CN115492416A - FRP-SMA composite sheet and reinforcing method thereof - Google Patents
FRP-SMA composite sheet and reinforcing method thereof Download PDFInfo
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- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
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Abstract
本发明涉及一种FRP‑SMA复合片材及其加固方法,包括至少两片并排间隔分布的FRP片材,至少两片FRP片材之间连接有记忆合金丝材,每片FRP片材均为材料复合区,位于相邻两片FRP片材之间的记忆合金丝材为预应力激活区。所述记忆合金丝材通过尼龙线与FRP片材相连接。本发明结构设计简单、合理,安装方便,对构件施加预应力简单,大大减少技术人员工作量,降低工作难度,提高加固的能力和充分利用材料性能。
The invention relates to an FRP‑SMA composite sheet and its reinforcement method, comprising at least two FRP sheets arranged side by side at intervals, memory alloy wires are connected between at least two FRP sheets, and each FRP sheet is In the material composite area, the memory alloy wire located between two adjacent FRP sheets is the prestress activation area. The memory alloy wire is connected with the FRP sheet through nylon wire. The invention has simple and reasonable structural design, convenient installation, simple application of prestress to components, greatly reduces the workload of technical personnel, reduces work difficulty, improves the ability of reinforcement and fully utilizes the performance of materials.
Description
技术领域:Technical field:
本发明涉及一种FRP-SMA复合片材及其加固方法。The invention relates to an FRP-SMA composite sheet and a reinforcing method thereof.
背景技术:Background technique:
目前对于木结构的加固很多采用FRP材料(纤维增强复合材料),虽然FPR材料可以提升结构的力学性能,但仍然存在缺陷,比如FRP材料性能得不到充分利用,以及在粘贴FRP材料时容易发生片材剥落,因此需要对FRP材料进行预张拉,但是目前的应用还停留在机械张拉产生预应力阶段,施工起来过于复杂,一旦加强完成后即定型,由于FRP全段粘贴,材料亦不能二次拉伸,后期应力损失无法再次补充。而形状记忆合金(shape memory alloys,SMA)具有形状记忆效应和超弹性,其在建筑结构中也有一些应用,表明它可以提供一种回复力,这种力相当于预应力,并且可以通过控制温度的方式对其回复力进行控制。因此考虑可以借助SMA与 FRP 共同作用,形成一种新型复合材料。可主动控制复合材料中的预应力强度,在前期合理规划下,加强完成后,后期还可通过温度控制改善预应力松弛情况,达到二次加强效果,且加强过程中无需锚固和张拉体系,施工方面,能够更合理使用资源,优化材料使用效率。At present, many FRP materials (fiber reinforced composite materials) are used for the reinforcement of wood structures. Although FPR materials can improve the mechanical properties of the structure, there are still defects, such as the performance of FRP materials is not fully utilized, and it is easy to occur when pasting FRP materials. The sheet peels off, so it is necessary to pre-tension the FRP material, but the current application is still at the stage of mechanical tension to generate pre-stress, and the construction is too complicated. Secondary stretching, the later stress loss cannot be supplemented again. And shape memory alloys (shape memory alloys, SMA) have shape memory effect and superelasticity, and it also has some applications in architectural structures, indicating that it can provide a restoring force, which is equivalent to prestress, and can be controlled by temperature way to control its resilience. Therefore, it is considered that SMA and FRP can work together to form a new type of composite material. It can actively control the prestress strength in the composite material. Under the reasonable planning in the early stage, after the reinforcement is completed, the temperature control can be used to improve the prestress relaxation in the later stage to achieve the secondary reinforcement effect, and there is no need for anchoring and tensioning systems during the reinforcement process. In terms of construction, resources can be used more rationally and the efficiency of material use can be optimized.
发明内容:Invention content:
本发明的目的是提供一种适用于木构件加固的FRP-SMA复合片材及其加固方法,设计合理,可大大减少技术人员的工作量,降低工作难度,提高加固能力和充分利用材料性能。The purpose of the present invention is to provide a FRP-SMA composite sheet suitable for wood member reinforcement and its reinforcement method, which has a reasonable design, can greatly reduce the workload of technicians, reduce work difficulty, improve reinforcement capacity and fully utilize material properties.
为了实现上述目的,本发明采用的技术方案是:一种FRP-SMA复合片材,包括至少两片并排间隔分布的FRP片材,至少两片FRP片材之间连接有记忆合金丝材,每片FRP片材均为材料复合区,位于相邻两片FRP片材之间的记忆合金丝材为预应力激活区。In order to achieve the above object, the technical solution adopted by the present invention is: a FRP-SMA composite sheet, comprising at least two FRP sheets arranged side by side at intervals, at least two FRP sheets are connected with memory alloy wires, each Each FRP sheet is a material composite area, and the memory alloy wire located between two adjacent FRP sheets is a prestress activation area.
进一步的,所述记忆合金丝材通过尼龙线与FRP片材相连接。Further, the memory alloy wire is connected to the FRP sheet through a nylon wire.
进一步的,所述记忆合金丝材包括若干根并排间隔分布的记忆合金丝,若干根记忆合金丝的分布方向与至少两片FRP片材的分布方向相垂直。Further, the memory alloy wires include several memory alloy wires distributed side by side at intervals, and the distribution direction of the several memory alloy wires is perpendicular to the distribution direction of at least two FRP sheets.
进一步的,每片FRP片材均为两层,所述材料复合区由两层FRP片材与记忆合金丝材组成,记忆合金丝材和两层FRP片材使用尼龙线交替穿插连接在一起。Further, each FRP sheet has two layers, and the material composite area is composed of two layers of FRP sheets and memory alloy wires, and the memory alloy wires and the two layers of FRP sheets are alternately interspersed and connected together with nylon threads.
进一步的,若干根记忆合金丝的间距为3mm-5mm;所述材料复合区的长度为20mm-30mm,所述预应力激活区的长度为5mm-15mm。Further, the distance between several memory alloy wires is 3mm-5mm; the length of the material composite area is 20mm-30mm, and the length of the prestress activation area is 5mm-15mm.
本发明采用的另外一种技术方案是:一种采用FRP-SMA复合片材进行加固木梁的加固方法,包括如下步骤:Another technical solution adopted in the present invention is: a method for reinforcing wooden beams using FRP-SMA composite sheets, comprising the following steps:
步骤S1:对木梁的表面进行处理,对于腐朽部分进行剔除并用材料进行嵌补,此外对其他部分应进行表面清洁处理,以使FRP布可以与木材牢固粘结;Step S1: Treat the surface of the wooden beam, remove the decayed part and fill it with materials, and clean the surface of other parts so that the FRP cloth can be firmly bonded to the wood;
步骤S2:对木梁挠度较大的位置进行支顶,先使其变形得到恢复,然后先用一层FRP 布垫于梁底部,再在其上部涂抹一层环氧树脂,接着把记忆合金丝材按照间距为3mm布置在 FRP 布上,为了保持操作时记忆合金丝材位置的固定,在记忆合金丝材两个端部均粘贴透明胶布,最后在各两端以及中间覆盖一层 FRP 布,FRP布直接与梁底涂上环氧树脂胶粘贴固定,以达到锚固的作用,待环氧树脂干燥后取下透明胶布;Step S2: Support the position of the large deflection of the wooden beam, first restore the deformation, then use a layer of FRP cloth to pad the bottom of the beam, and then apply a layer of epoxy resin on the upper part, and then put the memory alloy wire The materials are arranged on the FRP cloth at a distance of 3 mm. In order to keep the position of the memory alloy wire fixed during operation, transparent adhesive tape is pasted on both ends of the memory alloy wire, and finally a layer of FRP cloth is covered at both ends and the middle. The FRP cloth is directly coated with epoxy resin glue on the bottom of the beam to achieve the effect of anchoring. After the epoxy resin is dry, remove the transparent tape;
步骤S3:待环氧树脂干燥后,在梁的两端以及中间再分别环向缠绕一圈FRP-SMA复合片材,使复合片材的材料复合区首尾相接,对材料复合区涂满环氧树脂,使SMA-FRP复合片材能与梁粘接更紧,避免发生剥落或者滑移,使记忆合金丝的材料性质得到充分的发挥;Step S3: After the epoxy resin is dry, wrap a circle of FRP-SMA composite sheet at both ends and in the middle of the beam respectively, so that the material composite areas of the composite sheet are connected end to end, and the material composite area is covered with epoxy resin , so that the SMA-FRP composite sheet can be more tightly bonded to the beam, avoid peeling or slipping, and make the material properties of the memory alloy wire fully utilized;
步骤S4:待环氧树脂干燥后,分别对环向缠绕的FRP-SMA复合片材的预应力激活区进行通电,使其产生预紧力,达到加强锚固的作用;然后再对梁的中部记忆合金丝材进行通电,使其产生预紧力,从而抵抗梁底的拉力以及修复梁底的细微裂缝。Step S4: After the epoxy resin is dry, electrify the prestress activation area of the hoop-wound FRP-SMA composite sheet respectively to make it generate pretightening force to achieve the effect of strengthening anchorage; then memory the middle part of the beam The alloy wire is energized to generate a pre-tightening force, thereby resisting the tension at the bottom of the beam and repairing the tiny cracks at the bottom of the beam.
本发明采用的另外一种技术方案是:一种采用FRP-SMA复合片材进行加固木柱的加固方法,包括如下步骤:Another technical solution adopted by the present invention is: a method for reinforcing wooden columns using FRP-SMA composite sheets, comprising the following steps:
步骤S1:对木柱的表面进行处理,对于腐朽部分进行剔除然后用材料进行嵌补,此外对其他部分应进行表面清洁处理,以使FRP布能够与木材牢固粘结;Step S1: Treat the surface of the wooden column, remove the decayed part and fill it with materials, and clean the surface of other parts so that the FRP cloth can be firmly bonded to the wood;
步骤S2:对木柱开裂部位先涂上一圈环氧树脂,在涂环氧树脂处用FRP布缠绕一圈,再将环氧树脂涂满FRP布;Step S2: First apply a circle of epoxy resin to the cracked part of the wooden column, wrap a circle with FRP cloth at the place where the epoxy resin is applied, and then cover the epoxy resin with the FRP cloth;
步骤S3:再对木柱开裂的部位用FRP-SMA复合片材缠绕一至三圈,使FRP-SMA复合片材的材料复合区首尾相接,然后对材料复合区涂满环氧树脂;Step S3: Wrap the cracked part of the wooden column with the FRP-SMA composite sheet for one to three turns, so that the material composite areas of the FRP-SMA composite sheet are connected end to end, and then coat the material composite area with epoxy resin;
步骤S4:待环氧树脂干燥后对FRP-SMA复合片材的预应力激活区通电,使其产生预紧力,从而箍紧木柱,对损伤进行修复。Step S4: After the epoxy resin is dried, electrify the prestress activation area of the FRP-SMA composite sheet to generate a pretightening force, thereby tightening the wooden column and repairing the damage.
与现有技术相比,本发明具有以下效果:本发明结构设计简单、合理,安装方便,对构件施加预应力简单,大大减少技术人员工作量,降低工作难度,提高加固的能力和充分利用材料性能。Compared with the prior art, the present invention has the following effects: the present invention has simple and reasonable structural design, convenient installation, simple application of prestress to components, greatly reducing the workload of technicians, reducing work difficulty, improving the ability of reinforcement and making full use of materials performance.
附图说明:Description of drawings:
图1是本发明实施例的俯视构造示意图;Fig. 1 is a top view structural schematic view of an embodiment of the present invention;
图2是本发明实施例的立体构造示意图;Fig. 2 is a schematic diagram of a three-dimensional structure of an embodiment of the present invention;
图3是本发明实施例中加固木梁和木柱的整体效果图;Fig. 3 is the overall effect drawing of reinforcing wooden beam and wooden post in the embodiment of the present invention;
图4是本发明实施例中加固木柱的构造示意图;Fig. 4 is the structural representation of reinforcing wooden post in the embodiment of the present invention;
图5是本发明实施例中加固方木梁的侧视构造示意图;Fig. 5 is a side view structural schematic diagram of a reinforced square wooden beam in an embodiment of the present invention;
图6是本发明实施例中加固方木梁的底视构造示意图;Fig. 6 is the bottom view structure schematic diagram of reinforcing square wooden beam in the embodiment of the present invention;
图7是本发明实施例中加固圆木梁的侧视构造示意图。Fig. 7 is a schematic side view of a reinforced round wooden beam in an embodiment of the present invention.
图中:In the picture:
1- FRP片材;2-记忆合金丝材;3-尼龙线;101-材料复合区;201-预应力激活区。1- FRP sheet; 2- memory alloy wire; 3- nylon wire; 101- material composite area; 201- prestress activation area.
具体实施方式:detailed description:
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
在本发明的描述中,需要理解的是,术语“ 纵向”、“ 横向”、“ 上”、“ 下”、“ 前”、“ 后”、“ 左”、“ 右”、“ 竖直”、“ 水平”、“ 顶”、“ 底”、“ 内”、“ 外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
如图1~2所示,本发明一种FRP-SMA复合片材,包括至少两片并排间隔分布的FRP片材1和记忆合金丝材2,记忆合金丝材2通过尼龙线3连接在至少两片FRP片材1之间,该复合片材根据有无FRP片材1分为材料复合区101和预应力激活区201,两个区域沿着FRP片材的分布方向交替布置,即:每片FRP片材1所处的位置均为材料复合区101,位于相邻两片FRP片材1之间的记忆合金丝材2所处的位置为预应力激活区2021。As shown in Figures 1 to 2, a FRP-SMA composite sheet of the present invention includes at least two FRP sheets 1 and
本实施例中,该FRP-SMA复合片材包括但不限于加固木梁和木柱。In this embodiment, the FRP-SMA composite sheet includes but not limited to reinforced wooden beams and wooden columns.
本实施例中,所述记忆合金丝材2包括若干根并排间隔分布的记忆合金丝,若干根记忆合金丝的分布方向与至少两片FRP片材1的分布方向相垂直。In this embodiment, the
本实施例中,每片FRP片材均为两层,所述材料复合区101由两层FRP片材与记忆合金丝材组成;在材料复合区中,记忆合金丝材和两层FRP片材使用尼龙线交替穿插连接在一起。所述预应力激活区201为记忆合金丝。In this embodiment, each FRP sheet has two layers, and the
本实施例中,所述预应力激活区通过加热记忆合金丝材2给构件施加预应力。In this embodiment, the prestress activation area applies prestress to the component by heating the
本实施例中,若干根记忆合金丝的间距为3mm-5mm;所述材料复合区的长度为20mm-30mm,所述预应力激活区的长度为5mm-15mm。In this embodiment, the distance between several memory alloy wires is 3mm-5mm; the length of the material composite area is 20mm-30mm, and the length of the prestress activation area is 5mm-15mm.
应说明的是,本实施例中的FRP片材为纤维增强复合材料(Fiber ReinforcedPolymer/Plastic,简称FRP),而SMA为形状记忆合金(shape memory alloys,SMA),这些均是现有公知技术。It should be noted that the FRP sheet in this embodiment is a fiber reinforced composite material (Fiber Reinforced Polymer/Plastic, FRP for short), and the SMA is a shape memory alloy (shape memory alloys, SMA), which are all known technologies.
本实施例中,采用FRP-SMA复合片材进行加固木梁时,具体的加固方法包括如下步骤:In this embodiment, when the FRP-SMA composite sheet is used to reinforce the wooden beam, the specific reinforcement method includes the following steps:
步骤S1:对木梁的表面进行处理,对于腐朽部分进行剔除并用合适的材料进行嵌补,此外对其他部分应进行表面清洁处理,以使FRP布可以与木材牢固粘结;Step S1: Treat the surface of the wooden beam, remove the decayed part and insert it with a suitable material, and clean the surface of other parts so that the FRP cloth can be firmly bonded to the wood;
步骤S2:对木梁挠度较大的位置进行支顶,先使其变形得到恢复,然后先用一层FRP布垫于梁底部,再在其上部涂抹一层环氧树脂,接着把记忆合金丝材按照间距为3mm布置在 FRP布上,为了保持操作时记忆合金丝材2位置的固定,在记忆合金丝材两个端部均粘贴透明胶布,最后在各两端以及中间覆盖一层 FRP布,FRP布直接与梁底涂上环氧树脂胶粘贴固定,以达到锚固的作用,待环氧树脂干燥后取下透明胶布;Step S2: Support the position of the large deflection of the wooden beam, first restore the deformation, then use a layer of FRP cloth to pad the bottom of the beam, and then apply a layer of epoxy resin on the upper part, and then put the memory alloy wire The materials are arranged on the FRP cloth at a distance of 3 mm. In order to keep the position of the
步骤S3:待环氧树脂干燥后,在梁的两端以及中间再分别环向缠绕一圈FRP-SMA复合片材,使复合片材的材料复合区101首尾相接,对材料复合区101涂满环氧树脂,使SMA-FRP复合片材能与梁粘接更紧,避免发生剥落或者滑移,使记忆合金丝的材料性质得到充分的发挥;Step S3: After the epoxy resin is dry, wrap a circle of FRP-SMA composite sheet in the two ends and the middle of the beam, respectively, so that the material
步骤S4:待环氧树脂干燥后,分别对环向缠绕的FRP-SMA复合片材的预应力激活区进行通电,使其产生预紧力,达到加强锚固的作用;然后再对梁的中部记忆合金丝材进行通电,使其产生预紧力,从而抵抗梁底的拉力以及修复梁底的细微裂缝。Step S4: After the epoxy resin is dry, electrify the prestress activation area of the hoop-wound FRP-SMA composite sheet respectively to make it generate pretightening force to achieve the effect of strengthening anchorage; then memory the middle part of the beam The alloy wire is energized to generate a pre-tightening force, thereby resisting the tension at the bottom of the beam and repairing the tiny cracks at the bottom of the beam.
本实施例中,采用FRP-SMA复合片材进行加固木柱时,具体的加固方法包括如下步骤:In this embodiment, when the FRP-SMA composite sheet is used to reinforce the wooden column, the specific reinforcement method includes the following steps:
步骤S1:对木柱的表面进行处理,对于腐朽部分进行剔除然后用合适的材料进行嵌补,此外对其他部分应进行表面清洁处理,以使FRP布能够与木材牢固粘结;Step S1: Treat the surface of the wooden column, remove the decayed part and insert it with a suitable material, and clean the surface of other parts so that the FRP cloth can be firmly bonded to the wood;
步骤S2:对木柱开裂部位先涂上一圈环氧树脂,在涂环氧树脂处用FRP布缠绕一圈,再将环氧树脂涂满FRP布;Step S2: First apply a circle of epoxy resin to the cracked part of the wooden column, wrap a circle with FRP cloth at the place where the epoxy resin is applied, and then cover the epoxy resin with the FRP cloth;
步骤S3:再对木柱开裂的部位用FRP-SMA复合片材酌情缠绕一至三圈,使FRP-SMA复合片材的材料复合区首尾相接,然后对材料复合区涂满环氧树脂;Step S3: Wrap the cracked part of the wooden column with FRP-SMA composite sheet for one to three times as appropriate, so that the material composite areas of the FRP-SMA composite sheet are connected end to end, and then coat the material composite area with epoxy resin;
步骤S4:待环氧树脂干燥后对FRP-SMA复合片材的预应力激活区通电,使其产生预紧力,从而箍紧木柱,对损伤进行修复。Step S4: After the epoxy resin is dried, electrify the prestress activation area of the FRP-SMA composite sheet to generate a pretightening force, thereby tightening the wooden column and repairing the damage.
本发明如果公开或涉及了互相固定连接的零部件或结构件,那么,除另有声明外,固定连接可以理解为:能够拆卸地固定连接(例如使用螺栓或螺钉连接),也可以理解为:不可拆卸的固定连接(例如铆接、焊接),当然,互相固定连接也可以为一体式结构(例如使用铸造工艺一体成形制造出来) 所取代(明显无法采用一体成形工艺除外)。If the present invention discloses or relates to parts or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, using bolts or screws), or it can also be understood as: Non-detachable fixed connection (such as riveting, welding), of course, the mutual fixed connection can also be replaced by an integrated structure (such as manufactured by integral forming by casting process) (except that the integral forming process cannot be adopted obviously).
另外,上述本发明公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。In addition, unless otherwise stated, the terms used in any of the technical solutions disclosed in the present invention to indicate positional relationships or shapes include states or shapes that are similar, similar or close to them.
本发明提供的任一部件既可以是由多个单独的组成部分组装而成,也可以为一体成形工艺制造出来的单独部件。Any component provided by the present invention can be assembled from multiple individual components, or can be a single component manufactured by integral forming process.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.
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