CN115476136B - Installation and detection integrated equipment for alternating current charging pile and production process - Google Patents
Installation and detection integrated equipment for alternating current charging pile and production process Download PDFInfo
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- CN115476136B CN115476136B CN202211357169.3A CN202211357169A CN115476136B CN 115476136 B CN115476136 B CN 115476136B CN 202211357169 A CN202211357169 A CN 202211357169A CN 115476136 B CN115476136 B CN 115476136B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/12—Electric charging stations
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- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
The invention belongs to the technical field of charging pile production equipment, and particularly relates to an installation and detection integrated equipment for an alternating current charging pile and a production process, wherein the installation and detection integrated equipment for the alternating current charging pile comprises the following components: a PCB is arranged in the charging pile base box, so that a plug wire is inserted into the PCB and connected with the charging pile cover plate; the mounting mechanism drives the charging pile cover plate to turn towards the charging pile base box until the charging pile cover plate is buckled on the charging pile base box, and the mounting mechanism triggers the ejection mechanism to extend out to eject the charging pile cover plate; according to the invention, the installation mechanism can be used for triggering the ejection mechanism to eject the charging pile cover plate out of the installation mechanism, so that the problem that the traditional manipulator cannot be separated from the charging pile cover plate is solved, meanwhile, the charging pile cover plate can be pressed into the installation mechanism only when being aligned, the obstacles can be conveniently discharged in time in the installation process, the installation efficiency is improved, the plugging line can be quickly stopped when the bending direction of the plugging line is different from the set direction, and the product quality is ensured.
Description
Technical Field
The invention belongs to the technical field of charging pile production equipment, and particularly relates to installation and detection integrated equipment for an alternating current charging pile and a production process.
Background
Fill electric pile in the assembling process, need pack into the PCB board in the pile foundation box that charges, then adsorb by the manipulator and fill electric pile apron and move to filling electric pile base box one side and aim at, through the plug wire with the PCB board with fill electric pile cover plate connection back, the manipulator will fill electric pile cover plate pressfitting on filling electric pile base box, and the in-process of pressfitting need observe the direction of buckling of plug wire when filling electric pile cover plate and overturning on filling electric pile base box, if the direction of buckling with set for the direction different then lead to the plug wire to drop easily or the oppression is impaired.
And need set up the dead slot that slightly is less than filling the electric pile apron on the manipulator, fill in the electric pile apron will impress in the dead slot, just so can guarantee that the manipulator shifts can not drop when filling the electric pile apron, nevertheless can bring and fill electric pile apron pressfitting back on filling electric pile base box, lead to the manipulator can't with fill electric pile apron separation, simultaneously when will filling electric pile apron impress the dead slot, if can't will fill electric pile apron and dead slot alignment, fill electric pile apron can directly lock and the difficult understanding of operating personnel at the dead slot that impresses, lead to the manipulator to adsorb to fill electric pile apron and move to filling electric pile base box one side and can not aim at, on the other hand manipulator can't and fill electric pile apron separation more.
Therefore, it is necessary to develop a new installation and detection integrated device for an ac charging pile and a new production process to solve the above problems.
Disclosure of Invention
The invention aims to provide an installation and detection integrated device for an alternating current charging pile and a production process.
In order to solve the technical problem, the invention provides an installation and detection integrated device for an alternating current charging pile, which comprises: the device comprises an installation platform, an installation mechanism, an ejection mechanism and a visual detection module; wherein the ejection mechanism is movably arranged in the mounting mechanism; the mounting platform is provided with a mounting seat for placing a charging pile base box; pressing a charging pile cover plate into the mounting mechanism, and driving the charging pile cover plate to move towards the charging pile base box by the mounting mechanism so as to enable the charging pile cover plate to be obliquely aligned to the charging pile base box; a PCB is arranged in the charging pile base box, so that a plug wire is inserted into the PCB and connected with the charging pile cover plate; the mounting mechanism drives the charging pile cover plate to turn towards the charging pile base box until the charging pile cover plate is buckled on the charging pile base box, and the mounting mechanism triggers the ejection mechanism to extend out, namely the ejection mechanism ejects the charging pile cover plate out of the mounting mechanism; and the visual detection module acquires the bending direction of the plug wire when the charging pile cover plate is turned over on the charging pile base box so as to control the installation mechanism to execute a corresponding instruction.
Further, the mounting platform is movably arranged on the conveying line; the four corner sides of the mounting seat are respectively provided with corresponding limiting blocks so as to limit the charging pile base box on the mounting seat; still set up the test equipment that charges on the mounting platform to the fashioned electric pile that fills after connecting and filling electric pile apron and filling electric pile base box spiral-lock.
Further, the mounting mechanism includes: the manipulator, the mounting plate, the movable plate and the adsorption component; the front surface of the mounting plate is provided with a pressure groove, and the back surface of the mounting plate is provided with a mounting groove; the movable plate is movably arranged in the mounting groove through an ejection mechanism, and the movable part of the manipulator is connected with the movable plate; the adsorption component is positioned in the mounting plate, and a plurality of adsorption holes and a plurality of ejection holes are formed in the front surface of the mounting plate and positioned in the pressure groove; the adsorption components are communicated with the corresponding adsorption holes, and the ejection mechanisms are communicated with the corresponding ejection holes; pressing a charging pile cover plate into the pressure groove so that the adsorption component can suck the charging pile cover plate from each suction hole in a negative pressure manner; the manipulator drives the movable plate and the mounting plate to act according to a set path until the charging pile cover plate is buckled on the charging pile base box, namely the manipulator continues to push the movable plate to extrude the ejection mechanism in the mounting groove, so that the movable plate moves relatively towards the front of the mounting plate in the mounting groove, and further drives the ejection mechanism to extend out of each ejection hole, so that the charging pile cover plate is ejected out of the pressure groove.
Further, the manipulator adopts a six-axis manipulator.
Further, the adsorption assembly includes: an air pump and a plurality of suckers; each sucker is respectively positioned in the corresponding suction hole, and a negative pressure cavity communicated with each suction hole is formed in the mounting plate; the air pump is communicated with the negative pressure cavity; the air pump sucks air from the negative pressure cavity so that the suckers form negative pressure to suck the charging pile cover plate pressed into the pressure groove.
Further, the ejection mechanism includes: a plurality of ejection assemblies and a plurality of return springs; each ejection assembly and each return spring are movably arranged in the mounting groove and are positioned between the movable plate and the mounting plate; each ejection mechanism is respectively communicated with the corresponding ejection hole; the movable plate is pushed by the hand of the machine to extrude the ejection assemblies and the return springs in the mounting groove, so that the movable plate moves relatively towards the front face of the mounting plate in the mounting groove, and the ejection assemblies are driven to extend out of the ejection holes, and the charging pile cover plate is ejected out of the pressure groove.
Further, the ejection assembly includes: the ejection device comprises a U-shaped frame, a locking block, a limiting plate and an ejection unit; the locking device comprises a U-shaped frame, a locking block, a limiting plate and a locking spring, wherein the U-shaped frame is fixed on a mounting plate and positioned between the mounting plate and a movable plate, the locking block is movably connected in an opening of the U-shaped frame through the locking spring, an inclined locking groove is formed in the locking block, the limiting plate is fixed on the movable plate and positioned between the movable plate and the mounting plate, and an inclined surface is arranged at the end part of the limiting plate and inserted into the inclined locking groove; the end face of the locking block is provided with a locking part and faces the ejection hole, the ejection unit is movably connected with the movable plate and movably arranged in the ejection hole, and the locking part and the ejection unit are arranged in a staggered manner; the movable plate moves relatively towards the front face of the mounting plate in the mounting groove to drive the limiting plate to push the locking block, the inclined face is matched with the inclined face of the inclined locking groove to extrude the locking spring to enable the locking block to be far away from the ejection hole, and then the limiting of the ejection unit is relieved by the locking portion, namely the ejection unit pops out of the ejection hole to enable the charging pile cover plate to be ejected out of the pressing groove.
Further, the ejection unit includes: the ejection column, the sleeve spring and the hollow round table block; the ejection column is positioned in the ejection hole and movably penetrates through the movable plate; the sleeve spring and the hollow circular truncated cone block are sleeved on the ejection column, and the hollow circular truncated cone block is fixed with the ejection column; one end of the sleeve spring is connected with the hollow circular platform block, and the other end of the sleeve spring is connected with the movable plate; the locking part is provided with a plane and an inclined plane, the plane of the locking part is arranged towards the movable plate, and the inclined plane of the locking part is arranged towards the mounting plate; the locking block limits the hollow round table block under the action of the locking spring, namely, the plane of the locking part props against the bottom surface of the hollow round table block; the movable plate moves towards the front face of the mounting plate in the mounting groove relatively to extrude the sleeve spring and the hollow circular platform block until the locking spring is extruded to drive the locking block to be far away from the ejection hole, and the sleeve spring pushes the hollow circular platform block and the ejection column to move towards the charging pile cover plate in the ejection hole until the ejection column is ejected out of the ejection hole.
Further, the visual inspection module includes: a camera and a control panel; the camera and the manipulator are electrically connected with the control panel; the camera acquires the bending direction of the plug wire when the charging pile cover plate is turned over on the charging pile base box so as to send the bending direction to the control board; the control panel drives the mechanical arm to execute corresponding instructions.
On the other hand, the invention provides a production process of the installation and detection integrated equipment for the alternating-current charging pile, which comprises the following steps: a mounting seat is arranged on the mounting platform and used for placing a charging pile base box; pressing a charging pile cover plate into the mounting mechanism, and driving the charging pile cover plate to move towards the charging pile base box by the mounting mechanism so that the charging pile cover plate is obliquely aligned to the charging pile base box; a PCB is arranged in the charging pile base box, so that a plug wire is inserted into the PCB and connected with the charging pile cover plate; the installation mechanism drives the charging pile cover plate to turn towards the charging pile base box until the charging pile cover plate is buckled on the charging pile base box, and the installation mechanism triggers the ejection mechanism to extend out; ejecting the charging pile cover plate out of the mounting mechanism through an ejection mechanism; the direction of buckling of plug wire when the electric pile apron overturns on filling electric pile base box is filled in the collection through visual detection module to control installation mechanism execution corresponding instruction.
The installation mechanism has the advantages that the ejection mechanism is arranged in the installation mechanism, the ejection mechanism can be triggered by the installation mechanism to eject the charging pile cover plate out of the installation mechanism, the problem that a traditional manipulator cannot be separated from the charging pile cover plate is solved, meanwhile, the charging pile cover plate can be pressed into the installation mechanism only when the charging pile cover plate is aligned, obstacles can be conveniently discharged in time in the installation process, the installation efficiency is improved, the bending direction of the plug wire is automatically observed in the pressing process, the plug wire can be quickly stopped when the bending direction is different from the set direction, and the product quality is ensured.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a structural view of an installation and detection integrated device for an ac charging pile according to the present invention;
FIG. 2 is a block diagram of the mounting platform of the present invention;
FIG. 3 is a block diagram of the mounting mechanism of the present invention;
FIG. 4 is a front structural view of the mounting plate of the present invention;
FIG. 5 is a rear view of the mounting plate of the present invention;
FIG. 6 is a block diagram of the ejection mechanism of the present invention;
FIG. 7 is a cross-sectional view of a sorbent assembly of the invention;
fig. 8 is an assembly view of the ejection mechanism of the present invention;
FIG. 9 is a block diagram of the ejection assembly of the present invention;
fig. 10 is an assembly view of the locking block and the position limiting plate of the present invention;
fig. 11 is a structural view of the ejection unit of the present invention.
In the figure:
1. mounting a platform; 11. a mounting seat; 12. a limiting block;
2. an installation mechanism; 21. a manipulator; 22. mounting a plate; 221. pressing a groove; 222. mounting grooves; 223. sucking holes; 224. an ejection aperture; 225. a negative pressure chamber; 23. a movable plate; 24. an adsorption component; 241. an air pump; 242. a suction cup;
3. an ejection mechanism; 31. ejecting the assembly; 311. a U-shaped frame; 312. a locking block; 3121. an oblique locking groove; 3122. a lock section; 313. a limiting plate; 314. an ejection unit; 3141. ejecting the column; 3142. sleeving a spring; 3143. a hollow round table block; 315. a locking spring;
32. a return spring;
4. a visual detection module;
5. a conveying line;
6. and charging the test equipment.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example 1
In this embodiment, as shown in fig. 1 to 11, the present embodiment provides an installation and detection integrated device for an ac charging pile, including: the device comprises an installation platform 1, an installation mechanism 2, an ejection mechanism 3 and a visual detection module 4; wherein the ejection mechanism 3 is movably arranged in the mounting mechanism 2; the mounting platform 1 is provided with a mounting seat 11 for placing a charging pile base box; the charging pile cover plate is pressed into the mounting mechanism 2, and the mounting mechanism 2 drives the charging pile cover plate to move towards the charging pile base box, so that the charging pile cover plate is obliquely aligned to the charging pile base box; a PCB is arranged in the charging pile base box, so that a plug wire is inserted into the PCB and connected with the charging pile cover plate; the mounting mechanism 2 drives the charging pile cover plate to turn towards the charging pile base box until the charging pile cover plate is buckled on the charging pile base box, and the mounting mechanism 2 triggers the ejection mechanism 3 to extend out, namely the ejection mechanism 3 ejects the charging pile cover plate out of the mounting mechanism 2; and the visual detection module 4 collects the bending direction of the plug wire when the charging pile cover plate is turned over on the charging pile base box so as to control the installation mechanism 2 to execute a corresponding instruction.
In this embodiment, this embodiment is through setting up ejection mechanism 3 in installation mechanism 2, can trigger ejection mechanism 3 by installation mechanism 2 and will fill electric pile apron ejection installation mechanism 2, overcome traditional manipulator 21 can't with fill the problem of electric pile apron separation, fill electric pile apron only when aiming at simultaneously and just can impress installation mechanism 2, conveniently in time discharge the obstacle at the installation, improve the installation effectiveness, and the direction of buckling of the in-process automatic observation plug wire of pressfitting, prevent fast when the direction of buckling is different with the direction of settlement, guarantee product quality.
In the embodiment, the mounting platform 1 is movably arranged on the conveying line 5; the four corners of the mounting seat 11 are respectively provided with corresponding limiting blocks 12 so as to limit the charging pile base box on the mounting seat 11; still set up charging test equipment 6 on mounting platform 1 to the fashioned electric pile that fills after connecting and filling electric pile apron and filling electric pile base box spiral-lock.
In this embodiment, can set up a plurality of mounting platform 1 on transfer chain 5, realize fast on a station and fill electric pile apron and fill electric pile base box assembly, can raise the efficiency, transfer chain 5's top sets up the rack simultaneously, can place and fill electric pile apron, fill electric pile base box, the PCB board, the plug wire, can realize rapid Assembly, and set up corresponding stopper 12 in the four corners side of mount pad 11 respectively, can prevent to fill electric pile apron and fill the time rocking of electric pile base box assembly, shift, improve the assembly precision.
In the present embodiment, the mounting mechanism 2 includes: the manipulator 21, the mounting plate 22, the movable plate 23 and the adsorption assembly 24; the front surface of the mounting plate 22 is provided with a pressure groove 221, and the back surface of the mounting plate 22 is provided with a mounting groove 222; the movable plate 23 is movably mounted in the mounting groove 222 through the ejection mechanism 3, and the movable part of the manipulator 21 is connected with the movable plate 23; the adsorption component 24 is positioned in the mounting plate 22, and a plurality of adsorption holes 223 and a plurality of ejection holes 224 are formed in the front surface of the mounting plate 22 and the pressure groove 221; the adsorption component 24 is communicated with the corresponding adsorption hole 223, and the ejection mechanism 3 is communicated with the corresponding ejection hole 224; the charging pile cover plate is pressed into the pressing groove 221, so that the adsorption component 24 can suck the charging pile cover plate from each suction hole 223 in a negative pressure mode; the manipulator 21 drives the movable plate 23 and the mounting plate 22 to move according to a set path until the charging pile cover plate is buckled on the charging pile base box, that is, the manipulator 21 continues to push the movable plate 23 in the mounting groove 222 to press the ejection mechanism 3, so that the movable plate 23 relatively moves towards the front surface of the mounting plate 22 in the mounting groove 222, and further drives the ejection mechanism 3 to extend out from each ejection hole 224, so as to eject the charging pile cover plate from the pressing groove 221.
In this embodiment, at first, the charging pile cover plate is pressed into the indent 221, the mounting plate 22 is placed obliquely under the driving of the manipulator 21, and the buckle ring on the charging pile cover plate is just pressed into the limit part on the charging pile base box at this time, then the PCB plate is installed into the charging pile base box, the PCB plate is connected with the charging pile cover plate through the plug wire, the manipulator 21 is controlled to drive the charging pile cover plate to overturn, the bending direction of the plug wire when the charging pile cover plate overturns on the charging pile base box is observed at the same time, the bending direction is ensured to be consistent with the set direction until the charging pile cover plate is buckled on the charging pile base box, the manipulator 21 continues to press the movable plate 23, the movable plate 23 can trigger the action of the ejection mechanism 3, and the ejection mechanism 3 stretches out from each ejection hole 224 to eject the charging pile cover plate out of the indent 221.
In the present embodiment, the robot 21 is a six-axis robot 21, and provides the main power for the movement of the mounting plate 22 and the movable plate 23.
In the present embodiment, the adsorption assembly 24 includes: an air pump 241 and a plurality of suction cups 242; each suction cup 242 is respectively positioned in the corresponding suction hole 223, and a negative pressure cavity 225 communicated with each suction hole 223 is formed in the mounting plate 22; the air pump 241 is communicated with the negative pressure cavity 225; the air pump 241 draws air from the negative pressure cavity 225, so that each suction cup 242 forms negative pressure to suck the charging pile cover plate pressed into the pressing groove 221.
In this embodiment, air pump 241, each sucking disc 242 can prevent to fill electric pile apron and fall out from the indent 221, can guarantee to fill electric pile apron and fill electric pile base box assembly normal operating.
In this embodiment, the soft suction cup 242 is used as the suction cup 242, which can deform during squeezing to provide a certain cushioning force.
In the present embodiment, the ejection mechanism 3 includes: a plurality of ejector assemblies 31 and a plurality of return springs 32; each of the ejection assemblies 31 and each of the return springs 32 are movably mounted in the mounting groove 222 and located between the movable plate 23 and the mounting plate 22; each ejection mechanism 3 is respectively communicated with the corresponding ejection hole 224; the manipulator 21 pushes the movable plate 23 to squeeze the ejection assemblies 31 and the return springs 32 in the mounting groove 222, so that the movable plate 23 moves relatively in the mounting groove 222 toward the front surface of the mounting plate 22, and further drives the ejection assemblies 31 to protrude from the ejection holes 224, so as to eject the charging pile cover plate from the pressing groove 221.
In the present embodiment, each return spring 32 can push the movable plate 23 to return after the movable plate 23 is decompressed.
In this embodiment, the ejection assembly 31 includes: a U-shaped frame 311, a locking block 312, a limiting plate 313 and an ejection unit 314; the U-shaped frame 311 is fixed on the mounting plate 22 and located between the mounting plate 22 and the movable plate 23, the locking block 312 is movably connected in the opening of the U-shaped frame 311 through a locking spring 315, an inclined locking groove 3121 is formed in the locking block 312, the limiting plate 313 is fixed on the movable plate 23 and located between the movable plate 23 and the mounting plate 22, an inclined surface is formed at the end of the limiting plate 313 and inserted into the inclined locking groove 3121; the end surface of the locking block 312 is provided with a locking portion 3122 and faces the ejection hole 224, the ejection unit 314 is movably connected with the movable plate 23 and movably arranged in the ejection hole 224, and the locking portion 3122 and the ejection unit 314 are arranged in a staggered manner; the movable plate 23 relatively moves towards the front surface of the mounting plate 22 in the mounting groove 222 to drive the limiting plate 313 to push against the locking block 312, the inclined surface is matched with the inclined surface of the inclined locking groove 3121 to press the locking spring 315 to make the locking block 312 far away from the ejection hole 224, and the locking portion 3122 releases the limit of the ejection unit 314, that is, the ejection unit 314 ejects from the ejection hole 224, so as to eject the charging pile cover plate from the pressing groove 221.
In this embodiment, the U-shaped frame 311 can limit the lock block 312, so as to ensure that the lock block 312 moves along the opening of the U-shaped frame 311, and meanwhile, the lock block 312 is abutted by the limit block 12, so as to ensure that the lock block 312 moves linearly, after the charging pile cover plate is fastened on the charging pile base box, the mounting plate 22 cannot move continuously, and because the movable plate 23 and the mounting plate 22 are movably mounted, the manipulator 21 can push the movable plate 23 to move relative to the mounting plate 22, and then the limit plate 313 is inserted into the oblique locking groove 3121, the end surface of the limit plate 313 is in inclined plane fit with the oblique locking groove 3121, so that the lock block 312 is retracted into the opening of the U-shaped frame 311, and therefore the locking portion 3122 of the lock block 312 removes the support of the ejection unit 314, so that the ejection unit 314 can move in the ejection hole 224, and the ejection unit 314 is ejected from the ejection hole 224, so as to eject the charging pile cover plate from the pressing groove 221.
In this embodiment, the ejection unit 314 includes: an ejection column 3141, a wrap spring 3142 and a hollow round block 3143; the ejection column 3141 is located in the ejection hole 224, and the ejection column 3141 movably passes through the movable plate 23; the sleeve spring 3142 and the hollow round block 3143 are sleeved on the ejection column 3141, and the hollow round block 3143 is fixed with the ejection column 3141; one end of the sleeve spring 3142 is connected with the hollow round table block 3143, and the other end of the sleeve spring 3142 is connected with the movable plate 23; the lock portion 3122 is provided with a plane and an inclined surface, the plane of the lock portion 3122 is provided toward the movable plate 23, the inclined surface of the lock portion 3122 is provided toward the mounting plate 22; the locking block 312 limits the hollow circular truncated cone block 3143 under the action of the locking spring 315, that is, the plane of the locking portion 3122 abuts against the bottom surface of the hollow circular truncated cone block 3143; the movable plate 23 relatively moves towards the front surface of the mounting plate 22 in the mounting groove 222 to press the sleeve spring 3142 and the hollow circular truncated cone block 3143 until the locking spring 315 is pressed to drive the locking block 312 to be away from the ejection hole 224, and the sleeve spring 3142 pushes the hollow circular truncated cone block 3143 and the ejection column 3141 to move towards the charging pile cover plate in the ejection hole 224 until the ejection column 3141 is ejected from the ejection hole 224.
In this embodiment, the end surface of the ejecting post 3141 facing the mounting plate 22 is flush with each suction cup 242 in the initial state, and the locking spring 315 is pressed to drive the locking block 312 to move away from the ejecting hole 224 to completely release the hollow circular truncated cone block 3143, and at the same time, the movable plate 23 moves relatively in the mounting groove 222 toward the front surface of the mounting plate 22 to press the sleeve spring 3142 and the hollow circular truncated cone block 3143, so that the sleeve spring 3142 is in a compressed state, and therefore, at the moment the locking block 312 moves away from the ejecting hole 224 to completely release the hollow circular truncated cone block 3143, the sleeve spring 3142 pushes the hollow circular truncated cone block 3143 and the ejecting post 3141 to move toward the charging pile cover plate in the ejecting hole 224 until the ejecting post 3141 is ejected from the ejecting hole 224, and because the end surface of the ejecting post 3141 facing the mounting plate 22 is flush with each suction cup 242 in the initial state, the ejecting post 3141 can contact with the charging pile cover plate to eject it.
In the embodiment, because the reset force of the hollow circular truncated cone block 3143 and the lock block 312 is greater than that of the sleeve spring 3142 and the locking spring 315, the hollow circular truncated cone block 3143 and the lock block 312 cannot be completely reset, the process of pressing the charging pile cover plate into the pressing groove 221 is also the process of resetting the hollow circular truncated cone block 3143 and the lock block 312, if the charging pile cover plate is not completely aligned with the pressing groove 221, the charging pile cover plate can be subjected to resistance existing when the hollow circular truncated cone block 3143 and the lock block 312 are reset and can be obviously sensed, and meanwhile, the side surface of the hollow circular truncated cone block 3143 is matched with the inclined surface of the locking portion 3122, and the instant process that the locking spring 315 pushes the lock block 312 to impact the hollow circular truncated cone block 3143 is existed when the charging pile cover plate is aligned with the pressing groove 221 in place, so that a clicking sound can be generated when the charging pile cover plate is pressed in place, and the effect of prompting an operator is achieved.
In this embodiment, the visual inspection module 4 includes: a camera and a control panel; the camera and the manipulator 21 are electrically connected with the control panel; the camera acquires the bending direction of the plug wire when the charging pile cover plate is turned over on the charging pile base box so as to send the bending direction to the control board; the control board drives the manipulator 21 to execute corresponding instructions.
In this embodiment, the camera is at the in-process automatic observation plug wire's of pressfitting direction of buckling, and when the direction of buckling is different with the settlement direction, is stopped fast by control panel drive manipulator 21, in time adjusts the direction of buckling of plug wire, guarantees product quality.
Example 2
On the basis of embodiment 1, this embodiment provides a production process that uses the installation and detection integrated device for an ac charging pile provided in embodiment 1, including: a mounting seat 11 is arranged on the mounting platform 1 and used for placing a charging pile base box; pressing a charging pile cover plate into the mounting mechanism 2, and driving the charging pile cover plate to move towards the charging pile base box by the mounting mechanism 2 so as to enable the charging pile cover plate to be obliquely aligned with the charging pile base box; a PCB is arranged in the charging pile base box, so that a plug wire is inserted into the PCB and connected with the charging pile cover plate; the installation mechanism 2 drives the charging pile cover plate to turn towards the charging pile base box until the charging pile cover plate is buckled on the charging pile base box, and the installation mechanism 2 triggers the ejection mechanism 3 to extend out; the charging pile cover plate is ejected out of the mounting mechanism 2 through the ejection mechanism 3; the direction of buckling of plug wire when filling the upset of electric pile apron on filling electric pile base box is gathered through visual detection module 4 to control installation mechanism 2 and carry out corresponding instruction.
In conclusion, the ejection mechanism is arranged in the mounting mechanism, the ejection mechanism can be triggered by the mounting mechanism to eject the charging pile cover plate out of the mounting mechanism, the problem that a traditional manipulator cannot be separated from the charging pile cover plate is solved, meanwhile, the charging pile cover plate can be pressed into the mounting mechanism only when the charging pile cover plate is aligned, obstacles can be conveniently discharged in time in the mounting process, the mounting efficiency is improved, the bending direction of the plug wire can be automatically observed in the pressing process, the plug wire can be quickly stopped when the bending direction is different from the set direction, and the product quality is ensured.
The components selected for use in the present application (components not illustrated for specific structures) are all common standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (6)
1. The utility model provides an alternating-current charging stake is with installation, detection integration equipment which characterized in that includes:
the device comprises an installation platform, an installation mechanism, an ejection mechanism and a visual detection module; wherein
The ejection mechanism is movably arranged in the mounting mechanism;
the mounting platform is provided with a mounting seat for placing a charging pile base box;
the mounting mechanism is used for driving the charging pile cover plate to move towards the charging pile base box so that the charging pile cover plate is obliquely aligned to the charging pile base box;
a PCB is arranged in the charging pile base box, so that a plug wire is inserted into the PCB and connected with the charging pile cover plate;
installation mechanism drives and fills electric pile apron orientation and fill electric pile base box upset, until the pile apron spiral-lock that charges on filling electric pile base box, just installation mechanism triggers ejection mechanism to stretch out, promptly
The ejection mechanism ejects the charging pile cover plate out of the mounting mechanism; and
the visual detection module is used for acquiring the bending direction of the plug wire when the charging pile cover plate is turned over on the charging pile base box so as to control the installation mechanism to execute a corresponding instruction;
the mounting mechanism includes: the manipulator, the mounting plate, the movable plate and the adsorption component;
the front surface of the mounting plate is provided with a pressure groove, and the back surface of the mounting plate is provided with a mounting groove;
the movable plate is movably arranged in the mounting groove through an ejection mechanism, and the movable part of the manipulator is connected with the movable plate;
the adsorption component is positioned in the mounting plate, and a plurality of adsorption holes and a plurality of ejection holes are formed in the front surface of the mounting plate and the pressure groove;
the adsorption component is communicated with the corresponding adsorption hole, and the ejection mechanism is communicated with the corresponding ejection hole;
a charging pile cover plate is pressed into the pressure groove, so that the adsorption component can suck the charging pile cover plate from each suction hole in a negative pressure manner;
the manipulator drives the movable plate and the mounting plate to act according to a set path until the charging pile cover plate is buckled on the charging pile base box, namely
The manipulator continuously pushes the movable plate to extrude the ejection mechanism in the mounting groove so that the movable plate relatively moves towards the front surface of the mounting plate in the mounting groove, and then the ejection mechanism is driven to extend out of each ejection hole so as to eject the charging pile cover plate out of the pressure groove;
the ejection mechanism includes: a plurality of ejection assemblies and a plurality of return springs;
each ejection assembly and each return spring are movably arranged in the mounting groove and are positioned between the movable plate and the mounting plate;
each ejection mechanism is respectively communicated with the corresponding ejection hole;
the movable plate is pushed by the hand of the machine to extrude the ejection assemblies and the return springs in the mounting groove, so that the movable plate moves relatively towards the front face of the mounting plate in the mounting groove, and the ejection assemblies are driven to extend out of the ejection holes, so that the charging pile cover plate is ejected out of the pressure groove;
the ejection assembly includes: the ejection device comprises a U-shaped frame, a locking block, a limiting plate and an ejection unit;
the locking device comprises a U-shaped frame, a locking block, a limiting plate and a locking spring, wherein the U-shaped frame is fixed on a mounting plate and positioned between the mounting plate and a movable plate, the locking block is movably connected in an opening of the U-shaped frame through the locking spring, an inclined locking groove is formed in the locking block, the limiting plate is fixed on the movable plate and positioned between the movable plate and the mounting plate, and an inclined surface is arranged at the end part of the limiting plate and inserted into the inclined locking groove;
the end face of the locking block is provided with a locking part and faces the ejection hole, the ejection unit is movably connected with the movable plate and movably arranged in the ejection hole, and the locking part and the ejection unit are arranged in a staggered manner;
the fly leaf is in the mounting groove towards the positive relative movement of mounting panel to drive the limiting plate supports and pushes away the locking piece, the cooperation of slant face and slant locking groove inclined plane, in order to extrude locking spring makes the locking piece keep away from the liftout hole, and then locking portion removes the spacing to the liftout unit promptly
The ejection unit is ejected out of the ejection hole so as to eject the charging pile cover plate out of the pressing groove;
the ejection unit includes: ejecting a column, a sleeve spring and a hollow circular table block;
the ejection column is positioned in the ejection hole and movably penetrates through the movable plate;
the sleeve spring and the hollow circular truncated cone block are sleeved on the ejection column, and the hollow circular truncated cone block is fixed with the ejection column;
one end of the sleeve spring is connected with the hollow circular platform block, and the other end of the sleeve spring is connected with the movable plate;
the locking part is provided with a plane and an inclined plane, the plane of the locking part is arranged towards the movable plate, and the inclined plane of the locking part is arranged towards the mounting plate;
the locking block limits the hollow circular platform block under the action of the locking spring, namely
The plane of the locking part is propped against the bottom surface of the hollow circular table block;
the movable plate moves towards the front face of the mounting plate in the mounting groove relatively to extrude the sleeve spring and the hollow circular platform block until the locking spring is extruded to drive the locking block to be far away from the ejection hole, and the sleeve spring pushes the hollow circular platform block and the ejection column to move towards the charging pile cover plate in the ejection hole until the ejection column is ejected out of the ejection hole.
2. The integrated installation and detection device for an AC charging post according to claim 1,
the mounting platform is movably arranged on the conveying line;
the four corner sides of the mounting seat are respectively provided with corresponding limiting blocks so as to limit the charging pile base box on the mounting seat;
still set up the test equipment that charges on the mounting platform to the fashioned electric pile that fills after connecting and filling electric pile apron and filling electric pile base box spiral-lock.
3. The integrated installation and inspection device for an AC charging post according to claim 1,
the manipulator adopts six manipulators.
4. The integrated installation and detection device for an AC charging post according to claim 1,
the adsorption assembly includes: an air pump and a plurality of suckers;
each sucker is respectively positioned in the corresponding suction hole, and a negative pressure cavity communicated with each suction hole is formed in the mounting plate;
the air pump is communicated with the negative pressure cavity;
the air pump sucks air from the negative pressure cavity so that the suckers form negative pressure to suck the charging pile cover plate pressed into the pressure groove.
5. The integrated installation and inspection device for an AC charging post according to claim 1,
the visual inspection module includes: a camera and a control panel;
the camera and the manipulator are electrically connected with the control panel;
the camera acquires the bending direction of the plug wire when the charging pile cover plate is turned over on the charging pile base box so as to send the bending direction to the control board;
the control panel drives the mechanical arm to execute corresponding instructions.
6. A production process of the integrated installation and detection equipment for the alternating-current charging pile according to any one of claims 1 to 5, wherein the production process comprises the following steps:
arranging a mounting seat on the mounting platform for placing a charging pile base box;
pressing a charging pile cover plate into the mounting mechanism, and driving the charging pile cover plate to move towards the charging pile base box by the mounting mechanism so as to enable the charging pile cover plate to be obliquely aligned to the charging pile base box;
a PCB is arranged in the charging pile base box, so that a plug wire is inserted into the PCB and connected with the charging pile cover plate;
the installation mechanism drives the charging pile cover plate to overturn towards the charging pile base box until the charging pile cover plate is buckled on the charging pile base box, and the installation mechanism triggers the ejection mechanism to extend out;
ejecting the charging pile cover plate out of the mounting mechanism through an ejection mechanism;
the bending direction of the plug wire when the charging pile cover plate is turned over on the charging pile base box is acquired through the visual detection module, so that the installation mechanism is controlled to execute corresponding instructions.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211357169.3A CN115476136B (en) | 2022-11-01 | 2022-11-01 | Installation and detection integrated equipment for alternating current charging pile and production process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211357169.3A CN115476136B (en) | 2022-11-01 | 2022-11-01 | Installation and detection integrated equipment for alternating current charging pile and production process |
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| CN115476136B true CN115476136B (en) | 2023-01-24 |
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| CN115476136A (en) | 2022-12-16 |
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