CN115502534A - Follow welding mechanism - Google Patents
Follow welding mechanism Download PDFInfo
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- CN115502534A CN115502534A CN202211373907.3A CN202211373907A CN115502534A CN 115502534 A CN115502534 A CN 115502534A CN 202211373907 A CN202211373907 A CN 202211373907A CN 115502534 A CN115502534 A CN 115502534A
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- 238000003466 welding Methods 0.000 title claims abstract description 99
- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- 238000001125 extrusion Methods 0.000 claims abstract description 63
- 238000004804 winding Methods 0.000 claims abstract description 46
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 39
- 239000010959 steel Substances 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 25
- 230000008569 process Effects 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims abstract description 13
- 238000009423 ventilation Methods 0.000 claims abstract description 12
- 230000000903 blocking effect Effects 0.000 claims description 53
- 230000002787 reinforcement Effects 0.000 claims description 43
- 238000009434 installation Methods 0.000 claims description 19
- 239000000853 adhesive Substances 0.000 claims description 13
- 230000001070 adhesive effect Effects 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 11
- 210000003205 muscle Anatomy 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 3
- 239000003292 glue Substances 0.000 claims 2
- 239000012535 impurity Substances 0.000 abstract description 10
- 230000009471 action Effects 0.000 description 19
- 238000007664 blowing Methods 0.000 description 10
- 230000001960 triggered effect Effects 0.000 description 5
- 244000309464 bull Species 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention provides a follow-up welding mechanism which comprises an equipment box, wherein a telescopic rod is arranged in the equipment box and connected with an extrusion plate, a gas collecting cavity is formed in the equipment box and is inflated by an inflation assembly, the gas collecting cavity is communicated with the interior of a groove through an air passage, and the gas collecting cavity is communicated with a ventilation rod fixedly arranged on the extrusion plate through a hose. In the using process of the invention, the steel bar triggers the relay by squeezing the contact rod and simultaneously inflates the gas collection cavity, so that when the welding point moves to the bottom of the groove, the squeezing plate squeezes the winding rib, in the process that the squeezing plate stretches into the groove to squeeze the winding rib, the gas in the gas collection cavity firstly blows and cleans the welding point through the gas passage, then the rest part of the gas is blown in a short distance through the gas outlet hole when the squeezing plate squeezes and winds the winding rib, the welding point is further cleaned, and meanwhile, the blown dust and impurities are stuck by the swinging sticking plate.
Description
Technical Field
The invention relates to the technical field of electric pole seam welding, in particular to a following welding mechanism.
Background
The required steel reinforcement cage of pole of producing today often is fixed several with reinforcing bar one end, then through artifical ligature shaping, along with the improvement of science and technology level, pole seam welder constructs gradually and has replaced the manual work now, and the pole seam welder is at the welded in-process, can be automatic twine the steel reinforcement cage periphery with the ligature, then welder carries out welding one by one to the contact point of ligature and steel reinforcement cage, and the steel reinforcement cage that the welding formed is more stable and firm.
The following welding mechanism comprises a motor fixed on a fixed seat, wherein the output shaft end of the motor is connected with a driving first gear in a first gear pair, a driven first gear of the first gear pair is installed at the top end of a lifting screw rod, the upper end of the lifting screw rod is fixed on the fixed seat through a bearing, the lifting screw rod is connected with a long descending shaft through threads, a guide seat is fixed on the fixed seat through bolts, a steel plate seat at the lower end of the lifting shaft is connected with a rib guide plate seat through a hinge, a guide limiting plate is installed on the rib guide plate seat, a pin shaft is connected with a steel plate at the lower end of the lifting shaft in a sliding mode of the guide limiting plate, an insulating plate is installed between the rib guide plate seat and the conductive plate, the welding plate is pressed on the conductive plate through a welding plate pressing block, one end of the conductive plate is connected into a welding power supply, the accurate following movement of the welding device in the welding process can be automatically controlled through electric control, and meanwhile, the correct pressure during welding can be ensured through a spring, so that the welding quality of a steel bar cage is ensured.
However, the above device still has the following problems in the implementation process:
in the welding process, if the coiled reinforcement (wound reinforcement) is separated from a contact point between the coiled reinforcement and a reinforcement cage or a gap exists, a welding gun is difficult to weld the coiled reinforcement and the reinforcement cage through welding, meanwhile, the construction site is often complex in environment, if more dust or impurities exist in a welding point between the coiled reinforcement and the reinforcement cage, the welding is difficult to cause, and meanwhile, the final welding quality is achieved.
Disclosure of Invention
The present invention is directed to a follow-up welding mechanism to solve the above problems.
In order to achieve the purpose, the invention provides the following technical scheme:
a follow-up welding mechanism comprises a reinforcement cage formed by a plurality of winding bars and a plurality of reinforcing steel bars, wherein the reinforcement cage is clamped by a clamping disc to be driven to rotate, an equipment box is fixedly arranged at the bottom of the reinforcement cage, a follow-up welding box is fixedly arranged on the equipment box, a welding gun for follow-up welding of the winding bars and the welding points of the reinforcing steel bars is movably arranged in the follow-up welding box, a groove for the rotation of the reinforcement cage is formed in the equipment box, an extrusion groove is formed in the equipment box, a telescopic rod is fixedly arranged in the extrusion groove, the telescopic rod is fixedly connected with an extrusion plate for extruding the welding points of the winding bars and the reinforcing steel bars, and the telescopic rod is controlled to be opened by a trigger assembly;
a gas collecting cavity is formed in the equipment box, a piston plate is movably arranged in the gas collecting cavity, the inner wall of the piston plate and the inner wall of the gas collecting cavity are fixedly connected with a first elastic block, and the gas collecting cavity is inflated by an inflating assembly;
the gas collection cavity is communicated with the inside of the groove through an air passage, the gas collection cavity is communicated with a ventilation rod fixedly arranged on the extrusion plate through a hose, an air outlet is formed in the ventilation rod, a baffle which movably blocks the air outlet is sleeved on the ventilation rod, a second elastic block is fixedly connected between the baffle and the extrusion plate, the baffle is in movable contact with the winding rib, and under the control of a gas retaining component inside the equipment box, part of gas inside the gas collection cavity is discharged through the air passage firstly, and the welding point is blown and cleaned, then the rest gas inside the gas collection cavity is further blown and cleaned through the air outlet when the extrusion plate extrudes the winding rib.
Preferably, trigger the subassembly including seting up at the inside installation cavity of equipment box, and the inside fixed block that is provided with of installation cavity, and the inside bull stick that passes the fixed block that is provided with the activity of installation cavity, bull stick one end fixedly connected with activity stretch into the recess inside and with the contact bar of reinforcing bar movable contact, and the first torsional spring of fixedly connected with between contact bar and the fixed block, and the bull stick keeps away from the first gear of one end fixedly connected with of contact bar, the inside relay that is provided with of installation cavity and telescopic link electric connection, and relay and contact bar movable contact, and fixedly connected with third elastic block between relay bottom and the installation intracavity wall the steel reinforcement cage pivoted in-process, reinforcing bar extrusion contact bar, the contact bar pushes down and triggers the relay, makes when the contact point of winding muscle and reinforcing bar moves to the recess bottom, and the extrusion of drive stripper plate is winding muscle this moment, makes it is inseparabler to wind muscle and reinforcing bar contact.
Preferably, the inflation assembly is including seting up the inflation chamber at the inside and gas collection chamber intercommunication of equipment box, inflation chamber and gas collection chamber intercommunication department is provided with first check valve, the inside activity of inflation chamber is provided with the gas charging plate, and gas charging plate and inflation intracavity wall form airtight space, gas charging plate and the fourth elastic block of the intracavity wall fixedly connected with of inflation, the inside inlet port of having seted up of inflation chamber, and the inside second check valve that is provided with of inlet port, gas charging plate fixedly connected with activity stretches into the inside pinion rack of installation cavity, and pinion rack and first gear intermeshing, works as when the contact lever pushes down, through the bull stick drives first gear revolve, thereby drive the pinion rack drives the gas charging plate and aerifys for the gas collection chamber.
Preferably, the gas blocking component comprises a gas blocking cavity arranged inside the equipment box, a gas blocking plate is movably arranged inside the gas blocking cavity, the gas blocking plate and a fifth elastic block fixedly connected with the inner wall of the gas blocking cavity are in an initial state, the gas blocking plate is extruded by an extruding plate, the gas blocking plate blocks the gas channel, the fifth elastic block is in a stretching state at the moment, a magnetic rod movably extending into the gas collecting cavity to clamp the piston plate is arranged inside the gas blocking cavity, the magnetic rod and an elastic rod fixedly connected with the inner wall of the gas blocking cavity are arranged inside the gas blocking cavity, a magnetic block fixedly connected with the gas blocking plate and magnetically connected with the magnetic rod is arranged inside the gas blocking cavity, and a driving rod fixedly connected with the bottom of the extruding plate is used for extruding the gas blocking plate.
Preferably, the groove is far away from one side of the installation cavity and is provided with a sticky board groove, a sticky board used for standing dust blown up by the welding point is movably arranged in the sticky board groove, sixth elastic blocks are fixedly connected to the two sides of the sticky board and the two sides of the inner wall of the sticky board groove, and the sticky board swings left and right under the driving of a swing assembly.
Preferably, the swing subassembly is including seting up the swing chamber in the equipment box inside, the activity of swing intracavity portion is provided with the movable plate, movable plate and the seventh elastic block of swing intracavity wall fixedly connected with, and fixedly connected with stay cord between movable plate and the stripper plate, and the interval is provided with a plurality of groups of teeth of a cogwheel on the movable plate, swing intracavity portion rotates and is provided with the second gear with the tooth of a cogwheel meshing, the fixedly connected with montant is located at second gear center, the montant passes through haulage rope and bonding plate fixed connection, just montant and swing intracavity wall fixedly connected with second torsional spring.
Preferably, the contact rod and the steel bar contact one end in a spherical shape.
Preferably, the contact end of the air baffle and the extrusion plate is conical.
Compared with the prior art, the invention has the beneficial effects that:
1. due to the arrangement of the telescopic rod and the extrusion plate, when the welding point of the winding rib and the reinforcing steel bar moves to the bottom of the groove each time, the extrusion plate can extrude the winding rib, so that the winding rib is in closer contact with the reinforcing steel bar, and the subsequent welding is facilitated;
2. in the process that the telescopic rod drives the extrusion plate to extend into the groove to extrude the winding ribs, gas in the gas collection cavity is released through the gas passage, and the welding point moving to the bottom of the groove is blown and cleaned;
3. under the arrangement of the magnetic rod, the magnetic block and the driving rod, part of gas in the gas collecting cavity is released through the gas passage to clean the welding point, and then the rest part of gas is blown in a short distance through the gas outlet hole when the extrusion plate extrudes and winds the rib, so that the welding point is further cleaned;
4. through the arrangement of the adhesive plate, dust and magazines blown up by the welding point can be adhered, so that the influence on the welding point of the air pressure is prevented;
5. under the arrangement of the swing assembly, the sticky plate is in a left-right swing state in the blowing process, so that blown dust or impurities can be better stuck;
during the use process of the invention, as the steel bar cage continuously rotates in the groove, the steel bar extrudes the contact rod, so that the contact rod is firstly pressed downwards, then is separated from the steel bar and is reset under the action of the first torsion spring, and the relay is triggered in the process of pressing the contact rod downwards, so that when the welding point moves to the bottom of the groove, the telescopic rod drives the extrusion plate to extrude the winding bar, so that the winding bar is in closer contact with the steel bar, meanwhile, the contact rod is pressed downwards, the inside of the gas collection cavity is inflated through the first gear, the toothed plate and the inflation plate, in the process of extruding the extrusion plate to extrude the winding bar by the telescopic rod, the gas in the gas collection cavity is firstly blown to clean the welding point through the gas passage, then, when the extrusion plate extrudes the winding bar, the gas is blown at a short distance through the gas outlet, the welding point is further cleaned, the blown dust or impurities are stuck by the sticking plate, the influence on other welding points is prevented, and meanwhile, under the arrangement of the swinging assembly, the sticking plate continuously swings left and right, and left sides, and right, and left of the dust or impurities are better stuck.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic view of a three-dimensional structure of the steel winding bar and the steel bar of the present invention;
FIG. 3 is a schematic perspective view of the equipment cabinet of the present invention;
FIG. 4 is a schematic view of the internal structure of the apparatus box of the present invention;
FIG. 5 is an enlarged view of the structure of area A in FIG. 4 according to the present invention;
FIG. 6 is an enlarged view of the structure of region B in FIG. 4 according to the present invention;
FIG. 7 is an enlarged view of the structure of region C in FIG. 4 according to the present invention;
FIG. 8 is a schematic view of the internal structure of the ventilation bar of the present invention;
FIG. 9 is a schematic view of the inner structure of the plate-sticking groove of the present invention;
FIG. 10 is a perspective view of the inner structure of the installation cavity of the present invention;
fig. 11 is a schematic perspective view of the internal structure of the swing chamber of the present invention.
In the figure: the device comprises a winding rib 1, a reinforcing steel bar 2, an equipment box 3, a 4-follow welding box, a welding gun 5, a groove 6, an extrusion groove 7, an expansion rod 8, an extrusion plate 9, a gas collection cavity 10, a piston plate 11, a first elastic block 12, an air flue 13, a hose 14, a vent rod 15, an air outlet hole 16, a baffle 17, a second elastic block 18, an installation cavity 19, a fixed block 20, a rotating rod 21, a contact rod 22, a first torsion spring 23, a first gear 24, a relay 25, a third elastic block 26, an air inflation cavity 27, a first one-way valve 28, an air inflation plate 29, a fourth elastic block 30, a second one-way valve 31, a toothed plate 32, an air blocking cavity 33, an air blocking plate 34, a fifth elastic block 35, a magnetic rod 36, an elastic rod 361, a magnetic block 37, a driving rod 38, a plate bonding groove 39, a bonding plate 40, a sixth elastic block 41, a swinging cavity 42, a swinging cavity 43, a seventh elastic block of a movable plate 44, a 45, a pull rope, a gear 46 gear tooth, a 47 second gear, a 48, a traction rope 49 and a 50 second torsion spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-11, the present invention provides a technical solution:
the first embodiment is as follows:
a follow welding mechanism comprises a reinforcement cage formed by a plurality of winding ribs 1 and a plurality of reinforcements 2, wherein the winding ribs 1 are sleeved outside the reinforcements 2, so that the plurality of reinforcements 2 form the reinforcement cage, the reinforcement cage is clamped by a clamping disc to drive the reinforcement cage to rotate, the clamping disc clamps one end of the reinforcement cage and rotates at a constant speed, an equipment box 3 is fixedly arranged at the bottom of the reinforcement cage, a follow welding box 4 is fixedly arranged on the equipment box 3, a welding gun 5 for follow welding a welding point of the winding ribs 1 and the reinforcements 2 is movably arranged in the follow welding box 4, the welding gun 5 in the embodiment drives a mechanical arm and other structures by an electronic device such as a single chip microcomputer and the like so that the welding gun 5 can follow the welding point, the follow welding of the welding point by the welding gun 5 is a known technology of technicians in the field, the limit and the description are omitted, a groove 6 for rotation of the reinforcement cage is formed in the equipment box 3, in the embodiment, the equipment box 3 is arranged below the steel reinforcement cage, part of the steel reinforcement cage rotates inside the groove 6, the extrusion groove 7 is formed inside the equipment box 3, the telescopic rod 8 is fixedly arranged inside the extrusion groove 7, the telescopic rod 8 is fixedly connected with the extrusion plate 9 for extruding the welding point of the winding rib 1 and the steel reinforcement 2, the telescopic rod 8 is controlled by the trigger assembly to be opened, when the telescopic rod 8 is opened, the telescopic rod 8 drives the extrusion plate 9 to move upwards to extrude the welding point of the winding rib 1 and the steel reinforcement 2, so that the contact point between the winding rib 1 and the steel reinforcement 2 is more tight in contact, the subsequent welding is facilitated, when the welding point of the winding rib 1 and the steel reinforcement 2 is in a separated state, the extrusion of the extrusion plate 9 can enable the winding rib 1 to slightly deform at the welding point, and the separation gap between the winding rib 1 and the steel reinforcement 2 is reduced;
a gas collection cavity 10 is formed in the equipment box 3, a piston plate 11 is movably arranged in the gas collection cavity 10, a closed space is formed between the piston plate 11 and the inner wall of the gas collection cavity 10 in the embodiment, the piston plate 11 and the inner wall of the gas collection cavity 10 are fixedly connected with a first elastic block 12, the first elastic block 12 in the embodiment provides conditions for the subsequent reset of the piston plate 11, and the gas collection cavity 10 is inflated by an inflation assembly;
the gas collection cavity 10 is communicated with the inside of the groove 6 through the gas passage 13, the gas outlet of the gas passage 13 in the embodiment is positioned at the opposite side of the sticky plate groove 39, when gas sprayed from the inside of the gas passage 13 blows and cleans a welding point, the blowing direction faces the sticky plate 40 at the moment, blown dust and impurities move in the direction of the sticky plate 40 to be conveniently stuck by the sticky plate 40, the gas collection cavity 10 is communicated with a ventilation rod 15 fixedly arranged on the extrusion plate 9 through a hose 14, the ventilation rod 15 is provided with a gas outlet 16, a baffle 17 movably blocking the gas outlet 16 is sleeved on the ventilation rod 15, a second elastic block 18 is fixedly connected between the baffle 17 and the extrusion plate 9, the baffle 17 is movably contacted with the winding rib 1, the baffle 17 is in the state of blocking the gas outlet 16 in the initial state, when the expansion rod 8 drives the extrusion plate 9 to move upwards, the extrusion plate 9 drives the ventilation rod 15 and the baffle 17 to move upwards, the baffle 17 and the winding rib 1 are extruded, at the moment, the baffle 17 moves downwards, the air outlet 16 can be leaked to blow air, the air blowing direction of the air outlet 16 in the embodiment is also the direction of blowing the sticky plate 40, under the control of the air blocking component arranged in the equipment box 3, part of air in the air collecting cavity 10 is discharged through the air channel 13, the butt welding points are blown to clean, then the rest air in the air collecting cavity 10 is blown, when the extrusion plate 9 extrudes the winding rib 1, the welding points are further blown to clean through the air outlet 16, in the embodiment, the welding points are blown to clean, the air blown out from the air channel 13 in the first stage, the air blown out from the air outlet 16 in the second stage, the air outlet 16 is closer to the welding points, and the blowing cleaning is more ideal.
The second embodiment:
on the basis of the first embodiment, the structure of the trigger assembly of the first embodiment is disclosed, the trigger assembly comprises an installation cavity 19 arranged inside the equipment box 3, a fixed block 20 is fixedly arranged inside the installation cavity 19, the fixed block 20 in the embodiment is fixedly connected with the inner wall of the installation cavity 19, the fixed block 20 in the embodiment is used for stabilizing the rotation of a rotating rod 21 and playing a limiting role, a rotating rod 21 movably penetrating through the fixed block 20 is arranged inside the installation cavity 19, one end of the rotating rod 21 is fixedly connected with a contact rod 22 movably extending into the groove 6 and movably contacted with the steel bar 2, the contact rod 22 is movably contacted with the steel bar 2, the steel bar cage is in the rotating process inside the groove 6, the steel bar 2 extrudes the contact rod 22 to enable the contact rod 22 to do a pressing-down action, the rotating rod 21 is driven to rotate in the pressing-down process, and along with the continuous rotation of the steel bar cage, the contact rod 22 is pressed to a certain point and then separated from the steel bar 2, then the contact rod is reset under the action of the first torsion spring 23, the first torsion spring 23 is fixedly connected between the contact rod 22 and the fixed block 20, the first gear 24 is fixedly connected to one end, far away from the contact rod 22, of the rotating rod 21, when the contact rod 22 is pressed down, the rotating rod 21 and the first gear 24 are driven to rotate, the relay 25 electrically connected with the telescopic rod 8 is arranged inside the installation cavity 19, the relay 25 in the embodiment is a small-sized intermediate relay which is produced by Zhengtai and has the model of JZX-22F (D)/4Z, the relay 25 and the telescopic rod 8 in the embodiment are connected in series through a lead and an external power supply, when the relay 25 is triggered, the relay 25 is electrified for the telescopic rod 8 after a period of time, then the telescopic rod 8 is powered off after the electrification for a period of time, the relay 25 in the embodiment is triggered by pressure contact, the relay 25 is triggered the time of 8 circular telegrams of telescopic link that target in place needs the manual setting, when moving to recess 6 bottom because of the welding point of the reinforcing bar 2 of assurance extrusion contact pole 22, relay 25 is the 8 power supplies of telescopic link this moment, 8 drive stripper plates 9 of telescopic link move the extrusion this moment around muscle 1, make the welding point go out around the clearance between muscle 1 and reinforcing bar 2 diminish, and relay 25 and contact pole 22 activity contact, and fixedly connected with third elastic block 26 between relay 25 bottom and the 19 inner walls of installation cavity, set up third elastic block 26 in this embodiment in relay 25 bottom, when guaranteeing contact pole 22 extrusion relay 25, relay 25 can not influence contact pole 22 and do the action that continues to push down this moment, at steel reinforcement cage pivoted in-process, 2 extrusion contact poles 22 of reinforcing bar, contact pole 22 pushes down and triggers relay 25, make when moving to recess 6 bottom around the contact point of muscle 1 and reinforcing bar 2, 8 drive stripper plates 9 extrusion of telescopic link this moment winds muscle 1, make it inseparabler around muscle 1 and reinforcing bar 2 contact.
Example three:
the inflation assembly comprises an inflation cavity 27 which is arranged inside the equipment box 3 and is communicated with the gas collection cavity 10, a first one-way valve 28 is arranged at the communication position of the inflation cavity 27 and the gas collection cavity 10, the first one-way valve 28 ensures that gas can only enter the gas collection cavity 10 from the inflation cavity 27, an inflation plate 29 is movably arranged inside the inflation cavity 27, and the inflation plate 29 and the inner wall of the inflation cavity 27 form a sealed space, in the embodiment, when the inflation plate 29 moves upwards, the gas inside the inflation cavity 27 can be extruded to enter the gas collection cavity 10, the inflation plate 29 and the inner wall of the inflation cavity 27 are fixedly connected with a fourth elastic block 30, the fourth elastic block 30 is set to provide a certain condition for resetting of the subsequent inflation plate 29, an air inlet hole is formed inside the inflation cavity 27 and is internally provided with a second one-way valve 31, the air inlet hole in the embodiment is arranged at one end, close to the installation cavity 19, inside the air inlet hole is arranged inside the inflation cavity 27, the second one-way valve 31 ensures that gas can enter the inflation cavity 27 from the outside, the inflation plate 29 and drives the gas to enter the inflation cavity 27 to move downwards through a rotating contact rod 22, and drives the gas collection rod 22 to drive the gas collection cavity 22 to rotate, thereby driving rod 22, when the gas collection rod 22 moves downwards, and drives the gas collection rod 22 to move up through the first gear 22, and drive the contact rod 22, thereby driving rod 22, and drive the gas contact rod 22, and drive the gas collection cavity 22.
Example four:
on the basis of the first embodiment, the structure of the air blocking assembly of the first embodiment is disclosed, the air blocking assembly includes an air blocking chamber 33 arranged inside the equipment box 3, an air blocking plate 34 is movably arranged inside the air blocking chamber 33, the air blocking plate 34 in the embodiment is in a state of an air blocking air passage 13 in an initial state, a fifth elastic block 35 is fixedly connected to inner walls of the air blocking plate 34 and the air blocking chamber 33, in the initial state, the air blocking plate 34 is squeezed by the squeezing plate 9, in the initial state, the squeezing plate 9 is not driven by the telescopic rod 8 to move upwards, at this time, a squeezing state is kept between the squeezing plate 9 and the air blocking plate 34, at this time, one end of the air blocking plate 34 is in the air passage 13 under the squeezing action of the squeezing plate 9, at this time, the air blocking plate 34 blocks the air passage 13, and at this time, the fifth elastic block 35 is in a stretching state, a magnetic rod 36 movably extending into the air blocking chamber 10 to clamp the piston plate 11 is arranged inside the air blocking chamber 33, the inner walls of the magnetic rod 36 and the air blocking chamber 33 are fixedly connected with an elastic rod 361, the air blocking plate 34 is fixedly connected with a magnetic block 37 magnetically connected with the magnetic rod 36, the bottom of the extrusion plate 9 is fixedly connected with a driving rod 38 used for extruding the air blocking plate 34, in an initial state, the magnetic rod 36 is positioned outside the air collecting chamber 10, the magnetic block 37 is positioned on the right side of the magnetic rod 36, when the subsequent extrusion plate 9 moves upwards to extrude the winding rib 1, the extrusion plate 9 does not extrude the air blocking plate 34 any more, the air blocking plate 34 moves leftwards under the action of a fifth stretched elastic block 35, the air blocking plate 34 exits the air channel 13, the magnetic block 37 is driven to move to the position right above the magnetic rod 36 in the process of moving leftwards by the air blocking plate 34, under the action of the repulsive force of the magnetic block 37, the magnetic rod 36 moves downwards to the air collecting chamber 10, the air collecting chamber 13 is in an open state, the air collecting plate 11 in the air collecting chamber 10 moves leftwards under the action of the first elastic block 12 to enable air in the air collecting chamber 10 to pass through the air channel 10 13, along with the continuous upward movement of the extrusion plate 9, the driving rod 38 starts to extrude the air baffle 34 at the moment, the air baffle 34 is extruded to move to the right again at the moment, the air baffle channel 13 is blocked again, meanwhile, the magnetic block 37 moves to the right, the magnetic rod 36 loses the repulsive force of the magnetic block 37, the magnetic rod 36 exits the air collecting cavity 10 under the action of the elastic rod 361 at the moment, when the extrusion plate 9 extrudes the winding rib 1, the baffle 17 is extruded around the rib 1 at the moment, so that the baffle 17 moves downwards, the air outlet 16 on the air vent rod 15 leaks at the moment, the piston plate 11 inside the air collecting cavity 10 continuously moves to the right at the moment, the residual air inside the air collecting cavity 10 is extruded through the hose 14 and the air outlet 16, and the butt welding point further performs air blowing cleaning.
Example five:
in this embodiment, consider that the return stroke and the impurity of welding point are clear away through blowing, the dust and the impurity that are blown up cause the pollution to other welding points to a certain extent, offer adhesive plate groove 39 through the offside at air flue 13 in this embodiment, adhesive plate groove 39 in this embodiment is the open slot, and air flue 13 in this device and venthole 16's the direction of blowing all towards adhesive plate groove 39, mounting cavity 19 one side is kept away from to recess 6 has seted up adhesive plate groove 39, and adhesive plate groove 39 inside activity is provided with the adhesive plate 40 that is used for standing the dust that the welding point was blown up, adhesive plate 40 and the equal fixedly connected with sixth elastic block 41 in adhesive plate groove 39 inner wall both sides, adhesive plate 40 is by swing subassembly drive horizontal hunting.
Example six:
in this embodiment, considering that the efficiency of adhering the adhesive plate 40 is affected to a certain extent if the adhesive plate 40 is kept still, on the basis of the fifth embodiment, the structure of the swing module in the fifth embodiment is disclosed, the swing module includes a swing cavity 42 formed inside the equipment box 3, a moving plate 43 is movably disposed inside the swing cavity 42, a seventh elastic block 44 is fixedly connected to inner walls of the moving plate 43 and the swing cavity 42, a pull rope 45 is fixedly connected between the moving plate 43 and the extrusion plate 9, a plurality of groups of gear teeth 46 are arranged on the moving plate 43 at intervals, the gear teeth 46 on the moving plate 43 are arranged at intervals in the embodiment, a plurality of gear teeth 46 are arranged in each group of gear teeth, a second gear 47 meshed with the gear teeth 46 is rotatably arranged in the swing cavity 42, a vertical rod 48 is fixedly connected at the center of the second gear 47, the vertical rod 48 is fixedly connected with the sticky plate 40 through a traction rope 49, and a second torsion spring 50 is fixedly connected on the inner walls of the vertical rod 48 and the swing cavity 42, when the extrusion plate 9 moves upwards, the extrusion plate 9 pulls the moving plate 43 to move right through the pull rope 45, the gear teeth 46 are driven to move in the process of moving right, the second gear 47 is driven to rotate by the movement of the gear teeth 46, the second gear 47 rotates to drive the vertical rod 48 to rotate, the traction rope 49 is wound on the vertical rod 48 when the vertical rod 48 rotates, the sticky plate 40 is pulled to one side, the sixth elastic block 41 on one side of the sticky plate 40 is in a compressed state, the sixth elastic block 41 on the other side is in a compressed state, and the moving plate 43 moves right continuously, when the part of the middle non-gear 46 moves to the second gear 47, the second gear 47 reversely rotates and resets under the action of the second torsion spring 50, the sticky plate 40 loses the pulling force of the traction rope 49, the sticky plate 40 resets, and swings under the action of the sixth elastic block 41.
Specifically, the contact rod 22 and the steel bar 2 contact one end in a spherical shape, and the spherical arrangement facilitates the separation of the subsequent contact rod 22 and the steel bar 2.
Specifically, the contact end of the air baffle 34 and the pressing plate 9 is tapered.
The working principle is as follows: in the using process of the device, the winding rib 1 and the reinforcing steel bar 2 rotate in the loading groove 6 under the action of the loading disc,
in the rotating process, the contact rod 22 is firstly extruded by the steel bar 2, so that the contact rod 22 is pressed downwards, the contact rod 22 is continuously pressed to a certain degree and then separated from the steel bar 2 along with the continuous rotation of the steel bar 2, and the separated contact rod 22 is reset under the action of the first torsion spring 23;
in the process that the contact rod 22 is pressed down, the relay 25 is triggered, when a welding point contacted with the contact rod 22 moves to the bottom of the groove 6, the relay 25 supplies power to the telescopic rod 8 for a period of time and then automatically cuts off the power, the telescopic rod 8 drives the extrusion plate 9 to extend into the groove 6 to extrude the winding rib 1, so that the winding rib 1 is contacted with the reinforcing steel bar 2 more tightly, and the welding of the welding point by the thickness welding gun 5 is facilitated;
in the process that the contact rod 22 is pressed downwards, the rotating rod 21 drives the first gear 24 to rotate, the rotating first gear 24 drives the toothed plate 32 to drive the gas filling plate 29 to move upwards, the gas in the gas filling cavity 27 is extruded into the gas collecting cavity 10 and stored, and the gas entering the gas collecting cavity 10 drives the piston plate 11 to move leftwards to extrude the first elastic block 12;
when the telescopic rod 8 drives the extrusion plate 9 to extend into the groove 6 to extrude the winding rib 1, along with the movement of the extrusion plate 9, at this time, the air baffle plate 34 is not extruded by the extrusion plate 9 any more, at this time, the air baffle plate 34 moves to the left under the action of the fifth elastic block 35, at this time, one end of the air baffle plate 34 extends into the extrusion groove 7, and the other end of the air baffle plate exits from the air passage 13, the air baffle plate 34 drives the magnetic block 37 to move to the left in the process of moving to the left, at this time, the magnetic block 37 moves to the right above the magnetic rod 36, the magnetic rod 36 extends into the air collection cavity 10 under the action of the repulsive force of the magnetic block 37, because the air baffle plate 34 exits from the air passage 13, at this time, the piston plate 11 discharges the air in the air collection cavity 10 into the groove 6 through the air passage 13 to clean the welding point reaching the bottom of the groove 6 by blowing, and the piston plate 11 moves to the right for a distance and then is blocked by the magnetic rod 36;
meanwhile, the extrusion plate 9 continuously extends into the groove 6, at the moment, the driving rod 38 continuously moves upwards to extrude the air baffle plate 34, the air baffle plate 34 moves right to block the air channel 13 again, at the same time, the magnetic rod 36 loses the repulsive force of the magnetic block 37, and at the moment, the magnetic rod 36 exits from the air collecting cavity 10 under the action of the elastic rod 361;
when the extrusion plate 9 and the winding rib 1 are extruded, the baffle 17 is extruded around the rib 1 at the moment, so that the baffle 17 moves downwards, the air outlet 16 leaks, the piston plate 11 moves rightwards continuously at the moment, residual gas in the gas collection cavity 10 is extruded out through the air outlet 16, and the butt welding point at a short distance is blown and cleaned;
in the process of blowing up and cleaning the welding point, blown-up dust and impurities are stuck by the sticky plate 40 on one side, meanwhile, in the process of moving up and extruding the winding rib 1 on the extrusion plate 9, the extrusion plate 9 pulls the moving plate 43 to move through the pull rope, under the action of a plurality of groups of gear teeth 46 and second torsion springs 50 which are arranged on the moving plate 43 at intervals, the second gear 47 and the vertical rod 48 firstly rotate to enable the traction rope 49 to be wound on the vertical rod 48, the sticky plate 40 is pulled to move and extrude the sixth elastic block 41 on one side, then when the part without the gear teeth 46 on the moving plate 43 moves to the second gear 47, under the action of the second torsion springs 50 and the sixth elastic block 41, the vertical rod 48 and the second gear 47 do reset rotation, at the moment, the sticky plate 40 suddenly loses tension, swings under the action of the sixth elastic block 41, blown-up dust and impurities are better stuck, and other welding points are prevented from being influenced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a follow welding mechanism, includes by a plurality of steel reinforcement cages that form around muscle (1) and a plurality of reinforcing bar (2), steel reinforcement cage is held the drive by the centre gripping dish and is rotated, the fixed equipment box (3) that is provided with in steel reinforcement cage bottom, fixed being provided with on equipment box (3) is with welding case (4), and is provided with welding gun (5) following the welding point around muscle (1) and reinforcing bar (2) with welding case (4) inside activity, its characterized in that: a groove (6) for rotating the reinforcement cage is formed in the equipment box (3), an extrusion groove (7) is formed in the equipment box (3), an expansion link (8) is fixedly arranged in the extrusion groove (7), the expansion link (8) is fixedly connected with an extrusion plate (9) for extruding the welding point of the winding rib (1) and the reinforcement (2), and the expansion link (8) is controlled to be opened by a trigger assembly;
a gas collecting cavity (10) is formed in the equipment box (3), a piston plate (11) is movably arranged in the gas collecting cavity (10), a first elastic block (12) is fixedly connected to the inner wall of the piston plate (11) and the inner wall of the gas collecting cavity (10), and the gas collecting cavity (10) is inflated by an inflating assembly;
the gas collection cavity (10) is communicated with the inside of the groove (6) through an air passage (13), the gas collection cavity (10) is communicated with a ventilation rod (15) fixedly arranged on the extrusion plate (9) through a hose (14), an air outlet (16) is formed in the ventilation rod (15), a baffle (17) which movably blocks the air outlet (16) is sleeved on the ventilation rod (15), a second elastic block (18) is fixedly connected between the baffle (17) and the extrusion plate (9), the baffle (17) is movably contacted with the winding rib (1), and under the control of a gas blocking component arranged inside the equipment box (3), gas inside the gas collection cavity (10) is partially discharged through the air passage (13) firstly, the butt welding joint is blown and cleaned, then the residual gas inside the gas collection cavity (10) is further blown and cleaned through the air outlet (16) to the butt welding joint when the extrusion plate (9) extrudes the winding rib (1).
2. A follow-up welding mechanism as defined in claim 1, wherein: the trigger component comprises an installation cavity (19) arranged inside the equipment box (3), a fixed block (20) is fixedly arranged in the mounting cavity (19), a rotating rod (21) movably penetrating through the fixed block (20) is arranged in the mounting cavity (19), one end of the rotating rod (21) is fixedly connected with a contact rod (22) which movably extends into the groove (6) and is movably contacted with the reinforcing steel bar (2), and a first torsion spring (23) is fixedly connected between the contact rod (22) and the fixed block (20), and one end of the rotating rod (21) far away from the contact rod (22) is fixedly connected with a first gear (24), a relay (25) electrically connected with the telescopic rod (8) is arranged in the mounting cavity (19), the relay (25) is movably contacted with the contact rod (22), a third elastic block (26) is fixedly connected between the bottom of the relay (25) and the inner wall of the mounting cavity (19), in the process of rotating the reinforcement cage, the reinforcement (2) extrudes the contact rod (22), the contact rod (22) presses down the trigger relay (25) so that when the contact point of the winding rib (1) and the reinforcing steel bar (2) moves to the bottom of the groove (6), at the moment, the telescopic rod (8) drives the extrusion plate (9) to extrude the winding rib (1), so that the contact between the winding bar (1) and the reinforcing steel bar (2) is tighter.
3. A follow-up welding mechanism as claimed in claim 2, wherein: inflation assembly is including seting up inflation chamber (27) at inside and the air collecting chamber (10) intercommunication of equipment box (3), inflation chamber (27) and air collecting chamber (10) intercommunication department are provided with first check valve (28), inflation chamber (27) inside activity is provided with gas panel (29), and gas panel (29) and inflation chamber (27) inner wall form airtight space, gas panel (29) and inflation chamber (27) inner wall fixedly connected with fourth elastic block (30), the inlet port has been seted up to gas chamber (27) inside, and the inside second check valve (31) that is provided with of inlet port, gas panel (29) fixedly connected with activity stretches into inside pinion rack (32) of installation cavity (19), and pinion rack (32) and first gear (24) intermeshing, works as when aerifing contact lever (22) and pushing down, through rotating lever (21) drive first gear (24) and rotate, thereby drive pinion rack (32) drive gas panel (29) are gas collecting chamber (10).
4. A follow-up welding mechanism as claimed in claim 1, wherein: the air blocking component comprises an air blocking cavity (33) arranged inside the equipment box (3), an air blocking plate (34) is movably arranged inside the air blocking cavity (33), the air blocking plate (34) and a fifth elastic block (35) fixedly connected with the inner wall of the air blocking cavity (33) are extruded by an extrusion plate (9) in an initial state, the air blocking plate (34) blocks an air channel (13) at the moment, the fifth elastic block (35) is in a stretching state at the moment, a magnetic rod (36) movably extending into the air collecting cavity (10) to clamp the piston plate (11) is arranged inside the air blocking cavity (33), the elastic rod (361) is fixedly connected with the inner wall of the air blocking cavity (33), a magnetic block (37) magnetically connected with the magnetic rod (36) is fixedly connected with the air blocking plate (34), and a driving rod (38) used for extruding the air blocking plate (34) is fixedly connected with the bottom of the extrusion plate (9).
5. A follow-up welding mechanism as defined in claim 2, wherein: recess (6) are kept away from installation cavity (19) one side and have been seted up and are glued board groove (39), and glue board groove (39) inside activity and be provided with and be used for gluing board (40) that the dust that the welding point was blown up stood, equal fixedly connected with sixth elastic block (41) in gluing board (40) and gluing board groove (39) inner wall both sides, glue board (40) by swing subassembly drive horizontal hunting.
6. A follow-up welding mechanism as claimed in claim 5, wherein: swing subassembly is including offering at inside swing chamber (42) of equipment box (3), swing chamber (42) inside activity is provided with movable plate (43), movable plate (43) and swing chamber (42) inner wall fixedly connected with seventh elastic block (44), and fixedly connected with stay cord (45) between movable plate (43) and stripper plate (9), and the interval is provided with a plurality of groups of teeth of a cogwheel (46) on movable plate (43), swing chamber (42) inside rotation is provided with second gear (47) with teeth of a cogwheel (46) meshing, fixedly connected with montant (48) is located at second gear (47) center, montant (48) are through haulage rope (49) and adhesive plate (40) fixed connection, just montant (48) and swing chamber (42) inner wall fixedly connected with second torsional spring (50).
7. A follow-up welding mechanism as defined in claim 2, wherein: one end of the contact rod (22) contacted with the steel bar (2) is spherical.
8. A follow-up welding mechanism according to claim 4, wherein: the contact end of the air baffle plate (34) and the extrusion plate (9) is conical.
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CN202211373907.3A CN115502534A (en) | 2022-11-04 | 2022-11-04 | Follow welding mechanism |
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CN202211373907.3A CN115502534A (en) | 2022-11-04 | 2022-11-04 | Follow welding mechanism |
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Application publication date: 20221223 |