CN115501045B - 一种极速吸收芯及其制备方法和应用 - Google Patents

一种极速吸收芯及其制备方法和应用 Download PDF

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CN115501045B
CN115501045B CN202211394615.8A CN202211394615A CN115501045B CN 115501045 B CN115501045 B CN 115501045B CN 202211394615 A CN202211394615 A CN 202211394615A CN 115501045 B CN115501045 B CN 115501045B
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聂志强
周彧峰
彭海燕
潘嘉丽
张谭妹
于钊
周峰
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Lule Health Technology Co Ltd
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Abstract

本发明公开了一种极速吸收芯及其制备方法和应用。本发明极速吸收芯包括具有可透液的顶片和/或底片,以及设置于顶片或底片面上或顶片和底片之间的立体针织结构;所述立体针织结构依次层叠的顶层、纤维丝束层、底层,所述顶层和底层由纤维编织而成,所述纤维丝束层由纤维丝束按“8”字型交叉排列形成;所述立体针织结构与顶片和/或底片之间,以及立体针织结构内部填充吸水树脂颗粒。本发明的极速吸收芯可使得大量液体接触立体针织结构的瞬间被其顶层吸引,并沿着纤维丝束层迅速向下传递,同时向周围空隙中分散的吸水树脂颗粒横向扩散,以便于高分子吸水树脂快速吸收,从而实现对液体的快速吸收。

Description

一种极速吸收芯及其制备方法和应用
技术领域
本发明涉及吸收用品技术领域,更具体地,涉及一种极速吸收芯及其制备方法和应用。
背景技术
吸收体是一次性卫生用品如纸尿裤、卫生巾等物品中的关键组件,主要用于吸收储存各种液体。现有纸尿裤或卫生巾中所采用的吸收体的吸收速度缓慢,当瞬时出现大量液体时难以快速渗透进入吸收体,只能在纸尿裤亲肤层表面流淌,等待液体缓慢渗透至吸收芯体后再被缓慢吸收,因此现有吸收体极易引起侧漏、前后漏,同时引起回渗量大等问题,大大降低了一次性卫生用品的舒适度。
为解决上述吸收体吸收速度慢的问题,现有技术中对吸收体的结构进行了改进,例如现有技术公开了一种具有立体织物作为助力流体流动的吸收性物品,该吸收性物品包括液体可渗透的亲肤面层、不可透液防漏底层和包围在所述亲肤面层与所述防漏底层之间的吸收芯,以及设置在所述吸收芯中顶片与所述底片之间的流体流动助力立体织物,所述流体流动助力立体织物是间隔织物,其包括顶层和底层以及所述顶层与所述底层之间的由绒毛纤丝构成的互连层。但因间隔针织这类材料具备有多种编织方式和材料选型以满足不同用品和场景的需求,其所选材料及选用针织结构方式仅简单将常规床垫或鞋垫用间隔织物挪用过来替代吸收芯,使得纸尿裤等吸收体出现非常硬,扩散短,潮湿,不贴身,无法多次吸收等问题而且并不能达到纸尿裤产品国家合格标准的基本指标,其对大量瞬时液体的吸收速度更有待进一步提高。
发明内容
本发明目的是克服现有吸收体对大量瞬时液体吸收速度慢、产品因选材不合理导致使用者体验感差的缺陷和不足,提供一种极速吸收芯,由顶片和/或底片以及设置于顶片和底片之间的立体针织结构组成,其中立体针织结构包括顶层、底层、以及用于连接顶层和底层的纤维丝束层,其顶层和底层由纤维编织而成,液体可沿顶层纤维在水平方向扩散及向下渗透到纤维丝束层,纤维丝束层在垂直方向连接顶层与底层,液体可以沿纤维丝束层快速传递到底层,因此,当瞬时出现大量液体时,可使得大量液体与其接触的瞬间透过顶片与顶层并沿着纤维丝束层迅速向下传递,同时向周围空隙中分散的吸水树脂横向扩散,进一步更多液体通过底层进行二次扩散,以便于更大范围分布的高分子吸水树脂快速吸收,从而实现对液体的快速吸收。该种结构合非织造纤维与针织纤维合理搭配发挥出织造和非织造布各自独有的优势,利用液体主动扩散和被动扩散以及虹吸原理达到液体瞬间吸收,超长扩散,回渗量低的目的。
本发明的又一目的是提供一种极速吸收芯的制备方法。
本发明的另一目的是提供一种极速吸收芯在纸尿裤、卫生巾和隔尿垫中的应用。
本发明上述目的通过以下技术方案实现:
本发明保护一种极速吸收芯,包括具有可透液的顶片和底片,以及设置于顶片或底片面上或顶片和底片之间的立体针织结构;
所述立体针织结构包括依次层叠的顶层、纤维丝束层、底层,所述顶层和底层由纤维编织而成,所述纤维丝束层由纤维丝束按“8”字型交叉排列形成;
所述立体针织结构与顶片和/或底片之间,以及立体针织结构内部填充有吸水树脂颗粒。
本发明极速吸收芯可使得大量液体接触可透液的顶片的瞬间被立体针织结构的顶层吸引并向四周扩散,同时迅速透过立体针织结构的顶层,通过顶层和底层之间相连接的纤维丝束层向下传递,在传递过程中同时向吸水树脂颗粒横向迅速扩散,以便于被吸水树脂快速吸收、储存,从而实现对液体的快速吸收。
其中,纤维丝束按“8”字型交叉排列形成纤维丝束层,不仅可以提供良好的力学性能,还可以构建大量快速疏水通道。具体地,当纤维丝束由棉纱和涤纶纱组成或由棉纱和醋酸纱组成时,纤维丝束中的棉纱能够构建快速输水通道,可以承接顶层所吸收液体的同时将其沿输水通道向下传递,力学性能较好的纤维(涤纶纱、醋酸纱)提供针织过程所需的抗线张力强度,且“8”字型交叉排列的纤维丝束不仅可以弥补棉纱强度的不足,与涤纶纱或醋酸纱相结合后提供足够的支撑强度,还有利于来自于顶层的液体向四周横向扩散,进而便于吸水树脂颗粒的快速吸收。而且,当纤维丝束层完全由醋酸纤维丝束形成时,“8”字型交叉排列的方式同样可以在保证良好输水性能的基础上,提供必要的力学支持。
此外,还可以采用亲水油剂对极速吸收芯中的顶片、立体针织结构和底片分别进行亲水处理。例如,当立体针织结构的顶层由涤纶纱编织而成时,可以采用美国某公司Stantxe S6677型号或日本某公司Nw-209型号的亲水油以雾化、烘干的方式对其上油处理(即亲水处理)以增强亲水性,上油率可以为0.2%~0.6%。
具体地,本发明极速吸收体中的顶片和/或底片为亲水片状材料;所述亲水片状材料可以为无尘纸、涤纶黏胶水刺布、热风布和热轧布包括但不仅限于此中的一种。其中,所述吸水树脂颗粒具体可以为不同类型聚丙烯酸钠(SPA),例如选择干爽型SPA、高通液型SPA、高保水型SPA,还可以根据需求将这些不同类型的SPA组合使用。
优选地,本发明极速吸收芯中立体针织结构的顶层和底层由棉纱和涤纶纱编织而成。
本发明的立体针织结构的顶层和底层由棉纱和涤纶纱编织而成,其中棉纱为天然植物纤维,其表面含有丰富的羟基,纤维内多孔隙,天然具有毛细吸附效应和虹吸效应,具有良好的亲水传导性能,与涤纶纱搭配搭配编织后可以使所制得的顶层或底层具备优异亲水性能同时保持一定的强度,与液体接触后可快速吸收液体。
优选地,所述立体针织结构的纤维丝束层由棉纱和涤纶纱组成,所述纤维丝束为30~150F。具体地,纤维丝束可以为30F、80F或150F。
优选地,所述纤维丝束中棉纱与涤纶纱的质量比为(6~8):(2~4),具体可以为6:4、7:3和8:2。
优选地,所述立体针织结构的纤维丝束层由棉纱和醋酸纱组成,所述纤维丝束为30~150F。具体地,纤维丝束可以为30F、80F或150F。
优选地,所述纤维丝束中棉纱与醋酸纱的质量比为1:(1~2),具体可以为1:1或1:2。
优选地,所述立体针织结构的纤维丝束层由醋酸纱组成,所述纤维丝束为30~150F。具体地,纤维丝束可以为30F、80F或150F。
优选地,所述醋酸纱为醋酸纤维细度0.6~1.2D且支数10~55S的单纱。
优选地,所述棉纱为支数29~55S的普梳棉单纱。
在具体实施方式中,本发明所述涤纶纱中涤纶纤维的细度为1.5~1.8D。
在具体实施方式中,本发明所述立体针织结构的克重为130~150gsm,厚度为2.8~3mm。
优选地,本发明所述立体针织结构的顶层具有开孔,所述开孔的面积为12~90mm2,所述开孔的密度为1~4个/cm2
顶层的开孔形状对吸收芯的吸水性能有一定程度的影响,开孔形状优选为菱形、圆形、三角形、矩形等规则形状,同时也可以为其他不规则形状。
优选地,本发明所述立体针织结构的顶层和底层同时具有开孔,所述开孔的面积为12~90mm2,所述开孔的密度为1~4个/cm2
顶层开孔的位置、形状和大小可以与底层开孔相对应保持一致,也可以彼此错开。此外,开孔的形状对吸收芯的吸水性能有一定程度的影响,开孔形状优选为菱形、圆形、三角形、矩形等规则形状,同时也可以为其他不规则形状。
优选地,本发明所述立体针织结构的底层具有开孔,所述开孔的面积为12~90mm2,所述开孔的密度为1~4个/cm2
底层的开孔形状对吸收芯的吸水性能有一定程度的影响,开孔形状优选为菱形、圆形、三角形、矩形等规则形状,同时也可以为其他不规则形状。
本发明还保护一种极速吸收芯的制备方法,包括以下步骤:
将顶片和/或底片,以及立体针织结构通过热熔胶粘接复合成型,即可获得极速吸收芯。
在具体实施方式中,当立体针织结构中纤维丝束层和底层开孔时,未开孔的顶层与极速吸收芯中片状亲水底片所形成的空间结构容纳特定性能及配比的SPA,再通过热熔胶或热工艺/超声波粘合工艺形成极速吸收芯;
在具体实施方式中,当立体针织结构中纤维丝束层和顶层开孔时,未开孔的底层与极速吸收芯中片状亲水顶片所形成的空间结构容纳特定性能及配比的SPA,再通过热熔胶或者热工艺/超声波粘合工艺形成极速吸收芯;
其中,上述热熔胶可以选择低温热熔胶。
一种极速吸收芯在纸尿裤、卫生巾和隔尿垫中的应用,也在本发明的保护范围之内。
与现有技术相比,本发明具有以下有益技术效果是:
本发明的极速吸收芯可使得大量液体与其接触的瞬间被吸收芯的顶层吸引,并通过吸收芯的顶层沿着立体针织结构迅速向下传递,储存在间隔织物纤维丝束层,同时向周围空隙中分散的吸水树脂横向扩散,以便于高分子吸水树脂快速吸收。当流动液体被动扩散结束后,立体针织间隔织物中所含棉纱利用其多孔隙提液持液能力强的功能,继续持续运输液体至更大范围的SAP区域,进行二次吸收,从而实现对液体的快速吸收。
附图说明
图1为实施例1极速吸收芯中立体针织结构的示意图,1-顶层,2-纤维丝束层,3-底层。
图2为实施例1极速吸收芯中立体针织结构的俯视图,c-菱形开口的长度,d-菱形开口的宽度。
图3为实施例1极速吸收芯中立体针织结构的实物图,1-顶层,2-纤维丝束层,3-底层。
具体实施方式
下面结合具体实施方式对本发明作进一步的说明,但实施例并不对本发明做任何形式的限定。除非另有说明,本发明实施例采用的原料试剂为常规购买的原料试剂。
实施例1
一种极速吸收芯,包括具有可透液的顶片和底片,以及设置于顶片和底片之间的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成(如图1所示),立体针织结构的克重为150gsm,厚度为2.8mm;
所述立体针织结构与顶片和底片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,顶层中棉纱与涤纶纱的针织质量比/根数为1:1,底层为棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述顶层和底层均具有开孔,开孔的形状为菱形(如图2所示),开孔的面积为12mm2,开孔的密度为4个/cm2
所述纤维丝束层由棉纱和醋酸纱组成的纤维丝束按“8”字型交叉排列形成(如图3所示),所述纤维丝束为80F;所述纤维丝束中棉纱与醋酸纱的质量比为1:1;
所述吸水树脂颗粒SPA分散于顶片、底片和立体针织结构所形成的空隙之间;
棉纱为细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维的细度1.5D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数为46S的单纱;顶片和底片均为亲水纺粘非织造布。
实施例2
一种极速吸收芯,包括具有可透液的顶片和设置在顶片下方的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成,立体针织结构的克重为150gsm,厚度为3mm;
所述立体针织结构与顶片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,所述顶层中棉纱与涤纶纱的针织质量比/根数为1:1,底层为棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述顶层具有开孔,开孔的形状为菱形,开孔的面积为12mm2,开孔的密度为4个/cm2
所述纤维丝束层由棉纱和醋酸纱组成的纤维丝束按“8”字型交叉排列形成,所述纤维丝束为80F;所述纤维丝束中棉纱与醋酸纱的质量比为1:1;
棉纱为细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维细度1.8D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数为46S的单纱;顶片为亲水纺粘非织造布。
实施例3
一种极速吸收芯,包括具有可透液的底片和设置在底片上方的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成,立体针织结构的克重为150gsm,厚度为3mm;
所述立体针织结构与底片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,顶层中棉纱与涤纶纱的针织质量比/根数为1:1,底层为棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述底层具有开孔,开孔的形状为菱形,开孔的面积为12mm2,开孔的密度为4个/cm2
所述纤维丝束层由棉纱和醋酸纱组成的纤维丝束按“8”字型交叉排列形成,所述纤维丝束为80F;所述纤维丝束中棉纱与醋酸纱质量比为1:1;
棉纱的细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维细度1.8D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数42S的单纱;底片为亲水纺粘非织造布。
实施例4
一种极速吸收芯,包括具有可透液的顶片和底片,以及设置于顶片和底片之间的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成,立体针织结构的克重为150gsm,厚度为2.8mm;
所述立体针织结构与顶片和底片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,所述顶层中棉纱和涤纶纱针织质量比/根数为2:3,底层为棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述顶层和底层均具有开孔,开孔的形状为菱形,开孔的面积为90mm2,开孔的密度为1个/cm2
所述纤维丝束层由棉纱和涤纶纱组成的纤维丝束按“8”字型交叉排列形成,所述纤维丝束为80F;所述纤维丝束中棉纱与醋酸纱质量比为1:1;
所述吸水树脂颗粒SPA分散于顶片、底片和立体针织结构所形成的空隙之间;
棉纱为细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维的细度1.8D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数42S的单纱;顶片和底片均为亲水纺粘非织造布。
实施例5
一种极速吸收芯,包括具有可透液的顶片和底片,以及设置于顶片和底片之间的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成,立体针织结构的克重150gsm,厚度为2.8mm;
所述立体针织结构与顶片和底片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,所述顶层中棉纱和涤纶纱针织质量比/根数为2:3,底层为棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述顶层和底层均具有开孔,开孔的形状为菱形,开孔的面积为12mm2,开孔的密度为4个/cm2
所述纤维丝束层由醋酸纤维组成的纤维丝束按“8”字型交叉排列形成,所述纤维丝束为80F;
所述吸水树脂颗粒SPA分散于顶片、底片和立体针织结构所形成的空隙之间;
棉纱的细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维细度1.8D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数60S/2的双股纱;顶片和底片均为亲水纺粘非织造布。
实施例6
一种极速吸收芯,包括具有可透液的顶片和底片,以及设置于顶片和底片之间的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成,立体针织结构的克重为150gsm,厚度为2.8mm;
所述立体针织结构与顶片和底片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,所述顶层为涤纶纱并通过日本Nw-209型号的亲水油以雾化、烘干的方式上油做亲水处理;底层棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述顶层和底层均具有开孔,开孔的形状为菱形,开孔的面积为12mm2,开孔的密度为4个/cm2
所述纤维丝束层由醋酸纤维组成的纤维丝束按“8”字型交叉排列形成,所述纤维丝束为80F;
所述吸水树脂颗粒SPA分散于顶片、底片和立体针织结构所形成的空隙之间;
棉纱的细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维的细度1.8D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数32S的单纱;顶片和底片均为亲水纺粘非织造布。
实施例7
一种极速吸收芯,包括具有可透液的顶片和底片,以及设置于顶片和底片之间的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成,立体针织结构的克重为150gsm,厚度为2.8mm;
所述立体针织结构与顶片和底片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,所述顶层为涤纶纱并通过日本Nw-209型号的亲水油以雾化、烘干的方式上油做亲水处理,下层为棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述顶层和底层均具有开孔,开孔的形状为菱形,开孔的面积为12mm2,开孔的密度为4个/cm2
所述纤维丝束层由醋酸纤维组成的纤维丝束按“8”字型交叉排列形成,所述纤维丝束为80F;
所述吸水树脂颗粒SPA分散于顶片、底片和立体针织结构所形成的空隙之间;
棉纱的细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维的细度1.8D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数32S的单纱;顶片为亲水纺熔8gsm非织造布,底片为北美产地针叶林原料无尘纸40gsm。
实施例8
一种极速吸收芯,包括具有可透液的顶片和设置在顶片下方的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成,立体针织结构的克重为150gsm,厚度为3mm;
所述立体针织结构与顶片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,所述顶层为涤纶纱并通过日本Nw-209型号的亲水油以雾化、烘干的方式上油做亲水处理,底层为棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述顶层具有开孔,开孔的形状为菱形,开孔的面积为12mm2,开孔的密度为4个/cm2
所述纤维丝束层由醋酸纤维组成的纤维丝束按“8”字型交叉排列形成,所述纤维丝束为80F;
棉纱的细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维的细度1.8D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数32S的单纱;顶片为亲水纺熔8gsm非织造布。
实施例9
一种极速吸收芯,包括具有可透液的底片和设置在底片上方的立体针织结构;
所述立体针织结构包括依次层叠的顶层1、纤维丝束层2、底层3,所述顶层和底层由纤维编织而成,立体针织结构的克重为130gsm,厚度为2.8mm;
所述立体针织结构与底片之间,以及立体针织结构内部填充有吸水树脂颗粒;所述吸水树脂颗粒为SPA;
其中,顶层为涤纶纱并通过日本某公司Nw-209型号的亲水油以雾化、烘干的方式上油做亲水处理,底层为棉纱,顶层和底层通过纤维丝束针织勾连而成;
所述底层具有开孔,开孔的形状为菱形,开孔的面积为12~90mm2,开孔的密度为1-4个/cm2
所述纤维丝束层由醋酸纤维组成的纤维丝束按“8”字型交叉排列形成,所述纤维丝束为80F;棉纱的细度为支数42S的普梳棉单纱,涤纶纱为涤纶纤维的细度1.8D且支数42S的单纱,醋酸纱为醋酸纤维的细度0.8D且支数32S的单纱;底片为北美产地针叶林原料无尘纸40gsm。
对比例1
一种常规吸收芯,由上层(亲水纺粘非织造布)、中层(亲水热风非织造布)、下层(亲水纺粘非织造布)三层和吸水树脂颗粒SPA组成,吸水树脂颗粒SPA填充于上层和中层及中层和下层之间。
结果检测
将实施例1~9中的极速吸收芯和对比例1中常规吸收芯进行吸水速度和回渗量测试,具体测试方法如下,测试结果如表1~10所示。
表 1 实施例1中极速吸收芯
Figure 54852DEST_PATH_IMAGE001
表2 实施例2中极速吸收芯
Figure 801353DEST_PATH_IMAGE002
表3 实施例3中极速吸收芯
Figure 846669DEST_PATH_IMAGE003
表4 实施例4中极速吸收芯
Figure 773037DEST_PATH_IMAGE004
表5 实施例5中极速吸收芯
Figure 118568DEST_PATH_IMAGE005
表6 实施例6中极速吸收芯
Figure 737768DEST_PATH_IMAGE006
表7 实施例7中极速吸收芯
Figure 535960DEST_PATH_IMAGE007
表8 实施例8中极速吸收芯
Figure 266018DEST_PATH_IMAGE008
表9 实施例9中极速吸收芯
Figure 669318DEST_PATH_IMAGE009
表10 对比例1中常规吸收芯
Figure 459419DEST_PATH_IMAGE010
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。

Claims (12)

1.一种极速吸收芯,其特征在于,所述极速吸收芯包括具有可透液的顶片和/或底片,以及设置于顶片或底片面上或顶片和底片之间的立体针织结构;
所述立体针织结构包括依次层叠的顶层、纤维丝束层、底层,所述顶层和底层由纤维编织而成,所述纤维丝束层由纤维丝束按“8”字型交叉排列形成;
所述立体针织结构与顶片和/或底片之间,以及立体针织结构内部填充吸水树脂颗粒;
所述立体针织结构的纤维丝束层由棉纱和涤纶纱组成,所述纤维丝束为30~150F;或所述立体针织结构的纤维丝束层由棉纱和醋酸纱组成,所述纤维丝束为30~150F;或所述立体针织结构的纤维丝束层由醋酸纱组成,所述纤维丝束为30~150F;
所述立体针织结构的顶层和底层由棉纱和涤纶纱编织而成;
所述纤维丝束层束层不仅可以提供良好的力学性能,还可以构建大量快速疏水通道;所述纤维丝束层在垂直方向连接顶层与底层,液体可以沿纤维丝束层快速传递至底层,当瞬时出现大量液体时,可使得大量液体与极速吸收芯接触的瞬间透过顶片与顶层并沿着纤维丝束层迅速向下传递,同时向周围空隙中分散的吸水树脂横向扩散,进一步使得更多液体通过底层进行二次扩散,以便于更大范围分布的高分子吸水树脂快速吸收。
2.如权利要求1所述极速吸收芯,其特征在于,所述纤维丝束中棉纱与涤纶纱的质量比为(6~8):(2~4)。
3.如权利要求1所述极速吸收芯,其特征在于,所述纤维丝束中棉纱与醋酸纱的质量比为1:(1~2)。
4.如权利要求1所述极速吸收芯,其特征在于,所述醋酸纱为醋酸纤维细度0.6~1.2D且支数10~55S的单纱。
5.如权利要求1所述极速吸收芯,其特征在于,所述棉纱为支数29~55S的普梳棉单纱。
6.如权利要求1所述极速吸收芯,其特征在于,所述涤纶纱中涤纶纤维的细度为1.5~1.8D。
7.如权利要求1所述极速吸收芯,其特征在于,所述立体针织结构的克重为130~150gsm,厚度为2.8~3mm。
8.如权利要求1所述极速吸收芯,其特征在于,所述立体针织结构的顶层具有开孔,所述开孔的面积为12~90mm2,所述开孔的密度为1~4个/cm2
9.如权利要求1所述极速吸收芯,其特征在于,所述立体针织结构的顶层和底层均具有开孔,所述开孔的面积为12~90mm2,所述开孔的密度为1~4个/cm2
10.如权利要求1所述极速吸收芯,其特征在于,所述立体针织结构的底层具有开孔,所述开孔的面积为12~90mm2,所述开孔的密度为1~4个/cm2
11.一种权利要求1~10任一项所述极速吸收芯的制备方法,其特征在于,包括以下步骤:
将顶片和/或底片,以及立体针织结构通过热熔胶粘接复合成型,即可获得极速吸收芯。
12.一种权利要求1~10任一项所述极速吸收芯在纸尿裤、卫生巾和隔尿垫中的应用。
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