CN115479758A - A kind of centrifugal load test device and test method thereof - Google Patents
A kind of centrifugal load test device and test method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及螺旋桨桨毂试验装置技术领域,更具体的说是涉及一种离心载荷试验装置及其试验方法。The invention relates to the technical field of a propeller hub test device, in particular to a centrifugal load test device and a test method thereof.
背景技术Background technique
桨毂是螺旋桨工作过程中重要的动部件,承受着螺旋桨旋转产生的大部分离心载荷,因此桨毂的强度性能需要通过试验验证。The propeller hub is an important moving part in the working process of the propeller, which bears most of the centrifugal load generated by the propeller rotation, so the strength performance of the propeller hub needs to be verified by tests.
在螺旋桨桨毂疲劳试验、静力试验、应力应变分布测试试验过程中,桨毂的离心载荷由液压油缸施加,并且不同试验的离心载荷加载位置以及桨叶加固件长度均不同,但是目前针对不同试验的离心载荷加载位置以及不同桨叶加固件长度均需要加工一套试验装置,以匹配对应的离心载荷加载位置,以及匹配对应的桨叶加固件长度,导致成本较大,且安装不便。During the propeller hub fatigue test, static test, and stress-strain distribution test, the centrifugal load of the hub is applied by the hydraulic cylinder, and the loading position of the centrifugal load and the length of the blade reinforcement are different in different tests. The loading position of the centrifugal load and the length of different blade reinforcements in the test need to process a set of test devices to match the corresponding centrifugal load loading position and the length of the corresponding blade reinforcement, resulting in high cost and inconvenient installation.
因此,如何提供一种安装方便,且成本较低的离心载荷试验装置及其试验方法是本领域技术人员亟需解决的问题。Therefore, how to provide an easy-to-install and low-cost centrifugal load test device and its test method is an urgent problem to be solved by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明提供了一种离心载荷试验装置及其试验方法,对不同离心载荷的加载位置以及不同长度的桨叶加固件长度,只需桨叶加固件,使本发明成本较低,且安装以及操作方便,同时施加的离心载荷可以沿桨毂的轴线传递至桨毂上,以便可以保证本发明对桨毂离心载荷试验的精确性。In view of this, the present invention provides a centrifugal load test device and a test method thereof. For the loading positions of different centrifugal loads and the length of blade reinforcements of different lengths, only the blade reinforcement is required, so that the cost of the present invention is relatively low. And the installation and operation are convenient, and the applied centrifugal load can be transmitted to the hub along the axis of the hub, so as to ensure the accuracy of the centrifugal load test of the hub in the present invention.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种离心载荷试验装置,包括:A centrifugal load test device, comprising:
桨叶加固件,所述桨叶加固件可拆卸连接在桨毂上;a blade reinforcement, the blade reinforcement is detachably connected to the hub;
转接轴,所述转接轴为阶梯轴,包括第一轴和外径小于所述第一轴的第二轴,所述第一轴的一端铰接所述桨叶加固件,另一端一体连接所述第二轴,并与所述第二轴的连接处形成轴肩,同时所述桨叶加固件、所述第一轴和所述第二轴共中心轴线;An adapter shaft, the adapter shaft is a stepped shaft, including a first shaft and a second shaft with a smaller outer diameter than the first shaft, one end of the first shaft is hinged to the blade reinforcement, and the other end is integrally connected the second shaft, and the joint with the second shaft forms a shoulder, while the blade stiffener, the first shaft and the second shaft have a common central axis;
弓形夹,所述弓形夹固定在机架上,并套设在所述第二轴上,,所述弓形夹的两端对称位于所述第二轴的轴线两侧,同时所述第二轴远离所述第一轴的一端可拆卸连接有限位螺母;A bow clip, the bow clip is fixed on the frame and sleeved on the second shaft, the two ends of the bow clip are symmetrically located on both sides of the axis of the second shaft, and the second shaft A stop nut is detachably connected to one end away from the first shaft;
调节垫片,所述调节垫片套设在所述第二轴上,且所述调节垫片的个数和厚度均根据所述桨叶加固件的长度以及离心载荷加载位置决定,以调节所述第一轴与所述桨叶加固件的距离,同时所述调节垫片和所述弓形夹抵接在所述轴肩和所述限位螺母之间;Adjusting shims, the adjusting shims are sleeved on the second shaft, and the number and thickness of the adjusting shims are determined according to the length of the blade reinforcement and the centrifugal load loading position, so as to adjust the the distance between the first shaft and the blade reinforcement, and at the same time, the adjusting washer and the bow clip abut between the shaft shoulder and the limit nut;
离心载荷施加装置,所述离心载荷施加装置为两个,一一对应连接在所述弓形夹的两端,且两个所述离心载荷施加装置对称位于所述第二轴的轴线两侧,同时两个所述离心载荷施加装置施加相同离心载荷。There are two centrifugal load applying devices, which are connected to the two ends of the bow clip one by one, and the two centrifugal load applying devices are symmetrically located on both sides of the axis of the second shaft, and at the same time The two centrifugal load applying devices apply the same centrifugal load.
优选的,所述第一轴的一端通过销轴与所述桨叶加固件转动连接。Preferably, one end of the first shaft is rotatably connected to the blade reinforcement through a pin.
优选的,所述第一轴和所述桨叶加固件对应所述销轴的位置均开设有通孔,所述销轴插设在两个所述通孔内,且所述销轴的头端具有限位帽,所述销轴靠近其尾端的侧壁上沿周向开设有定位槽,所述定位槽内卡接有弹簧卡。Preferably, the position of the first shaft and the blade reinforcing member corresponding to the pin shaft is provided with a through hole, the pin shaft is inserted in the two through holes, and the head of the pin shaft The end has a limit cap, and the side wall near the tail end of the pin shaft is provided with a positioning groove along the circumference, and a spring clip is clamped in the positioning groove.
优选的,所述弓形夹上沿所述第二轴的轴线方向开设有套孔,且所述套孔内壁上开设有第一键槽,所述第二轴上沿其轴线开设有多个第二键槽,且多个所述第二键槽均沿所述第二轴的轴线分布,所述第二轴可在所述套孔内沿所述第二轴的轴线往复移动,以使其中一个所述第二键槽与所述第一键槽对应,同时相互对应的所述第二键槽与所述第一键槽之间通过键连接。Preferably, the bow clip is provided with a sleeve hole along the axis of the second shaft, and the inner wall of the sleeve hole is provided with a first keyway, and the second shaft is provided with a plurality of second keys along its axis. key slots, and a plurality of the second key slots are distributed along the axis of the second shaft, and the second shaft can move back and forth along the axis of the second shaft in the sleeve hole, so that one of the The second key grooves correspond to the first key grooves, and the corresponding second key grooves are connected to the first key grooves through keys.
优选的,所述离心载荷施加装置包括:Preferably, the centrifugal load applying device includes:
球轴承,所述球轴承的内圈通过销钉固定在所述弓形夹的端部;a ball bearing, the inner ring of which is pinned to the end of the bow clip;
钢丝绳,所述钢丝绳套设且固定在所述球轴承的外圈上;a steel wire rope, the steel wire rope is sheathed and fixed on the outer ring of the ball bearing;
液压缸,所述液压缸的活塞杆分别固定所述钢丝绳的两端,所述液压缸施加的离心载荷依次通过所述钢丝绳、所述球轴承、所述弓形夹、所述第二轴、所述第一轴、所述桨叶加固件传递至所述桨毂上;The hydraulic cylinder, the piston rod of the hydraulic cylinder respectively fixes the two ends of the steel wire rope, and the centrifugal load applied by the hydraulic cylinder passes through the steel wire rope, the ball bearing, the bow clamp, the second shaft, the The first shaft and the blade reinforcement are transmitted to the hub;
控制器,所述控制器与所述液压缸电性连接。A controller, the controller is electrically connected with the hydraulic cylinder.
优选的,所述弓形夹两端的两个所述球轴承对称,且所述弓形夹两端的所述钢丝绳对称,同时所述弓形夹两端的所述液压缸对称。Preferably, the two ball bearings at both ends of the bow clamp are symmetrical, the steel wire ropes at both ends of the bow clamp are symmetrical, and the hydraulic cylinders at both ends of the bow clamp are symmetrical.
优选的,所述调节垫包括:第一调节垫片和第二调节垫片,所述第一调节垫片与所述第二调节垫片的个数和厚度均根据所述桨叶加固件的长度以及离心载荷加载位置决定,且所述第一调节垫片抵接在所述轴肩与所述弓形夹之间,所述第二调节垫片抵接在所述弓形夹与所述限位螺母之间。Preferably, the adjusting pad includes: a first adjusting shim and a second adjusting shim, the number and thickness of the first adjusting shim and the second adjusting shim are based on the number and thickness of the blade reinforcement The length and the loading position of the centrifugal load are determined, and the first adjusting gasket abuts between the shaft shoulder and the bow clip, and the second adjusting gasket abuts between the bow clip and the stop between the nuts.
一种离心载荷试验装置的试验方法,包括如下步骤:A test method for a centrifugal load test device, comprising the steps of:
S1:固定弓形夹,使弓形夹保持不动;S1: Fix the bow clip so that the bow clip stays still;
S2:根据桨毂的直径大小、桨叶长度,以及离心载荷加载位置的不同,桨叶加固件,并将所述桨叶加固件固定在所述桨毂上,同时所述桨毂固定在基座上;S2: According to the diameter of the hub, the length of the blade, and the location of the centrifugal load, the blade reinforcement is fixed on the hub, and the hub is fixed on the base seat;
S3:将转接轴的第一轴通过销轴与所述桨叶加固件转动连接,同时在所述转接轴的第二轴上套设第一调节垫片,所述第一调节垫片的个数和厚度均根据所述桨叶加固件的长度以及离心载荷加载位置决定,且此时所述第一调节垫片靠近所述转接轴的轴肩排布;S3: Rotately connect the first shaft of the adapter shaft to the blade reinforcement through a pin shaft, and at the same time set a first adjusting gasket on the second shaft of the adapter shaft, and the first adjusting gasket The number and thickness of the paddle are determined according to the length of the blade reinforcement and the centrifugal load loading position, and at this time, the first adjusting gasket is arranged close to the shoulder of the adapter shaft;
S4:将所述第二轴穿过所述弓形夹的套孔,且使所述第二轴上的其中一个所述第二键槽与所述套孔内壁上的第一键槽对应,同时相互对应的所述第二键槽与所述第一键槽之间通过键连接,同时在所述第二轴上套设第二调节垫片,所述第二调节垫片的个数和厚度均根据所述桨叶加固件的长度以及离心载荷加载位置决定;S4: Pass the second shaft through the sleeve hole of the bow clip, and make one of the second key grooves on the second shaft correspond to the first key groove on the inner wall of the sleeve hole, and at the same time correspond to each other The second keyway and the first keyway are connected by a key, and at the same time, a second adjusting shim is sheathed on the second shaft, and the number and thickness of the second adjusting shim are according to the Determined by the length of the blade reinforcement and the centrifugal load loading position;
S5:在所述第二轴远离所述第一轴的一端拧上限位螺母,并使所述限位螺母依次抵接所述第二调节垫片、所述弓形夹、所述第一调节垫片和所述轴肩,同时使所述桨叶加固件、所述第一轴和所述第二轴共中心轴线;S5: Screw the limit nut on the end of the second shaft away from the first shaft, and make the limit nut abut against the second adjusting washer, the bow clip, and the first adjusting washer in sequence blade and said shoulder while concentrically aligning said blade stiffener, said first shaft, and said second shaft;
S6:控制器控制所述弓形夹对称两端的离心载荷施加装置同时向所述弓形夹施加离心载荷,且两个所述离心载荷施加装置所施离心载荷相同,则离心载荷依次通过所述第二轴、所述第一轴和所述桨叶加固件传递至所述桨毂上,即可完成离心载荷试验。S6: The controller controls the centrifugal load applying devices at both symmetrical ends of the bow clip to apply centrifugal loads to the bow clip at the same time, and the centrifugal loads applied by the two centrifugal load applying devices are the same, then the centrifugal load passes through the second The shaft, the first shaft and the blade stiffener are transferred to the hub to complete the centrifugal load test.
优选的,所述离心载荷施加装置包括:Preferably, the centrifugal load applying device includes:
球轴承,所述球轴承的内圈通过销钉固定在所述弓形夹的端部;a ball bearing, the inner ring of which is pinned to the end of the bow clip;
钢丝绳,所述钢丝绳固定在所述球轴承的外圈上;a steel wire rope, the steel wire rope is fixed on the outer ring of the ball bearing;
液压缸,所述液压缸的活塞杆与所述钢丝绳固定在一起,所述液压缸施加的离心载荷依次通过所述钢丝绳、所述球轴承、所述弓形夹、所述第二轴、所述第一轴、所述桨叶加固件传递至所述桨毂上;hydraulic cylinder, the piston rod of the hydraulic cylinder is fixed with the steel wire rope, and the centrifugal load applied by the hydraulic cylinder passes through the steel wire rope, the ball bearing, the bow clamp, the second shaft, the the first shaft, the blade stiffener is transferred to the hub;
控制器,所述控制器与所述液压缸电性连接;a controller, the controller is electrically connected to the hydraulic cylinder;
并且,所述弓形夹两端的两个所述球轴承对称,所述弓形夹两端的所述钢丝绳对称,同时所述弓形夹两端的所述液压缸对称。In addition, the two ball bearings at both ends of the bow clamp are symmetrical, the steel wire ropes at both ends of the bow clamp are symmetrical, and the hydraulic cylinders at both ends of the bow clamp are symmetrical.
经由上述的技术方案可知,与现有技术相比,本发明公开提供了一种离心载荷试验装置,可以实现如下技术效果:It can be seen from the above technical solutions that, compared with the prior art, the present invention discloses a centrifugal load test device, which can achieve the following technical effects:
(1)使弓形夹3固定不动,且将桨叶加固件1固定在桨毂上,同时桨毂固定在基座上后,根据桨叶加固件1的长度以及离心载荷加载位置调节第一调节垫片51和第二调节垫片52的个数和厚度,从而调节转接轴2与弓形夹3之间的距离,同时不必拆装和更换离心载荷施加装置6,操作简单且成本较低;(1) Fix the
(2)转接轴2的第一轴21与桨叶加固件1之间可拆卸连接,针对不同长度的桨叶加固件2以及离心载荷加载位置,只需要替换对应的桨叶加固件1即可,成本较低,且拆装方便;(2) The
(3)通过销轴7连接第一轴21和桨叶加固件1,不仅拆装方便,而且便于调节桨叶加固件1与转接轴2的同轴度;(3) Connecting the
(4)本发明的桨叶加固件1、第一轴21和第二轴22共中心轴线,以及两个离心载荷施加装置6对称且施加离心载荷相同,因此本发明施加的离心载荷可以沿桨毂的轴线传递至桨毂上,以便可以保证本发明对桨毂离心载荷试验的精确性。(4) The blade stiffener 1 of the present invention, the
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明一种离心载荷试验装置对第二轴局部剖的剖视图;Fig. 1 is a sectional view of a partial section of the second shaft of a centrifugal load test device of the present invention;
图2为本发明一种离心载荷试验装置对第一轴和桨叶加固件局部剖的剖视图;Fig. 2 is a partial cross-sectional view of a centrifugal load test device of the present invention on the first shaft and blade reinforcement;
图3为本发明转接轴的侧视图;Fig. 3 is a side view of the adapter shaft of the present invention;
图4为图3中B-B处的剖面图;Fig. 4 is the sectional view of B-B place in Fig. 3;
图5为本发明弓形夹的俯视图。Fig. 5 is a top view of the bow clip of the present invention.
其中,1桨叶加固件;2-转接轴;21-第一轴;22-第二轴;20-轴肩;3-弓形夹;4-限位螺母;5-调节垫片;6-离心载荷施加装置;7-销轴;71-限位帽;72-弹簧卡;61-球轴承;60-销钉;62-钢丝绳;63-液压缸;51-第一调节垫片;52-第二调节垫片;30-套孔;301-第一键槽;220-第二键槽。Among them, 1 blade reinforcement; 2-transfer shaft; 21-first shaft; 22-second shaft; 20-shaft shoulder; 3-bow clip; 4-limit nut; 5-adjusting gasket; 6- Centrifugal load application device; 7-pin shaft; 71-limit cap; 72-spring card; 61-ball bearing; 60-pin; 62-wire rope; 63-hydraulic cylinder; 51-first adjusting gasket; 52-the first Two adjustment gaskets; 30-set hole; 301-the first keyway; 220-the second keyway.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明实施例公开一种离心载荷试验装置,包括:The embodiment of the present invention discloses a centrifugal load test device, comprising:
桨叶加固件1,桨叶加固件1可拆卸连接在桨毂上;The
转接轴2,转接轴2为阶梯轴,包括第一轴21和外径小于第一轴21的第二轴22,第一轴21的一端铰接桨叶加固件1,另一端一体连接第二轴22,并与第二轴22的连接处形成轴肩20,同时桨叶加固件1、第一轴21和第二轴22共中心轴线;The
弓形夹3,弓形夹3固定在机架上,并套设在第二轴22上,,弓形夹3的两端对称位于第二轴22的轴线两侧,同时第二轴22远离第一轴21的一端可拆卸连接有限位螺母4;The
调节垫片5,调节垫片5套设在第二轴22上,且调节垫片5的个数和厚度均根据桨叶加固件1的长度以及离心载荷加载位置决定,以调节第一轴21与桨叶加固件1的距离,同时调节垫片5和弓形夹3抵接在轴肩20和限位螺母4之间;The adjusting
离心载荷施加装置6,离心载荷施加装置6为两个,一一对应连接在弓形夹3的两端,且两个离心载荷施加装置6对称位于第二轴22的轴线两侧,同时两个离心载荷施加装置6施加相同离心载荷。Centrifugal
本发明转接轴2的第一轴21与桨叶加固件1之间可拆卸连接,从而针对不同长度的桨叶加固件2以及离心载荷加载位置,只需要替换对应的桨叶加固件1即可,即只需要重新桨叶加固件1即可,从而使本发明成本较低,且安装方便,同时本发明对不同长度的桨叶加固件2以及离心载荷加载位置进行试验时,将新的桨毂和新的桨叶加固件1固定好后,不需要重新拆装离心载荷施加装置6,只需要将限位螺母4拆下后,将转接轴2从弓形夹3上拆卸,调节安装在转接轴2上调节垫片5的数量和厚度,以便可以调节第一轴21与桨叶加固件1的距离,最后将转接轴2重新安装在弓形夹3,以及将限位螺母4安装在转接轴2的第二轴22上,从而使本发明操作方便,并且本发明的桨叶加固件1、第一轴21和第二轴22共中心轴线,以及两个离心载荷施加装置6对称且施加离心载荷相同,因此本发明施加的离心载荷可以沿桨毂的轴线传递至桨毂上,以便可以保证本发明对桨毂离心载荷试验的精确性。The
为了进一步优化上述技术的方案,第一轴21的一端通过销轴7与桨叶加固件1转动连接。In order to further optimize the above technical solution, one end of the
本发明采用上述技术方案,可以实现的有益效果为:便于桨叶加固件1从调节转接轴2拆卸下来,以便针对不同长度的桨叶加固件2以及离心载荷加载位置,将与所要试验的桨毂长度匹配的桨叶加固件1重新安装在转接轴2上,同时便于调节桨叶加固件1与转接轴2的同轴度,因此可以降低试验误差。The present invention adopts the above-mentioned technical scheme, and the beneficial effect that can be realized is: it is convenient to disassemble the
为了进一步优化上述技术的方案,第一轴21和桨叶加固件1对应销轴7的位置均开设有通孔,销轴7插设在两个通孔内,且销轴7的头端具有限位帽71,销轴7靠近其尾端的侧壁上沿周向开设有定位槽,定位槽内卡接有弹簧卡72。In order to further optimize the solution of the above technology, the
本发明采用上述技术方案,可以实现的有益效果为:限位帽71和弹簧卡72可以防止销轴7从第一轴21和桨叶加固件1上对应的通孔中移出,且操作方便,成本较低。The present invention adopts the above-mentioned technical solution, and the beneficial effects that can be achieved are: the
为了进一步优化上述技术的方案,弓形夹3上沿第二轴22的轴线方向开设有套孔30,且套孔30内壁上开设有第一键槽301,第二轴22上沿其轴线开设有多个第二键槽220,且多个第二键槽220均沿第二轴22的轴线分布,第二轴22可在套孔30内沿第二轴22的轴线往复移动,以使其中一个第二键槽220与第一键槽301对应,同时相互对应的第二键槽220与第一键槽301之间通过键连接。In order to further optimize the above-mentioned technical solution, the
本发明采用上述技术方案,可以实现的有益效果为:第二轴22可在套孔30内沿第二轴22的轴线往复移动,则可以使本发明方便根据桨叶加固件1的长度以及离心载荷加载位置,调节第一轴21与桨叶加固件1之间的距离,同时当将位置调节好后,通过键对弓形夹3进行周向定位,防止弓形夹3在第二轴22上周向转动。The present invention adopts the above-mentioned technical scheme, and the beneficial effects that can be realized are: the
为了进一步优化上述技术的方案,离心载荷施加装置6包括:In order to further optimize the above technical solution, the centrifugal
球轴承61,球轴承61的内圈通过销钉60固定在弓形夹3的端部;
钢丝绳62,钢丝绳62套设且固定在球轴承61的外圈上;The
液压缸63,液压缸63的活塞杆分别固定钢丝绳62的两端,液压缸63施加的离心载荷依次通过钢丝绳62、球轴承61、弓形夹3、第二轴22、第一轴21、桨叶加固件1传递至桨毂上;
控制器,控制器与液压缸63电性连接。A controller, the controller is electrically connected with the
本发明采用上述技术方案,可以实现的有益效果为:钢丝绳62分别连接液压缸63的活塞杆和球轴承61,且球轴承61通过销钉60固定在弓形夹3的端部,因此可以保证套设在球轴承61外圈上的两根钢丝绳62受力平衡,从而保证离心载荷沿着桨毂的轴线作用在桨毂上,以保证本发明实验的准确性。The present invention adopts the above-mentioned technical scheme, and the beneficial effects that can be realized are: the
为了进一步优化上述技术的方案,弓形夹3两端的两个球轴承61对称,且弓形夹3两端的钢丝绳62对称,同时弓形夹3两端的液压缸63对称。In order to further optimize the above technical solution, the two
本发明采用上述技术方案,可以实现的有益效果为:进一步保证离心载荷沿着桨毂的轴线作用在桨毂上,以保证本发明实验的准确性。The present invention adopts the above-mentioned technical solution, which can achieve the beneficial effects of: further ensuring that the centrifugal load acts on the propeller hub along the axis of the propeller hub, so as to ensure the accuracy of the experiment of the present invention.
为了进一步优化上述技术的方案,调节垫包括:第一调节垫片51和第二调节垫片52,第一调节垫片51与第二调节垫片52的个数和厚度均根据桨叶加固件1的长度以及离心载荷加载位置决定,且第一调节垫片51抵接在轴肩20与弓形夹3之间,第二调节垫片52抵接在弓形夹3与限位螺母4之间。In order to further optimize the solution of the above technology, the adjustment pad includes: a
本发明采用上述技术方案,可以实现的有益效果为:以便提高调整转接轴2与桨叶加固件1距离的灵活性和方便性。The present invention adopts the above-mentioned technical solution, which can achieve the beneficial effect of improving the flexibility and convenience of adjusting the distance between the
为了进一步优化上述技术的方案,第一调节垫片51和第二调节垫片52的中心孔内壁均开设有与键卡接的卡槽。In order to further optimize the above-mentioned technical solutions, the inner walls of the central holes of the first adjusting
本发明采用上述技术方案,可以实现的有益效果为:避免键会影响第一调节垫片51和第二调节垫片52的正常装配,使第一调节垫片51和第二调节垫片52均可以稳定且适配第二轴22。The present invention adopts the above-mentioned technical scheme, and the beneficial effects that can be realized are: avoiding that the key will affect the normal assembly of the first adjusting
一种离心载荷试验装置的试验方法,包括如下步骤:A test method for a centrifugal load test device, comprising the steps of:
S1:固定弓形夹3,使弓形夹3保持不动;S1: fixing the
S2:根据桨毂的直径大小、桨叶长度,以及离心载荷加载位置的不同,桨叶加固件1,并将桨叶加固件1固定在桨毂上,同时桨毂固定在基座上;S2: According to the diameter of the propeller hub, the length of the propeller, and the location of the centrifugal load, the
S3:将转接轴2的第一轴21通过销轴7与桨叶加固件1转动连接,同时在转接轴2的第二轴22上套设第一调节垫片51,第一调节垫片51的个数和厚度均根据桨叶加固件1的长度以及离心载荷加载位置决定,且此时第一调节垫片51靠近转接轴2的轴肩20排布;S3: Rotately connect the
S4:将第二轴22穿过弓形夹3的套孔30,且使第二轴22上的其中一个第二键槽220与套孔30内壁上的第一键槽301对应,同时相互对应的第二键槽220与第一键槽301之间通过键连接,同时在第二轴22上套设第二调节垫片52,第二调节垫片52的个数和厚度均根据桨叶加固件1的长度以及离心载荷加载位置决定;S4: Pass the
S5:在第二轴22远离第一轴21的一端拧上限位螺母4,并使限位螺母4依次抵接第二调节垫片52、弓形夹3、第一调节垫片51和轴肩20,同时使桨叶加固件1、第一轴21和第二轴22共中心轴线;S5: Screw the
S6:控制器控制弓形夹3对称两端的离心载荷施加装置6同时向弓形夹3施加离心载荷,且两个离心载荷施加装置6所施离心载荷相同,则离心载荷依次通过第二轴22、第一轴21和桨叶加固件1传递至桨毂上,即可完成离心载荷试验。S6: The controller controls the centrifugal
本发明通过上述方法:(1)使弓形夹3固定不动,且将桨叶加固件1固定在桨毂上,同时桨毂固定在基座上后,根据桨叶加固件1的长度以及离心载荷加载位置调节第一调节垫片51和第二调节垫片52的个数和厚度,从而调节转接轴2与弓形夹3之间的距离,同时不必拆装和更换离心载荷施加装置6,操作简单且成本较低;The present invention uses the above method: (1) fix the
(1)转接轴2的第一轴21与桨叶加固件1之间可拆卸连接,针对不同长度的桨叶加固件2以及离心载荷加载位置,只需要替换对应的桨叶加固件1即可,成本较低,且拆装方便;(1) The
(3)通过销轴7连接第一轴21和桨叶加固件1,不仅拆装方便,而且便于调节桨叶加固件1与转接轴2的同轴度;(3) Connecting the
(4)本发明的桨叶加固件1、第一轴21和第二轴22共中心轴线,以及两个离心载荷施加装置6对称且施加离心载荷相同,因此本发明施加的离心载荷可以沿桨毂的轴线传递至桨毂上,以便可以保证本发明对桨毂离心载荷试验的精确性。(4) The
为了进一步优化上述技术方案,离心载荷施加装置6包括:In order to further optimize the above-mentioned technical scheme, the centrifugal
球轴承61,球轴承61的内圈通过销钉60固定在弓形夹3的端部;
钢丝绳62,钢丝绳62固定在球轴承61的外圈上;
液压缸63,液压缸63的活塞杆与钢丝绳62固定在一起,液压缸63施加的离心载荷依次通过钢丝绳62、球轴承61、弓形夹3、第二轴22、第一轴21、桨叶加固件1传递至桨毂上;
控制器,控制器与液压缸63电性连接;a controller, the controller is electrically connected to the
并且,弓形夹3两端的两个球轴承61对称,弓形夹3两端的钢丝绳62对称,同时弓形夹3两端的液压缸63对称。Moreover, the two
本发明采用上述技术方案,可以实现的有益效果为:钢丝绳62分别连接液压缸63的活塞杆和球轴承61,且球轴承61通过销钉60固定在弓形夹3的端部,因此可以保证套设在球轴承61外圈上的两根钢丝绳62受力平衡,从而保证离心载荷沿着桨毂的轴线作用在桨毂上,以保证本发明实验的准确性。The present invention adopts the above-mentioned technical scheme, and the beneficial effects that can be realized are: the
实施例1:本发明实施例公开了一种离心载荷试验装置,其试验方法,包括如下步骤:Embodiment 1: The embodiment of the present invention discloses a centrifugal load test device, and its test method comprises the following steps:
S1:固定弓形夹3,使弓形夹3保持不动;S1: fixing the
S2:根据桨毂的直径大小、桨叶长度,以及离心载荷加载位置的不同,桨叶加固件1(桨叶加固件1与桨毂的直径大小和桨叶长度相同),并将桨叶加固件1固定在桨毂上,同时桨毂固定在基座上;S2: According to the diameter of the hub, the length of the blade, and the location of the centrifugal load, the blade reinforcement 1 (the diameter of the
S3:将转接轴2的第一轴21通过销轴7与桨叶加固件1转动连接,同时在转接轴2的第二轴22上套设第一调节垫片51,第一调节垫片51的个数和厚度均根据桨叶加固件1的长度以及离心载荷加载位置决定,且此时第一调节垫片51靠近转接轴2的轴肩20排布;S3: Rotately connect the
S4:将第二轴22穿过弓形夹3的套孔30,且使第二轴22上的其中一个第二键槽220与套孔30内壁上的第一键槽301对应,同时相互对应的第二键槽220与第一键槽301之间通过键连接,同时在第二轴22上套设第二调节垫片52,第二调节垫片52的个数和厚度均根据桨叶加固件1的长度以及离心载荷加载位置决定;S4: Pass the
S5:在第二轴22远离第一轴21的一端拧上限位螺母4,并使限位螺母4依次抵接第二调节垫片52、弓形夹3、第一调节垫片51和轴肩20,同时使桨叶加固件1、第一轴21和第二轴22共中心轴线;S5: Screw the
S6:控制器控制弓形夹3对称两端的离心载荷施加装置6同时向弓形夹3施加离心载荷,且两个离心载荷施加装置6所施离心载荷相同,则离心载荷依次通过第二轴22、第一轴21和桨叶加固件1传递至桨毂上,即可完成离心载荷试验。S6: The controller controls the centrifugal
实施例2:桨毂和桨叶加固件1的长度长于实施例1中桨毂和桨叶加固件1的长度,载荷作用位置相同,实验步骤如下;Embodiment 2: The length of the hub and the
A1:实施例2中桨毂的长度比实施例1中的桨毂长,实施例2中桨叶加固件1的长度长于实施例1中桨叶加固件1的长度,然后将实施例1中的桨毂分别从实施例1中的桨叶加固件1和基座上拆卸下来,同时拔掉销轴7,以将实施例1中的桨叶加固件1与第一轴21脱离;A1: The length of the hub in Example 2 is longer than that in Example 1, the length of the
A2:实施例2中桨叶加固件1固定在实施例2中的桨毂上,同时实施例2中的桨毂固定在基座(即实施例1中的基座,是固定不动的)上;A2: The
A3:拆掉限位螺母4和第二调节垫片52,并拆除键,将第二轴22从弓形夹3中抽出:A3: Remove the
A4:将转接轴2向远离基座的方向移动,当转接轴2的第一轴21上用于装配销轴7的通孔与实施例2中桨叶加固件1上用于装配销轴7的通孔对应后,将销轴7插入这两个通孔,并在销轴7上卡接弹簧卡72;A4: Move the
A5:在第二轴22上根据实施例2中桨叶加固件1的长度和离心载荷加载位置减少第一调节垫片51的数量和厚度;A5: Reduce the number and thickness of the first adjusting
A6:将第二轴22重新穿设在弓形夹3上的套孔30内,并使套孔30内壁上的第一键槽301对应适应第二轴22位置的第二键槽220,且使第一键槽301与新对应的第二键槽220通过键连接,同时增加在第二轴22上套设第二调节垫片52的数量和厚度,第二调节垫片52的个数和厚度均根据实施例2中桨叶加固件1的长度以及离心载荷加载位置决定;A6: Re-pass the
A7:在第二轴22远离第一轴21的一端重新拧上限位螺母4,并使限位螺母4依次抵接第二调节垫片52、弓形夹3、第一调节垫片51和轴肩20,同时使实施例2中的桨叶加固件1、第一轴21和第二轴22共中心轴线;A7: Re-screw the
然后重复实施例中步骤S6即可。Then repeat step S6 in the embodiment.
实施例3:桨毂和桨叶加固件1的长度等于实施例1中桨毂和桨叶加固件1的长度相同,载荷作用位置较实施例1更远离桨叶加固件1,按照实施例2中的方法拆除限位螺母4和第二调节垫片52,以及将第二轴22从弓形夹3中抽出,然后调整第一调节垫片51和第二调节垫片52的数量和厚度,使第一调节垫片51的数量和厚度增加,第二调节垫片52的数量和厚度减少,最后再按照实施例2的方式将本发明的离心载荷试验装置装配好。Embodiment 3: The length of the hub and the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and for the related part, please refer to the description of the method part.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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