CN103252631A - Meter packaging machine and meter packaging method thereof - Google Patents
Meter packaging machine and meter packaging method thereof Download PDFInfo
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- CN103252631A CN103252631A CN2013101231545A CN201310123154A CN103252631A CN 103252631 A CN103252631 A CN 103252631A CN 2013101231545 A CN2013101231545 A CN 2013101231545A CN 201310123154 A CN201310123154 A CN 201310123154A CN 103252631 A CN103252631 A CN 103252631A
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Abstract
The invention relates to the technical field of meter packaging machinery, in particular to a meter packaging machine and a meter packaging method thereof. The meter packaging machine comprises a frame, a drive device, a control mechanism and a die assembling module. The drive device is fixedly mounted on the upper portion of the frame. The die assembling module is disposed on the lower portion of the drive device. The control mechanism controls the drive device to operate. The die assembling module is driven by the drive device to perform die assembling. The die assembling module comprises an upper pressing die and a lower die. The upper pressing die is connected with the drive device. The lower die is fixedly mounted on the lower portion of the frame. By the meter packaging machine, meter elements can be placed in a sleeve conveniently before die assembling of the upper pressing die and the lower die, axial alignment of the meter elements can be achieved fast and accurately, and according packaging yield and efficiency can be increased. In addition, during packaging, attachment of dust or impurities to a glass cover plate can be avoided.
Description
Technical field
The present invention relates to instrument packaging machinery technical field, relate in particular to a kind of packaging machine and method for packing thereof for the encapsulation instrument housing.
Background technology
Instrument, especially automobile instrument, as shown in Figure 1 and Figure 2, its critical piece comprises that inside is equipped with the instrument cylindrical shell 91 of instrument element, places the glass cover-plate 93 of instrument cylindrical shell 91 upper surfaces and packing ring 94 and glass cover-plate 93 and packing ring 94 fixed sealing are loaded on aluminium lid 92 on the instrument cylindrical shell 91.Existing Instrument package installation comprises the counterdie that is complementary with aluminium lid 92 and the patrix that is complementary with instrument cylindrical shell 91, counterdie is fixed, patrix moves relative to counterdie, before the matched moulds extruding, need to place within the counterdie instrument potted elements such as aluminium lid 92, packing ring 94, glass cover-plate 93 and instrument cylindrical shell 91 successively earlier from bottom to up, patrix is inserted in instrument cylindrical shell 91 back extruding counterdies, closely fit in the surface of instrument cylindrical shell 91 after aluminium lid 92 extrusions, patrix is return then, thereby finishes the packaging process of instrument.
Adopt traditional instrument packaging technology to exist problems.At first, owing to need manually earlier to place within the counterdie aluminium lid 92, packing ring 94, glass cover-plate 93 and instrument cylindrical shell 91 successively before the matched moulds extruding from bottom to up, can't guarantee that aluminium lid 92, packing ring 94, glass cover-plate 93 and instrument cylindrical shell 91 axially align, and be not easy to place glass cover-plate 93, the time also may damage glass cover-plate 93 or cause aluminium lid 92 encapsulation deviation to occur in extruding, thereby cause encapsulating yield and efficient is all lower; Secondly, because instrument cylindrical shell 91 places the top of glass cover-plate 93, therefore when matched moulds pushed, packaging machine produced the vibrations meeting dust in the instrument cylindrical shell 91 or the shake of other impurity is fallen on the glass cover-plate 93, influences the instrument visual effect.
Summary of the invention
One of purpose of the present invention is to provide a kind of Instrument package to install at the existing in prior technology problem, the installation of this Instrument package can be placed instrument element easily before the matched moulds extruding, and can it be axially aligned, thereby promote encapsulation yield and efficient, and glass cover-plate can not adhere to dust or impurity during encapsulation.
Two of purpose of the present invention is to provide a kind of method of utilizing this Instrument package installation encapsulation instrument at the existing in prior technology problem, and this instrument method for packing can encapsulate instrument quickly and efficiently, and instrument encapsulation quality height.
For achieving the above object, the present invention is achieved through the following technical solutions.
A kind of Instrument package installation, comprise frame, drive unit, controlling organization and matched moulds module, drive unit is fixedly installed in the top of frame, the matched moulds module is arranged at the bottom of described drive unit, the matched moulds extruding is carried out in the running of controlling organization accessory drive, matched moulds module under the effect of drive unit, described matched moulds module comprises top die and counterdie, top die is connected with described drive unit, and counterdie is fixedly installed in the bottom of described frame; Described top die is arranged at the top of described counterdie, and the lower surface of top die offers groove; Described counterdie comprises upper clamp formwork, lower clamp formwork, sleeve and elastomeric element, upper clamp formwork is arranged at the top of lower clamp formwork, upper clamp formwork and lower clamp formwork are fastenedly connected and form the clamping body, described clamping body is provided with the cavity that is complementary with described sleeve, jacket casing is located in the described cavity, described sleeve is provided with ccontaining cavity, described ccontaining cavity upper end open and corresponding with described groove, described elastomeric element is arranged between sleeve lower surface and the clamping body, and the joint of described upper clamp formwork upper surface and described sleeve lateral wall is provided with the extruding inclined-plane.
Wherein, described frame comprises base and installing plate, and installing plate is fixedly installed in the top of base by pillar, and described counterdie is fixedlyed connected with base; Described drive unit comprises cylinder and air pump, and cylinder is fixedly installed in the top of installing plate, and described top die is fixedlyed connected with the piston rod of described cylinder; Described controlling organization is magnetic valve, and described air pump is connected with described cylinder through magnetic valve by pipeline.
Further, the upper cover of piston rod of described cylinder is connected to linking arm, and an end of linking arm is provided with the guide post parallel with piston rod, and guide post passes described installing plate.
Further, described installing plate is provided with the sensor for the flexible height of the described guide post of induction, and described sensor is connected with described magnetic valve.
Wherein, described sleeve lower surface is provided with gag lever post, and described lower clamp formwork is provided with the stopper slot that is complementary with described gag lever post, and gag lever post is inserted in the stopper slot.
Wherein, the top inwardly protruding of described upper clamp formwork madial wall forms spacing snap ring, and described sleeve lateral wall is provided with the boss that adapts with described spacing snap ring.
Wherein, described upper clamp formwork is fastenedly connected by trip bolt and described lower clamp formwork, and upper clamp formwork is provided with through hole, and the corresponding described through hole of lower clamp formwork is provided with installing hole, and trip bolt passes described through hole and in described installing hole immovable fitting.
Wherein, described elastomeric element is spring, and described lower clamp formwork is provided with the spring hole slot of the described spring of installing, and the lower surface of spring and spring eye trench bottom offset, and the upper surface of spring and sleeve lower surface offset.
Further, described spring is 2-4, is installed in respectively in the corresponding spring hole slot, and described spring hole slot is evenly distributed on the circumference centered by the sleeve axle center.
Wherein, curved cross section, cross section or the triangular-section on described extruding inclined-plane.
As preferably, offer die orifice on the sidewall of described counterdie, described die orifice radially passes the sidewall of sleeve, upper clamp formwork and lower clamp formwork, and with the ccontaining cavity in the sleeve and the conducting of counterdie outer space.
Wherein, the die orifice place of described upper clamp formwork is provided with the fixture block that is complementary with it, and described fixture block is arranged in the die orifice of upper clamp formwork.
A kind of method of Instrument package installation encapsulation instrument may further comprise the steps:
Step 1, the controlling organization accessory drive resets, and instrument element is put into the sleeve of counterdie successively, and the instrument original paper is axially aligned along sleeve.
Step 2, the running of controlling organization accessory drive, drive unit drives top die to bottom offset.
Step 3, when the top die in the step 2 was moved downward to upper end with instrument element and offsets, the controlling organization accessory drive suspended running, and this interval is to confirm whether instrument element can carry out the matched moulds encapsulation; As denying execution in step one; In this way, execution in step four.
Step 4, the controlling organization accessory drive resumes operation, and drive unit drives top die to bottom offset, and makes instrument element depress sleeve and elastomeric element downwards, top die matches with counterdie, under the effect on extruding inclined-plane instrument element is carried out the matched moulds extruding.
Step 5, the controlling organization accessory drive oppositely operates, and drive unit drives top die to top offset, and the instrument after the matched moulds extruding by the sleeve jack-up that makes progress, is taken out instrument under the effect of the elastomeric element of counterdie, finish packaging process.
Wherein, in the described step 1, earlier the instrument cylindrical shell is put into the sleeve of counterdie, successively glass cover-plate, packing ring are put into the instrument cylindrical shell again, adjust instrument cylindrical shell, glass cover-plate and packing ring and axially align along sleeve, then aluminium lid is placed the upper end of instrument cylindrical shell and axially align along sleeve.
Wherein, in the described step 3, top die is moved downward to when low mutually with aluminium lid, and the upper surface of aluminium lid enters in the groove of offering the top die lower surface, and the outline of described groove and the outline of aluminium lid are complementary; During the controlling organization accessory drive suspended running, whether the outline that detects aluminium lid entered in the described groove to confirm whether instrument element can carry out the matched moulds encapsulation.
Wherein, in the described step 4, aluminium lid is out of shape under the squeezing action on described extruding inclined-plane and fits tightly with described instrument cylindrical shell.
Wherein, in the described step 5, the top of instrument cylindrical shell lateral wall is provided with a circle bulge loop, and the instrument cylindrical shell is arranged in the nozzle of described sleeve by this bulge loop, and sleeve is by elastomeric element jack-up, and then the instrument cylindrical shell is ejected counterdie.
Beneficial effect of the present invention is: a kind of Instrument package installation comprises top die and counterdie; Described top die is arranged at the top of described counterdie, and the lower surface of top die offers groove; Described counterdie comprises upper clamp formwork, lower clamp formwork, sleeve and elastomeric element, upper clamp formwork is arranged at the top of lower clamp formwork, upper clamp formwork and lower clamp formwork are fastenedly connected and form the clamping body, described clamping body is provided with the cavity that is complementary with described sleeve, jacket casing is located in the described cavity, described sleeve is provided with ccontaining cavity, described ccontaining cavity upper end open and corresponding with described groove, described elastomeric element is arranged between sleeve lower surface and the clamping body, and the joint of described upper clamp formwork upper surface and described sleeve lateral wall is provided with the extruding inclined-plane.Assemble this Instrument package when installation, earlier elastomeric element is placed the cavity bottom of clamping body, again jacket casing is located in the cavity of clamping body and is placed the upper end of elastomeric element; During the encapsulation instrument, earlier the instrument cylindrical shell is placed in the ccontaining cavity of sleeve, then successively with glass cover-plate, packing ring and aluminium lid place on the instrument cylindrical shell, groove and the aluminium lid of top die are complementary, the madial wall of aluminium lid contacts with the lateral wall of instrument cylindrical shell, the lateral wall of aluminium lid contacts with the extruding inclined-plane, top die moves down, the drive sleeve moves down, the inwardly crimp and closely connect in the instrument cylindrical shell under the effect on extruding inclined-plane of aluminium lid this moment, owing to sleeve is arranged as reference, can be easily with the instrument cylindrical shell, glass cover-plate, packing ring and aluminium lid place on the sleeve, and can be as the criterion with the sleeve axle center quickly and accurately and axially align, thereby when top die and the extruding of counterdie matched moulds, can not cause the encapsulation deviation, thus encapsulation yield and efficient promoted; In addition because the assemble sequence of instrument element in the existing packaging technology that this Instrument package installation changes, glass cover-plate is positioned at the top of instrument cylindrical shell when being the matched moulds extruding, can avoid falling within on the glass cover-plate because vibrations cause dust or impurity shake, thereby improve the encapsulation quality; Moreover, owing to be provided with elastomeric element between sleeve lower surface and the clamping body, thereby to finish after a matched moulds pushes, sleeve automatically resets under the effect of elastomeric element elastic force, and the instrument jack-up that encapsulation is finished, and is easy and simple to handle, further promotes packaging efficiency.
This instrument method for packing utilizes Instrument package installation of the present invention to encapsulate instrument quickly and efficiently, and instrument encapsulation quality height.
Description of drawings
The present invention is further illustrated to utilize accompanying drawing below, but the embodiment in the accompanying drawing does not constitute any limitation of the invention.
Fig. 1 is the perspective view of instrument;
Fig. 2 is the perspective view of instrument decomposing state;
Fig. 3 is the perspective view of this Instrument package installation embodiment one;
Fig. 4 is the perspective view at this Instrument package installation embodiment one another visual angle;
Fig. 5 is the perspective view of the matched moulds module of this Instrument package installation embodiment one;
Fig. 6 is the three-dimensional cross-sectional view of the matched moulds module of this Instrument package installation embodiment one;
Fig. 7 is the perspective view of the matched moulds module decomposing state of this Instrument package installation embodiment one;
Fig. 8 is the cross-sectional view of the positive angle of the matched moulds module of this Instrument package installation embodiment one;
Fig. 9 is the perspective view of the duty of the matched moulds module of this Instrument package installation embodiment one;
Figure 10 is the perspective view of this Instrument package installation embodiment two;
Figure 11 is the perspective view of the duty of the matched moulds module of this Instrument package installation embodiment two;
Figure 12 is the perspective view of another duty of the matched moulds module of this Instrument package installation embodiment two.
In Fig. 1 to Figure 12, include:
10, top die; 20, counterdie; 30, die orifice; 40, fixture block;
11, groove; 12, connecting portion; 21, upper clamp formwork; 22, lower clamp formwork;
23, sleeve; 24, spring; 25, trip bolt;
211, through hole; 212, extruding inclined-plane; 213, snap ring; 221, installing hole;
222, stopper slot; 223, spring hole slot; 231, ccontaining cavity;
232, gag lever post; 233, boss;
51, cylinder; 52, magnetic valve; 53, air pump; 55, sensor;
511, piston rod; 512, linking arm; 513, guide post;
541, installing plate; 542, pillar; 543, base;
91, instrument cylindrical shell; 92, aluminium lid; 93, glass cover-plate; 94 packing rings.
The specific embodiment
The present invention is further illustrated below in conjunction with embodiment.
A kind of Instrument package installation, embodiment one.
Extremely shown in Figure 9 as Fig. 1, a kind of Instrument package installation, comprise frame, drive unit, controlling organization and matched moulds module, drive unit is fixedly installed in the top of frame, and the matched moulds module is arranged at the bottom of described drive unit, the running of controlling organization accessory drive, the matched moulds module carries out the matched moulds extruding under the effect of drive unit, described matched moulds module comprises top die 10 and counterdie 20, and top die 10 is connected with described drive unit, and counterdie 20 is fixedly installed in the bottom of described frame; Described top die 10 is arranged at the top of described counterdie 20, and the lower surface of top die 10 offers groove 11; Described counterdie 20 comprises upper clamp formwork 21, lower clamp formwork 22, sleeve 23 and elastomeric element, upper clamp formwork 21 is arranged at the top of lower clamp formwork 22, upper clamp formwork 21 is fastenedly connected with lower clamp formwork 22 and forms the clamping body, described clamping body is provided with the cavity that is complementary with described sleeve 23, sleeve 23 is sheathed in the described cavity, described sleeve 23 is provided with ccontaining cavity 231, described ccontaining cavity 231 upper end open and corresponding with described groove 11, described elastomeric element is arranged between sleeve 23 lower surfaces and the clamping body, and the joint of described upper clamp formwork 21 upper surfaces and described sleeve 23 lateral walls is provided with extruding inclined-plane 212.
Wherein, described frame comprises base 543 and installing plate 541, and installing plate 541 is fixedly installed in the top of base 543 by pillar 542, and described counterdie 20 is fixedlyed connected with base 543; Described drive unit comprises cylinder 51 and air pump 53, and cylinder 51 is fixedly installed in the top of installing plate 541, and described top die 10 is fixedlyed connected with the piston rod 511 of described cylinder 51; Described controlling organization is magnetic valve 52, and described air pump 53 is connected with described cylinder 51 through magnetic valve 52 by pipeline.The top of top die 10 is provided with connecting portion 12, and connecting portion 12 inserts the bottom of piston rods 511, and fixes by clamping screw.
Be socketed with linking arm 512 on the piston rod 511 of described cylinder 51, an end of linking arm 512 is provided with the guide post 513 parallel with piston rod 511, and guide post 513 passes described installing plate 541.Guide post 513 can carry out spacing to the flexible direction of piston rod 511, and is more accurate when making 10 displacements of piston rod 511 drive top dies, can prevent that also piston rod 511 from rotating.
Described installing plate 541 is provided with the sensor 55 for the described guide post 513 flexible height of induction, and described sensor 55 is connected with described magnetic valve 52.Sensor 55 highly sends control signal and is sent to control magnetic valve 52 by the flexible of induction guide post 513, again by the running of magnetic valve 52 control cylinders 51, thus the flexible stroke of the piston rod 511 of control cylinder 51 accurately.
The outline of groove 11 profiles of top die 10 lower surfaces and the aluminium lid 92 of instrument is complementary, ccontaining cavity 231 in the sleeve 23 is complementary with instrument cylindrical shell 91, the lateral wall on the top of instrument cylindrical shell 91 is provided with bulge loop, the diameter of bulge loop is greater than the diameter of ccontaining cavity 231 in the cylindrical shell 91, the upper surface of sleeve 23 is higher than the last section of upper clamp formwork 21, thereby this bulge loop can make instrument cylindrical shell 91 be arranged on the sleeve 23.
Assemble this Instrument package when installation, earlier elastomeric element is placed the cavity bottom of clamping body, again sleeve 23 is sheathed in the cavity of clamping body and places the upper end of elastomeric element.
During the encapsulation instrument, earlier instrument cylindrical shell 91 is placed in the ccontaining cavity 231 of sleeve 23, successively glass cover-plate 93, packing ring 94 and aluminium lid 92 are placed on the instrument cylindrical shell 91 then, groove 11 and the aluminium lid 92 of top die 10 are complementary, the madial wall of aluminium lid 92 contacts with the lateral wall of instrument cylindrical shell 91, the lateral wall of aluminium lid 92 contacts with extruding inclined-plane 212, top die 10 moves down, drive sleeve 23 and move down, the inwardly crimp and closely be connected with instrument cylindrical shell 91 under the effect on extruding inclined-plane 212 of aluminium lid 92 this moment.
Owing to sleeve 23 is arranged as reference, can easily instrument cylindrical shell 91, glass cover-plate 93, packing ring 94 and aluminium lid 92 be placed on the sleeve 23, and can be as the criterion with sleeve 23 axle center quickly and accurately and axially align, thereby when top die 10 pushes with counterdie 20 matched moulds, can not cause the encapsulation deviation, thereby promote encapsulation yield and efficient.
In addition because the assemble sequence of instrument element in the existing packaging technology that this Instrument package installation changes, glass cover-plate 93 is positioned at the top of instrument cylindrical shell 91 when being the matched moulds extruding, can avoid falling within on the glass cover-plate 93 because vibrations cause dust or impurity shake, thereby improve the encapsulation quality.
Moreover, owing to be provided with elastomeric element between sleeve 23 lower surfaces and the clamping body, thereby finish after the matched moulds extruding, sleeve 23 automatically resets under the effect of elastomeric element elastic force, and the instrument jack-up that encapsulation is finished, easy and simple to handle, further promote packaging efficiency.
Further, described sleeve 23 lower surfaces are provided with gag lever post 232, and described lower clamp formwork 22 is provided with the stopper slot 222 that is complementary with described gag lever post 232, and gag lever post 232 is inserted in the stopper slot 222.Gag lever post 232 cooperates with stopper slot 222 makes sleeve 23 vertically upper and lower displacement in the cavity of clamping body, and in addition, orthogonal or changeable shape can be done in the cross section of gag lever post 232 and spacing hole, horizontally rotates to prevent sleeve 23.
Further, the top inwardly protruding of described upper clamp formwork 21 madial walls forms spacing snap ring 213, and described sleeve 23 lateral walls are provided with the boss 233 that adapts with described spacing snap ring 213.When resetting under the elastic force effect of sleeve 23 at elastomeric element, the boss 233 of sleeve 23 lateral walls is subjected to stopping of spacing snap ring 213,213 pairs of sleeves 23 of spacing snap ring play position-limiting action, vibrated back and forth by the elastic force effect of elastomeric element to prevent sleeve 23.
Further, described upper clamp formwork 21 is fastenedly connected by trip bolt 25 and described lower clamp formwork 22, upper clamp formwork 21 is provided with through hole 211, and lower clamp formwork 22 corresponding described through holes 211 places are provided with installing hole 221, and trip bolt 25 passes described through hole 211 and in described installing hole 221 immovable fitting.Upper clamp formwork 21 and lower clamp formwork 22 constitute the clamping body, are convenient to the assembly and disassembly of counterdie 20.Trip bolt 25 adopts 4 soket head cap screws in the present embodiment, and upper clamp formwork 21 correspondences are offered 4 through holes 211, and lower clamp formwork 22 correspondences also are provided with 221,4 screws of 4 installing holes and become circumference evenly to distribute centered by sleeve 23 axle center.
Further, described elastomeric element is spring 24, and described lower clamp formwork 22 is provided with the spring hole slot 223 of the described spring 24 of installing, and the lower surface of spring 24 and spring hole slot 223 bottoms offset, and the upper surface of spring 24 and sleeve 23 lower surfaces offset.
Further, described spring 24 is 2-4, is installed in respectively in the corresponding spring hole slot 223, and described spring hole slot 223 is evenly distributed on the circumference centered by sleeve 23 axle center.In the present embodiment, the quantity of spring 24 and spring hole slot 223 is 4, and is evenly distributed on the circumference centered by sleeve 23 axle center, and it is more steady to make that sleeve 23 resets under the elastic force effect.
Further, curved cross section, cross section or the triangular-section on described extruding inclined-plane 212, extruding inclined-plane 212 is that ecto-entad tilts from top to bottom, the applying shape different according to aluminium lid 92 and instrument cylindrical shell 91 arranges the cross sectional shape on corresponding extruding inclined-plane 212.
A kind of Instrument package installation, embodiment two.
The difference of present embodiment and embodiment one is: as Figure 10-shown in Figure 12, as preferably, offer die orifice 30 on the sidewall of described counterdie 20, described die orifice 30 radially passes the sidewall of sleeve 23, upper clamp formwork 21 and lower clamp formwork 22, and with ccontaining cavity 231 and counterdie 20 outer space conductings in the sleeve 23.In the actual package process, be connected with cable on the bottom of some instrument or the sidewall, thereby in the ccontaining cavity 231 of embodiment one middle sleeve 23 of instrument cylindrical shell 91 can't being packed into, also just can't encapsulate, pass but offer the cable of die orifice 30 instrument cylindrical shells 91 lower surfaces connection or the cable on instrument cylindrical shell 91 sidewalls on the sidewall of present embodiment counterdie 20, so the scope of application of present embodiment is wider.
Further, die orifice 30 places of described upper clamp formwork 21 are provided with the fixture block 40 that is complementary with it, and described fixture block 40 is arranged in the die orifice 30 of upper clamp formwork 21.Fixture block 40 can make upper clamp formwork 21 form an enclosed areas, thereby aluminium lid 92 is stressed more even when making top die 10 with the extruding of counterdie 20 matched moulds.
The present embodiment other guide is identical with embodiment one, repeats no more here.
A kind of method of Instrument package installation encapsulation instrument may further comprise the steps:
Step 1, the controlling organization accessory drive resets, and instrument element is put into the sleeve 23 of counterdie 20 successively, and the instrument original paper is axially aligned along sleeve 23.
Step 2, the running of controlling organization accessory drive, drive unit drives top die 10 to bottom offset.
Step 3, when the top die 10 in the step 2 was moved downward to upper end with instrument element and offsets, the controlling organization accessory drive suspended running, and this interval is to confirm whether instrument element can carry out the matched moulds encapsulation; As denying execution in step one; In this way, execution in step four.
Step 4, the controlling organization accessory drive resumes operation, and drive unit drives top die 10 to bottom offset, and makes instrument element depress sleeve 23 and elastomeric element downwards, top die 10 matches with counterdie 20, under the effect on extruding inclined-plane 212 instrument element is carried out the matched moulds extruding.
Step 5, the controlling organization accessory drive oppositely operates, and drive unit drives top die 10 to top offset, and the instrument after the matched moulds extruding by sleeve 23 jack-up upwards, is taken out instrument under the effect of the elastomeric element of counterdie 20, finish packaging process.
Wherein, in the described step 1, earlier instrument cylindrical shell 91 is put into the sleeve 23 of counterdie 20, successively glass cover-plate 93, packing ring 94 are put into instrument cylindrical shell 91 again, adjust instrument cylindrical shell 91, glass cover-plate 93 and packing ring 94 and axially align along sleeve 23, then aluminium lid 92 is placed the upper end of instrument cylindrical shell 91 and axially align along sleeve 23.
Wherein, in the described step 3, top die 10 is moved downward to when low mutually with aluminium lid 92, and the upper surface of aluminium lid 92 enters in the groove of offering top die 10 lower surfaces 11, and the outline of the outline of described groove 11 and aluminium lid 92 is complementary; During the controlling organization accessory drive suspended running, whether the outline that detects aluminium lid 92 entered in the described groove 11 to confirm whether instrument element can carry out the matched moulds encapsulation.
Wherein, in the described step 4, aluminium lid 92 is out of shape under the squeezing action on described extruding inclined-plane 212 and fits tightly with described instrument cylindrical shell 91.
Wherein, in the described step 5, the top of instrument cylindrical shell 91 lateral walls is provided with a circle bulge loop, and instrument cylindrical shell 91 is arranged in the nozzle of described sleeve 23 by this bulge loop, and sleeve 23 is by elastomeric element jack-up, and then instrument cylindrical shell 91 is ejected counterdie 20.
This instrument method for packing utilizes Instrument package installation of the present invention to encapsulate instrument quickly and efficiently, and instrument encapsulation quality height.
Above content is preferred embodiment of the present invention only, and for those of ordinary skill in the art, according to thought of the present invention, the part that all can change in specific embodiments and applications, this description should not be construed as limitation of the present invention.
Claims (10)
1. Instrument package installation, comprise frame, drive unit, controlling organization and matched moulds module, drive unit is fixedly installed in the top of frame, the matched moulds module is arranged at the bottom of described drive unit, the running of controlling organization accessory drive, the matched moulds module carries out the matched moulds extruding under the effect of drive unit, it is characterized in that:
Described matched moulds module comprises top die (10) and counterdie (20), and top die (10) is connected with described drive unit, and counterdie (20) is fixedly installed in the bottom of described frame;
Described top die (10) is arranged at the top of described counterdie (20), and the lower surface of top die (10) offers groove (11);
Described counterdie (20) comprises upper clamp formwork (21), lower clamp formwork (22), sleeve (23) and elastomeric element, upper clamp formwork (21) is arranged at the top of lower clamp formwork (22), upper clamp formwork (21) is fastenedly connected with lower clamp formwork (22) and forms the clamping body, described clamping body is provided with the cavity that is complementary with described sleeve (23), sleeve (23) is sheathed in the described cavity, described sleeve (23) is provided with ccontaining cavity (231), described ccontaining cavity (231) upper end open and corresponding with described groove (11), described elastomeric element is arranged between sleeve (23) lower surface and the clamping body, and the joint of described upper clamp formwork (21) upper surface and described sleeve (23) lateral wall is provided with extruding inclined-plane (212).
2. a kind of Instrument package installation according to claim 1, it is characterized in that: described frame comprises base (543) and installing plate (541), installing plate (541) is fixedly installed in the top of base (543) by pillar (542), and described counterdie (20) is fixedlyed connected with base (543); Described drive unit comprises cylinder (51) and air pump (53), and cylinder (51) is fixedly installed in the top of installing plate (541), and described top die (10) is fixedlyed connected with the piston rod (511) of described cylinder (51); Described controlling organization is magnetic valve (52), and described air pump (53) is connected with described cylinder (51) through magnetic valve (52) by pipeline.
3. a kind of Instrument package installation according to claim 2, it is characterized in that: be socketed with linking arm (512) on the piston rod (511) of described cylinder (51), one end of linking arm (512) is provided with the guide post (513) parallel with piston rod (511), and guide post (513) passes described installing plate (541); Described installing plate (541) is provided with the sensor (55) for the flexible height of the described guide post of induction (513), and described sensor (55) is connected with described magnetic valve (52).
4. a kind of Instrument package installation according to claim 1, it is characterized in that: described sleeve (23) lower surface is provided with gag lever post (232), described lower clamp formwork (22) is provided with the stopper slot (222) that is complementary with described gag lever post (232), and gag lever post (232) is inserted in the stopper slot (222).
5. a kind of Instrument package installation according to claim 1, it is characterized in that: the top inwardly protruding of described upper clamp formwork (21) madial wall forms spacing snap ring (213), and described sleeve (23) lateral wall is provided with the boss (233) that adapts with described spacing snap ring (213).
6. a kind of Instrument package installation according to claim 1, it is characterized in that: described elastomeric element is spring (24), described lower clamp formwork (22) is provided with the spring hole slot (223) of the described spring of installing (24), the lower surface of spring (24) and spring hole slot (223) bottom offset, and the upper surface of spring (24) and sleeve (23) lower surface offset; Described spring (24) is 2-4, is installed in respectively in the corresponding spring hole slot (223), and described spring hole slot (223) is evenly distributed on the circumference centered by sleeve (23) axle center.
7. according to any described a kind of Instrument package installation of claim 1-6, it is characterized in that: offer die orifice (30) on the sidewall of described counterdie (20), described die orifice (30) radially passes the sidewall of sleeve (23), upper clamp formwork (21) and lower clamp formwork (22), and with the ccontaining cavity (231) in the sleeve (23) and counterdie (20) outer space conducting.
8. a kind of Instrument package installation according to claim 7, it is characterized in that: the die orifice (30) of described upper clamp formwork (21) locates to be provided with the fixture block (40) that is complementary with it, and described fixture block (40) is arranged in the die orifice (30) of upper clamp formwork (21).
9. as the method for any described Instrument package installation encapsulation instrument of claim 1-8, it is characterized in that: may further comprise the steps,
Step 1, the controlling organization accessory drive resets, and instrument element is put into the sleeve (23) of counterdie (20) successively, and the instrument original paper is axially aligned along sleeve (23);
Step 2, the running of controlling organization accessory drive, drive unit drives top die (10) to bottom offset;
Step 3, when the top die in the step 2 (10) was moved downward to upper end with instrument element and offsets, the controlling organization accessory drive suspended running, and this interval is to confirm whether instrument element can carry out the matched moulds encapsulation; As denying execution in step one; In this way, execution in step four;
Step 4, the controlling organization accessory drive resumes operation, drive unit drives top die (10) to bottom offset, and make instrument element depress sleeve (23) and elastomeric element downwards, top die (10) matches with counterdie (20), under the effect on extruding inclined-plane (212) instrument element is carried out the matched moulds extruding;
Step 5, the controlling organization accessory drive oppositely operates, and drive unit drives top die (10) to top offset, and the instrument after the matched moulds extruding by sleeve (23) jack-up upwards, is taken out instrument under the effect of the elastomeric element of counterdie (20), finish packaging process.
10. a kind of method that encapsulates instrument according to claim 9 is characterized in that:
In the described step 1, earlier instrument cylindrical shell (91) is put into the sleeve (23) of counterdie (20), successively glass cover-plate (93), packing ring (94) are put into instrument cylindrical shell (91) again, adjust instrument cylindrical shell (91), glass cover-plate (93) and packing ring (94) and axially align along sleeve (23), then aluminium lid (92) is placed the upper end of instrument cylindrical shell (91) and axially align along sleeve (23);
In the described step 3, top die (10) is moved downward to when low mutually with aluminium lid (92), and the upper surface of aluminium lid (92) enters in the groove of offering top die (10) lower surface (11), and the outline of the outline of described groove (11) and aluminium lid (92) is complementary; During the controlling organization accessory drive suspended running, whether the outline that detects aluminium lid (92) intactly entered in the described groove (11) to confirm whether instrument element can carry out the matched moulds encapsulation;
In the described step 4, aluminium lid (92) is out of shape under the squeezing action on described extruding inclined-plane (212) and fits tightly with described instrument cylindrical shell (91);
In the described step 5, the top of instrument cylindrical shell (91) lateral wall is provided with a circle bulge loop, and instrument cylindrical shell (91) is arranged in the nozzle of described sleeve (23) by this bulge loop, and sleeve (23) is by elastomeric element jack-up, and then instrument cylindrical shell (91) is ejected counterdie (20).
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| CN201310123154.5A CN103252631B (en) | 2013-04-10 | 2013-04-10 | Meter packaging machine and meter packaging method thereof |
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| CN201310123154.5A CN103252631B (en) | 2013-04-10 | 2013-04-10 | Meter packaging machine and meter packaging method thereof |
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| CN103252631B CN103252631B (en) | 2015-07-15 |
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| CN103612105A (en) * | 2013-11-13 | 2014-03-05 | 苏州凯弘橡塑有限公司 | Pneumatic tool for cleaning top caps of bottles |
| CN103949834A (en) * | 2014-05-08 | 2014-07-30 | 安徽大昌科技股份有限公司 | Assembly welding jig for IP body end plate fixing support of automobile instrument board |
| CN106441066A (en) * | 2016-12-08 | 2017-02-22 | 芜湖全程智能科技有限公司 | Device for stroke detection of valve rod component of ABS (anti-skid brake system) electromagnetic valve |
| CN106441191A (en) * | 2016-12-08 | 2017-02-22 | 芜湖全程智能科技有限公司 | Method for detecting stroke of valve rod component of ABS electromagnetic valve |
| CN106736400A (en) * | 2016-12-08 | 2017-05-31 | 芜湖全程智能科技有限公司 | For ABS magnetic valves transition sleeve closing in component and the equipment of valve pocket assembling |
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| CN103612105A (en) * | 2013-11-13 | 2014-03-05 | 苏州凯弘橡塑有限公司 | Pneumatic tool for cleaning top caps of bottles |
| CN103949834A (en) * | 2014-05-08 | 2014-07-30 | 安徽大昌科技股份有限公司 | Assembly welding jig for IP body end plate fixing support of automobile instrument board |
| CN106441066B (en) * | 2016-12-08 | 2018-12-18 | 芜湖全程智能科技有限公司 | Equipment for ABS solenoid valve valve rod assembly stroke detection |
| CN106441191B (en) * | 2016-12-08 | 2019-02-12 | 芜湖全程智能科技有限公司 | ABS solenoid valve valve rod assembly stroke detecting method |
| CN106736400A (en) * | 2016-12-08 | 2017-05-31 | 芜湖全程智能科技有限公司 | For ABS magnetic valves transition sleeve closing in component and the equipment of valve pocket assembling |
| CN106441191A (en) * | 2016-12-08 | 2017-02-22 | 芜湖全程智能科技有限公司 | Method for detecting stroke of valve rod component of ABS electromagnetic valve |
| CN106736400B (en) * | 2016-12-08 | 2018-10-16 | 芜湖全程智能科技有限公司 | Equipment for ABS solenoid valves transition sleeve closing in component and valve pocket assembly |
| CN106441066A (en) * | 2016-12-08 | 2017-02-22 | 芜湖全程智能科技有限公司 | Device for stroke detection of valve rod component of ABS (anti-skid brake system) electromagnetic valve |
| CN107855983A (en) * | 2017-12-15 | 2018-03-30 | 东风汽车电子有限公司 | A kind of car force sensor pressure ring squeeze riveter clamp |
| CN107855983B (en) * | 2017-12-15 | 2023-09-26 | 东风电驱动系统有限公司 | Clamping ring press riveting clamp for automobile pressure sensor |
| CN108857337A (en) * | 2018-07-10 | 2018-11-23 | 山东天瑞重工有限公司 | A kind of water injection valve assembly tooling |
| CN108857337B (en) * | 2018-07-10 | 2023-12-29 | 山东天瑞重工有限公司 | Assembly fixture for water injection valve |
| CN111673422A (en) * | 2020-05-07 | 2020-09-18 | 芜湖三花制冷配件有限公司 | Automatic change rigging equipment of idle call reservoir |
| CN111673422B (en) * | 2020-05-07 | 2022-03-29 | 芜湖三花制冷配件有限公司 | Automatic change rigging equipment of idle call reservoir |
| CN112489718A (en) * | 2020-11-27 | 2021-03-12 | 苏州幕特克自动化设备有限公司 | Industrial control instrument |
| CN115476136A (en) * | 2022-11-01 | 2022-12-16 | 中科摩通(常州)智能制造股份有限公司 | Installation and detection integrated equipment for alternating current charging pile and production process |
| CN115476136B (en) * | 2022-11-01 | 2023-01-24 | 中科摩通(常州)智能制造股份有限公司 | Installation and detection integrated equipment for alternating current charging pile and production process |
| CN117161741A (en) * | 2023-09-09 | 2023-12-05 | 沈阳理工大学 | Device for improving assembly coaxiality precision |
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