CN210387917U - Automatic welding device for steel bar cage winding bars - Google Patents
Automatic welding device for steel bar cage winding bars Download PDFInfo
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- CN210387917U CN210387917U CN201921085998.4U CN201921085998U CN210387917U CN 210387917 U CN210387917 U CN 210387917U CN 201921085998 U CN201921085998 U CN 201921085998U CN 210387917 U CN210387917 U CN 210387917U
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Abstract
The utility model relates to a steel reinforcement cage is around muscle automatic welder, move back the mechanism fast including frame, automatic weld mechanism, fine setting. The utility model has the advantages of it is following and effect: the upper guide wheel and the lower guide wheel press the winding rib, the driving cylinder pushes the connecting seat to move towards the reinforcement cage, the fork moving frame is arranged on a main rib of the reinforcement cage, a welding gun welds a welding point of the reinforcement cage, the reinforcement cage rotates on a reinforcement cage seam welder to serve as power, the lifting frame is driven to move upwards through the shifting fork, when the lifting frame touches the first signal switch, the piston rod of the driving cylinder is controlled to retract through the controller so that the shifting fork is separated from the main rib of the reinforcement cage, and welding is finished at the moment; when the shifting fork breaks away from the main rib of the steel reinforcement cage, the lifting frame slides down under the action of gravity and then touches the second signal switch, the piston rod of the driving cylinder is controlled by the controller to extend, so that the shifting fork is arranged on the next main rib of the steel reinforcement cage, and then the next welding point is welded by the welding gun.
Description
Technical Field
The utility model relates to a reinforcing bar processing equipment technical field, in particular to steel reinforcement cage is around muscle automatic welder.
Background
The steel reinforcement cage includes a plurality of main muscle that are the circumference array and distribute, is the heliciform and twines around the muscle on a plurality of main muscle, and main muscle is the welding point with around the crosspoint of muscle. When welding the steel reinforcement cage, the steel reinforcement cage is installed on steel reinforcement cage seam welder, and steel reinforcement cage seam welder can drive the steel reinforcement cage and rotate, drive steel reinforcement cage axial displacement. In the process that the reinforcement cage seam welder drives the reinforcement cage to rotate and axially move, welding personnel gradually weld the main reinforcement and the cross point of the winding reinforcement through the welder, and the problems of low welding efficiency and high labor intensity exist at the moment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a steel reinforcement cage winds automatic welder of muscle has the effect that automatic weld wound the muscle.
The above technical purpose of the present invention can be achieved by the following technical solutions: an automatic welding device for a reinforcement cage around a reinforcement comprises a rack, an automatic welding mechanism and a fine-tuning fast forward and backward mechanism arranged between the rack and the automatic welding mechanism, wherein the fine-tuning fast forward and backward mechanism is used for driving the automatic welding mechanism to move fast and is used for fine-tuning the position of the automatic welding mechanism; the automatic welding mechanism comprises a connecting plate connected to the fine-adjustment quick driving and reversing mechanism, a lifting frame arranged on the connecting plate in a lifting mode along the vertical direction, a driving air cylinder arranged in the middle of the lifting frame and extending along the horizontal direction, a connecting seat arranged on a piston rod of the driving air cylinder, a shifting fork arranged on the connecting seat and used for being erected on a main rib of the steel reinforcement cage and preventing the lifting frame from falling, a welding gun arranged on the connecting seat and used for welding the steel reinforcement cage, and guide wheels rotatably connected to the upper end and the lower end of the connecting plate and used for embedding winding ribs; the utility model discloses a steel bar cage lifting device, including lifting frame, first proximity switch, second proximity switch, controller, piston rod, drive actuating cylinder, piston rod, drive actuating cylinder, lifting frame, second proximity switch, the upper end of lifting frame is provided with first proximity switch, the lower extreme of lifting frame is provided with second proximity switch, first proximity switch, second proximity switch all connect on the controller and drive actuating cylinder's flexible through controller control, when the steel bar cage rotates in order to drive the lifting frame rebound and touch first proximity switch, the piston rod that drives actuating cylinder returns and contracts so that the shift fork breaks away from the main muscle of steel bar cage, works as the lifting frame slides down under the action of gravity and when touching second proximity switch, the piston rod.
The utility model discloses a further set up to: and the connecting seat is rotatably connected with a rib pressing wheel which is tightly propped against the winding rib of the reinforcement cage.
The utility model discloses a further set up to: the welding guns are two, and the welding ends of the two welding guns are respectively aligned to two sides of the welding point of the steel reinforcement cage.
The utility model discloses a further set up to: the upper and lower end of connecting plate both sides all are provided with first horizontal support bar, be connected with second horizontal support bar on the horizontal support bar, two that are close to mutually set up the cross axle that supplies the leading wheel cover to establish between the second horizontal support bar, the leading wheel side is provided with and is used for fixing the fixed subassembly on the cross axle, be provided with the adjusting part who is used for adjusting first horizontal support bar, the whole length of second horizontal support bar between first horizontal support bar and the second horizontal support bar.
The utility model discloses a further set up to: the first horizontal supporting rod is provided with a first waist-shaped groove extending along the length direction of the first horizontal supporting rod, and the second horizontal supporting rod is provided with a second waist-shaped groove extending along the length direction of the second horizontal supporting rod; the adjusting component comprises a first tooth groove arranged on the first horizontal supporting rod along the length direction of the first horizontal supporting rod, a second tooth groove arranged on the second horizontal supporting rod along the length direction of the second horizontal supporting rod and meshed with the first tooth groove, a screw penetrating through the first waist-shaped groove and the second waist-shaped groove, and a nut in threaded connection with one end of the screw penetrating through the second waist-shaped groove.
The utility model discloses a further set up to: the fine-tuning fast forward and backward mechanism comprises a sliding plate, a fine-tuning assembly, a sliding frame and a power cylinder, wherein the sliding plate is arranged on the rack in a sliding manner, the fine-tuning assembly is arranged between the sliding plate and the rack and is used for finely tuning the position of the sliding plate, the sliding frame is arranged on the sliding plate in a sliding manner, and the power cylinder is arranged between the sliding frame and the sliding plate and is used for driving the; the sliding plate and the sliding frame are arranged in a sliding mode towards the direction close to or far away from the reinforcement cage, and the connecting plate is connected to the sliding frame.
The utility model discloses a further set up to: the fine adjustment assembly comprises an adjusting screw rod and an adjusting hand wheel, the adjusting screw rod is rotatably connected to the rack, the adjusting hand wheel is arranged at one end of the adjusting screw rod, and the adjusting screw rod is in threaded connection with the lower portion of the sliding plate.
To sum up, the utility model discloses following beneficial effect has:
1. firstly, enabling an automatic welding mechanism to be close to a reinforcement cage through a fine adjustment quick advance and retreat mechanism, then enabling an upper guide wheel and a lower guide wheel to press a winding rib, enabling a shifting fork frame to be arranged on a main rib of the reinforcement cage after a driving cylinder pushes a connecting seat to move towards the reinforcement cage, then welding a welding point of the reinforcement cage through a welding gun, utilizing the rotation of the reinforcement cage on a reinforcement cage seam welder as power, driving a lifting frame to move upwards through a shifting fork, and when the lifting frame touches a first signal switch, controlling a piston rod of the driving cylinder to retract through a controller by the first signal switch so that the shifting fork breaks away from the main rib of the reinforcement cage, and completing welding; when the shifting fork is separated from the main rib of the reinforcement cage, the lifting frame slides downwards under the action of gravity and then touches a second signal switch, the second signal switch controls a piston rod of a driving cylinder to extend through a controller so that the shifting fork is arranged on the next main rib of the reinforcement cage, and then the next welding point is welded through a welding gun; meanwhile, when the whole reinforcement cage is welded, the automatic welding mechanism is separated from the reinforcement cage through the fine-tuning fast forward and backward mechanism;
2. the guide wheels are sleeved on the cross shaft and fixed through the fixing assembly, so that the positions of the guide wheels can be adjusted along the cross shaft, and then the upper guide wheel and the lower guide wheel can be embedded by spirally winding ribs;
3. the sliding frame is driven to move by the power cylinder, so that the automatic welding mechanism is driven to advance and retreat quickly; the initial position of the sliding plate can be finely adjusted by rotating the adjusting hand wheel to drive the adjusting screw rod to rotate.
Drawings
Fig. 1 is a schematic structural view of the structural reinforcement cage of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of the structure of the automated welding mechanism in combination with a reinforcement cage;
FIG. 4 is a schematic structural view of an automatic welding mechanism;
fig. 5 is a partial structural view of fig. 4.
Reference numerals: 1. a frame; 11. a first proximity switch; 12. a second proximity switch; 2. an automatic welding mechanism; 21. a connecting plate; 22. a lifting frame; 23. a driving cylinder; 24. a connecting seat; 25. a shifting fork; 251. a roller; 26. a welding gun; 27. a guide wheel; 281. pressing a rib wheel; 282. a first horizontal support bar; 2821. a first waist-shaped groove; 283. a second horizontal support bar; 2831. a second waist-shaped groove; 284. a horizontal axis; 285. a fixing assembly; 2851. a locking sleeve; 2852. locking the bolt; 286. an adjustment assembly; 2861. a first tooth slot; 2862. a second tooth slot; 2863 screw; 2864. a nut; 287. a bearing; 3. fine-tuning a fast forward and backward mechanism; 31. a sliding plate; 32. a fine tuning component; 321. adjusting the screw rod; 322. adjusting a hand wheel; 33. a carriage; 34. and a power cylinder.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1: the utility model provides a steel reinforcement cage is around muscle automatic welder, as shown in figure 1, includes frame 1, automatic weld mechanism 2, sets up the fine setting fast advance and retreat mechanism 3 between frame 1 and automatic weld mechanism 2, and fine setting fast advance and retreat mechanism 3 is used for driving 2 rapid drainages of automatic weld mechanism and is used for the position of fine setting automatic weld mechanism 2.
As shown in fig. 1 and 2, the fine adjustment fast forward and backward mechanism 3 includes a sliding plate 31 slidably disposed on the frame 1, a fine adjustment assembly 32 disposed between the sliding plate 31 and the frame 1 for fine adjustment of the position of the sliding plate 31, a carriage 33 slidably disposed on the sliding plate 31, and a power cylinder 34 fixedly disposed between the carriage 33 and the sliding plate 31 for fast forward and backward movement of the carriage 33. The sliding plate 31 and the sliding frame 33 are arranged in a sliding mode towards the direction close to or far away from the reinforcement cage; the fine adjustment assembly 32 comprises an adjusting screw 321 rotatably connected to the frame 1 through a bearing 284, and an adjusting hand wheel 322 fixedly arranged at one end of the adjusting screw 321, wherein the adjusting screw 321 is in threaded connection with the lower part of the sliding plate 31.
As shown in fig. 1, fig. 3 and fig. 4, the automatic welding mechanism 2 includes a connecting plate 21 fixed on a sliding frame 33 (see fig. 2), a lifting frame 22 arranged on the connecting plate 21 along the vertical direction, a driving cylinder 23 fixedly arranged in the middle of the lifting frame 22 and extending along the horizontal direction, a connecting seat 24 fixedly arranged on a piston rod of the driving cylinder 23, a shifting fork 25 fixed on the connecting seat 24 and used for erecting on a main rib of the reinforcement cage and preventing the lifting frame 22 from falling, a welding gun 26 fixedly arranged on the connecting seat 24 and used for welding the reinforcement cage, and guide wheels 27 rotatably connected at the upper end and the lower end of the connecting plate 21 and used for embedding a winding rib.
As shown in fig. 3 and 4, a roller 251 is rotatably connected to an end of the fork 25 away from the coupling seat 24, and a beading roller 281 tightly abutting against a winding rib of the reinforcement cage is rotatably connected to the coupling seat 24. The welding guns 26 are provided in two, and the welding ends of the two welding guns 26 are respectively aligned with two sides of the welding point of the steel reinforcement cage.
As shown in fig. 3 and 4, first horizontal support rods 282 are disposed on both sides of the upper end and the lower end of the connecting plate 21, second horizontal support rods 283 are connected to the horizontal support rods, a cross shaft 284 for the guide wheel 27 to be sleeved is fixedly disposed between the two adjacent second horizontal support rods 283, a fixing assembly 285 for fixing on the cross shaft 284 is disposed on the side surface of the guide wheel 27, and an adjusting assembly 286 for adjusting the overall length of the first horizontal support rods 282 and the second horizontal support rods 283 is disposed between the first horizontal support rods 282 and the second horizontal support rods 283.
As shown in fig. 3 and 4, the guide wheel 27 is rotatably sleeved on the transverse shaft 284 through a bearing 287 (see fig. 5), the fixing assembly 285 includes two semicircular locking sleeves 2851 arranged on the inner ring of the bearing 284, two locking bolts 2852 which penetrate through one locking sleeve 2851 and are screwed on the other locking sleeve 2851, and the two locking sleeves 2851 are fixed on the transverse shaft 284 after being screwed by the locking bolts 2852.
As shown in fig. 4 and 5, the first horizontal support bar 282 has a first waist-shaped groove 2821 extending along the longitudinal direction thereof, and the second horizontal support bar 283 has a second waist-shaped groove 2831 extending along the longitudinal direction thereof; the adjustment assembly 286 includes a first spline 2861 provided on the first horizontal support bar 282 along a length direction of the first horizontal support bar 282, a second spline 2862 provided on the second horizontal support bar 283 along a length direction of the second horizontal support bar 283 and engaged with the first spline 2861, a screw 2863 passing through the first kidney-shaped groove 2821 and the second kidney-shaped groove 2831, and a nut 2864 threadedly coupled to an end of the screw 2863 passing through the second kidney-shaped groove 2831.
The implementation principle is as follows: firstly, the automatic welding mechanism 2 is close to a reinforcement cage through the fine adjustment fast forward and backward mechanism 3, then the upper guide wheel 27 and the lower guide wheel 27 are enabled to press a winding rib, the driving air cylinder 23 pushes the connecting seat 24 to move towards the reinforcement cage, the shifting fork 25 is erected on a main rib of the reinforcement cage, then the welding gun 26 welds a welding point of the reinforcement cage, the reinforcement cage is rotated on a reinforcement cage seam welder to serve as power, the lifting frame 22 is driven to move upwards through the shifting fork 25, when the lifting frame 22 touches a first signal switch, the first signal switch controls the piston rod of the driving air cylinder 23 to retract through the controller so that the shifting fork 25 is separated from the main rib of the reinforcement cage, and at the moment, welding is completed; when the shifting fork 25 is separated from the main rib of the reinforcement cage, the lifting frame 22 slides downwards under the action of gravity and then touches a second signal switch, the second signal switch controls the extension of a piston rod of the driving cylinder 23 through the controller so that the shifting fork 25 is erected on the next main rib of the reinforcement cage, and then the next welding point is welded through the welding gun 26; meanwhile, when the whole steel reinforcement cage is welded, the automatic welding mechanism 2 is separated from the steel reinforcement cage through the fine-adjustment fast forward and backward mechanism 3.
The guide wheel 27 is sleeved on the cross shaft 284 and fixed through the fixing component 285, so that the position of the guide wheel 27 can be adjusted along the cross shaft 284, and then the upper guide wheel 27 and the lower guide wheel 27 can be embedded with spiral wound ribs; the power cylinder 34 drives the sliding frame 33 to move, so that the automatic welding mechanism 2 is driven to advance and retreat rapidly; the initial position of the sliding plate 31 can be finely adjusted by rotating the adjusting hand wheel 322 to drive the adjusting screw 321 to rotate.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Claims (7)
1. The utility model provides a steel reinforcement cage winds muscle automatic welder which characterized in that: the automatic welding machine comprises a rack (1), an automatic welding mechanism (2) and a fine-tuning fast forward and backward mechanism (3) arranged between the rack (1) and the automatic welding mechanism (2), wherein the fine-tuning fast forward and backward mechanism (3) is used for driving the automatic welding mechanism (2) to move fast and fine-tuning the position of the automatic welding mechanism (2); the automatic welding mechanism (2) comprises a connecting plate (21) connected to the fine-adjustment quick advance and retreat mechanism (3), a lifting frame (22) arranged on the connecting plate (21) in a lifting mode along the vertical direction, a driving cylinder (23) arranged in the middle of the lifting frame (22) and extending along the horizontal direction, a connecting seat (24) arranged on a piston rod of the driving cylinder (23), a shifting fork (25) arranged on the connecting seat (24) and used for being erected on a main rib of the reinforcement cage and preventing the lifting frame (22) from falling, a welding gun (26) arranged on the connecting seat (24) and used for welding the reinforcement cage, and guide wheels (27) rotatably connected to the upper end and the lower end of the connecting plate (21) and used for embedding a winding rib; the upper end of crane (22) is provided with first proximity switch (11), the lower extreme of crane (22) is provided with second proximity switch (12), first proximity switch (11), second proximity switch (12) are all connected on the controller and through the flexible of controller control drive actuating cylinder (23), rotate when the steel reinforcement cage in order to drive crane (22) upwards remove and touch first proximity switch (11), the piston rod that drives actuating cylinder (23) returns and contracts so that shift fork (25) break away from the main muscle of steel reinforcement cage, work as when crane (22) glide under the action of gravity and touch second proximity switch (12), the piston rod that drives actuating cylinder (23) extends so that shift fork (25) erect on the next main muscle of steel reinforcement cage.
2. The automatic welding device for the reinforcement cage around the reinforcement according to claim 1, wherein: and a rib pressing wheel (281) which is tightly propped against the winding rib of the reinforcement cage is rotatably connected to the connecting seat (24).
3. The automatic welding device for the reinforcement cage around the reinforcement according to claim 1, wherein: the welding guns (26) are two, and the welding ends of the two welding guns (26) are respectively aligned to two sides of the welding point of the steel reinforcement cage.
4. The automatic welding device for the reinforcement cage around the reinforcement according to claim 1, wherein: the upper and lower end of connecting plate (21) both sides all are provided with first horizontal support pole (282), be connected with second horizontal support pole (283) on the horizontal support pole, two that are close to each other set up between second horizontal support pole (283) and supply horizontal axle (284) that leading wheel (27) cover was established, leading wheel (27) side is provided with fixed subassembly (285) that are used for fixing on horizontal axle (284), be provided with between first horizontal support pole (282) and second horizontal support pole (283) and be used for adjusting first horizontal support pole (282), the whole length of second horizontal support pole (283) adjusting subassembly (286).
5. The automatic welding device for the reinforcement cage around the reinforcement according to claim 4, wherein: a first waist-shaped groove (2821) extending along the length direction of the first horizontal supporting rod (282) is arranged on the first horizontal supporting rod, and a second waist-shaped groove (2831) extending along the length direction of the second horizontal supporting rod (283) is arranged on the second horizontal supporting rod; adjusting part (286) include along the length direction setting first tooth's socket (2861) on first horizontal support pole (282) of first horizontal support pole (282), along the length direction setting of second horizontal support pole (283) on second horizontal support pole (283) and with second tooth's socket (2862) of first tooth's socket (2861) engaged with, pass screw (2863) of first waist type groove (2821) and second waist type groove (2831), threaded connection passes nut (2864) of second waist type groove (2831) one end in screw (2863).
6. The automatic welding device for the reinforcement cage around the reinforcement according to claim 1, wherein: the fine-adjustment fast forward and backward mechanism (3) comprises a sliding plate (31) arranged on the rack (1) in a sliding mode, a fine-adjustment component (32) arranged between the sliding plate (31) and the rack (1) and used for fine-adjusting the position of the sliding plate (31), a sliding frame (33) arranged on the sliding plate (31) in a sliding mode, and a power cylinder (34) arranged between the sliding frame (33) and the sliding plate (31) and used for driving the sliding frame (33) to advance and retreat quickly; the sliding plate (31) and the sliding frame (33) are arranged in a sliding mode towards the direction close to or away from the reinforcement cage, and the connecting plate (21) is connected to the sliding frame (33).
7. The automatic welding device for the reinforcement cage around the reinforcement according to claim 6, wherein: the fine adjustment assembly (32) comprises an adjusting screw rod (321) rotatably connected to the rack (1) and an adjusting hand wheel (322) arranged at one end of the adjusting screw rod (321), and the adjusting screw rod (321) is in threaded connection with the lower portion of the sliding plate (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921085998.4U CN210387917U (en) | 2019-07-11 | 2019-07-11 | Automatic welding device for steel bar cage winding bars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921085998.4U CN210387917U (en) | 2019-07-11 | 2019-07-11 | Automatic welding device for steel bar cage winding bars |
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| Publication Number | Publication Date |
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| CN210387917U true CN210387917U (en) | 2020-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921085998.4U Active CN210387917U (en) | 2019-07-11 | 2019-07-11 | Automatic welding device for steel bar cage winding bars |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774708A (en) * | 2020-06-23 | 2020-10-16 | 罗勇鹏 | Automatic welding device for birdcage |
| CN111992926A (en) * | 2020-07-30 | 2020-11-27 | 罗伟权 | Full-automatic reinforcement cage welding method |
| CN115419052A (en) * | 2022-08-09 | 2022-12-02 | 河南黄河河务局工程建设中心 | Overlong reinforcement cage suitable for overlong cast-in-place pile and manufacturing method thereof |
| CN115502534A (en) * | 2022-11-04 | 2022-12-23 | 江苏省海洋资源开发研究院(连云港) | Follow welding mechanism |
| CN117139809A (en) * | 2023-10-31 | 2023-12-01 | 天津建城基业管桩有限公司 | Rolling welding floating compaction device for producing prestressed hollow pile skeleton |
-
2019
- 2019-07-11 CN CN201921085998.4U patent/CN210387917U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774708A (en) * | 2020-06-23 | 2020-10-16 | 罗勇鹏 | Automatic welding device for birdcage |
| CN111774708B (en) * | 2020-06-23 | 2022-05-17 | 罗勇鹏 | Automatic welding device for birdcage |
| CN111992926A (en) * | 2020-07-30 | 2020-11-27 | 罗伟权 | Full-automatic reinforcement cage welding method |
| CN115419052A (en) * | 2022-08-09 | 2022-12-02 | 河南黄河河务局工程建设中心 | Overlong reinforcement cage suitable for overlong cast-in-place pile and manufacturing method thereof |
| CN115502534A (en) * | 2022-11-04 | 2022-12-23 | 江苏省海洋资源开发研究院(连云港) | Follow welding mechanism |
| CN117139809A (en) * | 2023-10-31 | 2023-12-01 | 天津建城基业管桩有限公司 | Rolling welding floating compaction device for producing prestressed hollow pile skeleton |
| CN117139809B (en) * | 2023-10-31 | 2023-12-29 | 天津建城基业管桩有限公司 | Rolling welding floating compaction device for producing prestressed hollow pile skeleton |
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