CN115487517B - Five-effect evaporation system for concentration of starch sugar - Google Patents
Five-effect evaporation system for concentration of starch sugar Download PDFInfo
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- CN115487517B CN115487517B CN202211171138.9A CN202211171138A CN115487517B CN 115487517 B CN115487517 B CN 115487517B CN 202211171138 A CN202211171138 A CN 202211171138A CN 115487517 B CN115487517 B CN 115487517B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/26—Multiple-effect evaporating
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Abstract
The application discloses a five effect vaporization system for starch sugar concentration, it includes: a plurality of evaporation tank bodies which are connected in series and are internally provided with a stock chamber; a steam generator connected with the evaporation tank body for providing steam; the vertical rod is vertically arranged in the material storage chamber of the evaporation tank body; the stirring assembly is arranged on the vertical rod and used for stirring materials in the material storage chamber; the driving component is arranged on the evaporation tank body and used for driving the vertical rod to rotate; the annular scraping plate is arranged in the material storage chamber in a sliding manner along the vertical direction and used for cleaning the inner wall of the material storage chamber; the thread sleeve is arranged on the annular seat at the outer side of the vertical rod; and the telescopic connecting component is arranged on the annular seat and can be used for connecting the annular seat with the annular scraping plate or relieving the connection between the annular seat and the annular scraping plate. When the device is used, the starch sugar solution in the storage chamber can be fully stirred, the inner wall of the storage chamber can be effectively cleaned, the concentration effect of starch sugar is improved, and the subsequent normal use of the device is ensured.
Description
Technical Field
The invention relates to the field of starch sugar processing equipment, in particular to a five-effect evaporation system for concentrating starch sugar.
Background
In the process of making starch sugar, a lot of procedures are involved, wherein the starch sugar needs to be concentrated, and in the process of concentrating starch sugar, five-effect evaporation equipment is usually needed to concentrate starch sugar.
At present, traditional five-effect evaporation equipment mainly includes steam generator to and a plurality of evaporation tank bodies that are connected with steam generator, a plurality of evaporation tank bodies establish ties and constitute multiple effect evaporation, be provided with cylindric stock room in the evaporation tank body, the stock room of each evaporation tank body passes through the conveying union coupling, through opening the delivery pump in order to realize the transport of material, simultaneously, still be provided with the space that supplies steam to flow between stock room outer wall and the internal wall of evaporation tank, the steam that steam generator produced can follow the air inlet and get into this space to heat the material of stock room, thereby realize starch sugar's concentration.
For the concentration process of the starch sugar, the inventor finds that the solution fluidity of the starch sugar is poor due to the fact that the starch sugar is sticky, the starch sugar is heated unevenly and is easily adhered to the inner wall of the storage chamber, so that the storage chamber is difficult to clean, and meanwhile, the residual starch sugar is easy to influence the subsequent use of equipment, so that the starch sugar needs to be further improved.
Disclosure of Invention
The utility model aims at providing a five effect evaporation system for starch sugar is concentrated, not only can carry out intensive mixing to the starch sugar solution of stock room, can also effectually clear up stock indoor wall, both improved the concentrated effect of starch sugar, still guaranteed the follow-up normal use of equipment simultaneously.
The application provides a five effect vaporization system for starch sugar concentration adopts following technical scheme:
a five-effect evaporation system for starch sugar concentration, comprising: a plurality of evaporation tank bodies which are connected in series and are internally provided with a stock chamber; a steam generator connected with the evaporation tank body for providing steam; the vertical rod is vertically arranged in the material storage chamber of the evaporation tank body; the stirring assembly is arranged on the vertical rod and used for stirring materials in the material storage chamber; the driving component is arranged on the evaporation tank body and used for driving the vertical rod to rotate; the annular scraping plate is arranged in the material storage chamber in a sliding manner along the vertical direction and used for cleaning the inner wall of the material storage chamber; the thread sleeve is arranged on the annular seat at the outer side of the vertical rod; and the telescopic connecting component is arranged on the annular seat and can be used for connecting the annular seat with the annular scraping plate or relieving the connection between the annular seat and the annular scraping plate.
Through adopting above-mentioned technical scheme, when opening drive assembly, can drive the montant and rotate for stirring assembly carries out intensive mixing to the interior starch sugar solution of stock, thereby can increase the heating effect of starch sugar solution, be favorable to the concentration of starch sugar, and the annular scraper blade of setting, can utilize flexible coupling assembling to link together annular seat and annular scraper blade when stirring assembly stop work, make annular scraper blade can clear up the starch sugar of stock room's inner wall adhesion, both can improve the concentration effect of starch sugar, reduce extravagant condition, can also guarantee the follow-up normal use of equipment simultaneously.
The application further provides that the telescopic connection assembly comprises: connecting cylinders horizontally arranged at two sides of the annular seat; a connecting rod slidably mounted in the connecting cylinder; the driving piece is arranged in the connecting cylinder and used for driving the connecting rod to stretch and retract; and the connecting groove is arranged on the inner side of the annular scraping plate and is matched with the end part of the connecting rod.
Through adopting above-mentioned technical scheme, when needing to use annular scraper blade, can open driving piece drive connecting rod and stretch out from the connecting cylinder, the tip of connecting rod can be at the alignment spread groove back insertion spread groove to realize the connection of connecting rod and annular scraper blade, then open drive assembly again, the annular scraper blade of drive that can be very convenient reciprocates, in order to clear up the inner wall of stock room.
The connecting rod is characterized in that an inserting block is fixed at the outer end of the connecting rod, an inclined surface is arranged on the periphery of the inserting block, and the inside of the connecting groove is arranged into a shape matched with the inserting block.
Through adopting above-mentioned technical scheme, the inserted block that sets up mutually support with the spread groove, the setting on inclined plane can increase the area of contact of inserted block and annular scraper blade for the connecting rod is connected with annular scraper blade more stable.
The application further provides that the stirring assembly comprises: sleeve with two ends sleeved on the vertical rod in a rotating way; and the stirring piece is arranged at the outer side of the sleeve, a strip-shaped sliding port for the connecting cylinder to extend out is formed in the outer side of the sleeve along the extending direction of the vertical rod, and the position of the stirring piece is staggered with the position of the connecting cylinder.
Through adopting above-mentioned technical scheme, when the actuating assembly drive montant rotates, can relieve the connecting rod in advance and annular scraper blade's connection for the montant can drive the connecting cylinder and rotate together, and the connecting cylinder can drive whole stirring subassembly and stir starch sugar solution, makes starch sugar solution can be heated evenly, when not needing stirring subassembly during operation, can be connected connecting rod and annular scraper blade, when the montant is rotatory, can drive whole annular scraper blade and slide from top to bottom, in order to clear up stock indoor wall, this scheme design benefit only needs a actuating assembly, can realize stirring and clearance function, double-deck.
The application further sets up that the stirring piece includes: the end part of the stirring rod is connected with the outer side of the sleeve in a threaded manner; a plurality of groups of symmetrical mounting blocks vertically mounted on the stirring rod; the end part of the mounting rod is rotatably arranged between the mounting blocks and is parallel to the stirring rod; and stirring blades fixed on the mounting rod.
Through adopting above-mentioned technical scheme, at the rotatory in-process of montant drive puddler, the stirring leaf that sets up mutually support together with the puddler, can stir starch sugar solution, simultaneously, stirring She Haineng carries out the rotation along with the installation pole, can further stir starch sugar solution to increase stirring effect.
The novel blanking device is further characterized in that the top end and the bottom end of the sleeve are both in a bucket shape, and a plurality of blanking holes are formed in the bottom wall of the sleeve.
Through adopting above-mentioned technical scheme, the sleeve tip that the form of fighting set up can lead to the material, reduces the condition of starch sugar adhesion at the sleeve tip, simultaneously, the sleeve bottom sets up into the form of fighting, is favorable to getting into the starch sugar in the sleeve and discharges from the blanking hole, reduces the waste of material.
The annular scraping plate is further arranged, the cross section of the annular scraping plate is in a trapezoid shape, and the height of one side of the annular scraping plate, which is close to the inner wall of the storage chamber, is higher than that of one side of the annular scraping plate, which is far away from the inner wall of the storage chamber.
Through adopting above-mentioned technical scheme, the annular scraper blade of trapezoidal setting can increase the area of contact of annular scraper blade and stock room inner wall, more is favorable to the starch sugar of clearance stock room inner wall adhesion, simultaneously, also is favorable to starch sugar residue to roll off along annular scraper blade surface.
The automatic feeding device is further characterized in that a plurality of arc grooves are formed in one side, close to the inner wall of the material storage chamber, of the annular scraping plate in a surrounding mode, arc rods are arranged in the arc grooves in a surrounding mode, and a plurality of rolling brushes which are in contact with the inner wall of the material storage chamber are movably sleeved on the arc rods.
Through adopting above-mentioned technical scheme, the round brush of setting can be on annular scraper blade's basis, further clear up the inner wall of stock room to the starch sugar of efficient removal stock indoor wall adhesion.
The circular scraping plate is further provided with a plurality of groups of fixing blocks, and arc-shaped sheets matched with the inner wall of the material storage chamber are arranged between the fixing blocks.
Through adopting above-mentioned technical scheme, at the gliding in-process of annular scraper blade, the arc piece between the fixed block can the butt stock room inner wall on to further clear up the starch sugar residue of adhesion.
The arc-shaped piece is characterized in that the end parts of the arc-shaped pieces are respectively fixed with a rotating shaft, the rotating shafts rotate through the end parts of the fixed blocks, and the end parts of the rotating shafts are in threaded connection with annular blocks.
Through adopting above-mentioned technical scheme, the setting of annular piece both can make things convenient for the dismouting of arc piece, simultaneously, can also adjust the angle of arc piece through rotatory annular piece to the inner wall of better clearance stock room.
In summary, the present application includes at least one of the following beneficial technical effects:
through setting up the stirring subassembly on the montant, the stirring subassembly can stir the starch sugar solution in the stock room for starch sugar is heated more evenly, is favorable to starch sugar's quick concentration, increases concentration effect; the annular scraping plate can be connected with the annular seat through the telescopic connecting component, so that the vertical rod can drive the stirring component to stir the starch sugar solution, and meanwhile, the annular scraping plate can be driven to clean the inner wall of the storage chamber, and multiple purposes are achieved;
through set up arc wall and round brush on annular scraper blade for the round brush can be further clear up stock room inner wall on annular scraper blade's basis, and fixed block and the arc piece of setting, the two mutually support, can further strengthen the cleaning performance to stock room inner wall.
Drawings
FIG. 1 is a schematic overall structure of an embodiment of the present application;
FIG. 2 is a schematic structural view of a stirring assembly and a telescopic connection assembly according to an embodiment of the present application;
fig. 3 is a schematic view of a partial structure of an annular flight in an embodiment of the present application.
Reference numerals illustrate: 1. a steam generator; 2. an evaporation tank body; 201. transparent glass; 20. a stock room; 21. a vertical rod; 22. an annular seat; 23. a connecting cylinder; 24. a connecting rod; 240. inserting blocks; 25. a sleeve; 251. a strip-shaped sliding port; 26. a stirring rod; 261. a mounting block; 262. a mounting rod; 263. stirring the leaves; 3. an annular scraping plate; 30. a connecting groove; 31. an arc-shaped groove; 32. an arc-shaped rod; 33. a rolling brush; 34. a fixed block; 35. an arc-shaped sheet; 36. a rotating shaft; 37. an annular block.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
The embodiment of the application discloses a five-effect evaporation system for starch sugar concentration, as shown in fig. 1 and 2, comprising: a plurality of evaporation tank bodies 2 (only one is shown in the figure) connected in series, a cylindrical stock room 20 is arranged in the evaporation tank bodies 2, a steam generator 1 is arranged at a preset position outside the evaporation tank bodies 2, the steam generator 1 is connected with the evaporation tank bodies 2, when the steam generator 1 works, steam generated by the steam generator 1 can enter the evaporation tank bodies 2 through a pipeline, and the steam can heat starch sugar solution stored in the stock room 20, so that starch sugar is concentrated.
In practice, the starch sugar solution is viscous, so that on one hand, the fluidity is poor, and the heating is uneven, so that the concentration effect is affected; on the other hand, starch sugar also adheres to the inner wall of the stock room 20 easily, and influences the use of equipment, to this end, the stock room 20 in the evaporation tank body 2 of this embodiment is provided with the montant 21 vertically, is provided with stirring assembly on the montant 21, is provided with drive assembly on the evaporation tank body 2, and drive assembly can drive the montant 21 and rotate, and the drive piece of this embodiment can be servo motor.
For better clearance stock room 20's inner wall, the inner wall of stock room 20 is provided with annular scraper blade 3 along vertical direction slip, is equipped with annular seat 22 at montant 21 outside thread bush, is provided with telescopic link subassembly on annular seat 22, and annular scraper blade 3 can be connected or be released with annular scraper blade 3's connection to telescopic link subassembly.
When the telescopic connecting component is not connected with the annular scraping plate 3, the driving component is started, and the vertical rod 21 can be driven to drive the stirring component to rotate so as to stir the starch sugar solution in the stock room 20; when the telescopic connection assembly is connected with the annular scraping plate 3, at this time, the stirring assembly does not rotate, and instead, the annular scraping plate 3 cleans the inner wall of the stock room 20 along the vertical direction.
In this embodiment, the telescopic connection assembly includes: the connecting cylinder 23 horizontally installed on both sides of the annular seat 22, the connecting rod 24 is inserted in the connecting cylinder 23 at one end far away from the annular seat 22, a driving piece is arranged in the connecting cylinder 23, the driving piece can drive the connecting rod 24 to stretch and retract along the length direction of the connecting cylinder 23, and in addition, a connecting groove 30 matched with the end part of the connecting rod 24 is formed at a preset position on the inner side of the annular scraping plate 3.
When the connecting rod 24 needs to be connected with the annular scraping plate 3, when the connecting rod 24 is aligned with the connecting groove 30, the driving piece is started to drive the connecting rod 24 to stretch until the end part of the connecting rod 24 is inserted into the connecting groove 30 of the annular scraping plate 3, and it should be noted that the driving piece in the embodiment may be an electric push rod installed in the connecting cylinder 23, and the electric push rod supplies power through a storage battery arranged in the connecting cylinder 23.
In order to smoothly realize the plug-in connection between the connecting rod 24 and the connecting groove 30, the plug block 240 is fixed at the outer end part of the connecting rod 24, an inclined surface is arranged on the outer periphery side of the plug block 240, the inside of the connecting groove 30 is also arranged into a shape matched with the plug block 240, and the contact area between the plug block 240 and the annular scraping plate 3 can be increased due to the arrangement of the inclined surface, so that the connecting rod 24 and the annular scraping plate 3 are connected more stably.
In this embodiment, the stirring assembly includes: the sleeve 25 is rotatably sleeved on the vertical rod 21 at both ends, and it should be noted that the sleeve 25 wraps the annular seat 22, a strip-shaped sliding opening 251 is formed in the outer side of the sleeve 25 along the extending direction of the vertical rod 21, the strip-shaped sliding opening 251 can allow the connecting cylinder 23 to extend out, in addition, symmetrical stirring pieces are arranged in the outer side of the sleeve 25, and the positions of the stirring pieces and the connecting cylinder 23 are staggered and do not interfere with each other.
Wherein, the stirring piece includes: the stirring rod 26 with the end screw thread arranged outside the sleeve 25, the stirring rod 26 and the connecting cylinder 23 are parallel, a plurality of groups of symmetrical mounting blocks 261 are vertically arranged on the stirring rod 26, the mounting blocks 261 are positioned at two ends of the stirring rod 26, a mounting rod 262 is rotatably arranged between each group of mounting blocks 261, the mounting rod 262 and the stirring rod 26 are parallel, and a plurality of stirring blades 263 are fixed on the mounting rod 262.
When the starch sugar solution needs to be stirred, the connection state of the insert block 240 and the connecting groove 30 can be released, the driving assembly is started to drive the vertical rod 21 to rotate, and when the vertical rod 21 rotates, the connecting cylinder 23 is driven to rotate, so that the connecting cylinder 23 can drive the whole stirring piece to rotate, and the stirring effect on the starch sugar solution is realized; when the inner wall of the stock room 20 needs to be cleaned, the insert block 240 can be inserted into the connecting groove 30 by using the driving piece, connection between the annular scraping plate 3 and the annular seat 22 is realized firstly, then the driving component is started to drive the vertical rod 21 to rotate, the vertical rod 21 can drive the annular seat 22 to slide along the vertical rod 21 in the rotating process, and meanwhile, the connecting cylinder 23 can also drive the annular scraping plate 3 to slide along the vertical direction, so that cleaning of the inner wall of the stock room 20 is realized.
In this embodiment, both the top end and the bottom end of the sleeve 25 are provided with a bucket shape, which is advantageous in that the inclined end surface of the sleeve 25 can reduce the adhesion of starch sugar to the end of the sleeve 25, and at the same time, a small amount of starch sugar solution is considered to enter the sleeve 25, so that a plurality of blanking holes are provided on the inner wall of the bottom end of the sleeve 25.
In this embodiment, a plurality of guide rods (not shown in the drawing) are disposed in the stock chamber 20, and the guide rods vertically penetrate through the annular scraping plate 3, so that the annular scraping plate 3 can slide along the guide rods to improve the overall stability, and it is to be noted that the cross section of the annular scraping plate 3 in this embodiment is in a trapezoidal shape, that is, the height of one side of the annular scraping plate 3, which is close to the inner wall of the stock chamber 20, is higher than the height of one side, which is far away from the inner wall of the stock chamber 20, so that the contact area between the annular scraping plate 3 and the inner wall of the stock chamber 20 can be increased, which is more beneficial to cleaning starch sugar adhered to the inner wall of the stock chamber 20, and meanwhile, the starch sugar residue can slide down along the outer surface of the annular scraping plate 3.
As shown in fig. 1 and 3, a plurality of arc grooves 31 are annularly arranged on one side, close to the inner wall of the stock room 20, of the annular scraping plate 3, arc rods 32 are annularly arranged in the arc grooves 31, the extending direction of the arc rods 32 is consistent with that of the arc grooves 31, a plurality of rolling brushes 33 are movably sleeved on the arc rods 32, the rolling brushes 33 are contacted with the inner wall of the stock room 20, and the rolling brushes 33 can further clean the inner wall of the stock room 20 on the basis of the annular scraping plate 3 so as to efficiently remove starch sugar adhered to the inner wall of the stock room 20.
In this embodiment, in order to further clean the inner wall of the stock room 20, a plurality of groups of fixing blocks 34 are installed on the annular scraping plate 3, each group of fixing blocks 34 is provided in two, and an arc-shaped piece 35 is installed between each group of fixing blocks 34, and the arc-shaped piece 35 contacts with the inner wall of the stock room 20.
Wherein, in order to increase the application scope of arc piece 35, all be fixed with pivot 36 at the both ends of arc piece 35, pivot 36 rotates the tip of passing fixed block 34, and the tip of pivot 36 still threaded connection has annular piece 37, when the angle between arc piece 35 and the stock room 20 inner wall needs to be adjusted, can carry out very convenient regulation through rotatory annular piece 37, when the arc piece 35 needs to be changed, also can through unscrewing annular piece 37 can, whole process easy operation.
In addition, a transparent glass 201 is further installed on the outer side of the evaporation tank 2, so that a worker can observe the internal conditions of the evaporation tank 2 and the stock room 20 through the transparent glass 201, and solve the problems according to actual conditions in time.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (5)
1. A five-effect evaporation system for starch sugar concentration, comprising: a plurality of evaporation tank bodies (2) which are connected in series and are internally provided with a stock chamber (20);
a steam generator (1) connected with the evaporating pot (2) and used for providing steam;
a vertical rod (21) vertically arranged in a stock chamber (20) of the evaporation tank body (2);
the stirring assembly is arranged on the vertical rod (21) and used for stirring materials in the material storage chamber (20);
the driving component is arranged on the evaporation tank body (2) and used for driving the vertical rod (21) to rotate;
the annular scraping plate (3) is arranged in the stock room (20) in a sliding manner along the vertical direction and is used for cleaning the inner wall of the stock room (20); an annular seat (22) which is sleeved on the outer side of the vertical rod (21) through threads;
the telescopic connecting component is arranged on the annular seat (22) and can connect the annular seat (22) with the annular scraping plate (3) or release the connection of the annular seat (22) with the annular scraping plate (3);
the telescopic connection assembly comprises: connecting cylinders (23) horizontally arranged on two sides of the annular seat (22); a connecting rod (24) slidably mounted in the connecting cylinder (23); a driving piece arranged in the connecting cylinder (23) and used for driving the connecting rod (24) to stretch and retract; the connecting groove (30) is arranged on the inner side of the annular scraping plate (3) and is matched with the end part of the connecting rod (24);
the stirring assembly includes: the two ends of the sleeve (25) are rotatably sleeved on the vertical rod (21); the stirring piece is arranged outside the sleeve (25), a strip-shaped sliding port (251) for the connecting cylinder (23) to extend out is formed in the outer side of the sleeve (25) along the extending direction of the vertical rod (21), and the position of the stirring piece is staggered with the position of the connecting cylinder (23);
a plurality of arc grooves (31) are formed in one side, close to the inner wall of the storage chamber (20), of the annular scraping plate (3), arc rods (32) are arranged in the arc grooves (31) in a surrounding mode, and a plurality of rolling brushes (33) which are in contact with the inner wall of the storage chamber (20) are movably sleeved on the arc rods (32);
a plurality of groups of fixed blocks (34) are arranged on the annular scraping plate (3), arc-shaped pieces (35) matched with the inner wall of the stock room (20) are arranged between the fixed blocks (34), rotating shafts (36) are fixed at the end parts of the arc-shaped pieces (35), the rotating shafts (36) rotate to penetrate through the end parts of the fixed blocks (34), and annular blocks (37) are connected with the end parts of the rotating shafts (36) in a threaded mode; wherein, be provided with a plurality of guide arms in stock room (20), the guide arm vertically passes annular scraper blade (3), the top of bar slide opening (251) is higher than the top of stirring piece, and the bottom of bar slide opening (251) is lower than the bottom of stirring piece.
2. The five-effect evaporation system for starch sugar concentration according to claim 1, wherein an insert block (240) is fixed at the outer end of the connecting rod (24), an inclined surface is arranged on the periphery of the insert block (240), and the inside of the connecting groove (30) is provided with a shape matched with the insert block (240).
3. A five-effect evaporation system for starch sugar concentration according to claim 1, wherein said stirring member comprises: a stirring rod (26) with an end part in threaded connection with the outer side of the sleeve (25); a plurality of groups of symmetrical mounting blocks (261) vertically mounted on the stirring rod (26); a mounting rod (262) with ends rotatably mounted between the mounting blocks (261) and parallel to the stirring rod (26); and stirring blades (263) fixed on the mounting rod (262).
4. A five-effect evaporation system for starch sugar concentration according to claim 1, wherein the top and bottom ends of the sleeve (25) are each provided in the form of a bucket, and the bottom wall of the sleeve (25) is provided with a plurality of blanking holes.
5. A five-effect evaporation system for starch sugar concentration according to claim 1, wherein the cross section of the annular scraping plate (3) is arranged in a trapezoid, and the height of one side of the annular scraping plate (3) close to the inner wall of the storage chamber (20) is higher than the height of one side of the annular scraping plate far away from the inner wall of the storage chamber (20).
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CN202211171138.9A CN115487517B (en) | 2022-09-24 | 2022-09-24 | Five-effect evaporation system for concentration of starch sugar |
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CN202211171138.9A CN115487517B (en) | 2022-09-24 | 2022-09-24 | Five-effect evaporation system for concentration of starch sugar |
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CN115487517B true CN115487517B (en) | 2023-07-21 |
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