external diameter of bolt pole (632) is less than the size of joint groove (6111) open end, is located wear to be equipped with fixed pin (6321) on bolt pole (632) outside joint piece (611).
8. The continuous laminated glass vacuum production apparatus of claim 7, wherein: a positioning groove (321) is formed in the support rod (32) perpendicular to the length direction of the support rod (32), and a positioning rod (612) opposite to the positioning groove (321) is arranged on the fixing rod (61).
9. A continuous laminated glass vacuum production method, which adopts the continuous laminated glass vacuum production device as claimed in any one of claims 1 to 8, and is characterized by comprising the following steps:
s1: placing a placing frame with raw material glass sheets on one side of a feeding roller (21), and placing a placing frame for storing laminated glass on one side of a discharging roller (22);
s2: the frame (3) is moved to the lower part of the feeding roller (21), so that the mounting rod (31) is opposite to a gap between two roller shafts of the feeding roller (21);
s3: the lifting assembly drives the mounting rod (31) to move to be higher than the feeding roller (21), the lifting assembly drives the mounting rod (31) to incline, the lowest inclined end of the mounting rod (31) faces the glass placing frame, the moving assembly drives the supporting rod (32) to move towards the placing frame, and the glass sheets on the placing frame are taken by the material taking assembly;
s4: the operation flow in the step S3 is reversely carried out, and the raw material glass sheet is moved and placed on a feeding roller (21);
s5, sequentially conveying the glass sheet through a cleaning chamber (11), a laminating chamber (12), a preheating pressing chamber (13) and an autoclaved chamber (14) by a conveying roller (15), and outputting the produced laminated glass by a discharging roller (22);
s6: and (3) the frame (3) moves to the lower part of the discharge roller (22), the step (S3) is repeated, and the material taking assembly takes and conveys the laminated glass on the discharge roller (22) to a placing frame on one side of the discharge roller (22) for storage.
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| CN202211334275.XA CN115503329B (en) | 2022-10-28 | 2022-10-28 | Continuous laminated glass vacuum production device and production method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211334275.XA CN115503329B (en) | 2022-10-28 | 2022-10-28 | Continuous laminated glass vacuum production device and production method |
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| CN115503329B true CN115503329B (en) | 2023-06-30 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN215041106U (en) * | 2020-10-29 | 2021-12-07 | 临沂宇宝玻璃有限公司 | Automatic change vacuum doubling glass production with doubling machine |
| CN216513551U (en) * | 2021-12-13 | 2022-05-13 | 杭州汇泉玻璃科技有限公司 | Double-layer laminated glass production line |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1322946C (en) * | 1987-11-30 | 1993-10-12 | Nippon Sheet Glass Co., Ltd. | Method and apparatus for manufacturing laminated glass |
| JP5678656B2 (en) * | 2010-12-29 | 2015-03-04 | セントラル硝子株式会社 | Laminated glass pre-bonding equipment |
| CN208716378U (en) * | 2018-08-03 | 2019-04-09 | 天津盛世联盟节能玻璃科技有限公司 | A kind of full-automatic glass feeder |
| CN214086645U (en) * | 2020-12-18 | 2021-08-31 | 广东顺德索恩泰智能装备有限公司 | High-efficient glass transfer mechanism |
| CN216426018U (en) * | 2021-11-22 | 2022-05-03 | 焦作飞鸿安全玻璃有限公司 | Glass loading attachment |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN215041106U (en) * | 2020-10-29 | 2021-12-07 | 临沂宇宝玻璃有限公司 | Automatic change vacuum doubling glass production with doubling machine |
| CN216513551U (en) * | 2021-12-13 | 2022-05-13 | 杭州汇泉玻璃科技有限公司 | Double-layer laminated glass production line |
Non-Patent Citations (1)
| Title |
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| 新型车用夹胶真空平板玻璃研究及制备;季伟;王明友;鄂颖;赵映;张瑞宏;;农业装备技术(03);第13-17页 * |
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